CN111573605A - Semi-automatic filling spiral cover all-in-one - Google Patents
Semi-automatic filling spiral cover all-in-one Download PDFInfo
- Publication number
- CN111573605A CN111573605A CN202010475645.6A CN202010475645A CN111573605A CN 111573605 A CN111573605 A CN 111573605A CN 202010475645 A CN202010475645 A CN 202010475645A CN 111573605 A CN111573605 A CN 111573605A
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- China
- Prior art keywords
- hole
- shaft
- bottle
- cap screwing
- control box
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- 239000000463 material Substances 0.000 claims abstract description 138
- 230000007246 mechanism Effects 0.000 claims abstract description 95
- 238000003860 storage Methods 0.000 claims abstract description 57
- 238000002347 injection Methods 0.000 claims abstract description 31
- 239000007924 injection Substances 0.000 claims abstract description 31
- 238000004140 cleaning Methods 0.000 claims abstract description 14
- 238000003825 pressing Methods 0.000 claims description 51
- 210000000078 claw Anatomy 0.000 claims description 35
- 230000005540 biological transmission Effects 0.000 claims description 30
- 230000000903 blocking effect Effects 0.000 claims description 23
- 239000007799 cork Substances 0.000 claims description 15
- 238000007789 sealing Methods 0.000 claims description 15
- 238000005406 washing Methods 0.000 claims description 14
- 230000033001 locomotion Effects 0.000 claims description 13
- 238000009423 ventilation Methods 0.000 claims description 12
- 229910000831 Steel Inorganic materials 0.000 claims description 11
- 238000007664 blowing Methods 0.000 claims description 11
- 239000010959 steel Substances 0.000 claims description 11
- 239000011521 glass Substances 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 5
- 230000008859 change Effects 0.000 abstract description 7
- 238000007599 discharging Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 10
- 241001411320 Eriogonum inflatum Species 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000002262 irrigation Effects 0.000 description 1
- 238000003973 irrigation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0006—Conveying; Synchronising
- B67C7/004—Conveying; Synchronising the containers travelling along a circular path
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B1/00—Closing bottles, jars or similar containers by applying stoppers
- B67B1/04—Closing bottles, jars or similar containers by applying stoppers by inserting threadless stoppers, e.g. corks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B3/00—Closing bottles, jars or similar containers by applying caps
- B67B3/20—Closing bottles, jars or similar containers by applying caps by applying and rotating preformed threaded caps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0006—Conveying; Synchronising
- B67C2007/0066—Devices particularly adapted for container closing
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
Abstract
The invention belongs to the technical field of filling equipment, and particularly relates to a semi-automatic filling and cap screwing integrated machine which comprises a rack and a station turntable arranged at the upper end of the rack, wherein a bottle clamp holder is arranged on the station turntable, a cleaning device, a filling device, a cap screwing device and a bottle discharging device are sequentially arranged on the rack around the station turntable, a replaceable material storage device which is independent from a host is arranged at the outer end of the rack, the material storage device comprises a first control box body, a material conveying mechanism is arranged on the first control box body, the material conveying mechanism comprises a material conveying pipe, a material storage box communicated with the material conveying pipe is connected onto the material conveying mechanism, a material injection mechanism is arranged in the filling device, the material injection mechanism comprises a material inlet pipe, and a detachable hose is connected between. When the product required to be produced by the equipment is changed, a user can quickly change the material required to be injected into the bottle of the product according to the product.
Description
Technical Field
The invention belongs to the technical field of filling equipment, and relates to a semi-automatic filling and cap screwing integrated machine.
Technical Field
The filling and cap screwing integrated machine is a modern device for batch production of bottled liquid or paste products. In the production process, such a device usually can firstly clean the bottle placed therein, then fill the material into the bottle, and then perform a capping process on the bottle, thereby producing a complete and qualified product. However, when filling materials into a bottle, for a product bottle, the device can only prepare materials corresponding to the product bottle for filling, and when the product to be produced changes, and the product bottle is replaced therewith, the device is difficult to quickly replace the materials in the product bottle with the materials corresponding to the product bottle. At this moment, for the material in the change equipment, often need earlier take out the material that originally put into the filling device in the filling spiral cover all-in-one, add new material again and accomplish the change, this production efficiency that will seriously influence equipment during operation.
Aiming at the problems, the filling and cap screwing all-in-one machine capable of quickly replacing materials can be designed.
Disclosure of Invention
The invention provides a semi-automatic filling and cap screwing integrated machine according to the problems, and when a product to be produced is changed, the equipment can quickly replace materials corresponding to the product.
The purpose of the invention is realized as follows:
the utility model provides a semi-automatic filling spiral cover all-in-one, includes the frame, and install in the station carousel of frame upper end is equipped with the bottle utensil holder on the station carousel, center on the frame the station carousel is equipped with belt cleaning device in proper order, pours into device, spiral cover device and goes out the bottled putting, the frame outer end is equipped with relative host computer and independently exists, and removable storage device, and storage device includes first control box, is equipped with conveying mechanism on the first control box, and conveying mechanism includes the conveying pipeline, be connected with in the conveying mechanism with the storage case that the conveying pipeline is linked together, it is equipped with notes material mechanism in the device to pour into, notes material mechanism includes the inlet pipe, be connected with the detachable hose between conveying pipeline and the inlet pipe.
Furthermore, the feeding mechanism comprises a feeding valve body connected between the feeding pipe and the storage box, the lower end of the feeding valve body is connected with a first lifting mechanism which downwards extends into the storage cylinder of the first control box body, a piston which can move up and down is arranged in the storage cylinder, the first control box body is internally provided with a first lifting mechanism which is used for controlling the piston to perform lifting motion, a rotatable feeding valve core is arranged in the feeding valve body, feeding holes which can be respectively aligned with the feeding pipe, the storage box body and the storage cylinder are formed in the feeding valve core, the feeding valve core extends out of the feeding valve body and is connected with a second lifting mechanism which extends out of the first control box body, and the second lifting mechanism controls the feeding valve core to rotate through the lifting of the second lifting mechanism.
Furthermore, the filling device comprises a third lifting mechanism for controlling the material injection mechanism to perform lifting motion, the material injection mechanism comprises a material injection valve body connected with the feeding pipe and the third lifting mechanism, the lower end of the material injection valve body is connected with a material injection nozzle, the material injection nozzle is connected with a positioning sleeve capable of being sleeved on the upper end of the bottle opening of the bottle, a blocking rod capable of moving up and down is further arranged in the material injection valve body, the upper end of the blocking rod is connected with a driving device for controlling the blocking rod to perform lifting motion, a blocking head is formed at the lower end of the blocking rod, and a feeding through hole matched with the shape of the blocking head is formed in the material injection nozzle.
Furthermore, the cleaning device comprises a gas washing mechanism and a fourth lifting mechanism for controlling the gas washing mechanism to do lifting motion, the gas washing mechanism comprises a fixed shaft connected with the fourth lifting mechanism, a connecting shaft through hole is formed in the fixed shaft and extends downwards, a gas channel communicated with the outside downwards is formed in the fixed shaft, a shaft sleeve is connected to the lower end of the fixed shaft, a connecting through hole for the fixed shaft to insert is formed in the shaft sleeve and communicated with the gas channel, a sealing sleeve capable of being sleeved on the upper end of the bottle mouth is further connected to the lower end of the shaft sleeve, a ventilation through hole communicated with the connecting through hole is formed in the sealing sleeve and extends downwards, a bottle receiving mouth communicated with the bottle mouth is formed in the sealing sleeve, and a connecting shaft through hole which sequentially penetrates through the connecting shaft through hole is formed in the fixed shaft, The air blowing shaft enters the ventilation through hole, gaps are formed among the air blowing shaft, the air channel, the connection through hole and the ventilation through hole, an exhaust channel is limited, an exhaust through hole communicated with the exhaust channel is formed at the side end of the fixed shaft, a first stroke through hole communicated with the exhaust through hole is formed at the side end of the shaft sleeve, and an exhaust hopper which penetrates through the first stroke through hole and is inserted into the exhaust through hole is further installed at the side end of the shaft sleeve.
Furthermore, the fixed shaft is sleeved with a connecting plate used for being connected with the fourth lifting mechanism, and the fixed shaft is further sleeved with an adjusting spring positioned between the shaft sleeve and the connecting plate.
Furthermore, the cap screwing device comprises a cap screwing claw and a second control box body connected to the upper end of the cap screwing claw, a driving device capable of controlling the lifting and the rotation of the cap screwing claw respectively is arranged in the second control box body, the cap screwing claw comprises a transmission shaft for connecting the driving device in the second control box body, a friction plate capable of rotating along with the transmission shaft and a connecting seat positioned at the lower end of the friction plate are sleeved on the transmission shaft, a transmission steel ball is arranged in the friction plate, a screw is arranged in the connecting seat, penetrates through the connecting seat and extends out from the lower end of the connecting seat, a screw groove for the transmission steel ball to be embedded in is formed at the upper end of the screw, a cavity for the transmission shaft to be inserted is formed in the connecting seat, a guide sleeve is also connected to the lower end of the connecting seat, and a screw hole for the screw to be, the guide sleeve is internally provided with a guide inner hole communicated with the cavity, the lower end of the guide sleeve is connected with a claw seat, a linkage groove is jointly formed on the claw seat, the linkage groove is internally provided with a linkage plate which can be opposite to the claw seat, the lower end of the linkage plate is connected with a clamping jaw used for clamping a bottle cap, the upper end of the linkage plate can stretch into the guide inner hole and is provided with a rolling bearing, the guide inner hole is internally provided with a pressing shaft connected to the lower end of the transmission shaft, and the lower end of the pressing shaft is provided with a linkage inclined plane tangent to the linkage bearing.
Furthermore, a positioning convex body is formed at the lower end of the lower pressing shaft, a positioning groove for the positioning convex body to extend into is formed in the claw seat, and a return spring extending into the positioning groove is sleeved on the positioning convex body.
Furthermore, a plug pressing device is arranged between the filling device and the cap screwing device and comprises a pressing block aligned with the center of the bottle clamp holder, an adjusting plate is connected to the upper end of the pressing block, a glass baffle plate located at the side end of the pressing block is connected to the adjusting plate respectively, and a driving device used for controlling the pressing block to do lifting motion is connected to the adjusting plate.
Furthermore, the bottle clamp holder comprises a positioning disc fixed on the station turntable, second stroke through holes are symmetrically formed in the positioning disc, a movable plate aligned with the second stroke through holes is arranged at the lower end of the positioning disc, a guide column which upwards penetrates through the second stroke through holes is connected to the movable plate, the guide column can horizontally move in the second stroke through holes, a clamping block used for clamping a bottle is connected to the upper end of the positioning disc, fixing plates are further connected to two sides of the lower end of the positioning disc, an adjusting screw rod penetrating through the movable plate is connected between the fixing plates, and an adjusting nut sleeved at the outer end of the adjusting screw rod is arranged in the movable plate.
Furthermore, the rack is provided with at least three manual operation positions, and the manual operation positions are provided with material placing frames.
Compared with the prior art, the invention has the outstanding and beneficial technical effects that:
1. the user can prepare many sets in advance the storage device who has different materials is stored in the storage box, when the user need change according to the change of product and pour into the material that corresponds in the bottle, only need with pour into the device with store corresponding material storage device connects, can realize the quick replacement of material, change at equipment when pouring into the material that corresponds in the bottle, furthest has guaranteed that the work efficiency of equipment does not receive the influence.
2. The material conveying mechanism and the material injecting mechanism in the equipment can reasonably control the material to enter and exit, and the waste of the material is avoided to the maximum extent.
3. The cleaning device in the equipment can clean the inside of the bottle before the equipment injects materials into the bottle, so that the inside of the bottle can be kept clean, and the equipment can be ensured to produce products with qualified sanitary quality.
4. In the equipment the spiral cover cleft hand passes through the transmission steel ball can change the inside sliding friction of each part into rolling friction, has reduced the internals greatly and is in produced frictional force when the spiral cover cleft hand rotates has reduced wearing and tearing between the internals promptly, makes the inside connection structure of spiral cover cleft hand is more stable, and has prolonged the life of spiral cover cleft hand.
5. The bottle clamp holder in the equipment can be adjusted according to the sizes of bottles of different products, so that the requirement of the equipment in producing products with different specifications can be better met.
6. The manual operation position in the equipment can be convenient for a user to operate, so that the work of the equipment is more flexible and controllable.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a first perspective view of a semi-automatic filling and cap screwing all-in-one machine.
Fig. 2 is a schematic perspective view of a semi-automatic filling and cap screwing integrated machine.
Fig. 3 is a schematic perspective view of the stocker.
Fig. 4 is a sectional view of the magazine.
Fig. 5 is a perspective view of the irrigation device.
Fig. 6 is a cross-sectional view of the injection mechanism.
Fig. 7 is a perspective view of the cleaning apparatus.
Fig. 8 is a perspective view of the air purge mechanism.
Fig. 9 is a perspective view of the cap screwing device.
Fig. 10 is a first cross-sectional view of the cap screwing gripper.
Fig. 11 is a second sectional view of the cap screwing claw.
Fig. 12 is a perspective view of the corking device.
Fig. 13 is a perspective view of a bottle holder.
Fig. 14 is a cross-sectional view of a vial holder.
10-cleaning device, 20-filling device, 30-cap screwing device, 40-bottle discharging device, 50-storing device, 60-plug pressing device, 101-fourth lifting mechanism, 201-third lifting mechanism, 301-second control box body, 501-first control box body, 502-first lifting mechanism, 503-second lifting mechanism, 601-pressing block, 602-adjusting plate, 603-glass baffle plate, 1-frame, 11-manual operation position, 12-discharging frame, 2-station turntable, 3-bottle clamp seat, 31-positioning plate, 311-second stroke through hole, 32-guiding column, 33-guiding column, 34-material conveying clamp block, 35-fixing plate, 36-adjusting screw rod, 361-adjusting nut, 4-mechanism, 41-a material conveying pipe, 42-a material storage tank, 43-a material conveying valve body, 44-a material storage cylinder, 441-a piston, 45-a material conveying valve core, 451-a material conveying hole, 5-a material injection mechanism, 51-a material conveying pipe, 52-a material injection valve body, 53-a material injection nozzle, 54-a positioning sleeve, 55-a blocking rod, 551-a material blocking head, 6-a gas washing mechanism, 61-a fixed shaft, 611-a connecting shaft through hole, 612-a gas passage, 613-an exhaust through hole, 62-a shaft sleeve, 621-a connecting through hole, 622-a first stroke through hole, 63-a sealing sleeve, 631-a ventilation through hole, 632-a bottle connecting opening, 64-an exhaust shaft, 65-an exhaust passage, 66-an exhaust hopper, 67-a connecting plate, 68-an adjusting spring, 7-a screw cap claw, 71-a transmission shaft, 72-a friction plate, 721-a transmission steel ball, 73-a connecting seat, 731-an inner cavity, 74-a screw, 741-a screw groove, 75-a guide sleeve, 751-a screw hole, 752-a guide inner hole, 76-a claw seat, 761-a linkage groove, 762-a positioning groove, 77-a linkage plate, 771-a clamping jaw, 772-a rotating bearing, 78-a downward pressing shaft, 781-a linkage inclined surface, 782-a positioning convex body and 79-a reset spring.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be described in detail below. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the examples given herein without any inventive step, are within the scope of the present invention.
The invention will be further described in the following with reference to specific embodiments thereof,
as shown in fig. 1-6, a semi-automatic filling and cap screwing all-in-one machine comprises a frame 1, a station turntable 2 installed at the upper end of the frame 1, a bottle holder 3 arranged on the station turntable 2, a frame 1 is surrounded with a cleaning device 10, a filling device 20, a cap screwing device 30 and a bottle discharging device 40 which are sequentially arranged on the station turntable 2, the outer end of the frame 1 is provided with a storage device 50 which is independent of a relative host, the storage device 50 comprises a first control box 501, a material conveying mechanism 4 is arranged on the first control box 501, the material conveying mechanism 4 comprises a material conveying pipe 41, a material storage box 42 communicated with the material conveying pipe 41 is connected onto the material conveying mechanism 4, a material filling mechanism 5 is arranged in the filling device 20, the material filling mechanism 5 comprises a material inlet pipe 51, and a detachable hose is connected between the material conveying pipe 41 and the material inlet pipe 51. Specifically, before the device performs production work, a user can prepare a plurality of storage devices 50 containing different materials in the storage box 4 in advance, and when a product to be produced by the device is changed, the user only needs to pull out a hose connected to the feeding pipe 51 in the original filling device 20 and insert the hose into the feeding pipe 51 in the filling device 20, which stores corresponding materials, so as to complete quick replacement of the materials.
As shown in fig. 3-4, the feeding mechanism 4 includes a feeding valve body 43 connected between the feeding pipe 41 and the storage tank 42, the lower end of the feeding valve body 43 is connected with a storage tank 44 extending downward into the first control box 501, a piston 441 capable of moving up and down is disposed in the storage tank 44, a first lifting mechanism 502 for controlling the piston 441 to move up and down is disposed in the first control box 501, a rotatable feeding valve core 45 is disposed in the feeding valve body 43, feeding holes 451 aligned with the feeding pipe 41, the storage box 42, and the storage tank 44 are formed in the feeding valve core 45, the feeding valve core 45 extends outward from the feeding valve body 43 and is connected with a second lifting mechanism 503 extending from the first control box 501, and the second lifting mechanism 503 controls the rotation of the feeding valve core 45 by its lifting. Specifically, when the material conveying mechanism 4 needs to convey the material in the storage tank 42 to the material filling mechanism 5 in the filling device 20, the second lifting mechanism 503 controls the material conveying valve core 45 to rotate to the material conveying through hole 451 and simultaneously align with the material conveying pipe 41, the storage tank 42 and the storage tank 44 through the lifting and lowering of the second lifting mechanism, so that the material in the storage tank 42 simultaneously flows into the material conveying pipe 41 and the storage tank 44, and simultaneously the first lifting mechanism 502 controls the piston 441 to ascend in the storage tank 44, so as to extrude the material in the storage tank 44 into the material conveying pipe 41, so that the material conveying pipe 41 conveys the material. When the feeding mechanism 4 needs to stop feeding outwards, the second lifting mechanism 503 controls the rotation of the feeding valve core 45 through its own lifting, the feeding valve core 45 rotates to the feeding through hole 451 and aligns the storage tank 42 and the storage cylinder 44 at the same time, but not aligns the feeding pipe 41, only the storage tank 42 is communicated with the storage cylinder 44 at this time, no material enters the feeding pipe 41, the storage cylinder 44 can make the storage device 50 keep a certain material circulation when not feeding out the material, and the storage tank 42 is prevented from being damaged due to material blockage.
As shown in fig. 5-6, the filling device 20 includes a third lifting mechanism 201 for controlling the material injecting mechanism 5 to perform a lifting motion, the material injecting mechanism 5 includes a material injecting valve body 52 connected to the feeding pipe 51 and the third lifting mechanism 201, the lower end of the material injecting valve body 52 is connected to a material injecting nozzle 53, the material injecting nozzle 53 is connected to a positioning sleeve 54 capable of being sleeved on the upper end of the bottle mouth of the bottle, a blocking rod 55 capable of moving up and down is further disposed in the material injecting valve body 52, the upper end of the blocking rod 55 is connected to a driving device for controlling the material injecting valve body to perform a lifting motion, a blocking head 551 is formed at the lower end of the blocking rod 55, and a feeding through hole 531 matched with the blocking head 551 in shape is formed in the material injecting nozzle 53. Specifically, after the bottle is delivered to the station where the filling device 20 is located, the third lifting mechanism 201 drives the material injection mechanism 5 to descend, the material injection mechanism 5 is sleeved at the upper end of the bottle mouth of the bottle through the positioning sleeve 54, after the material injection valve body 52 receives the material output from the material storage device 50 through the material inlet pipe 51, the material injection valve body 52 injects the material into the bottle through the material injection nozzle 53, when the material injection mechanism 5 needs to inject the material into the bottle, the blocking rod 55 rises in the material injection valve body 52 through the power device thereof, and the blocking head 551 does not block the material inlet hole 531, so that the material in the material injection valve body 52 can pass through the material inlet hole 531. When the bottle leaves the station where the filling device 20 is located, the blocking rod 55 descends in the material injection valve body 52 through the power device thereof, and the material blocking head 551 blocks the material feeding through hole 531, that is, no material flows out from the material injection nozzle 53.
As shown in fig. 7-8, the cleaning device 10 includes a gas washing mechanism 6 and a fourth lifting mechanism 101 for controlling the gas washing mechanism 6 to perform a lifting movement, the gas washing mechanism 6 includes a fixing shaft 61 connected to the fourth lifting mechanism 101, a connecting shaft through hole 611 is formed in the fixing shaft 61, the connecting shaft through hole 611 extends downward, a gas passage 612 communicating downward with the outside is formed in the fixing shaft 61, a shaft sleeve 62 is connected to the lower end of the fixing shaft 61, a connecting through hole 621 allowing the fixing shaft 61 to be inserted is formed in the shaft sleeve 62, the connecting through hole 621 is communicated with the gas passage 612, a sealing sleeve 63 capable of being sleeved on the upper end of the bottle mouth is further connected to the lower end of the shaft sleeve 62, a ventilation through hole 631 communicating with the connecting through hole 621 is formed in the sealing sleeve 63, the ventilation through hole 631 extends downward, and a bottle mouth 632 capable of being communicated with the bottle mouth is formed in the sealing sleeve 63, the fixed shaft 61 is internally provided with an air blowing shaft 64 which sequentially penetrates through the connecting shaft through hole 611, the air passage 612 and the connecting through hole 621 and enters the ventilation through hole 631, gaps are formed among the air blowing shaft 64, the air passage 612, the connecting through hole 621 and the ventilation through hole 631, an exhaust passage 65 is limited, an exhaust through hole 613 communicated with the exhaust passage 65 is formed at the side end of the fixed shaft 61, a first stroke through hole 622 communicated with the exhaust through hole 613 is formed at the side end of the shaft sleeve 62, and an exhaust hopper 66 which penetrates through the first stroke through hole 622 and is inserted into the exhaust through hole 613 is further installed at the side end of the shaft sleeve 62. Specifically, when the bottle reaches the station where the cleaning device 10 is located, the fourth lifting mechanism 101 drives the air washing mechanism 6 to descend, the sealing sleeve 63 is sleeved on the upper end of the bottle mouth of the bottle in the descending process of the air washing mechanism 6, and a sealing effect is formed, at this time, the shaft sleeve 22 and the sealing sleeve 23 do not descend any more, the lifting mechanism 6 continues to drive the fixing shaft 61 to descend continuously in the shaft sleeve 62, the blowing shaft 64 continues to descend along with the fixing shaft 61, and enters the bottle after passing through the bottle connecting opening 632, the upper end of the blowing shaft 64 is connected with a blowing device which can blow gas into the bottle, the gas is blown into the bottle through the blowing shaft 64, the original gas in the bottle is extruded out along with the continuous blowing of the gas, while taking away impurities originally contained in the bottle, the extruded gas is discharged to the outside by the exhaust funnel 66 after passing through the exhaust passage 65. After the bottle cleaning is completed, the fourth lifting mechanism 101 drives the fixed shaft 61 to ascend and reset in the shaft sleeve 62, and then drives the air washing mechanism 6 to ascend and reset integrally, the sealing sleeve 23 leaves from the bottle mouth of the bottle, and the bottle leaves from the position of the cleaning device 10 at this time, and in the process that the fixed shaft 61 ascends and descends in the shaft sleeve 62, the cooperation of the exhaust hopper 66 and the first through hole 62 plays a role in limiting the fixed shaft 61, namely, the lifting distance of the fixed shaft 61 in the shaft sleeve 62 is limited, so that the phenomenon that the fixed shaft 61 excessively descends to finally cause collision and extrusion inside the sealing sleeve 63 is avoided, and meanwhile, the phenomenon that the fixed shaft 61 excessively ascends and finally separates from the shaft sleeve 62 is also avoided.
Further, the fixing shaft 61 is sleeved with a connecting plate 67 for connecting the fourth lifting mechanism 101, and the fixing shaft 61 is further sleeved with an adjusting spring 68 located between the shaft sleeve 62 and the connecting plate 67. Specifically, when the fourth lifting mechanism 101 drives the fixing shaft 61 to move downwards in the shaft sleeve 62 through the connecting plate 67, the adjusting spring 68 can prevent the connecting plate 67 from driving the fixing shaft 61 to excessively press downwards, so as to protect the air washing mechanism 6, at this time, the adjusting spring 68 is compressed, when the fourth lifting mechanism 101 drives the fixing shaft 61 to move upwards in the shaft sleeve 62 through the connecting plate 67, the adjusting spring 68 rebounds, and the rebounding of the adjusting spring 68 can help the connecting plate 67 to drive the fixing shaft 61 to move upwards and return.
As shown in fig. 9-11, the cap screwing device 30 includes a cap screwing claw 7, and a second control box 301 connected to an upper end of the cap screwing claw 7, a driving device is disposed in the second control box 301 and can respectively control the cap screwing claw 7 to move up and down and rotate, the cap screwing claw 7 includes a transmission shaft 71 for connecting the driving device in the second control box 301, a friction plate 72 capable of rotating along with the transmission shaft 71 is sleeved on the transmission shaft 71, and a connecting seat 73 located at a lower end of the friction plate 72, a transmission steel ball 721 is disposed in the friction plate 72, a screw 74 is disposed in the connecting seat 73, the screw 74 penetrates through the connecting seat 73 and extends out from a lower end of the connecting seat 73, a screw groove 741 into which the transmission steel ball 721 can be inserted is formed at an upper end of the screw 74, a cavity 731 into which the transmission shaft 71 can be inserted is formed in the connecting seat 73, the lower end of the connecting seat 73 is further connected with a guide sleeve 75, a screw hole 751 for inserting the screw 74 is formed at the upper end of the guide sleeve 75, a guide inner hole 752 communicated with the cavity 731 is formed in the guide sleeve 75, the lower end of the guide sleeve 75 is connected with a claw seat 76, a linkage groove 761 is formed on the guide sleeve 75 and the claw seat 76 together, a linkage plate 77 capable of rotating relative to the claw seat 76 is installed in the linkage groove 761, the lower end of the linkage plate 77 is connected with a clamping jaw 771 for clamping a bottle cap, the upper end of the linkage plate 77 can extend into the guide inner hole 752 and is provided with a rotating bearing 772, a pressing shaft 78 connected to the lower end of the transmission shaft 71 is arranged in the guide inner hole 752, and a linkage inclined plane 781 tangent to the linkage bearing 772 is. Specifically, after the bottle is delivered to the station where the cap screwing device 30 is located, the driving device in the second control box 301 first controls the cap screwing claw 7 to descend, the lower end of the center of the claw seat 76 is connected with the cap pressing part which can be pressed on the upper end of the bottle cap, after the cap screwing claw 7 descends to the cap pressing part to press the bottle cap on the upper end, the driving device in the second control box 301 continues to control the transmission shaft 71 to descend, the transmission shaft 71 presses the pressing shaft 78 downwards in the descending process, the pressing shaft 78 drives the rotary bearing 772 to rotate through the linkage inclined plane 781 in the pressing process, the rotary bearing 772 drives the lower ends of the linkage plates 77 to be mutually closed while rotating, the clamping jaws 771 subsequently close to clamp the bottle cap, after the clamping jaws 771 clamp the bottle cap, the driving device in the second control box 301 drives the transmission shaft 71 to rotate, aligned connecting grooves are formed between the transmission shaft 71 and the friction plates 72 and are connected through connecting pieces with matched shapes, therefore, the friction plate 72 rotates with the transmission shaft 71, the transmission steel balls 721 in the friction plate 72 also move, since the driving steel ball 721 is embedded in the screw groove 741, the driving steel ball 721 can drive the connecting seat 73 to rotate by the screw 74 when moving, since the screw 74 penetrates the connecting seat 73 and is connected with the guide sleeve 75, the guide sleeve 75 will drive the claw seat 76 at the lower end thereof to rotate along with the screw, a connecting hole is formed between the guide sleeve 75 and the claw seat 76, and the connecting piece is added into the connecting hole to complete the connection, at this time, the clamping jaws 771 clamping the bottle cap start rotating, and when the bottle cap is rotated, the cap screwing claw 7 moves downwards continuously, and finally the action of screwing the bottle cap on the upper end of the bottle tool is realized.
As shown in fig. 10 to 11, a positioning protrusion 782 is formed at a lower end of the pressing shaft 78, a positioning groove 762 into which the positioning protrusion 782 can extend is formed in the claw seat 76, and a return spring 79 extending into the positioning groove 762 is sleeved on the positioning protrusion 782. Specifically, in the process that the downward pressing shaft 78 is pressed down, the return spring 79 is compressed, and meanwhile, the return spring 79 can prevent the downward pressing shaft 78 from being pressed down excessively so that the clamping jaws 771 clamp the bottle cap excessively and damage the bottle cap, after the cap screwing claw 7 finishes cap screwing processing on the bottle, the cap screwing claw 7 ascends, the downward pressing shaft 78 is not pressed down at the moment, the return spring 79 is not stressed any more, the return spring 79 begins to rebound at the moment, the downward pressing shaft 78 is pushed to ascend and reset in the guide inner hole 752, and the clamping jaws 771 are also opened again.
As shown in fig. 12, a cork pressing device 60 is disposed between the filling device 20 and the cap screwing device 30, the cork pressing device 60 includes a pressing block 601 aligned with the center of the bottle holder 3, an adjusting plate 602 is connected to the upper end of the pressing block 601, a glass baffle 603 located at the side end of the pressing block 601 is respectively connected to the adjusting plate 602, and a driving device for controlling the pressing block 601 to perform a lifting motion. Specifically, in some bottle products, the bottle of the product may be provided with a bottle plug in addition to the bottle cap, and the bottle plug may be pressed at the mouth of the bottle by the plug pressing device 60. When a bottle is conveyed to a station where the cork pressing device 60 is located, the driving device pushes the pressing block 601 to move downwards, the pressing block 601 aligns with a bottle stopper on a bottle opening of the bottle and presses the bottle stopper on the bottle opening of the bottle, the glass baffle 603 can play a role in positioning the bottle stopper in the cork pressing process of the pressing block 601 to prevent the bottle stopper from inclining, meanwhile, the transparent stripping baffle 603 does not obstruct a user from seeing the working process of the cork pressing device 60, and the user can conveniently adjust and correct the cork pressing device 60 in time when the cork pressing device 60 goes wrong.
As shown in fig. 13 to 14, the bottle holder 3 includes a positioning disc 31 fixed on the station turntable 2, second stroke through holes 311 symmetrically distributed are formed in the positioning disc 31, a moving plate 32 aligned with the second stroke through holes 311 is disposed at a lower end of the positioning disc 31, a guide post 33 upwardly penetrating through the second stroke through hole 311 is connected to the moving plate 32, the guide post 33 can translate in the second stroke through hole 311, a clamping block 34 for clamping a bottle is connected to an upper end of the positioning disc 31, fixing plates 35 are further connected to two sides of a lower end of the positioning disc 31, an adjusting screw 36 penetrating through the moving plate 32 is connected between the fixing plates 35, and an adjusting nut 361 sleeved on an outer end of the adjusting screw 36 is disposed in the moving plate 32. Specifically, when the size of the bottle to be processed by the apparatus is changed, by rotating the adjusting screw 36, the adjusting screw 36 drives the moving block 32 to translate through the adjusting nut 361, the moving block 32 drives the guide post 33 to translate in the second stroke through hole 311 in the translation process, the distance between the clamping blocks 34 and the guide post 33 is adjusted along with the translation of the clamping block 34, so that the bottle with different sizes can be clamped by the clamping blocks 34, a hexagonal flange is arranged at one end of the adjusting screw 36 facing the outer side of the station turntable 2, and a user can rotate the adjusting screw 36 through a corresponding screwing tool.
As shown in fig. 1-2, at least three manual operation positions 11 are arranged on the frame 1, and the manual operation positions 11 are all provided with a material placing frame 12. Specifically, the manual operation positions 11 are respectively arranged between the cleaning device 10 and the bottle discharging device 40, between the filling device 20 and the cork pressing device 60, and between the cork pressing device 60 and the cap screwing device 30, and bottles, bottle stoppers and bottle caps are respectively placed in the material placing frame 12 at corresponding positions, when the equipment starts to work, an operator firstly places the bottles in the material placing frame 12 into the holder 3 at the first manual operation position 11, sends the bottles to a station where the filling device 20 is located at the station turntable 2, after the filling device 20 injects materials into the bottles, the station turntable 2 sends the bottles to the next manual operation position 11, if products need to be provided with the bottle stoppers, the operator places the bottle stoppers in the material placing frame 12 at the upper end of the bottles, and sends the bottles to a station where the cork pressing device 60 is located by the station turntable 2, after the cork pressing device presses the cork to the upper end of the bottle, the station turntable 2 conveys the bottle to the next manual operation position 11, a worker finally places the bottle cap in the material placing frame 12 on the upper end of the bottle, the station turntable 2 conveys the bottle to the station where the cap screwing device 30 is located, the cap screwing device 30 screws the bottle cap tightly on the bottle to form a complete product, and after the station turntable 2 conveys the complete product to the station where the bottle discharging device 40 is located, the bottle discharging device 40 discharges the complete product from the equipment. At one of the manual operation positions 11, the rack 1 may further be provided with a control panel, the control panel is provided with a touch display bottle, and a worker may make various adjustments to the device through the touch display screen, for example, when a bottle of a product does not need to be placed with a bottle stopper, the worker may close the operation of the cork pressing device 60 through the touch display screen. The working process of the equipment is semi-automatic, the manual operation positions 11 enable the equipment to be more flexible and controllable, and more manual operation positions 11 can be arranged on the rack 1, so that workers can rapidly adjust devices on stations when operating the equipment.
The above embodiments are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited thereby, so: all equivalent changes made according to the structure, shape and principle of the invention are covered by the protection scope of the invention.
Claims (10)
1. The utility model provides a semi-automatic filling spiral cover all-in-one, includes frame (1), and install in station carousel (2) of frame (1) upper end is equipped with bottle utensil holder (3) on station carousel (2), center on frame (1) station carousel (2) are equipped with belt cleaning device (10) in proper order, are irritated device (20), spiral cover device (30) and go out bottled putting (40), its characterized in that, frame (1) outer end is equipped with relative host computer and independently exists, and removable storage device (50), and storage device (50) include first control box (501), are equipped with on first control box (501) defeated material mechanism (4), and defeated material mechanism (4) include conveying pipeline (41), be connected with on defeated material mechanism (4) with storage case (42) that conveying pipeline (41) are linked together, it is equipped with in pouring device (20) and annotates material mechanism (5), annotate material mechanism (5) including inlet pipe (51), be connected with the detachable hose between conveying pipeline (41) and inlet pipe (51).
2. The integrated machine of claim 1, wherein the feeding mechanism (4) comprises a feeding valve body (43) connected between the feeding pipe (41) and the storage tank (42), the lower end of the feeding valve body (43) is connected to a storage tank (44) extending downward into the first control box (501), a piston (441) capable of moving up and down is disposed in the storage tank (44), a first lifting mechanism (502) for controlling the piston (441) to move up and down is disposed in the first control box (501), a rotatable feeding valve core (45) is disposed in the feeding valve body (43), feeding holes (451) respectively aligned with the feeding pipe (41), the storage box (42) and the storage tank (44) are formed in the feeding valve core (45), and the feeding valve core (45) extends outward from the feeding valve body (43), the second lifting mechanism (503) is connected with the first control box body (501) and extends out of the first control box body, and the second lifting mechanism (503) controls the material conveying valve core (45) to rotate through the lifting of the second lifting mechanism;
work as conveying valve core (45) rotate extremely conveying hole (451) aim at simultaneously when conveying pipeline (41), storage tank (42) and storage vat (44), conveying pipeline (41), storage tank (42) and storage vat (44) are linked together, storage device (50) are seen off the material, work as conveying valve core (45) rotate extremely conveying hole (451) aim at simultaneously storage tank (42) and storage vat (44), nevertheless do not aim at when conveying pipeline (41), storage device (50) do not see off the material.
3. The machine as claimed in claim 1, wherein the filling device (20) comprises a third lifting mechanism (201) for controlling the material filling mechanism (5) to perform lifting movement, the material injection mechanism (5) comprises a material injection valve body (52) which is connected with the feeding pipe (51) and the third lifting mechanism (201), the lower end of the material injection valve body (52) is connected with a material injection nozzle (53), the material injection nozzle (53) is connected with a positioning sleeve (54) which can be sleeved at the upper end of the bottle mouth of the bottle, a blocking rod (55) capable of moving up and down is also arranged in the material injection valve body (52), the upper end of the blocking rod (55) is connected with a driving device for controlling the blocking rod to do lifting motion, a blocking head (551) is formed at the lower end of the blocking rod (55), and a feeding through hole (531) matched with the blocking head (551) in shape is formed in the material injection nozzle (53).
4. The integrated machine for semi-automatic filling and cap screwing according to claim 1, wherein the cleaning device (10) comprises an air washing mechanism (6) and a fourth lifting mechanism (101) for controlling the air washing mechanism (6) to do lifting movement, the air washing mechanism (6) comprises a fixed shaft (61) connected with the fourth lifting mechanism (101), a connecting shaft through hole (611) is formed in the fixed shaft (61), the connecting shaft through hole (611) extends downwards and is provided with a gas channel (612) which is communicated with the outside downwards in the fixed shaft (61), a shaft sleeve (62) is connected with the lower end of the fixed shaft (61), a connecting through hole (621) for inserting the fixed shaft (61) is formed in the shaft sleeve (62), the connecting through hole (621) is communicated with the gas channel (612), a sealing sleeve (63) capable of being sleeved on the bottle with the upper end of a bottle mouth is further connected with the lower end of the shaft sleeve (62), a ventilation through hole (631) communicated with the connecting through hole (621) is formed in the sealing sleeve (63), the ventilation through hole (631) extends downwards, a bottle connecting opening (632) communicated with the bottle opening is formed in the sealing sleeve (63), the fixing shaft (61) is internally provided with a blowing shaft (64) which sequentially penetrates through the connecting shaft through hole (611), the gas channel (612) and the connecting through hole (621) and enters the ventilation through hole (631), a gap is formed among the blowing shaft (64), the gas channel (612), the connecting through hole (621) and the ventilation through hole (631) and limits an exhaust channel (65), an exhaust through hole (613) communicated with the exhaust channel (65) is formed at the side end of the fixing shaft (61), and a first stroke through hole (622) communicated with the exhaust through hole (613) is formed at the side end of the shaft sleeve (62), an exhaust funnel (66) which penetrates through the first stroke through hole (622) and is inserted into the exhaust through hole (613) is further installed at the side end of the shaft sleeve (62).
5. The integrated machine for semi-automatic filling and cap screwing according to claim 4, wherein the fixed shaft (61) is sleeved with a connecting plate (67) for connecting the fourth lifting mechanism (101), and the fixed shaft (61) is further sleeved with an adjusting spring (68) positioned between the shaft sleeve (62) and the connecting plate (67).
6. The integrated machine for semi-automatic filling and cap screwing according to claim 1, wherein the cap screwing device (30) comprises a cap screwing claw (7) and a second control box body (301) connected to the upper end of the cap screwing claw (7), a driving device capable of respectively controlling the lifting and the rotation of the cap screwing claw (7) is arranged in the second control box body (301), the cap screwing claw (7) comprises a transmission shaft (71) used for connecting the driving device in the second control box body (301), a friction plate (72) capable of rotating along with the transmission shaft (71) is sleeved on the transmission shaft (71), and a connecting seat (73) positioned at the lower end of the friction plate (72), a transmission steel ball (721) is arranged in the friction plate (72), a screw (74) is arranged in the connecting seat (73), and the screw (74) penetrates through the connecting seat (73), the connecting device is characterized in that the connecting device extends out of the lower end of the connecting seat (73), a screw groove (741) for embedding the transmission steel ball (721) is formed at the upper end of the screw (74), a cavity (731) for inserting the transmission shaft (71) is formed in the connecting seat (73), a guide sleeve (75) is further connected to the lower end of the connecting seat (74), a screw hole (751) for inserting the screw (74) is formed at the upper end of the guide sleeve (75), a guide inner hole (752) communicated with the cavity (731) is formed in the guide sleeve (75), a claw seat (76) is connected to the lower end of the guide sleeve (75), a linkage groove (761) is formed on the claw seat (76) together, a linkage plate (77) capable of rotating relative to the claw seat (76) is installed in the linkage groove (761), a clamping jaw (771) for clamping a bottle cap is connected to the lower end of the linkage plate (77), and the upper end of the linkage plate (, and a rotating bearing (772) is installed, a lower pressing shaft (78) connected to the lower end of the transmission shaft (71) is arranged in the guide inner hole (752), and a linkage inclined plane (781) tangent to the linkage bearing (772) is formed at the lower end of the lower pressing shaft (78).
7. The integrated machine for semi-automatic filling and cap screwing according to claim 5, wherein a positioning convex body (782) is formed at the lower end of the lower pressing shaft (78), a positioning groove (762) into which the positioning convex body (782) can extend is formed in the claw seat (76), and a return spring (79) extending into the positioning groove (762) is sleeved on the positioning convex body (782).
8. The integrated machine for semi-automatic filling and cap screwing according to claim 1, wherein a cork pressing device (60) is arranged between the filling device (20) and the cap screwing device (30), the cork pressing device (60) comprises a pressing block (601) aligned with the center of the bottle clamp holder (3), an adjusting plate (602) is connected to the upper end of the pressing block (601), a glass baffle (603) located at the side end of the pressing block (601) and a driving device for controlling the pressing block (601) to do lifting movement are respectively connected to the adjusting plate (602).
9. The integrated machine for semi-automatic filling and cap screwing according to claim 1, wherein the bottle clamp holder (3) comprises a positioning disc (31) fixed on the station turntable (2), second stroke through holes (311) are symmetrically formed in the positioning disc (31), a moving plate (32) aligned with the second stroke through holes (311) is arranged at the lower end of the positioning disc (31), a guide column (33) penetrating through the second stroke through holes (311) upwards is connected to the moving plate (32), the guide column (33) can translate in the second stroke through holes (311), a clamping block (34) used for clamping a bottle is connected to the upper end of the positioning disc (31), fixing plates (35) are further connected to two sides of the lower end of the positioning disc (31), an adjusting screw rod (36) penetrating through the moving plate (32) is connected between the fixing plates (35), and an adjusting nut (361) sleeved on the adjusting screw rod (36) is arranged in the moving plate (32).
10. The integrated machine for semi-automatic filling and cap screwing according to claim 1, wherein at least three manual operation positions (11) are arranged on the machine frame (1), and the manual operation positions (11) are respectively provided with a material placing frame (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010475645.6A CN111573605A (en) | 2020-05-29 | 2020-05-29 | Semi-automatic filling spiral cover all-in-one |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010475645.6A CN111573605A (en) | 2020-05-29 | 2020-05-29 | Semi-automatic filling spiral cover all-in-one |
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| Publication Number | Publication Date |
|---|---|
| CN111573605A true CN111573605A (en) | 2020-08-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010475645.6A Pending CN111573605A (en) | 2020-05-29 | 2020-05-29 | Semi-automatic filling spiral cover all-in-one |
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| Country | Link |
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| CN (1) | CN111573605A (en) |
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| CN111917258A (en) * | 2020-08-31 | 2020-11-10 | 阜南县特立电子有限公司 | Lower shell shaft pressing equipment for direct-current brushless motor and shaft pressing method thereof |
| CN114733452A (en) * | 2022-03-27 | 2022-07-12 | 浙江大学 | Preparation facilities of graphite alkene aerogel block |
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| CN114733452B (en) * | 2022-03-27 | 2022-12-23 | 浙江大学 | Preparation facilities of graphite alkene aerogel block |
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Address after: 325011 the second and third floors of workshop 50, Wenjin Road, Puzhou street, Longwan District, Wenzhou City, Zhejiang Province Applicant after: Wenzhou Zhonghuan Intelligent Machinery Co., Ltd Address before: 325011 the second and third floors of workshop 50, Wenjin Road, Puzhou street, Longwan District, Wenzhou City, Zhejiang Province Applicant before: WENZHOU ZHONGHUAN MACHINERY EQUIPMENT Co.,Ltd. |