CN111572254A - Integrated engraving machine based on internet big data - Google Patents

Integrated engraving machine based on internet big data Download PDF

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Publication number
CN111572254A
CN111572254A CN202010318580.4A CN202010318580A CN111572254A CN 111572254 A CN111572254 A CN 111572254A CN 202010318580 A CN202010318580 A CN 202010318580A CN 111572254 A CN111572254 A CN 111572254A
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China
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clamping
frame
engraving
carving
side support
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CN202010318580.4A
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CN111572254B (en
Inventor
孔庆珍
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Suzhou Qigujia Technology Co ltd
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Individual
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44BMACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
    • B44B1/00Artist's machines or apparatus equipped with tools or work holders moving or able to be controlled three-dimensionally for making single sculptures or models
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44BMACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
    • B44B1/00Artist's machines or apparatus equipped with tools or work holders moving or able to be controlled three-dimensionally for making single sculptures or models
    • B44B1/006Artist's machines or apparatus equipped with tools or work holders moving or able to be controlled three-dimensionally for making single sculptures or models using computer control means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44BMACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
    • B44B1/00Artist's machines or apparatus equipped with tools or work holders moving or able to be controlled three-dimensionally for making single sculptures or models
    • B44B1/06Accessories

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacture Or Reproduction Of Printing Formes (AREA)
  • Jigs For Machine Tools (AREA)

Abstract

The invention aims to provide an integrated engraving machine based on internet big data, which is used for solving the technical problems of transferring, lifting and engraving objects. The technical scheme adopted by the invention for solving the technical problems is as follows: an integration engraver based on internet big data includes: the Internet computer acquires big data information; the transfer system realizes the transfer of the carved object; a lifting system for supporting and driving the carved object to rotate in the carving process; the carving system is used for carving the carved object; and a control system in communication with the internet computer; the transfer system, the lifting system and the carving system are all electrically connected with the control system. The invention has the beneficial effects that: according to the technical scheme, the engraving data can be called by utilizing the big data, and integrated operation of transferring, lifting, rotating and engraving the engraved object can be realized.

Description

Integrated engraving machine based on internet big data
Technical Field
The invention relates to the technical field of engraving machines, in particular to an integrated engraving machine based on internet big data.
Background
The large-scale carved object is an industrial product, and is used as a display occasion due to the visual image. In the prior art, in order to realize the efficient production of the carved objects, various carving machines are available to replace the traditional simple manual manufacturing. However, many of these engravers require skilled workers to complete the operation smoothly, and the degree of intelligence is not high. Along with the rapid development of the big data of the interconnection, the engraving information in the database is directly called, and a practical and feasible road is provided for improving the intelligent degree of the engraving machine.
Disclosure of Invention
The invention aims to provide an integrated engraving machine based on internet big data, which is used for solving the technical problems of transferring, lifting and engraving objects.
The technical scheme adopted by the invention for solving the technical problems is as follows:
an integration engraver based on internet big data includes:
the Internet computer acquires big data information;
the transfer system realizes the transfer of the carved object;
a lifting system for supporting and driving the carved object to rotate in the carving process;
the carving system is used for carving the carved object;
and a control system in communication with the internet computer;
the transfer system, the lifting system and the carving system are all electrically connected with the control system.
Preferably, the transfer system comprises a gantry crane, a transfer electric pole, a winch and a clamping mechanism, the transfer electric pole is longitudinally arranged at the upper end of the gantry crane, the winch is arranged at the longitudinal movement power output end of the transfer electric pole, and the clamping mechanism is connected to the lifting movement power output end of the winch.
Preferably, the clamping mechanism comprises a clamping fixed cavity, a clamping driving oil cylinder, a clamping movable ring body and a clamping frame;
the clamping fixed cavity is circumferentially provided with a clamping adjusting groove, and the clamping movable ring bodies are rotatably arranged on the clamping fixed cavity through rotary connecting pieces and are arranged corresponding to the clamping adjusting groove; the clamping driving oil cylinder is transversely arranged on the clamping moving ring body, and the clamping frame is arranged at the front end of the clamping driving oil cylinder;
the clamping movable ring bodies are provided with a plurality of clamping adjusting grooves, the clamping fixed cavities are vertically provided with a plurality of clamping adjusting grooves at intervals, and the clamping movable ring bodies correspond to the clamping adjusting grooves respectively.
Preferably, the upper end of the clamping adjusting groove is provided with a clamping adjusting gear ring, the clamping moving ring body is provided with a clamping locating motor, and the rotary power output end of the clamping locating motor is kneaded and driven with the clamping adjusting gear ring through a clamping locating gear;
the clamping and locating motor is provided with an encoder, and the rotary input end of the encoder is meshed with the clamping and locating gear through an encoding gear.
Preferably, the front end of the clamping frame is provided with a clamping detection photoelectric switch; the upper end of the clamping frame is provided with a pressure detection cavity, a pressure sensor is arranged in the pressure detection cavity, a pressure detection spring is arranged at the upper end of the pressure sensor, and the upper end of the pressure detection spring is higher than the upper end of the clamping frame.
Preferably, a clamping adjusting chute is arranged in the vertical direction of the clamping moving ring body, the clamping driving oil cylinder is transversely installed in the clamping adjusting chute in a manner that the clamping adjusting slide block can move up and down, a clamping adjusting oil cylinder is arranged in the vertical direction of the outer end of the clamping moving ring body, and the vertical moving power output end of the clamping adjusting oil cylinder is connected with the outer end of the clamping driving oil cylinder.
Preferably, the lifting system comprises a bottom support mechanism for supporting the carved object and a lower clamping mechanism which is arranged on the bottom support mechanism and clamps and fixes the lower end of the carved object;
the bottom support mechanism comprises a bottom support, a bottom support rotating motor, a bottom support plate, a bottom support oil cylinder and a bottom support cavity, wherein a rotating cavity is arranged at the upper end of the bottom support, the bottom support plate is arranged in the rotating cavity, and one side of the bottom support plate is hinged with the rotating cavity; the bottom support oil cylinder is vertically arranged on the bottom frame and is positioned below the opposite side of the hinged joint of the bottom support plate and the rotating cavity; the collet chamber passes through the rotatable setting of collet bearing in the upper end of bottom plate board, and the rotary power output of collet rotating electrical machines passes through the flexible coupling axle and is connected with the rotary power input in collet chamber.
Preferably, the lower clamping mechanism comprises a plurality of lower clamping drive plates, a plurality of lower clamping drive cylinders and a plurality of lower clamping plates, the lower clamping drive plates are respectively and transversely arranged on the circumferential direction of the bottom support cavity, and the lower clamping drive plates are provided with clamping drive chutes; the lower clamping driving oil cylinder is arranged on the lower clamping driving plate and is arranged along the extending direction of the clamping driving sliding chute; the lower clamping plate is arranged on the power output end of the lower clamping driving oil cylinder, and a clamping pressure sensor is arranged on the outer end face of the lower clamping plate; the circumference of the bottom support cavity is provided with a through hole allowing the lower clamping plate to pass through.
Preferably, the lifting system further comprises a side support supporting mechanism, and the side support supporting mechanism is positioned at the opposite side of the engraving system;
the side support supporting mechanism comprises a side support supporting motor and a side support supporting frame, the side support supporting motor is arranged on a side support adjusting plate on the bottom frame, and the lower end of the side support supporting frame is connected with a rotary power output end of the side support supporting motor;
the upper end of the side support supporting frame is provided with a side support arc-shaped frame, and the inner side of the side support arc-shaped frame is connected with a side support supporting roller through a side support supporting spring;
and a side support detection switch for measuring the distance between the side support arc frame and the carved object is arranged on the side support arc frame.
The carving system comprises a carving six-axis manipulator, a carving knife, a carving support frame, a carving lifting adjusting electric pole, a carving swing frame, a carving swing motor and a carving distance detection switch, wherein the carving support frame is vertically arranged on one side of the bottom frame and is opposite to the side supporting support frame; the carving lifting adjusting electric pole is vertically arranged on the carving support frame, and the carving swinging motor is arranged at the lifting moving power output end of the carving lifting adjusting electric pole; the engraving swing frame is characterized in that a swing power input end of the engraving swing frame is connected with a rotary power output end of the engraving swing motor, and the engraving six-axis manipulator is installed on the engraving swing frame;
and a carving distance detection switch is installed on the carving six-axis manipulator.
The effect provided in the summary of the invention is only the effect of the embodiment, not all the effects of the invention, and one of the above technical solutions has the following advantages or beneficial effects:
1. according to the technical scheme, the engraving data can be called by utilizing the big data, and integrated operation of transferring, lifting, rotating and engraving the engraved object can be realized.
2. The object transfer system can realize the clamping transfer of the carved object, and the transfer direction can be flexibly adjusted.
3. In the process that the transfer system clamps the carved object, each clamping and positioning motor respectively drives the clamping movable ring bodies which are arranged up and down to rotate at different angles along the clamping fixed cavity so as to realize that the corresponding clamping frames are respectively inserted in the clamping holes of the carved object which are staggered up and down; so as to avoid the dangerous situation that the stress of the carved object is too concentrated on a certain transverse plane or a vertical plane to cause damage.
4. The encoders in the transfer system are respectively used for detecting that each clamping moving ring body rotates by an even interval angle, and the clamping detection photoelectric switch is used for detecting whether the clamping frame is aligned with the clamping holes; after the encoder detects that the clamping movable ring body rotates through the optimal angle, if the clamping detection photoelectric switch detects that the clamping frame is not aligned with the clamping hole of the carved object, the clamping positioning motor can be used for rotating and fine-adjusting to accurately position the nearest clamping hole.
5. In order to facilitate the clamping frame to enter and exit the clamping hole of the carved object, the diameter of the clamping frame is smaller than that of the clamping hole; when the clamping frame enters the clamping hole, the clamping adjusting oil cylinder drives the clamping driving oil cylinder to move upwards, and when the pressure sensor detects that the pressure reaches a certain value, the upper end of the clamping frame is proved to be clamped and fixed with the clamping hole.
6. When the carved object is shorter, the bottom supporting plate is in a horizontal state, and the bottom end of the carved object can be clamped and fixed through the lower clamping mechanism. When the carved object is higher, the firmness of the object placement cannot be ensured only by the lower clamping mechanism at the lower end, under the condition, one end of the bottom supporting plate slightly tilts under the action of the bottom support oil cylinder, and the carved object is in an inclined (3-5 degrees) state; then the side holds in the palm the mechanism and supports the slope side of being carved the object, and fixture can guarantee the fastness that the object settled down in the cooperation.
7. According to the height of the object to be laterally held, the lateral holding position of the lateral holding supporting mechanism to the object can be adjusted through the lateral holding adjusting mechanism (in the process of carving the object by the carving system, the lateral holding position can also be adjusted according to the carving force application point). The side that holds in the palm the support roller cooperation side on the support frame upper end holds in the palm supporting spring and side and holds in the palm detection switch, can adapt to the concave-convex structure on carved object surface.
8. The sculpture system utilizes sculpture lift adjustment pole, sculpture swing span, sculpture swing motor, through the position of adjusting six manipulators of sculpture, and then can adjust the position of the relative sculpture object of carving sword.
9. The engraving distance detection switch on the engraving six-axis manipulator can be used for detecting the distance between the engraving six-axis manipulator and the surface of an object to be engraved; so that the carving six-axis mechanical arm is combined with the control system to send data to adjust the posture.
Drawings
FIG. 1 is a schematic side view of an embodiment of the present invention;
FIG. 2 is an enlarged view of a portion A of FIG. 1;
FIG. 3 is an enlarged view of a portion of FIG. 1 at B;
FIG. 4 is an enlarged view of a portion of FIG. 1 at C;
FIG. 5 is an enlarged view of a portion of FIG. 1 at D;
FIG. 6 is a schematic top view of an embodiment of the present invention at a catch mechanism;
FIG. 7 is a side cross-sectional view of a catch mechanism in an embodiment of the present invention;
FIG. 8 is an enlarged view of a portion of FIG. 7 at E;
FIG. 9 is a schematic top view of the bottom mounting mechanism and the lower clamping mechanism in cooperation with one another according to an embodiment of the present invention;
FIG. 10 is a schematic side sectional view of the bottom mounting mechanism and the lower clamping mechanism in cooperation according to an embodiment of the present invention;
FIG. 11 is a schematic top view of the upper end of the side support mechanism in an embodiment of the present invention;
figure 12 is a schematic side view of an object 5 being engraved in an embodiment of the invention;
in the figure: 101. a gantry crane; 102. transferring the electric pole; 103. a winch; 104. a clamping fixing cavity; 105. clamping the movable ring body; 106. clamping the positioning motor; 107. an encoder; 108. clamping the adjusting oil cylinder; 109. clamping the driving oil cylinder; 110. a clamping frame; 111. clamping the adjusting groove; 112. clamping the adjusting gear ring; 113. a rotating connector; 114. clamping the positioning gear; 115. a code gear; 116. clamping the adjusting chute; 117. clamping the adjusting slide block; 118. a pressure sensor; 119. a pressure detection spring; 120. a chucking hole; 121. clamping the detection photoelectric switch; 201. a chassis; 202. a bottom bracket rotating motor; 203. a shoe cavity; 204. a bottom pallet; 205. a bottom support oil cylinder; 206. rotating the cavity; 207. a bottom bracket bearing; 208. a flexible connecting shaft; 209. a lower clamping drive plate; 210. a lower clamping driving oil cylinder; 211. a lower clamping plate; 301. a side support adjusting plate; 302. a side support adjusting oil cylinder; 303. a side support adjusting slide block; 304. a side support supporting motor; 305. a side support frame; 306. a side support supporting roller; 307. a side support spring; 308. side supporting arc-shaped frames; 309. a side support detection switch; 401. engraving the support frame; 402. carving the lifting adjusting electric pole; 403. engraving the swing frame; 404. carving the swing motor; 405. engraving a six-axis manipulator; 406. a graver; 407. a carving distance detection switch; 5. the carved object.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures. In the description of the present invention, the terms "first", "second", and the like are used only for distinguishing the description, and are not intended to be construed as only or implying relative importance.
In the description of the present invention, unless otherwise expressly specified or limited, the terms "disposed," "connected," and "connected" are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
As shown in fig. 1 to 12, an integrated engraving machine based on internet big data comprises an internet computer, a control system, a transfer system, a lifting system and an engraving system, wherein the transfer system, the lifting system and the engraving system are electrically connected with the control system. The internet computer (host computer) is used for obtaining internet cloud database information and transmitting to the control system, and the transfer system is used for transferring the carved object to the lifting system, and the lifting system is used for supporting and driving the object to move in the object carving process, and the carving system is used for executing carving of the object.
The transfer system comprises a gantry crane 101, a transfer electric pole 102, a winch 103 and a clamping mechanism, wherein the transfer electric pole 102 is longitudinally arranged at the upper end of the gantry crane 101, the winch 103 is arranged at the longitudinal moving power output end of the transfer electric pole 102, and the clamping mechanism is connected to the lifting moving power output end of the winch 103. The clamping mechanism comprises a clamping fixed cavity 104, a plurality of clamping movable rings 105, a clamping positioning motor 106, an encoder 107, a clamping adjusting cylinder 108, a clamping driving cylinder 109 and a clamping frame 110. The clamping fixing cavity 104 is provided with a plurality of clamping adjusting grooves 111 arranged along the circumferential direction at intervals up and down, and the upper ends of the clamping adjusting grooves 111 are respectively provided with a clamping adjusting gear ring 112. The catching movable ring 105 is rotatably mounted on the catching fixed cavity 104 through a rotary connector 113 (e.g., an axial thrust bearing), and is disposed corresponding to the catching adjustment groove 111. The clamping positioning motor 106 is fixedly arranged on the clamping moving ring body 105 through a support, and the rotary power output end of the clamping positioning motor 106 is kneaded and driven with the clamping adjusting gear ring 112 through a clamping positioning gear 114. The encoder 107 is arranged on the clamping and positioning motor 106, and the rotary input end of the encoder 107 is meshed with the clamping and positioning gear 114 through an encoding gear 115; for recording the angle through which the retaining mobile ring 105 rotates. The vertical direction of the clamping moving ring body 105 is provided with a clamping adjusting chute 116, the clamping driving oil cylinder 109 is transversely installed in the clamping adjusting chute 116 in a way that the clamping adjusting slide block 117 can move up and down, the clamping adjusting oil cylinder 108 is vertically installed at the outer end of the clamping moving ring body 105, and the vertical moving power output end of the clamping adjusting oil cylinder 108 is connected with the outer end of the clamping driving oil cylinder 109. The clamping frame 110 is installed on the power output end of the inner side of the clamping driving oil cylinder 109, and the outer end of the clamping frame 110 is provided with a clamping detection photoelectric switch 121; the upper end face of the clamping frame 110 is provided with a pressure detection cavity, a pressure sensor 118 is arranged in the pressure detection cavity, the upper end of the pressure sensor 118 is provided with a pressure detection spring 119, and the upper end of the pressure detection spring 119 is higher than the upper end of the clamping frame 110. The upper end part of the clamped object is provided with a plurality of clamping holes 120 which are arranged in advance at intervals up and down, and the clamping holes 120 are arranged along the circumferential direction of the carved object 5; the clamping frame 110 is arranged corresponding to the clamping cavity. In the process that the transferring system clamps the carved object 5, each clamping and positioning motor 106 respectively drives the clamping moving ring body 105 which is arranged up and down to rotate at different angles along the clamping fixing cavity 104, so that the corresponding clamping frames 110 are respectively inserted into the clamping holes 120 of the carved object 5 which are staggered up and down; so as to avoid the dangerous situation that the engraved object 5 is stressed too intensively on a certain transverse plane or vertical plane to be damaged. The encoders 107 are respectively used for detecting that the movable ring bodies 105 rotate at even intervals, and the chucking detection photoelectric switches 121 are used for detecting whether the chucking frames 110 are aligned with the chucking holes 120 (after the encoders 107 detect that the movable ring bodies 105 rotate at an optimal angle, if the movable ring bodies 105 do not rotate at the optimal angle, the chucking positioning motors 106 can be used for rotation fine adjustment to accurately position the nearest chucking holes 120). In order to facilitate the movement of the chucking frame 110 into and out of the chucking hole 120, the diameter of the chucking frame 110 is smaller than the diameter of the chucking hole 120; when the holding frame 110 enters the holding hole 120, the holding adjusting cylinder 108 drives the holding driving cylinder 109 to move upwards, and when the pressure sensor 118 detects that the pressure reaches a certain value, it is proved that the upper end of the holding frame 110 and the holding hole 120 are tightly held.
The lifting system comprises a bottom support mechanism, a lower clamping mechanism and a side support mechanism, wherein the bottom support mechanism is used for supporting and lifting the carved object 5 from the bottom, the lower clamping mechanism is used for clamping the lower end of the carved object 5, and the side support mechanism is used for assisting to lift the carved object 5 (under the condition that the vertical height of the object is higher) from the opposite side of the carving system. The collet mechanism comprises a base frame 201, a collet rotating motor 202 (a stepping motor), a collet cavity 203, a bottom supporting plate 204 and a collet oil cylinder 205 (an oil cylinder with a displacement sensor is arranged inside). A rotating cavity 206 is arranged at the upper end of the bottom frame 201, the bottom supporting plate 204 is arranged in the rotating cavity 206, and one side of the bottom supporting plate 204 is hinged with the rotating cavity 206; the bottom bracket oil cylinder 205 is vertically arranged on the bottom frame 201, and the bottom bracket oil cylinder 205 is positioned on the opposite side of the hinged point of the bottom bracket plate 204 and the rotating cavity 206. The rotatable setting of collet chamber 203 is in the upper end of bottom plate 204 through collet bearing 207, and collet rotating electrical machines 202 are installed at the chassis 201 lower extreme, and the rotary power output of collet rotating electrical machines 202 passes through flexible coupling axle 208 (like universal bearing) and is connected with the rotary power input of collet chamber 203 (be equipped with the cavity that allows the rotary power output of collet rotating electrical machines 202 to pass through on the bottom plate 204). The lower clamping mechanism comprises a lower clamping driving plate 209, a lower clamping driving oil cylinder 210 and a lower clamping plate 211, and the lower clamping driving plate 209 is provided with a plurality of clamping driving plates which are respectively and transversely arranged on the circumferential direction of the bottom support cavity 203; the lower clamping driving plate 209 is provided with a clamping driving chute. The lower clamping driving oil cylinders 210 are arranged on the lower clamping driving plate 209 and distributed along the extending direction of the clamping driving sliding grooves; the lower clamping plate 211 is arranged on the power output end of the lower clamping driving oil cylinder 210, and the outer end surface of the lower clamping plate 211 is provided with a clamping pressure sensor 118; the circumferential direction of the shoe cavity 203 is provided with a through hole for allowing the lower clamping plate 211 to pass through. The side support mechanism comprises a side support adjusting mechanism and a side support supporting mechanism, and the side support adjusting mechanism is used for adjusting the side support position of the side support supporting mechanism to the carved object 5. The side support adjusting mechanism is installed on the bottom frame 201 and comprises a side support adjusting plate 301, a side support adjusting oil cylinder 302 (provided with a displacement sensor oil cylinder inside) and a side support adjusting slide block 303. The side support adjusting plate 301 is transversely connected with the bottom frame 201, and a side support adjusting chute is arranged on the side support adjusting plate 301; the side support adjusting slide block 303 can be mounted on the side support adjusting slide groove in an inward and outward moving mode. The side holds in the palm adjusting cylinder 302 and installs in the outer end of side support adjusting plate 301, the side hold in the palm adjusting cylinder 302 the power take off end with the side holds in the palm adjusting block 303 and connects. The side bracket supporting mechanism comprises a side bracket supporting motor 304, a side bracket supporting frame 305, a side bracket supporting roller 306 and a side bracket supporting spring 307. The side holds in the palm the support motor 304 and installs on side holds in the palm adjusting slide 303, and the lower extreme that the side held in the palm the support frame 305 is connected with the rotatory power take off end that the side held in the palm the support motor 304. The upper end of the side support frame 305 is provided with a side support arc frame 308, and the support seat of the side support roller 306 is connected with the side support arc frame 308 through a side support spring 307. The side support roller 306 is disposed corresponding to the outer peripheral surface of the engraved object 5, and a side support detection switch 309 (e.g., an ultrasonic distance sensor) for measuring the distance from the engraved object 5 is disposed on the side support arc frame 308.
The working principle of the lifting system is as follows: when the engraved object 5 is short (such as a circular truncated cone), the bottom supporting plate 204 is in a horizontal state, and the bottom end of the engraved object 5 can be clamped and fixed by the lower clamping mechanism. When the engraved object 5 is high (e.g. cylindrical), the lower clamping mechanism relying on the lower end alone is not sufficient to ensure the stability of the object placement. In this case, one end of the bottom plate 204 slightly tilts under the action of the bottom support oil cylinder 205, and the carved object 5 is in an inclined (3-5 degrees) state; then the side holds in the palm the mechanism and supports by the slope side of sculpture object 5, and fixture can guarantee the fastness that the object settled down in the cooperation. According to the height of the object to be laterally held, the lateral holding position of the lateral holding supporting mechanism to the object can be adjusted through the lateral holding adjusting mechanism (in the process of carving the object by the carving system, the lateral holding position can also be adjusted according to the carving force application point). The side support roller 306 at the upper end of the side support frame 305 can adapt to the concave-convex structure of the surface of the carved object 5 by matching with the side support spring 307 and the side support detection switch 309.
The engraving system comprises an engraving support frame 401, an engraving lifting adjusting electric pole 402, an engraving swing frame 403, an engraving swing motor 404, an engraving six-axis manipulator 405, an engraving knife 406 and an engraving distance detection switch 407. The carving support frame 401 is vertically arranged on one side of the bottom frame 201 and is arranged opposite to the side support frame 305. The carving lifting adjusting electric pole 402 is vertically arranged on the carving support frame 401, and the carving swinging motor 404 is installed on the lifting moving power output end of the carving lifting adjusting electric pole 402. The swinging power output end of the carving swinging frame 403 is connected with the rotating power output end of a carving swinging motor 404, and a carving six-axis manipulator 405 (the power motors of which are absolute value motors) is arranged on the carving swinging frame 403. The engraving knife 406 is mounted on the power output end of the engraving six-axis manipulator 405 through a knife rest, and an engraving distance detection switch 407 is also mounted on the knife rest and used for detecting the distance from the surface of the engraved object 5. During the carving process, the carving swinging frame 403 enables the carving knife 406 to be close to the carved object 5 to carve through the carving six-axis mechanical arm 405; the engraving six-axis manipulator 405 and the engraving lifting adjusting electric pole 402 execute corresponding actions according to the data called by the control system.
The control system comprises a controller (PLC), a control panel and a control box, wherein the controller is electrically connected with each corresponding control functional component respectively and exchanges data with an internet computer.
An integrated carving working method based on internet big data comprises the following steps:
the S1 transfer system moves the carved object to the lifting system:
s2, fixing the carved object by the lifting system;
s3, the control system calls database information through an Internet computer;
and S4, the carving system carves the carved object according to the data information, and the lifting system drives the carved object according to the data information to match the carving operation of the carving system.
Preferably, in step S1, the transferring system clamps and fixes the upper end of the carved object by the clamping mechanism,
the transfer electric pole 102 on the gantry crane 101 realizes the longitudinal movement of the carved object, and the winch 103 on the power output end of the transfer electric pole 102 realizes the lifting movement of the carved object.
Preferably, a chucking driving cylinder 109 installed at the chucking fixing chamber 104 of the chucking mechanism drives the chucking frame 110 to chuck the engraved object.
Preferably, the clamping positioning motors 106 respectively drive the rotation angles of the clamping moving ring bodies 105 arranged up and down relative to the clamping fixing cavities 104, so that the clamping frames 110 are respectively inserted into the clamping holes 120 of the carved objects 5 which are staggered up and down.
Preferably, the rotation angles of the catching moving ring 105 with respect to the catching holding chamber 104 are detected by the encoders 107, respectively.
Preferably, the photoelectric switch 121 is detected by the chucking of the front end of the chucking frame 110, and it is detected whether the chucking frame 110 is aligned with the chucking hole 120 of the engraved object 5.
Preferably, after the chucking frame 110 is inserted into the chucking hole 120 of the engraved object 5, the chucking frame 110 is lifted upward by the chucking adjustment cylinder 108 of the chucking fixing chamber 104, and whether or not it is closely attached to the chucking hole 120 is detected by the pressure sensor 118 at the upper end of the chucking frame 110.
Preferably, in step S2, the bottom frame 201 of the lifting system holds the lower end of the engraved object 5 through the shoe cavity 203, and the shoe cavity 203 is driven to rotate by the shoe rotating motor 202.
Preferably, the lower clamping plate is driven by the lower clamping driving oil cylinder 210 to clamp and fix the lower end of the carved object 5 in the shoe cavity 203.
Preferably, a bottom support plate 204 is arranged in a rotating cavity 206 at the upper end of the bottom frame 201, and the bottom support cavity 203 is rotatably arranged on the bottom support plate 204; the bottom plate 204 is driven to tilt toward the opposite side of the engraving system by the shoe cylinder 205 on one side below the bottom plate 204.
Preferably, in step S2, the lifting system supports the engraved object 5 by the side support frame 305.
Preferably, the supporting end of the side bracket supporting frame 305 is contacted with the engraved object 5 through the side bracket supporting roller 306 at the outer end of the side bracket supporting spring 307.
Preferably, the side holder support frame 305 detects the distance from the engraved object 5 by the side holder detection switch 309.
Preferably, the lifting system is provided with a side bracket support motor 304 at the lower end of the side bracket support frame 305 to drive the swing angle of the side bracket support frame 305.
Preferably, the lifting system is provided with a side support adjusting cylinder 302 to drive the lateral distance of the side support frame 305 relative to the carved object 5.
Preferably, in the above step S4, the engraving blade 406 of the engraving system engraves the engraved object 5 by means of the engraving six-axis robot hand 405.
Preferably, the engraving distance detection switch 407 is provided on the six-axis robot 405 to detect the distance between the front end of the engraving blade 406 and the object 5 to be engraved.
Preferably, the engraving system drives the engraving swing frame 403 through the engraving swing motor 404, so as to realize the adjustment of the transverse direction between the engraving six-axis manipulator 405 and the engraved object 5.
Preferably, the carving system adjusts the electric pole 402 through carving lifting by a carving swinging motor 404, and drives a carving six-axis manipulator 405 to adjust the lifting position.
In addition to the technical features described in the specification, the technology is known to those skilled in the art.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. The utility model provides an integration engraver based on internet big data, characterized by includes:
the Internet computer acquires big data information;
the transfer system realizes the transfer of the carved object;
a lifting system for supporting and driving the carved object to rotate in the carving process;
the carving system is used for carving the carved object;
and a control system in communication with the internet computer;
the transfer system, the lifting system and the carving system are all electrically connected with the control system.
2. The integrated engraving machine based on the internet big data as claimed in claim 1, wherein the transferring system comprises a gantry crane, a transferring pole, a winch and a clamping mechanism, the transferring pole is longitudinally installed at the upper end of the gantry crane, the winch is installed at the longitudinal moving power output end of the transferring pole, and the clamping mechanism is connected to the lifting moving power output end of the winch.
3. The integrated engraving machine based on the internet big data as claimed in claim 2, wherein the clamping mechanism comprises a clamping fixed cavity, a clamping driving oil cylinder, a clamping moving ring body and a clamping frame;
the clamping fixed cavity is circumferentially provided with a clamping adjusting groove, and the clamping movable ring bodies are rotatably arranged on the clamping fixed cavity through rotary connecting pieces and are arranged corresponding to the clamping adjusting groove; the clamping driving oil cylinder is transversely arranged on the clamping moving ring body, and the clamping frame is arranged at the front end of the clamping driving oil cylinder;
the clamping movable ring bodies are provided with a plurality of clamping adjusting grooves, the clamping fixed cavities are vertically provided with a plurality of clamping adjusting grooves at intervals, and the clamping movable ring bodies correspond to the clamping adjusting grooves respectively.
4. The integrated engraving machine based on the internet big data as claimed in claim 3, wherein the upper end of the clamping adjustment groove is provided with a clamping adjustment gear ring, the clamping moving ring is provided with a clamping positioning motor, and the rotating power output end of the clamping positioning motor is driven by the clamping positioning gear and the clamping adjustment gear ring in a kneading manner;
the clamping and locating motor is provided with an encoder, and the rotary input end of the encoder is meshed with the clamping and locating gear through an encoding gear.
5. The integrated engraving machine based on the internet big data as claimed in claim 3, wherein the front end of the clamping frame is provided with a clamping detection photoelectric switch; the upper end of the clamping frame is provided with a pressure detection cavity, a pressure sensor is arranged in the pressure detection cavity, a pressure detection spring is arranged at the upper end of the pressure sensor, and the upper end of the pressure detection spring is higher than the upper end of the clamping frame.
6. The integrated engraving machine based on internet big data as claimed in claim 3, wherein the clamping moving ring is vertically provided with a clamping adjusting chute, the clamping driving cylinder is transversely mounted in the clamping adjusting chute by a clamping adjusting slider capable of moving up and down, the clamping moving ring is vertically provided with a clamping adjusting cylinder at the outer end, and the vertical moving power output end of the clamping adjusting cylinder is connected with the outer end of the clamping driving cylinder.
7. The integrated engraving machine based on the internet big data as claimed in claim 1, wherein the lifting system comprises a base mechanism for supporting the engraved object, and a lower clamping mechanism which is arranged on the base mechanism and clamps and fixes the lower end of the engraved object;
the bottom support mechanism comprises a bottom support, a bottom support rotating motor, a bottom support plate, a bottom support oil cylinder and a bottom support cavity, wherein a rotating cavity is arranged at the upper end of the bottom support, the bottom support plate is arranged in the rotating cavity, and one side of the bottom support plate is hinged with the rotating cavity; the bottom support oil cylinder is vertically arranged on the bottom frame and is positioned below the opposite side of the hinged joint of the bottom support plate and the rotating cavity; the collet chamber passes through the rotatable setting of collet bearing in the upper end of bottom plate board, and the rotary power output of collet rotating electrical machines passes through the flexible coupling axle and is connected with the rotary power input in collet chamber.
8. The integrated engraving machine based on the internet big data as claimed in claim 7, wherein the lower clamping mechanism comprises a lower clamping drive plate, a lower clamping drive oil cylinder and a lower clamping plate, the lower clamping drive plate is provided with a plurality of clamping drive plates which are respectively and transversely arranged on the circumferential direction of the collet cavity, and the lower clamping drive plate is provided with a clamping drive chute; the lower clamping driving oil cylinder is arranged on the lower clamping driving plate and is arranged along the extending direction of the clamping driving sliding chute; the lower clamping plate is arranged on the power output end of the lower clamping driving oil cylinder, and a clamping pressure sensor is arranged on the outer end face of the lower clamping plate; the circumference of the bottom support cavity is provided with a through hole allowing the lower clamping plate to pass through.
9. The integrated engraving machine based on the internet big data as claimed in claim 7, wherein the lifting system further comprises side support supporting mechanisms, and the side support supporting mechanisms are positioned at the opposite sides of the engraving system;
the side support supporting mechanism comprises a side support supporting motor and a side support supporting frame, the side support supporting motor is arranged on a side support adjusting plate on the bottom frame, and the lower end of the side support supporting frame is connected with a rotary power output end of the side support supporting motor;
the upper end of the side support supporting frame is provided with a side support arc-shaped frame, and the inner side of the side support arc-shaped frame is connected with a side support supporting roller through a side support supporting spring;
and a side support detection switch for measuring the distance between the side support arc frame and the carved object is arranged on the side support arc frame.
10. The integrated engraving machine based on the internet big data as claimed in claim 1, wherein the engraving system comprises an engraving six-shaft mechanical arm, an engraving knife, an engraving support frame, an engraving lifting adjusting electric pole, an engraving swing frame, an engraving swing motor and an engraving distance detection switch, wherein the engraving support frame is vertically arranged on one side of the underframe and is opposite to the side support frame; the carving lifting adjusting electric pole is vertically arranged on the carving support frame, and the carving swinging motor is arranged at the lifting moving power output end of the carving lifting adjusting electric pole; the engraving swing frame is characterized in that a swing power input end of the engraving swing frame is connected with a rotary power output end of the engraving swing motor, and the engraving six-axis manipulator is installed on the engraving swing frame;
and a carving distance detection switch is installed on the carving six-axis manipulator.
CN202010318580.4A 2020-04-21 2020-04-21 Integrated engraving machine based on internet big data Active CN111572254B (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104960365A (en) * 2015-08-03 2015-10-07 温岭市创嘉信息科技有限公司 Ball head carving machine
CN104985969A (en) * 2015-08-03 2015-10-21 温岭市创嘉信息科技有限公司 Cylindrical workpiece engraving machine automatic clamp device
CN105644239A (en) * 2015-12-31 2016-06-08 黄群好 Special full-automatic engraving equipment for machining ceramic surfaces
CN206733910U (en) * 2017-04-21 2017-12-12 重庆市碧波数控科技有限公司 A kind of engraving machine automatic control system
CN107891694A (en) * 2017-12-28 2018-04-10 湖北瑞联智能机械有限公司 A kind of Workpiece rotating device for digital-controlled carving machine
CN208180614U (en) * 2018-05-04 2018-12-04 张进京 A kind of cross side Egraver
JP2019130760A (en) * 2018-01-31 2019-08-08 株式会社第一興商 Engraving system, and server providing data for 3d printer for engraving 3d object
CN110995862A (en) * 2019-12-18 2020-04-10 杭州在简文化艺术策划有限公司 Combined type carving control system and carving method based on Internet of things

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104960365A (en) * 2015-08-03 2015-10-07 温岭市创嘉信息科技有限公司 Ball head carving machine
CN104985969A (en) * 2015-08-03 2015-10-21 温岭市创嘉信息科技有限公司 Cylindrical workpiece engraving machine automatic clamp device
CN105644239A (en) * 2015-12-31 2016-06-08 黄群好 Special full-automatic engraving equipment for machining ceramic surfaces
CN206733910U (en) * 2017-04-21 2017-12-12 重庆市碧波数控科技有限公司 A kind of engraving machine automatic control system
CN107891694A (en) * 2017-12-28 2018-04-10 湖北瑞联智能机械有限公司 A kind of Workpiece rotating device for digital-controlled carving machine
JP2019130760A (en) * 2018-01-31 2019-08-08 株式会社第一興商 Engraving system, and server providing data for 3d printer for engraving 3d object
CN208180614U (en) * 2018-05-04 2018-12-04 张进京 A kind of cross side Egraver
CN110995862A (en) * 2019-12-18 2020-04-10 杭州在简文化艺术策划有限公司 Combined type carving control system and carving method based on Internet of things

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