Production process of architectural decoration flame-retardant board
Technical Field
The invention relates to the technical field of flame retardant plate production, in particular to a production process of a building decoration flame retardant plate.
Background
The flame-retardant board is an artificial board which is manufactured by adding a flame retardant into a board production line through a complex process in a production flow, can overcome the defects of wood, greatly improves and improves the physical and mechanical properties of the wood, is often used in furniture or building decoration, and is often adhered with decorative wood chips on the surface of the flame-retardant board to ensure that the flame-retardant board meets the aesthetic feelings of different personnel, so that the flame-retardant board becomes natural, plain, natural and noble, and a living environment with best affinity and elegance with people is created, so that equipment inspection, manual feeding, wood chip adhesion, board cutting and other steps are often required when the flame-retardant board is subjected to decorative wood chip pasting operation.
The existing flame retardant board often appears the flame retardant board and decorates the wood chip and laminates insufficiently completely while decorating the wood chip paster operation, cause the flame retardant board and decorates the air between the wood chip, influence the laminating effect, even cause the flame retardant board and decorate the swelling phenomenon between the wood chip, influence the product quality; b, when the existing flame-retardant board is cut after the wood chips are decorated, the phenomenon that the cut surface is tilted or cracked often occurs, and the quality of the product is influenced.
Disclosure of Invention
In order to solve the problems, the invention provides a production process of a building decoration flame-retardant board, which uses a flame-retardant board pasting device and can solve the problems of the flame-retardant board during the decoration wood chip pasting operation.
In order to achieve the purpose, the invention adopts the following technical scheme to realize the purpose: a production process of a building decoration flame-retardant plate mainly comprises the following steps:
the method comprises the following steps: equipment inspection: before the surface mounting device of the flame-retardant plate is started to carry out surface mounting treatment on the surface of the flame-retardant plate, the set operation is checked;
step two: manually feeding, namely manually feeding the flame-retardant plate and the decorative wood chips into the conveying sleeve member through the feeding port so as to finish manual feeding operation;
step three: after the manual feeding operation in the second step is finished, the flame-retardant plate and the decorative wood chips enter the conveying plate through the feeding port, the flame-retardant plate and the decorative wood chips are clamped by the sliding clamping plate, the motor works in the latter step, the sliding clamping plate is driven to move through the meshing action of the gear, the flame-retardant plate is contacted with the decorative wood chips through the top block plate, and then the purpose of wood chip bonding is realized through the action of the bonding box;
step four: cutting the board, namely after the wood chip attaching operation in the third step is finished, working a hydraulic cylinder to drive a blank holder to press the upper end surface and the lower end surface of the flame retardant board attached with the decorative wood chips, and then continuously working through a cutting knife to cut off the decorative wood chips, so that the purpose of cutting the board is achieved;
the flame-retardant plate paster device used in the steps comprises a mounting plate, a conveying kit and a cutting kit, wherein the conveying kit and the cutting kit are sequentially arranged on the mounting frame from left to right.
The conveying external member comprises a feeding port, two conveying plates, a first motor, a driving gear, a transmission gear, a connecting toothed belt, a sliding clamping plate, a top plate block and a fitting box, wherein the feeding port is installed on the installation plate in a welding mode, the conveying plates are symmetrically installed on the feeding port and are installed on the installation plate in a welding mode, uniform guide sliding chutes are formed in the conveying plates, the first motor is installed on a motor base on the outer side of each conveying plate, the driving gear is installed on an output shaft of the first motor and is located inside the conveying plates, the transmission gear is arranged on the right side of the driving gear and is installed on the inner wall of each conveying plate in a bearing connection mode, the connecting toothed belt which is matched with the driving gear in use is arranged on the outer side of the driving gear and the transmission gear, the sliding clamping plate which is, conveying board internally evenly installs the ejector plate piece, the quantity of above-mentioned ejector plate piece is two, the conveying board right-hand member is provided with the laminating case, the laminating case is installed on the mounting panel through the welded mode, in operation, artifical fire-retardant board and the decoration wood chip that will laminate the processing will be carried out is carried to the conveying board through feed port and is cliied bright back motor work by the splint that slides, the effect through gear engagement drives the splint that slides and moves, and then reach the purpose of carrying panel, make decoration mould wood chip and fire-retardant board bonding together through the ejector plate piece effect afterwards, later through the laminating case, thereby reach the purpose of laminating decoration wood chip.
The cutting external member includes the mounting bracket, the pneumatic cylinder, cut the frame, cut the sword, blank holder and spring clamp, the mounting bracket is installed on the mounting panel through the welded mode, install the pneumatic cylinder on mounting bracket and the mounting panel, the quantity of above-mentioned pneumatic cylinder is two, install on the output shaft of pneumatic cylinder and cut the frame, cut and install the blank holder on the frame, cut and install the blank holder through sliding connection's mode on the frame, install the spring clamp through spring connection's mode on the blank holder, in operation, after carrying the external member to accomplish work, panel after the laminating comes out from the laminating case, later pneumatic cylinder work, it moves to the panel surface to drive and cut the frame, and push down panel through the spring clamp on the blank holder, the wood chip will be decorated through cutting the sword effect afterwards, thereby reach the purpose of cutting.
The feeding port is provided with a material placing through groove A which is matched with the guide sliding groove for use, the side wall of the material placing through groove A is uniformly provided with a moving roller in a bearing connection mode, the inner wall of the feeding port is uniformly provided with a cleaning roller, the cleaning roller is arranged on the bearing rotating frame in a bearing connection mode, and the bearing rotating frame is arranged on the feeding port in a sliding connection mode.
The sliding clamping plate comprises connecting rods which are symmetrically installed in a welding mode, the wood chip clamping plate is installed on the connecting rods in a welding mode, abutting columns are evenly installed on the sliding clamping plate and the wood chip clamping plate in a sliding connection mode, and rubber layers are wrapped on the heads of the abutting columns.
The top plate block comprises an ascending floating rod, a bearing rotating column, a rotating rod, a descending top block and an extrusion ball, the ascending floating rod is arranged on the inner wall of the conveying plate in a sliding connection mode, the bearing rotating column is arranged on the ascending floating rod in a bearing connection mode, the rotating rod is abutted against the ascending floating rod, the rotating rod is arranged on the inner wall of the conveying plate in a rotating connection mode, a reset spring is arranged between the rotating rod and the inner wall of the conveying plate, the descending top block is abutted against the rotating rod and is arranged on the inner wall of the conveying plate in a sliding connection mode, the extrusion ball is arranged at the head of the descending top block in a sliding connection mode, when the flame-retardant plate and the decorative wood chips are conveyed in the conveying plate, the ascending floating rod is driven to move upwards through the extrusion effect, and the descending top block moves downwards to extrude the decorative wood chips through the effect of the bearing rotating column, thereby achieving the purpose of promoting the jointing effect of the decorative wood chips and the flame-retardant plate.
The laminating roller is uniformly installed on the laminating box in a bearing connection mode, rubber pressing blocks are uniformly installed on the laminating roller in a sliding connection mode, and the rubber pressing blocks on the surfaces of the adjacent laminating rollers are arranged in a staggered mode.
The laminating roller is internally and evenly provided with a circular groove, the circular groove is internally provided with a rotating shaft column, and a centrifugal iron ball is arranged on the rotating shaft column.
1. The invention can solve the following problems of the existing flame-retardant board during the wood chip decoration laminating operation: a, when the existing flame-retardant plate is used for decorating wood chip paster operation, the flame-retardant plate and the decorating wood chips are often bonded insufficiently, so that air exists between the flame-retardant plate and the decorating wood chips, the bonding effect is influenced, and even the swelling phenomenon between the flame-retardant plate and the decorating wood chips is caused, and the product quality is influenced; b, when the existing flame-retardant board is cut after the wood chips are decorated, the phenomenon that the cut surface is tilted or cracked often occurs, and the quality of the product is influenced.
2. According to the invention, the laminating box is designed, when the conveying mechanism conveys plates and passes through the laminating box, the laminating rollers on the surface of the laminating box rotate, the rubber pressing blocks on the surface are driven to extrude the surfaces of the plates, air between the plates is extruded through the extrusion effect, and meanwhile, centrifugal iron balls inside the laminating balls are used for improving the extrusion effect due to the action of centrifugal force, so that the pressure of the rubber pressing blocks is increased, the laminating boxes are internally provided with a plurality of laminating balls, the rubber pressing blocks are arranged in a staggered mode, the phenomenon of omission is greatly avoided, the phenomenon of bulging of the plates is greatly avoided, and the product quality is improved.
3. According to the cutting assembly, when the decorative wood chips are cut, the hydraulic cylinder works to drive the cutting frame to move to the surface of the board, the board is pressed through the spring pressing plate on the edge pressing plate, then the decorative wood chips are cut off under the action of the cutting knife, the spring pressing plates uniformly support the board at the upper end and the lower end of the board in the cutting overlong process, the phenomena of tilting and crushing of the cutting surface when the decorative wood chips are cut are avoided through the strong pressure effect of the spring pressing plates, the quality of products is greatly packaged, and the phenomenon of product damage is avoided.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a flow chart of the operation of the present invention;
FIG. 2 is a schematic structural view of the present invention;
FIG. 3 is a side view of a schematic of the structure of the present invention;
FIG. 4 is a top view of a schematic of the structure of the present invention;
FIG. 5 is a schematic cross-sectional view A-A of FIG. 3 of the present invention;
FIG. 6 is an enlarged schematic view of region A of FIG. 3 of the present invention;
FIG. 7 is a schematic cross-sectional view B-B of FIG. 4 of the present invention;
FIG. 8 is a schematic cross-sectional view of the area B of FIG. 4 in accordance with the present invention;
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 8, a production process of a fire retardant board for architectural decoration mainly comprises the following steps:
the method comprises the following steps: equipment inspection: before the surface mounting device of the flame-retardant plate is started to carry out surface mounting treatment on the surface of the flame-retardant plate, the set operation is checked;
step two: manual feeding, wherein the flame-retardant plates and the decorative wood chips are manually fed into the conveying sleeve 2 through the feeding port 21, so that manual feeding operation is completed;
step three: after the manual feeding operation in the second step is finished, the flame-retardant plate and the decorative wood chips enter the conveying plate 22 through the feeding port 21, the flame-retardant plate and the decorative wood chips are clamped by the sliding clamping plate 26, the motor works in the latter step, the sliding clamping plate 26 is driven to move under the meshing action of the gear, the flame-retardant plate is contacted with the decorative wood chips through the top block plate, and then the wood chips are attached through the action of the attaching box 28;
step four: cutting the board, namely after the wood chip attaching operation in the third step is finished, working a hydraulic cylinder to drive a blank holder 34 to press the upper end surface and the lower end surface of the flame retardant board attached with the decorative wood chips, and then continuously working through a cutting knife 33 to cut off the decorative wood chips, so that the purpose of cutting the board is achieved;
the flame-retardant plate paster device used in the above steps comprises a mounting plate 1, a conveying kit 2 and a cutting kit 3, wherein the conveying kit 2 and the cutting kit 3 are sequentially arranged on the mounting frame 31 from left to right.
The conveying external member 2 comprises a feeding port 21, two conveying plates 22, a first motor, a driving gear 23, a transmission gear 24, a connecting toothed belt 25, a sliding clamping plate 26, a top plate block 27 and a fitting box 28, wherein the feeding port 21 is installed on the installation plate 1 in a welding mode, the conveying plates 22 are symmetrically installed on the feeding port 21, the conveying plates 22 are installed on the installation plate 1 in a welding mode, uniform guide sliding grooves are formed in the conveying plates 22, the number of the conveying plates 22 is two, the first motor is installed on a motor base on the outer side of the conveying plates 22, the driving gear 23 is installed on an output shaft of the first motor, the driving gear 23 is located inside the conveying plates 22, the transmission gear 24 is arranged on the right side of the driving gear 23, the transmission gear 24 is installed on the inner wall of the conveying plates 22 in a bearing connection mode, the connecting toothed belt 25 which, connect and install on the cingulum 25 and guide the slide clamp plate 26 that the spout used with each other mutually supporting, conveying board 22 internally mounted has top plate block 27 evenly, the quantity of above-mentioned top plate block 27 is two, conveying board 22 right-hand member is provided with laminating case 28, laminating case 28 is installed on mounting panel 1 through the welded mode, in concrete during operation, the manual work is sent into to conveying board 22 with fire-retardant board and decorative wood board through feed port 21 and is gone to be carried by slide clamp plate 26 and carry, the work of the motor of the latter number, drive gear 23 and rotate, thereby drive through the mating reaction with drive gear 24 and connect rack 25 and move, thereby drive fire-retardant board and decorative wood board through slide clamp plate 26 and move, later top plate block 27 work, make fire-retardant board and decorative wood board glue together, later through laminating case 28 effect, make fire-retardant board and decorative board laminate together.
The feeding port 21 is provided with a material placing through groove A which is matched with the guide sliding groove for use, the side wall of the material placing through groove A is uniformly provided with moving rollers 211 in a bearing connection mode, the inner wall of the feeding port 21 is uniformly provided with cleaning rollers 212, the cleaning rollers 212 are arranged on a bearing rotating frame 213 in a bearing connection mode, the bearing rotating frame 213 is arranged on the feeding port 21 in a sliding connection mode, when in specific work, the flame retardant plate and the decorative wood chips are manually placed into the feeding port 21, the movement of the flame-retardant board and the decorative wood chips is assisted by the action of the moving balls 211 on the side walls, then the cleaning roller 212 is used for cleaning the dirt on the surface of the flame-retardant board, then the bearing rotating frame 213 is pulled out manually, then the cleaning roller 212 on the bearing rotating frame is replaced, thereby reach the purpose of clearance change fire-retardant board for fire-retardant board has better laminating nature.
The sliding clamp plate 26 comprises connecting rods 261 which are symmetrically installed in a welding mode, wood chip clamp plates 262 are installed on the connecting rods 261 in a welding mode, abutting columns 263 are evenly installed on the sliding clamp plate 26 and the wood chip clamp plates 262 in a sliding connection mode, and rubber layers wrap the heads of the abutting columns 263.
The top plate block 27 comprises an ascending floating rod 271, a bearing rotating column 272, a rotating rod 273, a descending top block 274 and extrusion balls 275, wherein the ascending floating rod 271 is installed on the inner wall of the conveying plate 22 in a sliding connection mode, the bearing rotating column 272 is installed on the ascending floating rod 271 in a bearing connection mode, the rotating rod 273 is abutted on the ascending floating rod 271, the rotating rod 273 is installed on the inner wall of the conveying plate 22 in a rotating connection mode, a return spring is arranged between the rotating rod 273 and the inner wall of the conveying plate 22, the descending top block 274 is abutted on the rotating rod 273, the descending top block 274 is installed on the inner wall of the conveying plate 22 in a sliding connection mode, the extrusion balls 275 are installed at the head of the descending top block 274 in a sliding connection mode, when the fire retardant plate and the decorative wood chips are conveyed in the conveying plate 22 in a specific work mode, the ascending floating rod 271 is driven to move upwards through an extrusion effect, so as to drive the rotating rod 273 to move downwards to extrude, thereby achieving the purpose of promoting the jointing effect of the decorative wood chips and the flame-retardant plate.
The laminating box 28 is uniformly provided with laminating rollers 281 in a bearing connection mode, the laminating rollers are uniformly provided with rubber press blocks 282 in a sliding connection mode, and the rubber press blocks 282 on the surfaces of the adjacent laminating rollers 281 are arranged in a staggered mode.
Circular grooves are uniformly formed in the attaching roller 281, a rotating shaft column 2811 is arranged in each circular groove, and a centrifugal iron ball 2812 is mounted on each rotating shaft column 2811.
The cutting kit 3 comprises a mounting frame 31, a hydraulic cylinder, a cutting frame 32, a cutting knife 33, a blank holder 34 and a spring pressing plate 35, the mounting frame 31 is arranged on the mounting plate 1 in a welding mode, the hydraulic cylinder is arranged on the mounting frame 31 and the mounting plate 1, the number of the hydraulic cylinders is two, the cutting frame 32 is arranged on an output shaft of the hydraulic cylinders, the cutting knife 33 is arranged on the cutting frame 32, the edge pressing plate 34 is arranged on the cutting frame 32 in a sliding connection mode, the spring pressing plate 35 is arranged on the edge pressing plate 34 in a spring connection mode, when the hydraulic cylinder works, when the conveying assembly 2 finishes working, the jointed plates come out from the jointing box 28, then the hydraulic cylinder works to drive the cutting frame 32 to move to the surface of the plates, the board is pressed by the spring pressing plate 35 on the edge pressing plate 34, and then the decorative wood chips are cut off by the cutting knife 33, so that the purpose of cutting is achieved.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.