Disclosure of Invention
The invention aims to provide a special clamp and a special press machine, which ensure the accuracy and the safety of press mounting.
The technical scheme adopted by the invention is as follows: the clamp for pressing the deep well pump coil into the shell comprises a fixed plate, a first spring, a second moving plate, a first moving plate, a third spring and a third moving plate; the fixing plate is fixedly connected with a shell positioning end and a hook plate, the shell positioning end is provided with a shell positioning hole I, and the hook plate is provided with an inclined plane IV and a hook end; the first movable plate is fixedly connected with an optical axis and a second shell positioning hole, the optical axis is arranged at the position of the fixed plate, a moving pair is formed between the first movable plate and the fixed plate, the first shell positioning hole is located right above the first shell positioning hole, when the movable plate works, the shell is placed in the first shell positioning hole and the second shell positioning hole, and the shell is positioned by the first shell positioning hole and the second shell positioning hole together; the first spring is arranged on the optical axis, one end of the first spring is propped against the fixed plate, and the other end of the first spring is propped against the first moving plate; the second moving plate is arranged at the first moving plate, a moving pair is formed between the second moving plate and the first moving plate, and a second inclined plane is formed on the second moving plate; the second spring is arranged on the second moving plate, one end of the second spring props against the second moving plate, and the other end of the second spring props against the first moving plate; the three moving plates are provided with three inclined planes and three coil positioning ends, and the coil positioning end on one moving plate faces the coil positioning end on the other moving plate III; the two springs III are respectively arranged on the two moving plates III, one end of each spring III props against the moving plate III, and the other end of each spring III props against the moving plate I; the farthest position of the first moving plate ejected out under the action of the first spring is as follows: when the shell is placed in the shell positioning hole II and the shell positioning hole I for positioning, the top end of the shell is positioned in the shell positioning hole II (namely the top end of the shell is not higher than the shell positioning hole II), and the two coil positioning ends are positioned right above the shell positioning hole II and are used for positioning the coil during working; the farthest position of the second moving plate ejected out under the action of the second spring is an inclined plane two which is positioned right above the inclined plane four; the farthest position of the third moving plate ejected out under the action of the third spring is that the coils positioned by the two coil positioning ends are concentric with the shell positioned in the second shell positioning hole and the first shell positioning hole.
The press machine comprises a processing cylinder, a pressing plate, a frame and a clamp; the processing cylinder is fixedly connected to the frame, and a moving rod of the processing cylinder is fixedly connected with the pressing plate; the pressing plate is arranged on the rack and forms a moving pair with the rack, and a clamp pressing end, two inclined planes five and a coil pressing end are fixedly connected to the pressing plate; a fixing plate of the clamp is fixedly connected to the rack, and the clamp is positioned right below the pressing plate; the pressing end of the clamp is positioned right above the first movable plate, the five inclined planes are respectively positioned right above the three inclined planes (the five inclined planes move downwards during press mounting and cannot touch the second shell positioning hole below and the first shell positioning hole internally positioned), the coil pressing end is positioned right above the coil positioned by the two coil positioning ends, during press mounting, the pressing plate moves downwards to press the coil pressing end to touch the coil positioned by the two coil positioning ends firstly (the coil pressing end presses the stator piece on the coil to press the coil into the shell, the outer diameter of the coil pressing end is smaller than the inner diameter of the inner hole of the shell, the coil pressing end can enter a certain position in the inner hole of the shell to press the coil into a preset position in the shell), after the coil is pressed into a small section in the shell (the coil is positioned), the five inclined planes touch the three inclined planes, and the three movable plates move away from the coil, the two springs III are compressed, the clamp pressing end touches the first movable plate after the two third movable plates are far away from the first section of the coil, the first movable plate starts to move downwards to drive the second movable plate and the third movable plate to move downwards together, the section of the three movable plates, far away from the coil, ensures that the third movable plates do not interfere with the shell in the downward movement process, the second shell positioning hole also moves downwards along the shell, after the second movable plate moves downwards for a certain distance, the second inclined plane touches the fourth inclined plane, the second movable plate does compression spring movement, when the second movable plate moves downwards for a certain time, the second inclined plane leaves the fourth inclined plane, the second movable plate moves downwards for a certain position to enter the hook end of the hook plate under the action of the second spring, at the moment, the coil is pressed into a.
The invention has the beneficial effects that: a special clamp and a special press are provided, and the accuracy and the safety of press mounting are ensured.
Detailed Description
FIG. 2 is a schematic view of the overall construction of the clamp of the present invention; FIGS. 3 to 8 are schematic views of various structures in the jig of the present invention; as shown in the figure, the clamp 6 for pressing the deep well pump coil into the shell comprises a fixed plate 7, a first spring 10, a second spring 11, a second moving plate 12, a first moving plate 13, a third spring 14 and a third moving plate 15; the fixing plate 7 is fixedly connected with a shell positioning end 8 and a hook plate 9, the shell positioning end 8 is provided with a shell positioning hole I16, and the hook plate 9 is provided with an inclined plane IV 28 and a hook end 29; the optical axis 17 and the shell positioning hole II 18 are fixedly connected to the first movable plate 13, the optical axis 17 is arranged at the position of the fixed plate 7, a moving pair is formed between the first movable plate 13 and the fixed plate 7, the shell positioning hole II 18 is positioned right above the shell positioning hole I16, when the movable plate works, the shell 5 is placed in the shell positioning hole II 18 and the shell positioning hole I16, and the shell 5 is positioned by the shell positioning hole II 18 and the shell positioning hole I16 together; the first spring 10 is arranged on the optical axis 17, one end of the first spring 10 is propped against the fixed plate 7, and the other end of the first spring 10 is propped against the first moving plate 13; the second moving plate 12 is arranged at the first moving plate 13, a moving pair is formed between the second moving plate 12 and the first moving plate 13 (the second moving plate 12 is square in shape, the first moving plate 13 adopts a square hole with matched size, and the two form a moving pair), and a second inclined plane 27 is arranged on the second moving plate 12; the second spring 11 is arranged on the second moving plate 12, one end of the second spring 11 abuts against the second moving plate 12, and the other end of the second spring 11 abuts against the first moving plate 13; the number of the three moving plates 15 is two, each three moving plate 15 is arranged at the first moving plate 13, a moving pair is formed between the three moving plates 15 and the first moving plate 13 (the three moving plates 15 are square in shape, and the first moving plate 13 adopts square holes with matched sizes, so that the three moving plates form a moving pair), the three moving plates 15 are provided with inclined planes three 24 and coil positioning ends 25, and the coil positioning end 25 on one three moving plate 15 is opposite to the coil positioning end 25 on the other three moving plate 15; the two springs III 14 are respectively arranged on the two moving plates III 15, one end of each spring III 14 abuts against the moving plate III 15, and the other end of each spring III 14 abuts against the moving plate I13; the farthest position of the moving plate one 13 ejected out under the action of the spring one 10 is as follows: when the shell 5 is placed in the shell positioning hole II 18 and the shell positioning hole I16 for positioning, the top end of the shell 5 is positioned in the shell positioning hole II 18 (namely the top end of the shell 5 is not higher than the shell positioning hole II 18), and the two coil positioning ends 25 are positioned right above the shell positioning hole II 18 and are used for positioning the coil 4 in operation (a shaft sleeve 19 is fixedly connected on the optical axis 17 by a fastening screw 20 so as to limit the position of the moving plate I13 under the action of the spring I10); the farthest position of the second moving plate 12 ejected out under the action of the second spring 11 is that the second inclined plane 27 is located right above the fourth inclined plane 28 (a positioning pin 26 is fixedly connected to the second moving plate 12 so as to limit the position of the second moving plate 12 under the action of the second spring 11); the farthest position of the moving plate three 15 ejected out under the action of the spring three 14 is that the coil 4 positioned by the two coil positioning ends 25 is concentric with the shell 5 positioned and placed in the shell positioning hole two 18 and the shell positioning hole one 16 (two limit screws 21 are respectively fixedly connected on the two moving plates three 15 to limit the position of the moving plate three 15 under the action of the spring three 14).
FIGS. 1 and 9 are schematic views of the press according to the present invention; as shown in the figure, the press comprises a processing cylinder 1, a pressing plate 2, a frame 3 and a clamp 6; the processing cylinder 1 is fixedly connected to the frame 3, and a moving rod of the processing cylinder 1 is fixedly connected with the pressing plate 2; the pressing plate 2 is arranged on the frame 3 and forms a moving pair with the frame 3, and the pressing plate 2 is fixedly connected with a clamp pressing end 30, two inclined planes five 31 and a coil pressing end 32; a fixing plate 7 of the clamp 6 is fixedly connected on the frame 3, and the clamp 6 is positioned right below the pressing plate 2; the clamp pressing end 30 is positioned right above the moving plate I13, the two inclined planes V31 are respectively positioned right above the two inclined planes III 24 (the inclined planes V31 move downwards during press mounting and cannot touch the lower shell positioning hole II 18 and the shell 5 positioned in the shell positioning hole I16), the coil pressing end 32 is positioned right above the coil 4 positioned by the two coil positioning ends 25, the coil pressing end 32 moves downwards during press mounting and firstly touches the coil 4 positioned by the two coil positioning ends 25 (the coil pressing end 32 presses the stator sheet on the coil 4 to press the coil 4 into the shell 5, the outer diameter of the coil pressing end 32 is smaller than the inner diameter of the inner hole of the shell, the coil pressing end 32 can enter a certain position in the inner hole of the shell to press the coil 4 into a preset position in the shell 5), after the coil 4 is pressed into a small section in the shell 5 (the coil 4 is positioned), the two inclined planes V31 touch the two inclined planes III 24, the two third moving plates 15 move away from the coil 4, the two springs third 14 are compressed, the clamp pressing end 30 touches the first moving plate 13 after the two third moving plates 15 are far away from a small section of the coil 4, the first moving plate 13 starts to move downwards to drive the second moving plate 12 and the third moving plate 15 to move downwards together, the small section of the two third moving plates 15 far away from the coil 4 ensures that the third moving plates 15 do not interfere with the shell 5 in the downward moving process, the shell positioning holes second 18 also move downwards along the shell 5, and after the second moving plate 12 moves downwards for a certain distance, the second inclined plane 27 touches the fourth inclined plane 28, the second moving plate 12 compresses the second spring 11 to move, when the second moving plate 12 moves downwards for a certain time, the second inclined plane 27 leaves the fourth inclined plane 28, and then moves downwards for a certain time, the second moving plate 12 enters the hook end 29 of the hook plate 9 under the action of the second spring 11, at this time, the coil 4 is pressed into a preset position in the shell 5, and the pressing plate 2 does not move downwards any more (the moving rod of the processing cylinder 1 is completely extended).
The invention relates to a clamp for pressing a deep well pump coil into a shell and a press machine with the clamp, which work by the following steps: 1) when the moving plate II 12 enters the hook end 29 of the hook plate 9 under the action of the spring II 11 at the beginning, the spring I10 is compressed, the moving plate I13 is at the lowest position, the shell 5 is placed in the shell positioning hole II 18 and the shell positioning hole I16, the shell 5 is positioned by the shell positioning hole II 18 and the shell positioning hole I16 together, the shell positioning hole II 18 is not positioned at the top end of the shell 5, because the coil 4 positioned by the two coil positioning ends 25 is smaller than the shell 5 in size, the moving plate III 15 is manually moved to enable the two coil positioning ends 25 to be relatively deviated when the shell 5 is placed, the shell 5 can be placed, the coil positioning ends 15 are released after the shell 5 is placed, and the two coil positioning ends 25 are pressed against the shell 5 under the action of the moving plate III 14. 2) And manually moving the second moving plate 12 to enable the second moving plate 12 to be separated from the hook end 29 of the hook plate 9, moving the first moving plate 13 upwards to drive the second moving plate 12 under the action of the first spring 10, loosening the second moving plate 12 to enable the second moving plate 12 to move under the action of the second spring 11, enabling the second inclined plane 27 to be located right above the fourth inclined plane 28, moving the first moving plate 13 upwards until the second housing positioning hole 18 is located at the top end of the housing 5, and enabling the two coil positioning ends 25 to be located right above the second housing positioning hole 18. 3) A coil 4 is positioned at the two coil positioning ends 25 and above the housing 5, the coil 4 being concentric with the housing 5. 4) Pressing a starting button of a press machine, controlling a processing cylinder 1 to extend out of a moving rod, moving a coil pressing end 32 downwards by a pressing plate 2 to touch a coil 4 positioned by two coil positioning ends 25 (the coil pressing end 32 presses a stator sheet on the coil 4 to press the coil 4 into a shell 5, the outer diameter of the coil pressing end 32 is smaller than the inner diameter of an inner hole of the shell, the coil pressing end 32 can enter a certain position in the inner hole of the shell to press the coil 4 to a preset position in the shell 5, after the coil 4 is pressed into a small section in the shell 5, two inclined planes five 31 touch two inclined planes three 24, two moving plates three 15 move far away from the coil 4, two springs three 14 are compressed, after the two moving plates three 15 are far away from the coil 4, the clamp pressing end 30 touches one moving plate 13, the moving plate one 13 starts to move downwards to drive the moving plates two 12 and the moving plates three 15 to move downwards together, a small section of the two moving plates three 15 far away from the coil 4 ensures that the moving plates three 15 do not interfere with the shell 5 in the downward moving process, the shell positioning hole two 18 also moves downward along the shell 5, after the moving plate two 12 moves downward for a certain distance, the inclined plane two 27 touches the inclined plane four 28, the moving plate two 12 does the motion of the compression spring two 11, when the moving plate two 12 moves downward for a certain time, the inclined plane two 27 leaves the inclined plane four 28, then the moving plate two 12 moves downward for a certain position to enter the hook end 29 of the hook plate 9 under the action of the spring two 11, at this time, the coil 4 is pressed into a preset position in the shell 5, and the pressing plate 2 does not move downward (the moving rod of. 5) And controlling the processing cylinder 1 to extend back to the moving rod, returning the pressing plate 2 to the original position, and enabling the moving plate II 12 to enter the hook end 29 of the hook plate 9 under the action of the spring II 11, so that the moving plate I13 cannot return to the original position, and the two moving plates III 15 to prop against the shell 5 under the action of the spring III 14. 6) And taking out the pressed shell 5 and putting the shell into a finished product bin, and returning and moving the two moving plates III 15 to the original positions under the action of the springs III 14 after the shell 5 is taken out. 7) And returning to the step 1) to carry out the installation of the next finished product, and circularly working in the way.
In the technical scheme, two ball plungers 22 are additionally arranged in the clamp 6, the two ball plungers 22 are fixedly connected to the first moving plate 13, the two ball plungers 22 respectively push against the two third moving plates 15, a limiting hole 23 is additionally arranged on the third moving plate 15, the two inclined surfaces five 31 touch against the two inclined surfaces three 24, the two third moving plates 15 move away from the coil 4, the two springs three 14 are compressed, the clamp pressing end 30 touches against the first moving plate 13 after the two third moving plates 15 are far away from a small section of the coil 4, at the moment, the two ball plungers 22 respectively push against the limiting holes 23 on the two third moving plates 15, so that the pressing plate 2 returns, the third moving plates 15 are limited to return after the shell 5 is taken out, and in the modification, when the shell 5 is put into the working step 1), the three moving plates 15 are not required to be manually moved to enable the two coil positioning ends 25 to be relatively deviated, and when the coil 4 is put into the shell, the moving plates three moving plates 15 are manually, the two coil positioning ends 25 are returned to the original positions and then positioned to be placed in the coil 4, when the pressing plate 2 moves downwards in the step 4), the two third moving plates 15 are far away from a small section of the coil 4, the pressing end 30 of the clamp touches the first moving plate 13, at the moment, the two ball plungers 22 respectively push against the limiting holes 23 on the two third moving plates 15, the pressing plate 2 returns, the third moving plates 15 are limited to return after the shell 5 is taken out, and abrasion caused by the fact that the shell 5 and the two coil positioning ends 25 are in contact all the time when the shell 5 is taken out is avoided.
The coil positioning end 25 in the above technical solution may be V-shaped or arc-shaped with the matched shape of the coil 4.
In addition to the above embodiments, the present invention has other embodiments. All technical solutions formed by adopting equivalent substitutions or equivalent transformations fall within the protection scope of the claims of the present invention.