CN111570395A - Energy-concerving and environment-protective type ultrasonic cleaner - Google Patents

Abstract

The invention discloses an energy-saving environment-friendly ultrasonic cleaning machine, belongs to the technical field of ultrasonic cleaning machines, and aims to provide an energy-saving environment-friendly ultrasonic cleaning machine based on the technical principle of circulating water cleaning. After the design scheme is adopted, the ultrasonic wave cleaning machine can perform ultrasonic wave repeated cleaning by circulating water, so that water and energy are saved, and the cleaning machine is environment-friendly. The energy-saving environment-friendly ultrasonic cleaning machine can complete the tasks of primary cleaning and fine cleaning in a time-sharing manner, not only can clean the surfaces of parts and large greasy dirt, but also can remove fine dirt and pollutants such as resin, sulfide, carbide, toner residues, release agent and the like in a micro pore channel, and realize the functions of recycling water, saving energy and protecting environment.

Description

Energy-concerving and environment-protective type ultrasonic cleaner

Technical Field

The invention belongs to the technical field of ultrasonic cleaning machines, and particularly relates to an energy-saving and environment-friendly ultrasonic cleaning machine.

Background

The ultrasonic cleaner is used for cleaning machine parts in the mechanical industry, mainly cleaning inner hole blind holes and the like blocked by dirty dust, powder, glue or scraps in the industries such as various chemical industries, metal wire drawing machines, chemical fiber industries, water purifying equipment and the like, the hands of the parts are difficult to contact, deep holes, thin seams and hidden parts can be cleaned through the ultrasonic cleaner, the conventional ultrasonic cleaner used for the purpose has a cleaning groove body filled with cleaning liquid, different cleaning liquids can be replaced according to cleaning objects, and an ultrasonic generator is generally arranged in the cleaning groove body.

However, the conventional ultrasonic cleaning machine has some problems in use, such as:

the first problem is that under the condition of low frequency, the time interval of the liquid under the compression and sparse action is longer, so that bubbles can grow to a larger size, and the cavitation intensity is enhanced, but the cleaning of parts with higher requirements on surface smoothness, complex surfaces and more blind holes is not facilitated, and the cleaning of some precise parts, such as some electronic parts, small-sized bearing processing, magnetic materials and the like, is also not facilitated;

the second problem is that under the condition of high frequency, the high-frequency ultrasonic wave has stronger penetrating power and small noise, but the time interval of the liquid under the compression and sparse action is short, so that bubbles can not grow to the required size, and the cleaning of the surface of a large-scale part or the high adhesion degree of dirt and the surface of a workpiece is not facilitated;

and after the ultrasonic cleaning machine is cleaned once, if the sewage of the cleaning tank of the ultrasonic cleaning machine is not completely discharged to a sewer pipe, not only water resources are wasted, but also the environment is polluted, and if thousands of parts are cleaned, the problems of water resource waste and environmental pollution can cause a serious problem.

Therefore, an energy-saving and environment-friendly ultrasonic cleaning machine is needed to solve the above problems.

Disclosure of Invention

The invention aims to provide an ultrasonic generator which is simple in structure, reasonable in design and capable of outputting high and low multi-frequency multi-channel output, combines a sewage treatment recycling technology and a sewage treatment recycling method, cleans machine parts in a whole range, and outputs generated purified water to another cleaning tank body for a recycling ultrasonic cleaning link after sewage of a cleaning tank of an ultrasonic cleaner is treated, so that water is recycled, and the ultrasonic cleaner is energy-saving and environment-friendly; the solid pollutants remained at the bottom of the original cleaning tank body can be removed by a professional tool and handed to an environment-friendly specialist for corresponding treatment, thereby realizing the ultrasonic cleaning scheme of saving water, saving energy and protecting the environment.

In order to achieve the purpose, the invention adopts the technical scheme that: the ultrasonic cleaner is provided with two washing cell bodies, and every side of wasing the cell body sets up one and takes the income water port of filter screen, the income water port of taking the filter screen insert sewage treatment plant's the port of intaking through pipeline converter, sewage is through the sewage purification ware device processing back, the purified water of production exports the tap delivery port, flows out another washing cell body after control panel's control, carries out the ultrasonic wave essence and washes, and the circulation is water, and is energy-concerving and environment-protective, vice versa.

Further, the two cleaning tanks are respectively a cleaning tank I for a low-frequency circulating cleaning area and a cleaning tank II for a high-frequency circulating cleaning area.

Furthermore, the side surface of the No. I cleaning tank body is provided with a low-frequency ultrasonic transducer, and the bottom surface of the No. I cleaning tank body is also provided with a low-frequency ultrasonic transducer.

Furthermore, the side surface low-frequency ultrasonic transducer and the bottom surface low-frequency ultrasonic transducer are connected and controlled through a circuit of the ultrasonic generator.

Furthermore, the side of the No. I cleaning tank body is provided with a water inlet port with a filter screen.

Further, the water inlet port with the filter screen is connected to the lower port of the converter through a water pipe so as to be connected to the pipeline converter.

Further, pipeline converter, through control panel's conversion button, realize the input of water pipe way and select, realize that I number washs the inboard filter screen of taking of cell body and go into water port and be connected with sewage purification device's the port of intaking.

Furthermore, the sewage purification device realizes the forced direction flow of water by the pressure generated by starting the water pump through the water pump device, thereby guiding the sewage purification device to generate sewage separation.

Furthermore, the water pump device consists of a water pump, a fixed device, a water pump water outlet and a water pump water inlet.

Furthermore, the sewage purification device comprises a nano decontamination purification pipe, a water purification channel, a purified water outlet port, a sewage channel, a sewage outlet port and a water inlet port.

Furthermore, the sewage of the No. I cleaning tank body is purified by the sewage purification device, and the produced purified water is output to the water outlet of the water faucet along the water purification channel to the water purification outlet port.

Further, sewage purification device, remaining pollutant after sewage purification can flow to sewage outlet port along sewage passageway to realize many times, relapse sewage purification, increase sewage purification device's life, energy-concerving and environment-protective.

Furthermore, the tap delivery port, wash the floater of the water level detection device of cell body under the water buoyancy effect according to II numbers and rise, when detecting that the removal end contacts and detects the stiff end, indicate that the water that washs the cell body is full, the automatic stop water pump work avoids water to spill over.

Furthermore, the tap delivery port, carry out 360 output angle adjustments through rotating device, realize that the sewage purification of I number washing cell body back, the purification water output that produces washs the cell body to II number to carry out next round of high frequency ultrasonic cleaning flow.

Further, the last residual sewage generated by the cleaning tank body is output to a sewage collection position along the drain pipe and the main drain port through the tank drain port to be subjected to environment-friendly treatment.

Similarly, No. II wash the cell body, its side has installed high frequency ultrasonic transducer, high frequency ultrasonic transducer has also been installed to the bottom surface, the filter screen that passes through the side is gone into the water port and is inhaled sewage, realizes that sewage purification back, the purified water of production exports No. I and washs the cell body to can carry out the low frequency ultrasonic cleaning flow of next round.

The working principle of the invention is as follows: the method comprises the steps that parts with irregular shapes, such as a surface sub-part of an existing large-scale part and a sub-part which is fine, complex in surface and more in blind holes, are placed in a low-frequency I cleaning tank body of an ultrasonic cleaner, after clean water is added, corresponding frequency, control parameters and channel selection of a pipeline converter are respectively arranged in a control button and a display area of a control template, a cleaning button is started after detection is correct, after low-frequency ultrasonic cleaning is finished, sewage is sucked through a water inlet port with a filter screen on the side face of the I cleaning tank body, sewage purification is realized through sewage purification equipment, and produced purified water is output to a II cleaning tank body so as to perform a fine cleaning process of next round of high-frequency ultrasonic cleaning; similarly, after the No. II cleaning tank body finishes high-frequency cleaning, the produced sewage is output to the No. I cleaning tank body through the purified water produced by the principle, and the low-frequency cleaning is repeated.

After adopting the structure, the invention has the beneficial effects that:

1. the inner side of the cleaning tank body of the ultrasonic purifier is provided with a water inlet port with a filter screen, and the water inlet port with the filter screen is arranged on the bottom surface of the cleaning tank body, so that the influence probability of blockage of large pollutants caused by arrangement at the bottom is avoided or reduced;

2. the ultrasonic purifier is internally provided with a high-frequency ultrasonic cleaning tank body and a low-frequency ultrasonic cleaning tank body respectively, after sewage is circularly purified by the sewage purification device, the produced purified water is continuously used in the other cleaning tank body, the sewage is purified, and the two cleaning tank bodies are circularly utilized, so that the water, the energy and the environment are saved;

3. the sewage purification device adopts a nano decontamination purification pipe, the periphery of the surface wall of the sewage purification device is provided with nano-scale pores to enable purified water to flow out by starting a water pump to generate water absorption pressure, the purified water flows out to a purified water outlet port along a purified water channel, and residual pollutants can be output and purified to a sewage outlet port along a sewage channel for recycling, so that the service life of the sewage purification device is prolonged;

4. the water level detection device is provided with a detection fixed end and a detection movable end, and is contacted and separated under the action of water buoyancy and self gravity through the floating ball, so that the overflow of the water level is monitored and intelligently controlled;

5. no. I washs cell body and No. II washs the cell body, is unfavorable for in the low frequency ultrasonic cleaning technique to require higher or the surface is complicated, the washing of more part of blind hole and some precision parts in the cleaning surface finish degree respectively, also solves to be unfavorable for in the high frequency ultrasonic cleaning technique large-scale part surface or the washing that filth and work piece surface adhesion degree are high, provides better cleaning degree and efficiency.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

Fig. 1 is a schematic structural view of the present invention.

Fig. 2 is an enlarged schematic view of a portion a in fig. 1.

Fig. 3 is an enlarged schematic view of a portion B in fig. 1.

Fig. 4 is an enlarged schematic view of the portion C in fig. 1.

Fig. 5 is an enlarged schematic view of a portion D in fig. 1.

Description of reference numerals:

the device comprises a device shell 1, an ultrasonic generator 21, a fixing device 22, a side high-frequency ultrasonic transducer 31, a bottom high-frequency ultrasonic transducer 32, a tank drainage port 41, a drainage pipe 42, a main drainage port 43, a side low-frequency ultrasonic transducer 51, a bottom low-frequency ultrasonic transducer 52, a transducer upper port 61, a pipeline transducer 62, a transducer lower port 63, a water pipe 64, a water inlet port 65 with a filter screen, a No. I cleaning tank body 7, a No. II cleaning tank body 8, a rotating device 91, a faucet water outlet 92, a sewage purification device 10, a nano decontamination purification pipe 101, a water purification channel 102, a purified water outlet port 103, a sewage channel 104, a sewage outlet port 105, a water inlet port 106, a water pump device 11, a water pump 110, a fixed device 111, a water pump water outlet 112, a water pump water inlet 113, a control panel 12, a key 121, a display screen 122, a conversion button, A detection fixed end 131, a detection moving end 132, a displacement lower limit end 133, a connecting column 134 and a floating ball 135.

Detailed Description

The invention will be further described with reference to the accompanying drawings.

Referring to fig. 1 to 5, the technical solution adopted by the present embodiment is: ultrasonic cleaner is provided with the regional I number of low frequency ultrasonic cleaning and washs cell body 7 and has the regional II number of high frequency ultrasonic cleaning and wash cell body 8, and every side of wasing the cell body all sets up one and takes the income water port 65 of filter screen, the income water port 65 of taking the filter screen insert the inlet port 106 of sewage purification device 10 through pipeline converter 62, sewage is handled the back through sewage purifier device 10, the purified water of production exports tap delivery port 92, flows out another washing cell body (7, 8) after manual or control panel 12's control, continues to carry out next round ultrasonic cleaning or fine purifiation, the circulated water, energy-conservation, environmental protection.

Further, the side surface of the cleaning tank 7 of the low-frequency cleaning area I is provided with a low-frequency ultrasonic transducer 51, and the bottom surface is also provided with a low-frequency ultrasonic transducer 52.

Further, the side ultrasonic transducer 51 and the bottom low frequency ultrasonic transducer 52 are electrically connected and controlled by the ultrasonic generator 21.

Further, the side surface of the No. I cleaning tank body 7 is provided with a water inlet port 65 with a filter screen.

Further, the strainer inlet port 65 is connected to the converter lower port 63 by a water pipe 64, and is connected to the pipe converter 62.

Further, the pipeline converter 62 realizes the input end selection of the water pipeline through the conversion button 123 of the control panel 12, and realizes that the filter screen water inlet port 65 on the inner side of the cleaning tank body 7I is connected with the water inlet port 106 of the sewage purification device 10.

Further, the sewage purification device 10 opens the pressure generated by pumping water through the water pump device 11 to realize the forced directional flow of water, so as to guide the sewage purification device 10 to generate sewage separation.

Further, the water pump device 11 is composed of a water pump 110, a fixed device 111, a water pump outlet 112, and a water pump inlet 113; for example, the water pump device 11 is provided with the water pump 110 by a fixing device such as a motor bracket and a bolt, the water pump 110 is a miniature magnetic pump with the model of MP-55RM, the maximum flow is 60L/MIN, the maximum lift is 5.6 m, the normal flow is 30L/MIN, the lift is 4 m, the specific volume < =1.2, and the water pump 110 is connected with the control panel 12 to control the flow of the water inlet 113 and the water outlet 112 of the water pump under the working frequency of 50 Hz.

Further, the sewage purification device 10 is composed of a nano decontamination and purification tube 101, a purified water channel 102, a purified water outlet port 103, a sewage channel 104, a sewage outlet port 105, and a water inlet port 106.

Further, after the sewage in the cleaning tank 7 No. I is purified by the sewage purification apparatus 10, the produced purified water is output to the tap water outlet 92 along the purified water channel 102 to the purified water outlet 103.

Further, after the sewage is purified by the sewage purification device 10, the residual pollutants can flow out of the sewage outlet 105 along the sewage channel 104, so that the sewage purification can be repeated for many times, the service life of the sewage purification device 10 is prolonged, and the sewage purification device is energy-saving and environment-friendly.

Further, the water outlet 92 of the faucet is lifted by the buoyancy of water according to the floating ball 135 of the water level detecting device 13 of the cleaning tank 8 No. II, and when the detecting movable end 132 contacts the detecting fixed end 131, the water level detecting device indicates that the water for cleaning the tank is full, and the water pump is automatically stopped to avoid overflowing.

Further, the faucet water outlet 92 is adjusted by 360 degrees in output angle through the rotating device 91, so that after the sewage of the I cleaning tank 7 is purified, the sewage is output to the II cleaning tank 8, and then the next round of high-frequency ultrasonic cleaning process is performed.

Similarly, the principle that the sewage in the cleaning tank 8 No. II is purified and output to the cleaning tank 7 No. I is that, as will be further described below, in the cleaning of the high-frequency ultrasonic cleaning region, the side surface of the cleaning tank 8 No. II is provided with the high-frequency ultrasonic transducer 31, and the bottom surface of the cleaning tank is provided with the high-frequency ultrasonic transducer 32.

Further, the side high frequency ultrasonic transducer 31 and the bottom high frequency ultrasonic transducer 32 are also connected and controlled by the circuit of the ultrasonic generator 21.

Further, the side surface of the No. II cleaning tank body 8 is also provided with a water inlet port 65 with a filter screen.

Further, the strainer inlet port 65 is also connected to the converter lower port 63 by a water pipe 64, and is thus connected to the pipe converter 62.

Further, the pipeline converter 62 also realizes the input end selection of the water pipeline through the conversion button 123 of the control panel 12, and realizes that the filter screen water inlet port 65 on the inner side of the No. II cleaning tank body 8 is connected with the water inlet port 106 of the sewage purification device 10.

Further, in the No. II cleaning tank 8, the sewage is also purified by the sewage purification device 10, and the produced purified water is also output to the water outlet 92 of the faucet along the water purification channel 102 to the water purification outlet port 103.

Further, the water outlet 92 of the faucet is lifted by the floating ball 135 of the water level detecting device 13 of the cleaning tank 7 according to the number I under the action of water buoyancy, and when the detection moving end 132 contacts the detection fixing end 131, the water level detecting device indicates that the water for cleaning the tank is full, the water pump is automatically stopped, and the water is prevented from overflowing.

Further, the faucet water outlet 92 is adjusted by 360 degrees in output angle through the rotating device 91, so that after the sewage of the II cleaning tank body 8 is purified, the sewage is also output to the I cleaning tank body 7, and then the next round of low-frequency ultrasonic cleaning can be performed.

Further, the last residual sewage generated by the cleaning tank bodies (7 and 8) is output to a sewage collection place along a drain pipe 42 and a main drain port 43 through a tank drain port 41 for environment-friendly treatment.

The working principle of the invention is as follows: to the spare part that is washd, like some spare parts that have irregular shape, place ultrasonic cleaner's low frequency I number at first and wash cell body 7, and add after the clean water, in control button 121 and the display area 122 of control template 12, set up corresponding frequency parameter respectively, the channel selection of pipeline converter, monitor and start low frequency ultrasonic cleaning button 121 after being inerrant, after the washing finishes, the filter screen of taking of the medial surface of I number washing cell body 7 intakes sewage, realize sewage purification back through sewage purification device 10, the purified water exports II number washing cell body 8, thereby can carry out next round of high frequency ultrasonic cleaning or fine cleaning, the sewage of I number washing tank 7 is through the transfer purification back, the residual pollutant in bottom is clear away and is handed over by the environmental protection special person through the instrument.

After adopting the structure, the invention has the beneficial effects that:

1. the inner sides of the cleaning tank bodies (7 and 8) of the ultrasonic purifier are provided with water inlet ports 65 with filter screens, and the water inlet ports 65 with the filter screens are arranged on the bottom surface of the cleaning tank bodies, so that the influence probability of blockage of large pollutants caused by arrangement at the bottom is avoided or reduced;

2. the ultrasonic purifier is provided with a No. I cleaning tank body 7 in a low-frequency ultrasonic cleaning area and a No. II cleaning tank body 8 in a high-frequency ultrasonic cleaning area, and after sewage is treated by the sewage purification device 10, the produced purified water is recycled among the cleaning tank bodies, so that the energy is saved and the environment is protected;

3. the sewage purification device 10 adopts the nano decontamination and purification pipe 101, the water pump 110 is started to generate water absorption pressure, nano-scale pores are opened around the surface wall of the nano decontamination and purification water is extruded out along the water purification channel 102 and flows out to the water purification water outlet port 103, and residual pollutants can be output and purified to the sewage outlet port 105 along the sewage channel 104 and can be recycled, so that the service life of the sewage purification device 10 is prolonged;

4. the detection fixed end 131 and the detection movable end 132 of the water level detection device 13 are contacted and separated under the action of water buoyancy and self gravity through the floating ball 135, so that the water level is monitored and intelligently controlled;

5. no. I washs cell body 7 and No. II washs cell body 8, is unfavorable for in the low frequency ultrasonic cleaning technique the higher or surperficial complicated, the more part of blind hole of the requirement of cleaning surface and the washing of some precision parts respectively, also solves to be unfavorable for in the high frequency ultrasonic cleaning technique the washing that large-scale part surface or filth and work piece surface adhesion degree are high, provides higher cleaning degree and good efficiency.

The above description is only for the purpose of illustrating the technical solutions of the present invention and not for the purpose of limiting the same, and other modifications or equivalent substitutions made by those skilled in the art to the technical solutions of the present invention should be covered within the scope of the claims of the present invention without departing from the spirit and scope of the technical solutions of the present invention.

Claims (10)

1. An energy-saving environment-friendly ultrasonic cleaning machine comprises a device shell (1), an ultrasonic generator (21), a fixing device (22), a side high-frequency ultrasonic transducer (31), a bottom high-frequency ultrasonic transducer (32), a side low-frequency ultrasonic transducer (51), a bottom low-frequency ultrasonic transducer (52), a tank drainage port (41), a drainage pipe (42), a total drainage port (43), a converter upper port (61), a pipeline converter (62), a converter lower port (63), a water pipe (64), a water inlet port (65) with a filter screen, a cleaning tank body I (7), a cleaning tank body II (8), a rotating device (91), a faucet water outlet (92), a sewage purification device (10), a nano decontamination and purification pipe (101), a water purification channel (102), a purified water outlet port (103), a sewage channel (104), The sewage treatment device comprises a sewage outlet port (105), a water inlet port (106), a water pump device (11), a water pump (110), a fixing device (111), a water pump outlet (112), a water pump inlet (113), a control panel (12), a key (121), a display screen (122), a conversion button (123), a water level detection device (13), a detection fixed end (131), a detection moving end (132), a displacement lower limit end (133), a connecting column (134) and a floating ball (135).

2. The energy-saving environment-friendly ultrasonic cleaning machine according to claim 1, characterized in that: the cleaning device is provided with two cleaning groove bodies (7, 8), namely a cleaning groove body I (7) for a low-frequency cleaning area and a cleaning groove body II (8) for a high-frequency cleaning area.

3. The energy-saving environment-friendly ultrasonic cleaning machine according to claim 2, characterized in that: the side surface of the I cleaning tank body (7) is provided with a low-frequency ultrasonic transducer (51), the bottom surface is provided with a low-frequency ultrasonic transducer (52), and the frequency range of the ultrasonic wave is 20-30 KHz.

4. The energy-saving environment-friendly ultrasonic cleaning machine according to claim 2, characterized in that: the side surface of the No. II cleaning tank body (8) is provided with a high-frequency ultrasonic transducer (31), the bottom surface is provided with a high-frequency ultrasonic transducer (32), and the frequency range of the ultrasonic wave is 30-165 KHz.

5. The energy-saving environment-friendly ultrasonic cleaning machine according to claim 1, characterized in that: one or more layers of filter screens are arranged at the water inlet port (65) with the filter screens in the cleaning tanks (7 and 8), and the filter screens can be set to different apertures according to different use occasions to filter massive pollutants.

6. The energy-saving environment-friendly ultrasonic cleaning machine according to claim 1, characterized in that: the water inlet port (65) with the filter screen is arranged in the cleaning tank bodies (7, 8) and is arranged above the bottoms of the cleaning tank bodies (7, 8).

7. The energy-saving environment-friendly ultrasonic cleaning machine according to claim 1, characterized in that: the pipeline converter (62) can realize the communication between any sewage inlet source port of the converter lower port (63) and the converter upper port (61) through the control device, and the sewage inlet source port is the only channel.

8. The energy-saving environment-friendly ultrasonic cleaning machine according to claim 1, characterized in that: the sewage purification device (10) sucks sewage through a water inlet port (106), the sewage and purified water are separated after passing through a nano decontamination purification pipe (101) and a corresponding purified water technology, and the purified water flows to a purified water outlet port (103) through a purified water channel (102); sewage flows to a sealed and fixed sewage outlet port (105) through a sewage channel (104), and the functions of sewage separation and purification are realized.

9. The energy-saving environment-friendly ultrasonic cleaning machine according to claim 1, characterized in that: the position of tap delivery port (92) can carry out 360 rotations through rotating device (91), realizes rinsing cell body (7) output purified water and rinsing cell body (8) to No. II at No. I, or washs the function that cell body (8) output purified water and rinse cell body (7) to No. I No. II.

10. The energy-saving environment-friendly ultrasonic cleaning machine according to claim 1, characterized in that: the circuit line both ends of the water level sensor that water level detection device (13) set up are fixed respectively and are being detected stiff end (131) and detect removal end (132), detection stiff end (131) fix at the assigned position through fixing device, and detection removal end (132) be connected to floater (135) through spliced pole (134), under the effect of water buoyancy and self gravity, detect and remove end (132) and descend to displacement lower limit end (133) the most, rise to and detect stiff end (131) contact the most, through disconnection or connection and output water level sensor information to control circuit to realize intelligent control.

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