CN111570179B - Non-woven carpet production line - Google Patents

Non-woven carpet production line Download PDF

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Publication number
CN111570179B
CN111570179B CN202010377313.4A CN202010377313A CN111570179B CN 111570179 B CN111570179 B CN 111570179B CN 202010377313 A CN202010377313 A CN 202010377313A CN 111570179 B CN111570179 B CN 111570179B
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China
Prior art keywords
cloth
cooling
roller
glue
rod
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CN202010377313.4A
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Chinese (zh)
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CN111570179A (en
Inventor
张永华
吕荣祥
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Laiwu Shunyi Nonwoven Products Co ltd
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Laiwu Shunyi Nonwoven Products Co ltd
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Priority to CN202010377313.4A priority Critical patent/CN111570179B/en
Publication of CN111570179A publication Critical patent/CN111570179A/en
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Publication of CN111570179B publication Critical patent/CN111570179B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • B05C1/08Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
    • B05C1/0826Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being a web or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • B05C1/08Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
    • B05C1/0813Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line characterised by means for supplying liquid or other fluent material to the roller
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/08Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
    • B05C9/12Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation being performed after the application
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/08Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
    • B05C9/14Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/02Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C15/00Calendering, pressing, ironing, glossing or glazing textile fabrics
    • D06C15/10Calendering, pressing, ironing, glossing or glazing textile fabrics between flat plates of a press
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00Heating or cooling textile fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/007Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by mechanical or physical treatments
    • D06N3/0077Embossing; Pressing of the surface; Tumbling and crumbling; Cracking; Cooling; Heating, e.g. mirror finish
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0086Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique
    • D06N3/0088Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique by directly applying the resin
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05FSTATIC ELECTRICITY; NATURALLY-OCCURRING ELECTRICITY
    • H05F3/00Carrying-off electrostatic charges

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention relates to a non-woven carpet production line, which comprises a workbench, wherein a drying box is arranged on one side of the workbench, a drying assembly is arranged in the drying box, a leveling assembly is arranged on one side of the drying assembly and comprises two ironing plates which are correspondingly arranged, and cloth is abutted between the two ironing plates; a gluing device for gluing and adhering cloth layers is arranged at one end, far away from the drying box, of the workbench; a cooling device for cooling the dried cloth is arranged on one side of the drying box, which is far away from the workbench; and a fabric outlet of the cooling device is provided with a static removing device for removing static electricity from the cooled and dried fabric. The invention has the effect of leveling the cloth after the cloth is dried.

Description

Non-woven carpet production line
Technical Field
The invention relates to the technical field of cloth production, in particular to a non-woven carpet production line.
Background
Nonwoven fabrics, also known as nonwovens, are composed of oriented or random fibers. It is called a cloth because of its appearance and certain properties. The non-woven fabric has the characteristics of moisture resistance, air permeability, flexibility, light weight, no combustion supporting, easy decomposition, no toxicity or irritation, rich color, low price, recycling and the like. For example, the polypropylene (pp material) granules are mostly adopted as raw materials and are produced by a continuous one-step method of high-temperature melting, spinning, laying a line and hot-pressing coiling.
Chinese patent is granted No. CN206512455U, and the announcement day is 22.9.2017, and a novel high temperature cloth forming machine is disclosed, including being equipped with the band pulley of two sets of symmetries on the forming machine, it is three adjacent from top to bottom the band pulley is a set of respectively, and the pipeline end rigid coupling has a high pressure steam nozzle respectively, and the lower extreme of forming machine is equipped with tangent with the conveyer belt the leading wheel is located one of left end be equipped with one on the band pulley the sprocket, the sprocket is in via driving chain and rigid coupling sprocket on the motor is connected, the high temperature gas pitcher input be equipped with one on the pipeline the valve. The invention dries the moisture on the cloth through the high-temperature rotary drum.
The above prior art solutions have the following drawbacks: after the cloth is coated with glue, the cloth is dried in a drying box, the layers of the cloth are formed by overlapping, coating and adhering, when the cloth is dried, glue can shrink to cause partial crease marks on the surface of the cloth, the use of the cloth is influenced, and an improvement space is provided.
Disclosure of Invention
The invention aims to provide a non-woven carpet production line for leveling cloth after the cloth is dried.
The above object of the present invention is achieved by the following technical solutions:
a non-woven carpet production line comprises a workbench, wherein a drying box is arranged on one side of the workbench, a drying assembly is arranged in the drying box, a leveling assembly is arranged on one side of the drying assembly and comprises two ironing plates which are correspondingly arranged, and cloth is abutted between the two ironing plates;
a gluing device for gluing and adhering cloth layers is arranged at one end, far away from the drying box, of the workbench;
a cooling device for cooling the dried cloth is arranged on one side of the drying box, which is far away from the workbench;
and a fabric outlet of the cooling device is provided with a static removing device for removing static electricity from the cooled and dried fabric.
Through adopting above-mentioned technical scheme, carry out the rubber coating with the cloth through the rubber coating device, dry the subassembly through the stoving incasement and dry, and then transmit leveling subassembly department with the cloth and carry out the flattening that irones the cloth through the screed, the cloth after the ironing cools off through cooling device, and static on with the cloth is detached through static-removing device again, has and carries out the flattening to the cloth after the cloth is dried for the surface of cloth is more level and smooth, facilitates the use.
The invention is further configured to: the interior of screed is provided with the electrical heating piece, the electrical heating piece is connected with rheostat in parallel, the rheostat is used for adjusting the input current of electrical heating piece and controls the temperature that generates heat of electrical heating piece, the screed is close to the upper end fixedly connected with steam chest of workstation one side, be provided with the shower nozzle on the outer wall of steam chest, the flattening subassembly is provided with the lift piece on the screed of top.
Through adopting above-mentioned technical scheme, with the work heat production of electric heating piece external power supply, iron the cloth on heat transfer to the screed, produce steam through the shower nozzle blowout to the cloth through heating the water heating of heating coil external power supply in to the steam chest, spray the protection to the cloth through spraying steam to the cloth before ironing when the screed irones the cloth for the cloth carries out a protection to the cloth when the flattening.
The invention is further configured to: the lifting piece comprises a threaded rod which is rotatably connected to four corners of the upper end of the ironing plate, a sleeve is connected to the threaded rod in a threaded mode, the sleeve is rotatably connected to the top end of the drying box, the open end of the sleeve is fixedly connected with a chain wheel, the sleeve penetrates through the drying box in a rotating mode, the open ends of the other three sleeves are rotatably connected with chain wheels, the equal threads of the threaded rod penetrate through the chain wheels, and chains are meshed to the chain wheels.
Through adopting above-mentioned technical scheme, with the integrative rotation of sleeve pipe and sprocket to order about other three sprocket rotations and follow sheathed tube axial displacement with the screw rod, go up and down the screed of top, can go up and down the thickness that the screed adapted the cloth when leveling to the cloth of different thickness, when the cloth transmits, can rise the screed, make things convenient for the cloth to pass.
The invention is further configured to: one end of the ironing plate facing the feeding direction of the cloth is arc-shaped.
By adopting the technical scheme, the side wall of the ironing plate is processed into the arc shape, so that when the cloth is transferred, the cloth enters the ironing plate, and the condition that the ironing plate scratches and scratches the cloth and is damaged can be avoided under the protection of the arc-shaped side wall, and the transfer of the cloth is more stable.
The invention is further configured to: the gluing device comprises a gluing roller, the two sides of the gluing roller are connected with a glue storage box in a rotating mode, the bottom of the glue storage box is provided with a glue outlet plate, the glue outlet plate is arranged on the edge of the glue outlet plate, the bottom of the glue storage box is moved to control the glue outlet amount, the gluing roller is close to one side of the drying box and is provided with a compression roller, and the compression roller is used for extruding a gluing layer.
Through adopting above-mentioned technical scheme, adjust out the displacement of offset plate, control out the volume of gluing, flow down the extrusion with glue along the glue spreader on the cloth, through the speed of control glue entering storage glue case, reduced the speed that glue got into the glue spreader, it is even to carry out steady extrusion to the glue on the cloth through the compression roller after the glue is scribbled to the rubber spreading roller.
The invention is further configured to: collecting boxes are arranged on two sides of the compression roller and are abutted to two sides of the cloth in the width direction for recovering the extruded glue.
Through adopting above-mentioned technical scheme, the compression roller is when extrudeing rubber coated cloth, adjusts the designated height with the compression roller according to the demand of cloth, when extrudeing the cloth through the compression roller, and glue on the cloth removes to both sides and flows down to the collection incasement, carries out the collection reuse of glue.
The invention is further configured to: one end of the collecting box, which is far away from the workbench, is inclined.
Through adopting above-mentioned technical scheme, set up the bottom of collecting box into the slope form, after having collected glue, glue flows down to one side of collecting box along the bottom of collecting box and concentrates the collection and utilize, can take out glue at the one end of collecting box and utilize completely, has made things convenient for the operation.
The invention is further configured to: the cooling device comprises a cooling roller, the cloth is in staggered butt joint with the outer wall of the cooling roller, cooling water is filled in the cooling roller, and a cooling layer is wrapped on the outer wall of the cooling roller.
Through adopting above-mentioned technical scheme, pour into the cooling water and absorb the heat on the cloth in going into the chill roll, make the heat dispel the heat when the transmission under the effect of cooling layer, improved the radiating effect of chill roll. The cloth is butted on the cooling roller in a staggered mode, so that the contact area of the cloth and the cooling roller is enlarged, and the cooling of the cloth is faster.
The invention is further configured to: the static removing device comprises a static removing rod, a static removing opening is formed in the bottom end of the static removing rod, and a guide box covers the outer side of the static removing opening.
Through adopting above-mentioned technical scheme, the stick that destatics can increase the swing amplitude of destatics stick under the effect of destatics mouth and guide box for destatics stick can be with the static on the cloth clean of detaching.
The invention is further configured to: and adjusting devices are arranged on two sides of the static removing rod and used for adjusting the height of the static removing rod.
Through adopting above-mentioned technical scheme, the staff makes the static bar go up and down the height that removes the static bar under the effect of gag lever post through the screw rod that rotates adjusting device, can adjust the height that removes the static bar according to the thickness of cloth for the static bar can adapt to the cloth of different thickness.
In conclusion, the beneficial technical effects of the invention are as follows:
1. according to the non-woven carpet production line, the cloth is coated with glue through the gluing device and dried through the drying assembly in the drying box, the cloth is further transferred to the leveling assembly to be ironed and leveled through the ironing plate, the ironed cloth is cooled through the cooling device, and static electricity on the cloth is removed through the static removing device.
2. The non-woven carpet production line provided by the invention has the advantages that the external power supply of the electric heating block works to generate heat, the heat is transferred to the ironing plate to iron the cloth, the water in the steam box is heated by the external power supply of the heating ring to generate steam, the steam is sprayed out through the spray head to spray the cloth, and the cloth is protected by spraying the steam to the cloth before ironing when the ironing plate irons the cloth, so that the cloth is protected when being leveled.
3. According to the non-woven carpet production line, cooling water is injected into the cooling roller to absorb heat on the cloth, so that the heat is dissipated when being transferred under the action of the cooling layer, and the heat dissipation effect of the cooling roller is improved. The cloth is butted on the cooling roller in a staggered mode, so that the contact area of the cloth and the cooling roller is enlarged, and the cooling of the cloth is faster.
Drawings
Fig. 1 is a schematic view of the overall structure of the present embodiment.
Fig. 2 is a partial schematic view of a lengthwise axial section of the table of fig. 1.
FIG. 3 is an enlarged schematic view of a partial explosion at the drying box of FIG. 1
Fig. 4 is a partial schematic view of an axial section of the glue tank of fig. 1.
Fig. 5 is a partial schematic view at the press roll of fig. 1.
Fig. 6 is a partially schematic axial cross-sectional view of the stem of fig. 5.
Fig. 7 is a schematic sectional view of the cooling device of fig. 1.
Fig. 8 is a partially enlarged schematic view of the static discharge apparatus of fig. 1.
Fig. 9 is a partial schematic axial cross-sectional view of the static elimination bar of fig. 8.
Fig. 10 is an electrical connection schematic of the electrical heating block of fig. 2.
In the figure, 1, a workbench; 11. a drying box; 2. a leveling assembly; 21. a screed plate; 211. an electrical heating block; 22. a steam box; 221. heating a ring; 23. a spray head; 24. a varistor; 25. a protection resistor; 3. a lifting member; 31. a threaded rod; 32. a sleeve; 33. a sprocket; 34. a chain; 35. a stepping motor; 4. a gluing device; 41. glue spreading roller; 42. a glue storage box; 421. a baffle; 43. discharging the rubber plate; 44. a stud; 45. a compression roller; 451. a connecting plate; 452. a chute; 453. a guide bar; 454. a screw rod; 455. a handle is rotated; 456. a ratchet wheel; 457. a pawl; 458. connecting blocks; 46. a collection box; 47. a fixing plate; 5. a cooling device; 51. a cooling roll; 52. a rotating roller; 53. a cooling chamber; 54. a water inlet; 55. a water outlet; 56. a water inlet pipe; 57. a water outlet pipe; 58. a refrigerator; 59. a cooling layer; 6. a static electricity removing device; 61. a static eliminating rod; 62. a static electricity removing port; 63. a guide box; 7. an adjustment device; 71. a U-shaped frame; 72. a limiting rod; 73. a screw; 74. a fixed block; 75. a first bevel gear; 76. a second bevel gear; 77. a protective box; 78. a drive plate.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Referring to fig. 1 and 2, the non-woven carpet production line disclosed by the invention comprises a workbench 1 for installing production equipment, wherein a drying box 11 for drying cloth is arranged on the workbench 1, and a drying assembly for drying the cloth is arranged in the drying box 11. The drying component is a hot air pipe, and the hot air pipe is conveyed with hot air by the hot air blower so as to dry the cloth. One side of the drying component is provided with a leveling component 2.
The leveling assembly 2 comprises two corresponding ironing plates 21, wherein the two ironing plates 21 are square blocks with arc-shaped side walls, and the materials of the two ironing plates 21 are preferably metal materials. An electric heating block 211 for heating the screed 21 is further provided in the screed 21, the electric heating block 211 preferably having a square shape and preferably being made of mica. The electric heating block 211 is connected to a power source through an electric wire, a varistor 24 (see fig. 10) is connected in parallel to the electric heating block 211, and the temperature of the electric heating block 211 is adjusted by controlling the current passing through the electric heating block 211 by adjusting the size of the varistor 24. The electric heating block 211 is also connected in series with a protective resistor 25 (refer to fig. 10) for protecting the electric heating plate to prevent the electric heating plate from being damaged due to over-high temperature. The upper end of one side of the ironing plate 21 close to the drying component is provided with a steam box 22, the side wall of the steam box 22 close to the drying component is fixedly connected with a spray head 23, and the spray head 23 is aligned with the cloth feeding end of the cloth. The steam box 22 is provided therein with a heating coil 221 for heating water to generate steam.
The application process of the technical characteristics is as follows: the upper ironing plate 21 and the lower ironing plate 21 are tightly abutted to the upper end and the lower end of the cloth, the resistance of the rheostat 24 is adjusted according to the thickness of the cloth, the temperature of the ironing plate 21 is further adjusted, the external power supply of the electric heating block 211 generates heat, the heat is transferred to the ironing plate 21 to iron the cloth, the water in the steam box 22 is heated by the external power supply of the heating ring 221 to generate steam, the steam is sprayed out through the spray head 23 to spray the cloth, and the cloth is protected by spraying the steam to the cloth before ironing when the ironing plate 21 irons the cloth.
Referring to fig. 2 and 3, the upper screed 21 is further provided with a lifter 3. The lifting member 3 comprises threaded rods 31 fixedly attached to four corners of the upper end of the screed 21, and sleeves 32 are threadedly attached to the four threaded rods 31. One casing 32 is rotatably connected to the inner top end of drying box 11, and the other three casings 32 are fixedly connected to the inner top end of drying box 11. The opening end of the sleeve 32 which is rotatably connected with the drying box 11 is fixedly connected with a chain wheel 33, and the threaded rod 31 is threaded through the chain wheel 33. The open ends of the other three sleeves 32 are rotatably connected to sprockets 33. A chain 34 is mounted on the sprocket 33. The rotating shaft of the sleeve 32 rotatably connected with the drying box 11 penetrates the top end of the drying box 11 through the bearing in a rotating way, and the extending end of the sleeve 32 is fixedly connected with a stepping motor 35. The stepper motor 35 is preferably of the type NXK 0776.
The application process of the technical characteristics is as follows: drive sleeve pipe 32 and sprocket 33 integrative rotation through step motor 35 output to order about other three sprocket 33 to rotate threaded rod 31 along sleeve pipe 32's axial displacement, go up and down the screed 21 of top, can go up and down the thickness that screed 21 adapted the cloth when leveling the cloth of different thickness, when the cloth transmits, can rise screed 21, make things convenient for the cloth to pass.
Referring to fig. 4, a glue spreading device 4 (refer to fig. 1) is disposed at a cloth feeding end of the working table 1 (refer to fig. 1), the glue spreading device 4 includes glue spreading rollers 41, fixing plates 47 for supporting the glue spreading rollers 41 are rotatably connected to two sides of the glue spreading rollers 41, and a glue storage box 42 for storing glue is further disposed on the glue spreading rollers 41 between the fixing plates 47. The glue tank 42 is preferably shaped as a square tank with an inclined bottom end, and the material thereof is preferably a metal material. The bottom end of the glue storage box 42 is fixedly connected with a slide rail used for the glue discharging plate 43 to slide. The side wall of the glue outlet plate 43 is rotatably connected with a stud 44, and the stud 44 moves along the side wall of the glue storage box 42 through threads. The shape of the rubber sheet 43 is preferably square, and the material thereof is preferably a metal material. The stud 44 is preferably in the form of a hexagonal stud 44, the material of which is preferably a metallic material. The upper end in the glue storage box 42 is fixedly connected with a guide plate 421 inclined on the side wall of the glue storage box 42. The shape of the baffle 421 is preferably square, and the material thereof is preferably a metal material.
The application process of the technical characteristics is as follows: the moving distance of the glue plate 43 is controlled through the adjusting screw, the glue discharging amount is controlled, glue is extruded on the cloth along the glue spreader 41 in a flowing-down mode, the speed of the glue entering the glue storage box 42 is controlled through the guide plate 421, and the speed of the glue entering the glue spreader 41 is reduced.
Referring to fig. 5 and 6, a press roller 45 is provided on the glue application roller 41 (see fig. 4) on the side close to the drying box 11. The two ends of the press roller 45 are rotatably connected with connecting blocks 458, a connecting plate 451 is fixedly connected to the corresponding position of the press roller 45 on the workbench 1, a chute 452 for the movement of the connecting blocks 458 is formed in the connecting plate 451, one chute 452 is vertically and rotatably connected with a screw rod 454, a guide rod 453 is vertically and fixedly connected in the other chute 452, and the guide rod 453 and the screw rod 454 penetrate through the connecting blocks 458 at the two ends of the press roller 45 respectively. The guide rod 453 is preferably a cylindrical rod, and the material thereof is preferably a metal material, and the lead screw 454 is a single-screw lead screw 454, and the material thereof is preferably a metal material. The upper end of the screw rod 454 is rotatably arranged through the upper end of the connecting plate 451, and the penetrating end of the screw rod 454 is fixedly connected with a rotating handle 455. The side wall of the penetrating end of the screw rod 454 is fixedly connected with a ratchet 456, the upper end of the connecting plate 451 is fixedly connected with a pawl 457, and the ratchet 456 is meshed with the pawl 457.
The application process of the technical characteristics is as follows: through rotating handle 455 and ordering about lead screw 454 to rotate, drive connecting block 458 along lead screw 454 axial displacement, carry out a circumferential direction's injecing to connecting block 458 under the effect of guide arm 453 for the compression roller 45 adjusts the height of compression roller 45 according to the thickness difference of cloth and supports tight glue coating more even on the cloth with the cloth.
Referring to fig. 1 and 4, collecting boxes 46 are fixedly connected to one side of the connecting plate 451 (see fig. 5) close to the glue spreader 41 and on two sides of the width of the cloth, and the collecting boxes 46 are used for enabling the excessive glue to flow out of the collecting boxes 46 from two sides when the mobile phone press roller 45 extrudes and flattens the glue on the cloth. The collection box 46 is preferably in the shape of a square open box with its bottom end inclined toward one end of the glue roll 41, and is preferably made of a metal material.
Referring to fig. 1 and 7, the cooling device 5 includes a cooling roller 51, a rotating roller 52 is provided in the cooling roller 51, and a cooling chamber 53 is provided between the cooling roller 51 and the rotating roller 52. The cooling chamber 53 is filled with cooling water for cooling the cloth. The outer wall of the cooling roller 51 is fixedly sleeved with a circle of cooling layer 59. The cooling layer 59 is preferably circular in shape and the material thereof is preferably 65 manganese spring steel. The rotating roller 52 is provided with a water inlet 54 and a water outlet 55, the water inlet 54 is fixedly connected with a water inlet pipe 56, and the water outlet pipe 57 is fixedly connected with a water outlet pipe 57. The inlet pipe 56 is preferably cylindrical in shape and the material thereof is preferably a metallic material. The outlet pipe 57 is preferably cylindrical in shape and the material thereof is preferably a metallic material. The water inlet pipe 56 and the water outlet pipe 57 are fixedly connected to the refrigerator 58. The model of the refrigerator 58 is preferably RSA-Z1. The water outlet pipe 57 and the water inlet pipe 56 are rotatably connected with the rotating roller 52 through a sealed bearing.
The application process of the technical characteristics is as follows: cooling water is fed into the cooling chamber 53 through a water inlet pipe 56 by a refrigerator 58 to cool the cloth on the cooling roller 51. The heat of the cloth is transmitted into the cooling cavity 53 through the cooling layer 59, and the heat on the cloth is removed through the sufficient heat absorption of the cooling water, so that the cooling of the cloth is completed.
Referring to fig. 8 and 9, the table 1 (see fig. 1) is further provided with a static eliminator 6 on the side of the cooler 5. The static electricity removing device 6 includes a static electricity removing rod 61. The bottom end of the static eliminating rod 61 is provided with a static eliminating port 62. The bottom end of the static eliminating rod 61 is covered with a guide box 63. The guide box 63 is preferably trapezoidal in shape and the material thereof is preferably a plastics material. The two ends of the static eliminating rod 61 are rotatably connected with fixing blocks 74, the fixing blocks 74 are preferably square, and the material of the fixing blocks 74 is preferably metal. The adjusting device 7 comprises two U-shaped frames 71 fixedly connected with the corresponding positions of the fixed blocks 74 on the workbench 1. A limiting rod 72 is vertically and fixedly connected in one U-shaped frame 71, a screw 73 is rotatably connected in the other U-shaped frame 71, a first bevel gear 75 is fixedly connected at the bottom end of the screw 73, and a second bevel gear 76 which drives the screw 73 to rotate is meshed with the first bevel gear 75. And a driving disk 78 is fixedly connected to the rotating shaft of the second bevel gear 76. The outer walls of the first bevel gear 75 and the second bevel gear 76 are covered with a protective box 77. The shape of the shielding case 77 is preferably square, and the material thereof is preferably a metal material. The material of the bevel gear one 75 is preferably a metallic material. The material of the second bevel gear 76 is preferably a metal material. The screw 73 is rotated to penetrate the outer wall of the shield case 77. The shielding box 77 is fixedly attached to the table 1.
The application process of the technical characteristics is as follows: the driving disc 78 is rotated to drive the second bevel gear 76 to rotate, the first bevel gear 75 is driven to rotate so as to drive the screw 73 to rotate, the fixing block 74 is driven to move axially along the screw 73 under the limitation of the limiting rod 72, the static removing rod 61 is driven to move up and down, and the static removing rod 61 is connected with an external power supply to work to remove static of the cloth.
The implementation principle of the embodiment is as follows: when the non-woven carpet cloth is produced, the non-woven carpet cloth is glued by the gluing device 4, glue on the non-woven carpet is extruded and flattened by the pressing roller 45 under the gluing of the gluing roller 41, the non-woven carpet cloth on which the glue is applied is dried by hot air through the hot air nozzle in the drying box 11, the dried non-woven carpet cloth is conveyed to the leveling component 2, wrinkle marks on the non-woven carpet cloth caused by contraction of the glue are flattened by the ironing plates 21 which are pressed up and down, steam in the steam box 22 is sprayed on the non-woven carpet cloth through the nozzle 23 to play a role of protection before ironing, the flattened non-woven carpet cloth is conveyed to the cooling device 5 to be cooled, the non-woven carpet cloth is destaticized by the destaticizing device 6, and the destaticized non-woven carpet is rolled.
The embodiments of the present invention are preferred embodiments of the present invention, and the scope of the present invention is not limited by these embodiments, so: all equivalent changes made according to the structure, shape and principle of the invention are covered by the protection scope of the invention.

Claims (7)

1. The utility model provides a non-woven carpet production line, includes workstation (1), one side of workstation (1) is provided with stoving case (11), be provided with the stoving subassembly in stoving case (11), the stoving subassembly is used for drying the cloth after the rubber coating, its characterized in that: one side of the drying component is provided with a leveling component (2), the leveling component (2) is used for ironing the dried cloth, the leveling component (2) comprises two ironing plates (21) which are correspondingly arranged, one end of each ironing plate (21) facing to the feeding direction of the cloth is arc-shaped, and the cloth is abutted between the two ironing plates (21);
a gluing device (4) for gluing and adhering cloth layers is arranged on one side, away from the drying box (11), of the upper end surface of the workbench (1), and the cloth is processed through the gluing device (4); the gluing device (4) comprises a gluing roller (41), two sides of the gluing roller (41) are rotatably connected with a glue storage box (42), a glue outlet plate (43) is arranged at the bottom end of the glue storage box (42), the glue outlet plate (43) moves along the bottom end of the glue storage box (42) to control the glue outlet amount, a compression roller (45) for extruding a gluing layer is arranged on one side, close to the drying box (11), of the gluing roller (41), and the compression roller (45) is used for extruding the gluing layer;
a cooling device (5) for cooling the dried cloth is arranged on one side, away from the workbench (1), of the drying box (11), and the cooling device (5) cools the cloth ironed by the ironing assembly (2);
a fabric outlet of the cooling device (5) is provided with a static removing device (6) for removing static electricity from the cooled and dried fabric; the static electricity removing device (6) comprises a static electricity removing rod (61), a static electricity removing opening (62) is formed in the bottom end of the static electricity removing rod (61), and a guide box (63) is covered on the outer side of the static electricity removing opening (62).
2. A nonwoven carpet production line according to claim 1, characterized in that: an electric heating block (211) is arranged inside the ironing plate (21), a rheostat (24) is connected in parallel with the electric heating block (211), and the rheostat (24) is used for adjusting the input current of the electric heating block (211) to control the heating temperature of the electric heating block (211);
screed (21) are close to upper end fixedly connected with steam chest (22) of workstation (1) one side, be provided with shower nozzle (23) on the outer wall of steam chest (22), leveling component (2) are provided with lift (3) on screed (21) of top.
3. A nonwoven carpet production line according to claim 2, characterized in that: lifting member (3) including rotate connect in threaded rod (31) on four corners of screed (21) upper end, threaded connection has sleeve pipe (32) on threaded rod (31), one sleeve pipe (32) with the top of stoving case (11) is rotated and is connected, should the open end fixedly connected with sprocket (33) of sleeve pipe (32), this sleeve pipe (32) rotate and pass stoving case (11), three in addition the open end of sleeve pipe (32) rotates and is connected with sprocket (33), threaded rod (31) is all threaded to pass sprocket (33), the meshing has chain (34) on sprocket (33).
4. A nonwoven carpet production line according to claim 1, characterized in that: collecting boxes (46) are arranged on two sides of the pressing roller (45), and the collecting boxes (46) abut against two sides in the width direction of the cloth and are used for recycling the extruded glue.
5. A nonwoven carpet production line according to claim 4, characterized in that: one end, far away from the workbench (1), of the collecting box (46) is inclined downwards.
6. A nonwoven carpet production line according to claim 1, characterized in that: the cooling device (5) comprises a cooling roller (51), the cloth is in staggered abutting joint with the outer wall of the cooling roller (51), cooling water is filled in the cooling roller (51), and a cooling layer (59) is wrapped on the outer wall of the cooling roller (51).
7. A nonwoven carpet production line according to claim 1, characterized in that: adjusting devices (7) are arranged on two sides of the static removing rod (61), and the adjusting devices (7) are used for adjusting the height of the static removing rod (61);
the adjusting device (7) comprises two U-shaped frames (71) which are positioned at two ends of the static removing rod (61), a limiting rod (72) is vertically and fixedly connected in one U-shaped frame (71), a screw rod (73) is rotationally connected in the other U-shaped frame (71), and the two ends of the static removing rod (61) are sleeved on the outer walls of the limiting rod (72) and the screw rod (73) and are in threaded connection with the screw rod (73).
CN202010377313.4A 2020-05-07 2020-05-07 Non-woven carpet production line Active CN111570179B (en)

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