CN111567947A - Mask and production method thereof - Google Patents
Mask and production method thereof Download PDFInfo
- Publication number
- CN111567947A CN111567947A CN202010482506.6A CN202010482506A CN111567947A CN 111567947 A CN111567947 A CN 111567947A CN 202010482506 A CN202010482506 A CN 202010482506A CN 111567947 A CN111567947 A CN 111567947A
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- CN
- China
- Prior art keywords
- knitting
- heel
- mask
- mask body
- layer surface
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
- A41D13/05—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part
- A41D13/11—Protective face masks, e.g. for surgical use, or for use in foul atmospheres
- A41D13/1107—Protective face masks, e.g. for surgical use, or for use in foul atmospheres characterised by their shape
- A41D13/113—Protective face masks, e.g. for surgical use, or for use in foul atmospheres characterised by their shape with a vertical fold or weld
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D31/00—Materials specially adapted for outerwear
- A41D31/02—Layered materials
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D31/00—Materials specially adapted for outerwear
- A41D31/04—Materials specially adapted for outerwear characterised by special function or use
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/10—Patterned fabrics or articles
- D04B1/102—Patterned fabrics or articles with stitch pattern
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/22—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D2500/00—Materials for garments
- A41D2500/10—Knitted
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Physical Education & Sports Medicine (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a mask produced by a hosiery machine and a production method thereof, wherein the mask comprises ear straps and a mask body, the mask body is formed by weaving knitting yarns at one time, and the mask body is of a double-layer structure; the mask body comprises a covering part for covering the mouth and the nose, and two sides of the covering part are both woven by heel knitting and are inwards contracted to form two connecting end parts; the portion of hiding includes outer layer face and interior aspect, and the heel is beaten through beating with weaving the outer of formation evagination shape in the intermediate position department of outer aspect, and the heel is beaten through beating with weaving the interior of formation evagination shape in the intermediate position department of interior aspect to outer layer face and interior aspect are overlapped together, make the portion of hiding form a whole outside three-dimensional shape of protrusion. The invention only needs to replace the melt-blown cloth of the interlayer, the knitted mask body can be repeatedly used by washing, thereby effectively saving resources, and meanwhile, the sock machine is utilized to produce the mask, thereby realizing that the sock machine not only can produce socks, but also can produce the mask across the boundary, improving the production efficiency and reducing the production cost.
Description
Technical Field
The invention relates to the field of masks, in particular to a mask and a production method thereof.
Background
The mask is a sanitary article, generally refers to a device worn at the mouth and nose for filtering air entering the mouth and nose so as to prevent harmful gas, smell and spray from entering and exiting the mouth and nose of a wearer, and is made of gauze or non-woven fabric and the like. The mask has a certain filtering function on air entering the lung, and has a very good effect when being worn in respiratory infectious diseases and working in environments polluted by dust and the like.
The existing production equipment of disposable masks is special equipment, the basic production flow is to cut raw materials firstly, then perform operations such as ultrasonic welding or sewing to form a mask body, and then add wearing ropes on the mask body, so that when a traditional textile manufacturer needs to produce mask products, special mask equipment needs to be purchased again for production, the expenditure of the manufacturer is increased by purchasing the equipment, and great difficulty is brought to the transformation of the manufacturer.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a mask and a production method thereof, and the production method for manufacturing the mask by adopting a hosiery machine is realized so as to meet the market requirements.
In order to achieve the purpose, the invention provides the following technical scheme:
a mask comprises an ear band and a mask body, wherein the mask body is formed by knitting yarns at one time and is of a double-layer structure; the mask body comprises a covering part which is used for covering the mouth and the nose and protrudes outwards, and two sides of the covering part are woven and shrunk inwards to form two connecting end parts; the cover portion includes outer layer face and interior aspect, wherein beat the heel outward through beating with weaving formation evagination shape in the intermediate position department of outer aspect, beat the heel in the intermediate position department of interior aspect through beating with weaving formation evagination shape to outer layer face and interior aspect are together, make cover portion form the three-dimensional shape of whole outside protrusion.
The invention further provides that: wherein two openings are arranged on the two connecting end parts and the covering part, the two openings are sewed firstly, and then a placing opening matched with the size of the melt-blown cloth piece is arranged at the sewed part on one side of the two openings for placing the melt-blown cloth piece between the outer layer surface and the inner layer surface.
The invention also provides a production method of the mask, which comprises the following steps:
1) checking the hosiery machine, inputting a knitting program of the hosiery machine and installing knitting lines for the hosiery machine;
2) starting the hosiery machine, and knitting production is started from one of the connecting end parts, wherein the hosiery machine firstly performs heel knitting to form the front half end part of the double-layer structure, and then performs heel knitting to form the rear half end part of the double-layer structure after finishing the heel knitting;
3) knitting the covering part after the connecting end part is knitted in the step 3, and knitting a section of tubular knitted fabric by a hosiery machine to form an outer layer surface and an inner layer surface, wherein an outer heel part in a convex shape is formed at the middle position of the outer layer surface by heel knitting, and an inner heel part in the convex shape is formed at the middle position of the inner layer surface by heel knitting; the outer layer surface and the inner layer surface are overlapped together, so that the covering part forms an integral outward convex three-dimensional shape;
4) knitting another connecting end part after the covering part is knitted in the step 3, wherein the front half end part of the double-layer structure is formed by heel knitting of the hosiery machine, and the rear half end part of the double-layer structure is formed by heel knitting after the front half end part of the double-layer structure is finished;
5) after the mask body is obtained in the step 4, sewing the two openings of the mask body, and arranging a placing opening matched with the size of the melt-blown cloth piece at the sewing position of one side of the mask body so that the melt-blown cloth piece can be placed between the outer layer surface and the inner layer surface;
6) and ear belts are sewed on the two connecting end parts of the mask body.
The invention has the beneficial effects that: the knitting mask is knitted in a three-dimensional manner through the hosiery machine, has the advantages of having telescopic elasticity, conforming to human engineering, being completely and seamlessly closed with the face of a wearing part when being worn, effectively preventing virus and bacteria dust from entering from the side surface, and being not tightened and very comfortable; in addition, the double-layer structure can be formed without processes such as edge wrapping and the like when the mask body is manufactured, and a placing space for placing the melt-blown fabric is formed, so that the melt-blown fabric for filtering virus, pollen and dust can be placed between the outer layer surface and the inner layer surface of the mask body according to needs, the mask body is repeatedly utilized by water washing, raw materials are saved, the environmental pollution is reduced, and the insufficient mask can be solved when epidemic outbreaks occur;
the mask production method is compared with the production flow of a professional disposable mask, the production flow of the mask produced by the hosiery machine is simplified and has higher efficiency, the hosiery machine can be used for producing hosiery articles at ordinary times and also can be used for producing the mask, so that the manufacturing function of the hosiery machine is expanded, the expenditure of the equipment purchased by the manufacturer is greatly saved, and the method is favorable for improving the competitiveness of enterprises in the industry.
Drawings
FIG. 1 is a perspective view of a mask of the present invention;
fig. 2 is a rear view of a mask of the present invention.
Description of reference numerals: 1. an ear band; 2. a mask body; 21. a cover portion; 22. a connecting end portion; 211. an outer layer surface; 2111. the heel part is beaten outwards; 212. an inner layer surface; 2121. internally striking the heel part; 3. a placement port;
Detailed Description
A mask and a method of producing the same according to the present invention will be described in further detail with reference to fig. 1 to 2.
A mask comprises an ear belt 1 and a mask body 2, wherein the mask body 2 is formed by knitting yarns at one time, and the mask body 2 is of a double-layer structure; the mask body 2 comprises a covering part 21 which is used for covering the mouth and the nose and protrudes outwards, and two sides of the covering part 21 are both woven and shrunk inwards to form two connecting end parts 22; the cover part 21 comprises an outer layer surface 211 and an inner layer surface 212, wherein the middle position of the outer layer surface 211 forms an outer heel 2111 in a convex shape through beating and weaving, the middle position of the inner layer surface 212 forms an inner heel 2121 in a convex shape through beating and weaving, and therefore the outer layer surface 211 and the inner layer surface 212 are overlapped together, the cover part 21 forms an integral outward convex three-dimensional shape, a space matched with the mouth-nose part is formed, meanwhile, the three-dimensional weaving mask has telescopic elastic force and accords with human engineering, the wearing part and the face are completely seamless and closely fit, virus and bacteria dust can be effectively prevented from entering from the side face, and the tightening is not very comfortable.
Two openings are reserved in the two connecting end portions 22 and the covering portion 21, the two openings are sewn firstly, and then the sewing position on one side is provided with a placing opening 3 matched with the size of the melt-blown fabric piece, so that the melt-blown fabric piece is placed between the outer layer surface 211 and the inner layer surface 212.
Wherein gauze mask body 2 need not bordure the process and just can form bilayer structure to the formation is used for placing the space of placing of melt-blown fabric, consequently people can be as required between outer face 211 and the interior face 212 of gauze mask body 2, place the melt-blown fabric that is used for filtering virus and pollen and dust, wherein the gauze mask body carries out reuse through the washing, has the saving raw and other materials, reduces environmental pollution, can play the effect of solving the gauze mask not enough moreover when the epidemic situation erupts.
The invention also provides a production method of the mask, which comprises the following steps:
1) checking the hosiery machine, inputting a knitting program of the hosiery machine and installing knitting lines for the hosiery machine;
2) starting the hosiery machine, and knitting production is started from one connecting end part 22, wherein the hosiery machine firstly performs heel knitting to form the front half end part of the double-layer structure, and then performs heel knitting to form the rear half end part of the double-layer structure after finishing the heel knitting;
3) knitting a tubular knitted fabric in a hosiery machine to form an outer layer surface 211 and an inner layer surface 212, wherein an outer heel 2111 of a convex shape is formed by heel knitting at a middle position of the outer layer surface 211 and an inner heel 2121 of a convex shape is formed by heel knitting at a middle position of the inner layer surface 212, immediately after knitting the cover portion 21 after the connecting end portion 22 is knitted in step 3; so that the outer layer surface 211 and the inner layer surface 212 are overlapped together, so that the cover portion 21 forms an overall outwardly convex three-dimensional shape;
4) knitting another connecting end part 22 after the covering part 21 is knitted in the step 3, wherein the hosiery machine firstly performs heel knitting to form the front half end part of the double-layer structure, and then performs heel knitting to form the rear half end part of the double-layer structure after the completion;
5) after the mask body 2 is obtained in the step 4, sewing the two openings of the mask body 2, and arranging a placing opening 3 matched with the size of the melt-blown cloth piece at the sewing position of one side of the mask body, so that the melt-blown cloth piece is placed between the outer layer surface 211 and the inner layer surface 212;
6) and ear straps 1 are sewn on the two connecting end parts 22 of the mask body 2.
The heel knitting is a commonly used knitting process in the sock field, and the knitting process is that the torque of a machine is set according to the requirement and a press needle is picked back by a sock machine.
The mask manufacturing method has the advantages that under the condition that the existing hosiery machine can only produce hosiery, the mask manufacturing is realized by using the existing hosiery machine through a new manufacturing method, so that when a traditional textile manufacturer needs to produce mask products, special mask equipment does not need to be purchased, the production cost is objectively reduced, compared with the production flow of a professional disposable mask, the production flow of the mask produced by the hosiery machine is simplified and increased in efficiency, the hosiery machine can be used for producing the hosiery products at ordinary times and also can be used for producing the mask, the manufacturing function of the hosiery machine is expanded, the expenditure of purchasing equipment by the traditional textile manufacturer is greatly saved, and the industrial competitiveness of enterprises is favorably improved.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.
Claims (3)
1. The utility model provides a mask, includes ear area and mask body, characterized by: the mask body is formed by knitting yarns at one time, and is of a double-layer structure;
the mask body comprises a covering part which is used for covering the mouth and the nose and protrudes outwards, and two sides of the covering part are woven and shrunk inwards to form two connecting end parts;
the cover portion includes outer layer face and interior aspect, wherein beat the heel outward through beating with weaving formation evagination shape in the intermediate position department of outer aspect, beat the heel in the intermediate position department of interior aspect through beating with weaving formation evagination shape to outer layer face and interior aspect are together, make cover portion form the three-dimensional shape of whole outside protrusion.
2. A mask according to claim 1, wherein: wherein two openings are arranged on the two connecting end parts and the covering part, the two openings are sewed firstly, and then a placing opening matched with the size of the melt-blown cloth piece is arranged at the sewed part on one side of the two openings for placing the melt-blown cloth piece between the outer layer surface and the inner layer surface.
3. A production method of a mask is characterized in that: the method comprises the following steps:
1) checking the hosiery machine, inputting a knitting program of the hosiery machine and installing knitting lines for the hosiery machine;
2) starting the hosiery machine, and knitting production is started from one of the connecting end parts, wherein the hosiery machine firstly performs heel knitting to form the front half end part of the double-layer structure, and then performs heel knitting to form the rear half end part of the double-layer structure after finishing the heel knitting;
3) knitting the covering part after the connecting end part is knitted in the step 3, and knitting a section of tubular knitted fabric by a hosiery machine to form an outer layer surface and an inner layer surface, wherein an outer heel part in a convex shape is formed at the middle position of the outer layer surface by heel knitting, and an inner heel part in the convex shape is formed at the middle position of the inner layer surface by heel knitting; the outer layer surface and the inner layer surface are overlapped together, so that the covering part forms an integral outward convex three-dimensional shape;
4) knitting another connecting end part after the covering part is knitted in the step 3, wherein the front half end part of the double-layer structure is formed by heel knitting of the hosiery machine, and the rear half end part of the double-layer structure is formed by heel knitting after the front half end part of the double-layer structure is finished;
5) after the mask body is obtained in the step 4, sewing the two openings of the mask body, and arranging a placing opening matched with the size of the melt-blown cloth piece at the sewing position of one side of the mask body so that the melt-blown cloth piece can be placed between the outer layer surface and the inner layer surface;
6) and ear belts are sewed on the two connecting end parts of the mask body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010482506.6A CN111567947A (en) | 2020-05-29 | 2020-05-29 | Mask and production method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010482506.6A CN111567947A (en) | 2020-05-29 | 2020-05-29 | Mask and production method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111567947A true CN111567947A (en) | 2020-08-25 |
Family
ID=72115877
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010482506.6A Pending CN111567947A (en) | 2020-05-29 | 2020-05-29 | Mask and production method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111567947A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201605401U (en) * | 2009-12-31 | 2010-10-13 | 水山机械(嘉兴)有限公司 | Double-press-needle device of knitting machine |
| CN203866501U (en) * | 2014-05-23 | 2014-10-08 | 诸暨市水山机械有限公司 | Integrated hosiery machine with sock head sewing function |
| TW201609009A (en) * | 2014-08-29 | 2016-03-16 | 耐克創新有限合夥公司 | Article of footwear incorporating a knitted component with monofilament areas |
| CN205492641U (en) * | 2015-12-28 | 2016-08-24 | 潘晓宇 | Control foot socks |
| CN109463819A (en) * | 2019-01-07 | 2019-03-15 | 东华大学 | Seamless knitting air leakage proofing mask |
| CN109736001A (en) * | 2019-03-20 | 2019-05-10 | 信泰(福建)科技有限公司 | A kind of rib collar and its weaving being knitted integrated shoes |
| CN111109720A (en) * | 2020-03-20 | 2020-05-08 | 义乌生亿金网络科技有限公司 | One-step formed double-layer seamless mask |
-
2020
- 2020-05-29 CN CN202010482506.6A patent/CN111567947A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201605401U (en) * | 2009-12-31 | 2010-10-13 | 水山机械(嘉兴)有限公司 | Double-press-needle device of knitting machine |
| CN203866501U (en) * | 2014-05-23 | 2014-10-08 | 诸暨市水山机械有限公司 | Integrated hosiery machine with sock head sewing function |
| TW201609009A (en) * | 2014-08-29 | 2016-03-16 | 耐克創新有限合夥公司 | Article of footwear incorporating a knitted component with monofilament areas |
| CN205492641U (en) * | 2015-12-28 | 2016-08-24 | 潘晓宇 | Control foot socks |
| CN109463819A (en) * | 2019-01-07 | 2019-03-15 | 东华大学 | Seamless knitting air leakage proofing mask |
| CN109736001A (en) * | 2019-03-20 | 2019-05-10 | 信泰(福建)科技有限公司 | A kind of rib collar and its weaving being knitted integrated shoes |
| CN111109720A (en) * | 2020-03-20 | 2020-05-08 | 义乌生亿金网络科技有限公司 | One-step formed double-layer seamless mask |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20200825 |