CN111134395A - Antibacterial knitted mask with replaceable filter element and weaving method thereof - Google Patents
Antibacterial knitted mask with replaceable filter element and weaving method thereof Download PDFInfo
- Publication number
- CN111134395A CN111134395A CN202010100410.9A CN202010100410A CN111134395A CN 111134395 A CN111134395 A CN 111134395A CN 202010100410 A CN202010100410 A CN 202010100410A CN 111134395 A CN111134395 A CN 111134395A
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- Prior art keywords
- antibacterial
- layer
- yarn
- filter element
- knitting
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
- A41D13/05—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part
- A41D13/11—Protective face masks, e.g. for surgical use, or for use in foul atmospheres
- A41D13/1192—Protective face masks, e.g. for surgical use, or for use in foul atmospheres with antimicrobial agent
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D31/00—Materials specially adapted for outerwear
- A41D31/04—Materials specially adapted for outerwear characterised by special function or use
- A41D31/14—Air permeable, i.e. capable of being penetrated by gases
- A41D31/145—Air permeable, i.e. capable of being penetrated by gases using layered materials
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D31/00—Materials specially adapted for outerwear
- A41D31/04—Materials specially adapted for outerwear characterised by special function or use
- A41D31/30—Antimicrobial, e.g. antibacterial
- A41D31/305—Antimicrobial, e.g. antibacterial using layered materials
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/10—Patterned fabrics or articles
- D04B1/102—Patterned fabrics or articles with stitch pattern
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/10—Patterned fabrics or articles
- D04B1/12—Patterned fabrics or articles characterised by thread material
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/22—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2211/00—Protein-based fibres, e.g. animal fibres
- D10B2211/01—Natural animal fibres, e.g. keratin fibres
- D10B2211/02—Wool
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Physical Education & Sports Medicine (AREA)
- Respiratory Apparatuses And Protective Means (AREA)
- Knitting Of Fabric (AREA)
- Filtering Materials (AREA)
Abstract
The invention discloses an antibacterial knitted mask with a replaceable filter element and a weaving method thereof. This can replace antibiotic knitting gauze mask of filter core long service life, ventilative and wear comfortable, broken through traditional gauze mask limitation, opened up new route for knitting type gauze mask.
Description
The technical field is as follows:
the invention relates to the field of masks, in particular to an antibacterial knitted mask with a replaceable filter element and a weaving method thereof.
Background art:
the traditional protective mask is formed by compounding non-woven fabrics and filtering materials, and the appearance is affected by the materials monotonously. And the filter element mask can be replaced in the protection of other types, and the filter element mask needs to be replaced after being used for a certain number of times. The gas mask type replacement filter element mask is not convenient for daily carrying and has high use cost for people. In summary, conventional mask products have various advantages, and also have a certain short plate. Under certain social environments (such as epidemic situation with strong infectivity), aiming at wide market demands, a mask which can be recycled and has a protection effect is needed, so that the demands can be greatly met, and the waste of other resources is reduced.
The invention content is as follows:
the invention aims to solve the technical problem of providing an antibacterial knitted mask which has the advantages of long service life, ventilation and comfortable wearing and can replace a filter element.
The technical scheme includes that the antibacterial knitted mask with the replaceable filter element comprises a mask main body, wherein the mask main body comprises an antibacterial layer on the outer side and a breathable skin-friendly layer on the inner side, the upper portion of the antibacterial layer and the upper portion of the breathable skin-friendly layer are integrally woven through air layer tissues, shaping strips are also inserted into the air layer tissues, the lower portion of the antibacterial layer and the lower portion of the breathable skin-friendly layer are attached and then sewn, an interlayer is formed between the antibacterial layer and the breathable skin-friendly layer, and the filter element is filled in the interlayer.
Preferably, the antibacterial layer and the breathable skin-friendly layer are integrally woven by antibacterial yarns. Breaks through the limitation of the traditional mask and opens up a new path for the knitted mask.
Preferably, the antibacterial layer is woven by antibacterial wool yarns into jacquard weave or yarn-sandwiched weave and forms the antibacterial layer. Has antibacterial and barrier effects.
Preferably, the breathable skin-friendly layer is formed by knitting antibacterial cotton yarns in a needle-separating manner or in a hole-picking manner. The air permeability of the fabric is increased.
Preferably, the antibacterial layer is formed by weaving antibacterial wool yarns A, antibacterial wool yarns B and antibacterial wool yarns C, wherein the antibacterial wool yarns A and the antibacterial wool yarns B are woven according to pattern arrangement, and the antibacterial wool yarns C are brought in during weaving to form the non-woven sandwich yarns. The non-woven yarn clamping makes the outer side not easy to deform.
Preferably, the air layer weave is a wave-blowing weave, and the wave-blowing weave is formed by weaving antibacterial wool yarns C. The bulge wave hollow portion can be plugged with a moldable material to form the nose clip portion.
Preferably, the filter element is melt-blown cloth or an activated carbon bag or a carbonized cellulose bag.
The present invention also provides a method of knitting an antibacterial knitted mask with a replaceable filter element using a flat knitting machine having a pair of front and rear needle beds extending in a left-right direction and facing each other in a front-rear direction, comprising the steps of,
step 1: the right row of the yarn D is woven on the single side to form the lower edge part of the breathable skin-friendly layer;
step 2: the yarn D starts to move left, and local knitting and hole picking knitting or needle separating knitting are carried out from the left end to the left side to form a breathable inner interlayer part matched with the outer antibacterial layer;
and step 3: the yarn D is woven in an air layer tissue mode to form a connecting portion which is used for connecting the upper portion of the breathable skin-friendly layer and the upper portion of the antibacterial layer;
and 4, step 4: the yarns A, B and C start to move left, and the right move is finished to the left, local weaving jacquard weave or yarn clamping weave is carried out, and an outer interlayer part matched with the inner breathable skin-friendly layer is formed;
and 5: and the yarn C starts to move left, finishes to move right, and is woven on the left side to form the lower edge part of the antibacterial layer.
Preferably, the method comprises the following steps,
step 1: the right row of the yarn D is woven on the single side to form the lower edge part of the breathable skin-friendly layer;
step 2: the yarn D starts to move left, and local weaving and hole picking weaving is carried out from the left end to the left side to form an inner interlayer part matched with the outer antibacterial layer;
and step 3: the yarn D is subjected to wave-blowing weaving to form a connecting part for connecting the upper part of the breathable skin-friendly layer and the upper part of the antibacterial layer;
and 4, step 4: the yarns A, B and C start to move left, and the right move is finished to the left, local weaving jacquard yarn-clamping tissues are carried out, and an outer interlayer part matched with the inner breathable skin-friendly layer is formed;
and 5: and the yarn C starts to move left, finishes to move right, and is woven on the left side to form the lower edge part of the antibacterial layer.
Further, the yarn A, the yarn B and the yarn C are antibacterial wool yarns, and the yarn D is antibacterial cotton yarns.
Compared with the prior art, the invention has the following advantages after adopting the scheme: the mask has the advantages that the protection effect can be achieved, the main structure of the mask can be cleaned and recycled, and the service life of a product is greatly prolonged; the air permeability of the fabric is also improved due to the composition characteristic of the knitted loops; the elasticity of the elastic fabric also enables the product to be easily folded and conveniently carried, and meanwhile, the wearing comfort of the product is improved; the invention breaks through the limitation of the traditional mask and opens up a new path for the knitted mask. Plays a certain role in better explaining the design concept and improving the quality, artistic value and aesthetic value of the product, and provides a wider development space for the development and market of the knitted product; according to the invention, through the combination of knitting yarns with different properties (such as different knitting yarns with different colors, shapes, elasticity and the like), the knitted fabric can present richer texture and color contrast, and the fabric product has wide application field and huge market potential; in addition, in the aspect of industrial practicability, the knitting method can be widely applied to all computerized flat knitting machines, can meet and attract more consumer groups, and promotes the international influence of the knitting industry in China.
Description of the drawings:
fig. 1 shows the main structure of the woven mask of the present invention.
Fig. 2 is a partial longitudinal cut view of fig. 1.
Fig. 3 is a schematic diagram of the outer structure of the present invention.
FIG. 4 is a schematic diagram of the inner structure of the present invention.
The specific implementation mode is as follows:
the invention will be further described with respect to specific embodiments in conjunction with the following drawings:
example 1
As shown in fig. 1-4, the antibacterial knitted mask with replaceable filter element of the present invention comprises a mask body and an ear band, wherein the mask body comprises an antibacterial layer 1 at the outer side and a breathable skin-friendly layer 2 at the inner side, the upper part of the antibacterial layer 1 and the upper part of the breathable skin-friendly layer 2 are integrally woven by air layer tissues such as a wave-blowing structure 3, a shaping strip 4 is further inserted into the wave-blowing structure 3 to form a nose clip part, the lower part of the antibacterial layer 1 and the lower part of the breathable skin-friendly layer 2 are stitched and connected after being attached, an interlayer is formed in the middle part between the antibacterial layer 1 and the breathable skin-friendly layer 2, and a filter element 5 is filled in the interlayer through an. Because the mask body of the invention is woven by yarn, the ear belt can be integrally woven and also can be sewn and connected by the ear belt of the arranged common mask. The shaping strip is preferably of a double-layer structure of an aluminum core and a plastic layer coated outside the aluminum core, and the aluminum core is preferably of a flat strip shape. In other words, antibiotic layer in the outside and the ventilative close skin layer upper portion in the inboard are through drum ripples structure integrated into one piece, and the lower part then sews together, as for the left and right sides, can not do and sew up or sew up one side, of course, also can carry out following improvement, sew up the magic subsides in the internal surface of opening side, seal opening side through the magic subsides.
In this embodiment, antibiotic yarn can adopt the yarn of the same or different colors to make antibiotic layer pattern rich more colorful, antibiotic layer 1 and ventilative close skin layer 2 are woven by antibiotic yarn is integrative to form, has broken through traditional gauze mask limitation, opens up new route for knitting type gauze mask. Specifically, the antibacterial layer 1 is formed by weaving antibacterial wool yarns into a jacquard weave 11 and clamping non-woven clamping yarns, so that an antibacterial barrier effect is achieved; the breathable skin-friendly layer 2 is formed by weaving antibacterial cotton yarns in holes to increase the breathability of the fabric, specifically, the antibacterial layer in the embodiment is formed by weaving antibacterial wool yarns a, antibacterial wool yarns B and antibacterial wool yarns C, wherein the antibacterial wool yarns a and the antibacterial wool yarns B are woven according to the pattern arrangement, and the antibacterial wool yarns C are brought in the weaving process to form non-woven yarn clamps. The non-woven yarn clamping makes the outer side not easy to deform. The air layer weave is a wave-blowing weave 3, and the wave-blowing weave 3 is formed by weaving antibacterial wool yarns C. The hollow portion of the drumhead tissue 3 may be packed with a malleable material to form a nose clip portion. The wave-blowing organization and the hole-picking organization both belong to the organization structure of the knitting industry and belong to the category of the prior art, the content of the specific wave-blowing organization and the hole-picking organization is not repeated, the same non-weaving yarn clamping is also the known technology of the knitting industry, and the antibacterial wool yarn C is fixed by the coils formed by the intersection of the antibacterial wool yarn A and the antibacterial wool yarn B brought in the knitting process.
In the present application, the filter element part is not an innovation of the present invention, and can be configured by directly using a filter element of a mask on the market, for example, the filter element is a melt-blown fabric or an activated carbon bag, and of course, a more environment-friendly carbonized cellulose bag can also be configured, and the activated carbon bag and the carbonized cellulose bag are configured by placing activated carbon particles or carbonized cellulose particles in a sealed bag made of a non-woven fabric.
The mask body of the antibacterial knitted mask with the replaceable filter element is formed into a mask shape by a method of partially knitting or pleating different tissues of different yarn mouths of a computerized flat knitting machine from bottom to top, as shown in figure 1, by taking the local knitting as an example, a shadow part is a non-knitted part, wherein a ① part is an antibacterial layer 1 on the outer side of the mask, a jacquard tissue is knitted by using a yarn A, a yarn B and a yarn C and is brought into a yarn clamping tissue, the yarn A and the yarn B can be knitted according to a design required pattern, the yarn C is a clamping yarn, so that the antibacterial layer on the front side is not easy to deform, a ② part is a wave tissue 3 on the upper edge part of the mask body, the yarn C is used for the wave tissue knitting, the hollow part of the wave tissue 3 can be plugged into a plastic material such as a shaping strip 4 to form a nose clamping part, as a part in figure 2, a ③ part is an air-permeable skin-friendly layer 2 on the inner side of the mask, a hole tissue 21 or a separation needle is knitted by using the yarn D, so that the fabric is more dry and air-permeable, the ④ part and the ⑤ part are respectively the inner side of the mask body and the lower edge of the lower.
The knitting method of the antibacterial knitted mask with replaceable filter element of the invention uses a flat knitting machine with a pair of front and back needle beds extending along the left and right direction and opposite to each other in the front and back direction, and comprises the following steps,
step 1: the right row of the yarn D is woven on the single side to form the lower edge part of the breathable skin-friendly layer;
step 2: the yarn D starts to move left, and local weaving and hole picking weaving is carried out from the left end to the left side to form an inner interlayer part matched with the outer antibacterial layer;
and step 3: the yarn D is subjected to wave-blowing weaving to form a connecting part for connecting the upper part of the breathable skin-friendly layer and the upper part of the antibacterial layer;
and 4, step 4: the yarns A, B and C start to move left, and the right move is finished to the left, local weaving jacquard yarn-clamping tissues are carried out, and an outer interlayer part matched with the inner breathable skin-friendly layer is formed;
and 5: and the yarn C starts to move left, finishes to move right, and is woven on the left side to form the lower edge part of the antibacterial layer.
The yarn A, the yarn B and the yarn C are antibacterial wool yarns, and the yarn D is antibacterial cotton yarns.
The foregoing is illustrative of the preferred embodiments of the present invention only and is not to be construed as limiting the claims. All the equivalent structures or equivalent process changes made by the description of the invention are included in the scope of the patent protection of the invention.
Claims (10)
1. The utility model provides a can replace antibiotic knitting gauze mask of filter core, includes the gauze mask main part, its characterized in that: the gauze mask main part includes the antibiotic layer in the outside and the ventilative close skin layer of inboard, and antibiotic layer upper portion and ventilative close skin layer upper portion are organized an organic whole through the air bed and are woven and form, still insert in the air bed tissue and establish moulding strip, sew up the connection after antibiotic layer lower part and the laminating of ventilative close skin layer lower part, form the intermediate layer between antibiotic layer and the ventilative close skin layer, fill the filter core in the intermediate layer.
2. The antibacterial knitted mask with a replaceable filter element according to claim 1, wherein: the antibacterial layer and the breathable skin-friendly layer are integrally woven by antibacterial yarns.
3. The antibacterial knitted mask with a replaceable filter element according to claim 1, wherein: the antibacterial layer is formed by weaving antibacterial wool yarns into jacquard weave or yarn-sandwiched weave.
4. The antibacterial knitted mask with a replaceable filter element according to claim 1, wherein: the breathable skin-friendly layer is formed by knitting antibacterial cotton yarns in a needle-separating manner or knitting the antibacterial cotton yarns in holes.
5. The antibacterial knitted mask with a replaceable filter element according to claim 3, wherein: the antibacterial layer is formed by weaving antibacterial wool yarns A, antibacterial wool yarns B and antibacterial wool yarns C, wherein the antibacterial wool yarns A and the antibacterial wool yarns B are woven according to pattern arrangement, and the antibacterial wool yarns C are brought in the weaving process to form non-woven clamped yarns.
6. The antibacterial knitted mask with a replaceable filter element according to claim 1 or 6, wherein: the air layer tissue is a wave-blowing tissue which is formed by weaving antibacterial wool yarns C.
7. The antibacterial knitted mask with a replaceable filter element according to claim 1, wherein: the filter element is melt-blown cloth or an activated carbon bag or a carbonized cellulose bag.
8. The method of knitting an antibacterial knitted mask with replaceable filter element according to claim 1, using a flat knitting machine having a pair of front and rear needle beds extending in the left-right direction and opposed to each other in the front-rear direction, characterized in that: comprises the following steps of (a) carrying out,
step 1: the right row of the yarn D is woven on the single side to form the lower edge part of the breathable skin-friendly layer;
step 2: the yarn D starts to move left, and local knitting and hole picking knitting or needle separating knitting are carried out from the left end to the left side to form a breathable inner interlayer part matched with the outer antibacterial layer;
and step 3: the yarn D is woven in an air layer tissue mode to form a connecting portion which is used for connecting the upper portion of the breathable skin-friendly layer and the upper portion of the antibacterial layer;
and 4, step 4: the yarns A, B and C start to move left, and the right move is finished to the left, local weaving jacquard weave or yarn clamping weave is carried out, and an outer interlayer part matched with the inner breathable skin-friendly layer is formed;
and 5: and the yarn C starts to move left, finishes to move right, and is woven on the left side to form the lower edge part of the antibacterial layer.
9. The method of knitting an antibacterial knitted mask with a replaceable filter element according to claim 8, wherein the method comprises the steps of: comprises the following steps of (a) carrying out,
step 1: the right row of the yarn D is woven on the single side to form the lower edge part of the breathable skin-friendly layer;
step 2: the yarn D starts to move left, and local weaving and hole picking weaving is carried out from the left end to the left side to form an inner interlayer part matched with the outer antibacterial layer;
and step 3: the yarn D is subjected to wave-blowing weaving to form a connecting part for connecting the upper part of the breathable skin-friendly layer and the upper part of the antibacterial layer;
and 4, step 4: the yarns A, B and C start to move left, and the right move is finished to the left, local weaving jacquard yarn-clamping tissues are carried out, and an outer interlayer part matched with the inner breathable skin-friendly layer is formed;
and 5: and the yarn C starts to move left, finishes to move right, and is woven on the left side to form the lower edge part of the antibacterial layer.
10. The method of knitting an antibacterial knitted mask with a replaceable filter element according to claim 9, wherein the method comprises the steps of: yarn A, yarn B and yarn C are antibacterial wool yarns, and yarn D is antibacterial cotton yarn.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010100410.9A CN111134395A (en) | 2020-02-18 | 2020-02-18 | Antibacterial knitted mask with replaceable filter element and weaving method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010100410.9A CN111134395A (en) | 2020-02-18 | 2020-02-18 | Antibacterial knitted mask with replaceable filter element and weaving method thereof |
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| Publication Number | Publication Date |
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| CN111134395A true CN111134395A (en) | 2020-05-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010100410.9A Pending CN111134395A (en) | 2020-02-18 | 2020-02-18 | Antibacterial knitted mask with replaceable filter element and weaving method thereof |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111549435A (en) * | 2020-05-20 | 2020-08-18 | 上海泉欣织造新材料股份有限公司 | Production process of air-permeable fabric and mask manufactured by production process |
| CN111593472A (en) * | 2020-06-02 | 2020-08-28 | 湖州汉和制衣有限公司 | Knitting method of knitted mask |
| CN112899861A (en) * | 2021-02-05 | 2021-06-04 | 泉州禾伦织造有限公司 | Preparation process of three-dimensional weft-knitted mask with antiviral function |
-
2020
- 2020-02-18 CN CN202010100410.9A patent/CN111134395A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111549435A (en) * | 2020-05-20 | 2020-08-18 | 上海泉欣织造新材料股份有限公司 | Production process of air-permeable fabric and mask manufactured by production process |
| CN111593472A (en) * | 2020-06-02 | 2020-08-28 | 湖州汉和制衣有限公司 | Knitting method of knitted mask |
| CN111593472B (en) * | 2020-06-02 | 2022-01-21 | 湖州汉和制衣有限公司 | Knitting method of knitted mask |
| CN112899861A (en) * | 2021-02-05 | 2021-06-04 | 泉州禾伦织造有限公司 | Preparation process of three-dimensional weft-knitted mask with antiviral function |
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Effective date of registration: 20211123 Address after: 314599 west 2 West of 4068 Wutong street, Tongxiang, Jiaxing, Zhejiang Applicant after: Tongyue knitting technology (Zhejiang) Co.,Ltd. Address before: 314502 rooms 1-4 and 9-12 from the west of the 1st floor of xinmiaozhi comprehensive service building, Kaixuan West Road, Puyuan Town, Tongxiang City, Jiaxing City, Zhejiang Province Applicant before: LianBo vocational training school (Tongxiang) Co.,Ltd. |
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