CN111560718A - Automatic material clamping system of embroidery machine - Google Patents
Automatic material clamping system of embroidery machine Download PDFInfo
- Publication number
- CN111560718A CN111560718A CN202010528350.0A CN202010528350A CN111560718A CN 111560718 A CN111560718 A CN 111560718A CN 202010528350 A CN202010528350 A CN 202010528350A CN 111560718 A CN111560718 A CN 111560718A
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- China
- Prior art keywords
- roller
- frame
- follow
- servo motor
- feeding
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 239000000463 material Substances 0.000 title claims abstract description 25
- 239000004744 fabric Substances 0.000 claims abstract description 34
- 230000007246 mechanism Effects 0.000 claims abstract description 33
- 238000007599 discharging Methods 0.000 claims abstract description 17
- 239000004677 Nylon Substances 0.000 claims description 3
- 239000002131 composite material Substances 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 description 6
- 238000009956 embroidering Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C9/00—Appliances for holding or feeding the base fabric in embroidering machines
- D05C9/02—Appliances for holding or feeding the base fabric in embroidering machines in machines with vertical needles
- D05C9/04—Work holders, e.g. frames
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C9/00—Appliances for holding or feeding the base fabric in embroidering machines
- D05C9/02—Appliances for holding or feeding the base fabric in embroidering machines in machines with vertical needles
- D05C9/04—Work holders, e.g. frames
- D05C9/06—Feeding arrangements therefor, e.g. influenced by patterns, operated by pantographs
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Sewing Machines And Sewing (AREA)
Abstract
The invention discloses an automatic material clamping system of an embroidery machine, wherein a gantry type frame is arranged on a table top of a table, a plurality of needle heads are arranged at the lower end of a cross beam of the gantry type frame 1 in parallel and are placed into a machine head, a frame is arranged on the table top of the table, a plurality of cloth clamping mechanisms are arranged on the frame, a feeding system is arranged on one side of the table, a servo motor system is connected with a guide rail I and can drive a feeding roller on a roller frame to move along with the frame, a receiving system is arranged on the other side of the table, and a servo motor system II is connected with a guide rail II and can drive a discharging roller on the roller frame II to move along with the frame.
Description
Technical Field
The invention relates to an automatic material clamping system of an embroidery machine.
Background
The material clamping of the existing embroidery machine is carried out manually, time and labor are wasted in operation, generally, about thirty minutes is needed for clamping one cloth, eight times of calculation is carried out according to a clamping frame per day, in practice, the time about four hours needs to be spent per day to shut down the machine for manual material clamping, and the labor intensity of operators is greatly increased while the production efficiency is influenced.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides an automatic material clamping system of an embroidery machine, wherein a gantry type frame is arranged on the table top of a table, a plurality of needles are arranged at the lower end of a cross beam of the gantry type frame 1 in parallel and are placed into a machine head downwards, a frame is arranged on the table top of the table, a plurality of cloth clamping mechanisms are arranged on the frame, a feeding system is arranged on one side of the table, a servo motor system is connected with a guide rail I and can drive a feeding roller on a roller frame to move along with the frame, a receiving system is arranged on the other side of the table, a servo motor system II is connected with a guide rail II and can drive a discharging roller on the roller frame II to move along with the frame, the automatic control technology is adopted, the whole material clamping process is rapidly finished in a labor-saving state, the downtime of the embroidery machine is effectively reduced, the production efficiency is improved, and meanwhile, the whole, the labor intensity of workers is effectively reduced.
In order to achieve the aim, the invention provides an automatic material clamping system of an embroidery machine, which comprises a table, a gantry type frame, a cloth clamping mechanism, a feeding system and a material receiving system, wherein the gantry type frame is arranged on the table top of the table, a plurality of machine heads are arranged at the lower end of a cross beam of the gantry type frame in parallel, and needle heads of the machine heads face downwards;
a frame is arranged on the table top of the table platform, and a plurality of cloth clamping mechanisms are arranged on the frame;
a feeding system is arranged on one side of the table platform and comprises a first follow-up mechanism base, a first guide rail is arranged on the first follow-up mechanism base and is connected with a first roller frame at the upper end, a feeding roller is arranged at the upper end of the first roller frame, a servo motor system is arranged on the outer side of the first follow-up mechanism base, and a driving shaft of the servo motor system is connected with the first guide rail and can drive the first roller frame to move along with the frame;
the receiving system is established to the opposite side of table platform, the receiving system contains follow-up mechanism base two, establish guide rail two on the follow-up mechanism base two, guide rail two is connected with the second roller stand of upper end, the ejection of compact roller is installed to the second upper end of roller stand, the ejection of compact roller is connected with the motor drive who installs in the second outside of roller stand, the inboard installation servo motor system two of follow-up mechanism base two, the drive shaft and the guide rail two of servo motor system two are connected and can drive the second roller stand and follow this frame and remove.
Further, the discharging roller and the feeding roller are the same in height.
Further, the height of the discharging roller and the feeding roller is lower than that of the frame.
And further setting that the work of the servo motor system I and the work of the servo motor system II are both commanded and executed by an external control system.
It is further provided that the motor includes but is not limited to an adjustable speed dc motor, a stepping motor, a servo motor, and the operation of the motor is commanded and executed by an external control system.
Further, materials of the feeding roller and the discharging roller include but are not limited to rubber, nylon and flexible composite materials.
The invention has the beneficial effects that: the invention adopts an automatic control technology, the whole material clamping process is rapidly completed in a labor-saving state, the downtime of the embroidery machine is effectively reduced, the production efficiency is improved, and meanwhile, the process is completed by a plurality of motors and starting elements, so that the labor intensity of workers is effectively reduced.
Drawings
FIG. 1 is a schematic view of the present invention;
fig. 2 is a schematic application diagram of fig. 1.
In the figure: the automatic feeding device comprises a gantry type frame 1, a machine head 2, a first servo mechanism base 3, a first servo motor system 4, a first guide rail 5, a roller frame 6, a feeding roller 7, a second servo mechanism base 8, a second servo motor system 9, a second guide rail 10, a second roller frame 11, a discharging roller 12, a motor 13, a frame 14, a cloth clamping mechanism 15, blank cloth 16, a cloth product 17, a feeding system 18, a material receiving system 19 and a table 20.
Detailed Description
As shown in fig. 1: the technical scheme of the invention is further concretely explained, the automatic material clamping system of the embroidery machine comprises a gantry type frame 1 arranged on the table top of a table 20, a plurality of machine heads 2 arranged at the lower end of a beam of the gantry type frame 1 in parallel for sewing and embroidering, needles of the machine heads 2 face downwards, a position for cloth feeding and cloth discharging is reserved on the gantry type frame 1, a frame 14 is arranged on the table top of the table 20, and a plurality of cloth clamping mechanisms 15 are arranged on the frame 14;
a feeding system 18 is arranged on one side of the table 20, the feeding system 18 comprises a follow-up mechanism base I3, a guide rail I5 is arranged on the follow-up mechanism base I3, the guide rail I5 is connected with a roller frame 6 at the upper end, a feeding roller 7 is arranged at the upper end of the roller frame 6, a servo motor system 4 is arranged on the outer side of the follow-up mechanism base I3, and a driving shaft of the servo motor system 4 is connected with the guide rail I5 and can drive the roller frame 6 to move along with the frame 14;
a material receiving system 19 is arranged on the other side of the table platform 20, the material receiving system 19 comprises a follow-up mechanism base II 8, a guide rail II 10 is arranged on the follow-up mechanism base II 8, the guide rail II 10 is connected with a roller rack II 11 at the upper end, a discharging roller 12 is installed at the upper end of the roller rack II 11, the discharging roller 12 is in transmission connection with a motor 13 installed on the outer side of the roller rack II 11, a servo motor system II 9 is installed on the inner side of the follow-up mechanism base II 8, and a driving shaft of the servo motor system II 9 is connected with the guide rail II 10 and can drive the roller rack II 11 to move along with the frame 14.
The discharging roller 12 and the feeding roller 7 are the same in height and respectively provide the functions of cloth discharging and cloth feeding.
The height of the discharging roller 12 and the feeding roller 7 is lower than that of the frame 14, and the two ends of the cloth are always kept at downward tension under the pulling of the discharging roller 12 which rotates independently, so that the cloth embroidered on the frame 14 has tension and is kept in a flat state, and the hidden trouble that the needle heads of a plurality of needles reciprocate up and down to bring up the cloth during the embroidery processing is avoided.
The work of the servo motor system I4 and the work of the servo motor system II 9 are both commanded and executed by an external control system, the motor 13 comprises but is not limited to a speed-adjustable direct current motor, a stepping motor and a servo motor, the work and the operation of the motor 13 are commanded and executed by the external control system, and a preset program in the control system can be installed to work and operate during the work.
The material of the feeding roller 7 and the material of the discharging roller 12 comprise but not limited to rubber, nylon and flexible composite materials, so that the cloth is not damaged, and the cloth has larger friction force and is enough to drive the cloth to move.
In practical application, as shown in fig. 2, the feed roller 7 is used for placing the blank cloth 16 without embroidery, the discharge roller 12 is used for placing the cloth product 17 with embroidery, after the embroidery is finished, the discharge roller 12 collects the cloth product 17 with embroidery on the frame 14 through the motor 13, and simultaneously pulls the blank cloth 16 without embroidery from the feed roller 7 to the frame 14;
the frame 14 is provided with a plurality of cloth clamping mechanisms 15, the cloth is in a clamping state during embroidery, so that the cloth is connected with the frame 14, and when the embroidery is finished, the cloth clamping mechanisms 15 are opened through air pressure to allow the discharging roller 12 to finish material receiving;
in the process of embroidering, the blank cloth 16 on the frame 14 moves according to a predetermined program along with the line track of the embroidery pattern to finish embroidering, the feed roller 7 and the discharge roller 12 need to synchronously move along with the working rhythm of the frame 14, so that the phenomenon that the frame 14 is pulled by the cloth to cause poor embroidering or a product is torn off is avoided, and the condition can be set in a program preset in a control system to finish embroidering.
The servo mechanism base I3 is provided with a guide rail I5, a feeding roller 7 connected with a blank cloth 16 which is not embroidered is arranged on a roller frame I6, the roller frame I6 is arranged on the guide rail I5, and the servo motor system I4 controls the roller frame I6 to move along with the frame 14.
A second guide rail 10 is arranged on a second follow-up mechanism base 8, the embroidered cloth product 17 is placed on a discharge roller 12 on a second roller frame 11, and a second servo motor system 9 controls the second roller frame 11 to move along with the frame 14.
The invention adopts an automatic control technology, the whole material clamping process is rapidly completed in a labor-saving state, the downtime of the embroidery machine is effectively reduced, the production efficiency is improved, and meanwhile, the process is completed by a plurality of motors and starting elements, so that the labor intensity of workers is effectively reduced.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention.
Claims (7)
1. Automatic material system that presss from both sides of embroidery machine which characterized in that: the cloth feeding machine comprises a table (20), a gantry type rack (1), a frame (14), a cloth clamping mechanism (15), a feeding system (18) and a material receiving system (19), wherein the gantry type rack (1) is arranged on the table top of the table (20), a plurality of machine heads (2) are arranged at the lower end of a cross beam of the gantry type rack (1) in parallel, and needle heads of the machine heads (2) face downwards;
a frame (14) is arranged on the table top of the table top (20), and a plurality of cloth clamping mechanisms (15) are arranged on the frame (14);
a feeding system (18) is arranged on one side of the table platform (20), the feeding system (18) comprises a first follow-up mechanism base (3), a first guide rail (5) is arranged on the first follow-up mechanism base (3), the first guide rail (5) is connected with a roller frame (6) at the upper end of the first follow-up mechanism base, a feeding roller (7) is installed at the upper end of the roller frame (6), a servo motor system (4) is installed on the outer side of the first follow-up mechanism base (3), and a driving shaft of the servo motor system (4) is connected with the first guide rail (5) and can drive the roller frame (6) to move along with the frame (14);
receive material system (19) is established to the opposite side of table platform (20), receive material system (19) and contain two (8) of follow-up mechanism base, establish two (10) of guide rail on two (8) of follow-up mechanism base, two (10) of guide rail are connected with two (11) of the roller stand of upper end, roller stand two (11) upper end installation ejection of compact roller (12), ejection of compact roller (12) are connected with motor (13 transmission of installing in the roller stand two (11) outside, and the inboard installation servo motor system two (9) of follow-up mechanism base two (8), the drive shaft and two (10) of servo motor system two (9) are connected and can drive roller stand two (11) and follow this frame (14) and remove.
2. The automatic clamping system of the embroidery machine as claimed in claim 1, wherein: the discharging roller (12) and the feeding roller (7) are the same in height.
3. The automatic clamping system of the embroidery machine as claimed in claim 1, wherein: the height of the discharging roller (12) and the feeding roller (7) is lower than that of the frame (14).
4. The automatic clamping system of the embroidery machine as claimed in claim 1, wherein: the work of the servo motor system I (4) and the work of the servo motor system II (9) are both commanded and executed by an external control system.
5. The automatic clamping system of the embroidery machine as claimed in claim 1, wherein: the motor (13) comprises but is not limited to a speed-adjustable direct current motor, a stepping motor and a servo motor, and the work of the motor (13) is commanded and executed by an external control system.
6. The automatic clamping system of the embroidery machine as claimed in claim 1, wherein: the material of the feed roller (7) and the discharge roller (12) comprises but is not limited to rubber, nylon and flexible composite materials.
7. The automatic clamping system of the embroidery machine as claimed in claim 1, wherein: the feeding roller (7) can rotate naturally.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010528350.0A CN111560718A (en) | 2020-06-11 | 2020-06-11 | Automatic material clamping system of embroidery machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010528350.0A CN111560718A (en) | 2020-06-11 | 2020-06-11 | Automatic material clamping system of embroidery machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111560718A true CN111560718A (en) | 2020-08-21 |
Family
ID=72075187
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010528350.0A Pending CN111560718A (en) | 2020-06-11 | 2020-06-11 | Automatic material clamping system of embroidery machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111560718A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112796046A (en) * | 2020-12-17 | 2021-05-14 | 浙江绅仕镭集团有限公司 | Adjustable multi-head gantry machine truss anti-loosening feeding mechanism |
| CN114232234A (en) * | 2021-12-27 | 2022-03-25 | 深圳市山龙智控有限公司 | Full-automatic wiring machine control system and method |
-
2020
- 2020-06-11 CN CN202010528350.0A patent/CN111560718A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112796046A (en) * | 2020-12-17 | 2021-05-14 | 浙江绅仕镭集团有限公司 | Adjustable multi-head gantry machine truss anti-loosening feeding mechanism |
| CN112796046B (en) * | 2020-12-17 | 2022-07-26 | 浙江绅仕镭集团有限公司 | Adjustable multi-head gantry machine truss anti-loosening feeding mechanism |
| CN114232234A (en) * | 2021-12-27 | 2022-03-25 | 深圳市山龙智控有限公司 | Full-automatic wiring machine control system and method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20200821 |
|
| WD01 | Invention patent application deemed withdrawn after publication |