CN111559008A

CN111559008A - Remote control type storage and discharge integrated hopper

Info

Publication number: CN111559008A
Application number: CN202010527085.4A
Authority: CN
Inventors: 秦元; 兰瑞鑫; 韦国梁; 秦康; 蓝云
Original assignee: Guangxi Construction Engineering Rail Assembly Construction Industry Co ltd; Guangxi Construction Engineering Track Assembly Building Materials Co ltd
Current assignee: Guangxi Construction Engineering Rail Assembly Construction Industry Co ltd; Guangxi Construction Engineering Track Assembly Building Materials Co ltd
Priority date: 2020-06-11
Filing date: 2020-06-11
Publication date: 2020-08-21

Abstract

The invention relates to a remote control type storage and discharge integrated hopper which comprises a storage hopper and a discharge plate, wherein the storage hopper is arranged on the discharge plate; the material storage hopper is of an upper opening and lower opening structure and is fixed on the stirrer, and the two discharging plates are located at the opening at the lower end of the material storage hopper in a transverse sliding mode and enable the material stirred by the stirrer to be discharged by the material storage hopper according to preset time. The invention has the beneficial effects that: 1. the fixing is reliable, and the potential safety hazard is reduced; 2. the stirring efficiency is improved; 3. the remote control type is realized.

Description

Remote control type storage and discharge integrated hopper

Technical Field

The invention relates to the production field for constructional engineering, in particular to a remote control type storage and discharge integrated hopper.

Background

Along with the continuous development of the assembly type building industry, people are rising continuously to novel wall material demand, and the production of novel wall material needs to stir a large amount of concrete, and forced concrete mixer is the equipment commonly used of stirring concrete and mortar. The mixer can be divided into a mixing system, a feeding system, a water supply system, a discharging system and an electrical system, but has no special finished concrete storage system. Along with the increase of trucd mixer, the enterprise requires extremely high to concrete mixer's stirring efficiency, and the storage hopper that only has interim transition effect can not satisfy the requirement far away, for the continuity of realizing finished product concrete production, requires that the mixer must be equipped with certain storage formula funnel.

Forced concrete mixers are common devices for mixing concrete and mortar. The stirrer can be divided into a stirring system, a feeding system, a water supply system, a discharging system and an electrical system. The following disadvantages exist:

1. the unloading system only plays a temporary transition role and cannot realize the material storage function;

2. the stirring system has a material storage function, but cannot realize long-term material storage, and the stirring system needs to realize the stirring function and cannot be used as a material storage system;

3. the labor intensity of personnel in the mixing chamber is high, and two working procedures of feeding, mixing and discharging must be considered.

Disclosure of Invention

In summary, in order to overcome the defects of the prior art, the invention aims to provide a remote control type storage and discharge integrated hopper, which realizes the separation of the loading, stirring and discharging processes, reduces the labor intensity of personnel in a stirring chamber, improves the stirring efficiency of a concrete mixer, ensures the continuity of finished concrete production, enables the personnel to discharge automatically according to the actual production requirement, relieves the problem of insufficient supply of finished concrete to a certain extent, reduces the labor intensity of operators in the stirring chamber, realizes the continuity of concrete production, improves the production efficiency, and relieves the contradiction between the high discharging speed of the mixer and the slow feeding speed and long turnover time of a mixer truck.

The technical scheme for solving the technical problems is as follows: a remote control type storage and discharge integrated hopper comprises a storage hopper and a discharge plate; the material storage hopper is of an upper opening and lower opening structure and is fixed on the stirrer, and the two discharging plates are located at the opening at the lower end of the material storage hopper in a transverse sliding mode and enable the material stirred by the stirrer to be discharged by the material storage hopper according to preset time.

Further, the device also comprises a fixed plate, a guide rail and two cylinders; the two fixing plates are longitudinally arranged oppositely and respectively fixed on the two corresponding upright posts of the stirrer; the number of the guide rails is two, and the two guide rails are transversely fixed on the two fixing plates at intervals; bearings capable of rolling along the guide rails are arranged on two sides of the discharging plate; the two cylinders and the discharging plate are arranged in a one-to-one correspondence mode, the cylinders are respectively connected with an air compressor of a stirring machine through a pipeline, and the telescopic ends of the cylinders are connected with each other and drive the corresponding discharging plate to transversely slide.

Furthermore, a limiting plate for limiting the corresponding discharging plate to continuously slide is fixed between the two guide rails and at a position corresponding to the outer side of each discharging plate.

Furthermore, a rotating shaft penetrating through the discharging plate is arranged on the discharging plate, and two ends of the rotating shaft extend out of two sides of the discharging plate; the bearings are respectively fixed at two ends of the rotating shaft.

Furthermore, the top of the storage hopper is provided with a fastening bolt connected with a lug at the lower part of the stirrer.

The invention has the beneficial effects that:

1. fixed reliable, reduce the potential safety hazard: meanwhile, the fixing plate is welded on 4 stand columns of the stirrer, and the bolt fastening and the inclined strut type welding are more stable than the traditional suspended bolt fastening;

2. the stirring efficiency is improved: the invention separates the stirring system from the material storing and discharging system, the stirrer can continuously stir out the finished concrete which is stored in the material storing and discharging device, the total number of the produced wallboards is increased from 1000 square to 1500 square in a single day of 8-hour work system, and the production efficiency is improved by 50 percent.

3. The remote control type is realized: the three-position five-way electromagnetic pneumatic valve and the SC standard cylinder realize remote arbitrary opening and closing.

Drawings

Fig. 1 is a schematic structural diagram of the invention.

In the drawings, the components represented by the respective reference numerals are listed below:

1. storage hopper, 2, stripper, 3, fixed plate, 4, guide rail, 5, cylinder, 6, limiting plate, 7, fastening bolt.

Detailed Description

The principles and features of this invention are described below in conjunction with the following drawings, which are set forth by way of illustration only and are not intended to limit the scope of the invention.

As shown in fig. 1, a remote-control type integrated hopper for storing and discharging materials comprises a storage hopper 1 and a discharging plate 2. Storage hopper 1 is upper and lower open structure, and it is fixed on the mixer, specifically as follows: and the top of the storage hopper 1 is provided with a fastening bolt 7 connected with a lifting lug at the lower part of the stirrer. The two discharging plates 2 are arranged at the opening at the lower end of the storage hopper 1 in a transversely sliding manner, so that the storage hopper 1 discharges the materials stirred by the stirrer according to the preset time. The integrated hopper further comprises a fixed plate 3, a guide rail 4 and two cylinders 5. The two fixing plates 3 are arranged oppositely in the longitudinal direction and are respectively fixed on two corresponding upright posts of the stirring machine. The number of the guide rails 4 is two, and the guide rails are transversely fixed on the two fixing plates 3 at intervals. Two sides of the stripper plate 2 are provided with bearings 9 which can roll along the guide rail 4, and the concrete steps are as follows: the discharging plate 2 is provided with a rotating shaft 8 penetrating through the discharging plate, and two ends of the rotating shaft 8 extend out of two sides of the discharging plate 2. The bearings 9 are respectively fixed at two ends of the rotating shaft 8. The two cylinders 5 are arranged in one-to-one correspondence with the stripper plates 2 and are respectively connected with an air compressor of the stirrer through a pipeline, and the telescopic ends of the cylinders 5 are connected with each other and drive the corresponding stripper plates 2 to slide transversely. A limiting plate 6 for limiting the corresponding discharging plate 2 to continuously slide is fixed between the two guide rails 4 and at a position corresponding to the outer side of each discharging plate 2.

Through at a regular quadrangular frustum pyramid storage hopper 1, the lower part opening adds 2 slidable stripper plates 2 and realizes the storage of finished product concrete. 2 stripper 2 are connected with 2 standard cylinder 5, connect the solenoid valve through the trachea, solenoid valve linked switch, and the long-range arbitrary formula of unloading can be realized according to the demand to fortune material personnel. Two stripper 2 of 5 stimulations of cylinder keep away from each other or the slip that is close to each other, and bearing 9 makes a round trip to roll on guide rail 4, and the cylinder 5 stimulations stripper 2 realizes spacingly to limiting plate 6.

4 lugs in fastening bolt 7 connection mixer below can realize the accurate assembly to storage hopper 1, and 3 welding of fixed plate have reduced the potential safety hazard on 4 stands of mixer simultaneously. Regular quadrangular frustum pyramid storage hopper 1 can store more than 3 tons of finished concrete, and can realize that the mixer can continuously mix raw materials. The continuous unloading of 1 disconnect-type of storage hopper satisfies the demand of trucd mixer and dumper, improves stirring efficiency and the efficiency of unloading. The movable stripper plate 2 realizes remote unloading through a switch, and material transporting personnel can unload materials by themselves according to actual demand, so that the operation is simple, convenient and flexible. Limiting plate 6 makes 2 stimulations of movable stripper stop to limiting plate 6 through accurate location, and at this moment, stripper 2 just opens 1 lower part opening of storage hopper completely, and guide rail 4 support bearing 9 makes a round trip to roll, realizes the switching of stripper 2. The SC standard cylinder 5 is connected with the air pipe, the electromagnetic valve and the switch through the air compressor configured by the stirrer, so that the movable discharging plate 2 can be remotely controlled, and the operation is convenient and flexible.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims

1. A remote control type storage and discharge integrated hopper is characterized by comprising a storage hopper (1) and a discharge plate (2); the material storage hopper (1) is of an upper and lower opening structure and is fixed on the stirrer, and the two discharging plates (2) are positioned at the opening at the lower end of the material storage hopper (1) in a transverse sliding manner, so that materials stirred by the stirrer can be discharged from the material storage hopper (1) according to preset time.

2. The integrated remote-operated material storing and discharging hopper as claimed in claim 1, further comprising a fixing plate (3), a guide rail (4) and two cylinders (5); the two fixing plates (3) are longitudinally arranged oppositely and are respectively fixed on the two corresponding upright posts of the stirrer; the number of the guide rails (4) is two, and the guide rails are transversely fixed on the two fixing plates (3) at intervals; bearings (9) capable of rolling along the guide rail (4) are arranged on two sides of the stripper plate (2); the two cylinders (5) are in one-to-one correspondence with the stripper plates (2), and are respectively connected with an air compressor of the stirrer through a pipeline, and the telescopic ends of the cylinders (5) are connected with and drive the corresponding stripper plates (2) to transversely slide.

3. The integrated hopper for remote operated material storage and discharge as claimed in claim 2, wherein a position limiting plate (6) for limiting the continuous sliding of the corresponding discharge plate (2) is fixed between the two guide rails (4) and corresponding to the outer side of each discharge plate (2).

4. The integrated remote-operated material storing and discharging hopper as claimed in claim 1, wherein a rotating shaft (8) is arranged on the discharging plate (2) and penetrates through the discharging plate, and two ends of the rotating shaft (8) extend out of two sides of the discharging plate (2); the bearings (9) are respectively fixed at two ends of the rotating shaft (8).

5. The integrated remote operated material storing and discharging hopper as claimed in any one of claims 1 to 3, wherein the top of the material storing hopper (1) is provided with a fastening bolt (7) connected with a lower lifting lug of a blender.