CN111554002A - System for managing factory energy and monitoring running state of production equipment - Google Patents
System for managing factory energy and monitoring running state of production equipment Download PDFInfo
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- CN111554002A CN111554002A CN202010396508.3A CN202010396508A CN111554002A CN 111554002 A CN111554002 A CN 111554002A CN 202010396508 A CN202010396508 A CN 202010396508A CN 111554002 A CN111554002 A CN 111554002A
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- G—PHYSICS
- G07—CHECKING-DEVICES
- G07C—TIME OR ATTENDANCE REGISTERS; REGISTERING OR INDICATING THE WORKING OF MACHINES; GENERATING RANDOM NUMBERS; VOTING OR LOTTERY APPARATUS; ARRANGEMENTS, SYSTEMS OR APPARATUS FOR CHECKING NOT PROVIDED FOR ELSEWHERE
- G07C3/00—Registering or indicating the condition or the working of machines or other apparatus, other than vehicles
- G07C3/005—Registering or indicating the condition or the working of machines or other apparatus, other than vehicles during manufacturing process
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/10—Office automation; Time management
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/20—Administration of product repair or maintenance
Abstract
The invention discloses a system for managing factory energy and monitoring the running state of production equipment, which comprises: the system comprises a business system positioned in a headquarter, client sides distributed in all subsections, sensing equipment of each production equipment and at least one serial server, wherein the sensing equipment respectively collects energy data and running state data of the corresponding production equipment and transmits the data to the serial server; the business system acquires the energy data and the running state data of each production device from the serial server through a network to make a form; and the service system and each client carry out data interaction through a network. The system can automatically acquire and integrate the information of the factory equipment in various regions, thereby improving the production efficiency and the management level.
Description
Technical Field
The invention relates to the technical field of monitoring, in particular to a system for monitoring the running state of factory energy management and production equipment.
Background
In a production factory, original data such as electric quantity, current, voltage, temperature, humidity and the like need to be sent to people regularly to record, count, summarize and sort, and the situations of omission, wrong reading and late time often occur, so that time and labor are wasted, and the requirements of a management layer are difficult to meet. Whether the operation of enterprise equipment is good or not is directly related to enterprise benefits.
Especially, when production plants of enterprises are distributed all over the country, more detailed equipment management is required, and according to the conventional method, more professional equipment maintenance personnel must be equipped, but the input and output are not in direct proportion. It is more difficult to grasp the operation status and operation efficiency of enterprise equipment in time.
Disclosure of Invention
The invention aims to provide a system for managing factory energy and monitoring the running state of production equipment, which is used for automatically acquiring and integrating factory equipment information of each region and improving the production efficiency and the management level.
The technical scheme for realizing the purpose is as follows:
a system for managing plant energy and monitoring the operation state of production equipment comprises: a service system located in the headquarter, and client terminals distributed in each branch, each sensing device of each production device and at least one serial server, wherein,
each sensing device respectively collects energy data and running state data of corresponding production equipment and transmits the data to the serial server;
the business system acquires the energy data and the running state data of each production device from the serial server through a network to make a form;
and the service system and each client carry out data interaction through a network.
Preferably, the service system includes: a monitoring middle layer server, an OA (office automation) server and a database server,
on one hand, the monitoring intermediate layer server acquires the energy data and the running state data of each production device from the serial port server through instruction interaction, and forms are made; on the other hand, according to the set safety threshold of various data, each energy data and the running state data are compared and detected, and early warning information is sent out when the abnormal condition occurs;
the database server stores the form obtained by the monitoring intermediate layer server;
the OA server sends the early warning information to an equipment maintainer corresponding to the production equipment number according to the production equipment number corresponding to the early warning information;
and the monitoring middle layer server sends the forms of all the subsections to the client sides of all the subsections through instruction interaction.
Preferably, the serial server is connected with each sensing device through a 485 bus;
the network between the service system and the serial server is a 4G network;
and the network between the service system and each client is a VPN network.
Preferably, the sensing equipment comprises an electric meter, a water meter, a temperature meter, a vibration meter and a dew point meter;
the energy data comprises electric quantity acquired by an electric meter and water quantity acquired by a water meter;
the operating state data includes: current and voltage collected by an ammeter; ambient temperature and humidity collected by a temperature meter; vibration amplitude collected by a vibration meter; and the dew point instrument collects the pressure, temperature and water vapor containing ratio inside the machine.
Preferably, the OA server sends the warning message to the equipment maintainer in a form of short message or micro message.
The invention has the beneficial effects that: the invention realizes the collection and integration of energy data and production equipment operation state data of factories all over the country, and the automatically collected mass data provides important reference for the technical improvement of related personnel, thereby finely managing the equipment, reducing the manpower management cost, improving the production efficiency and improving the management level. And the access is realized by adding a sensor to the machine equipment. Like independent ammeter, temperature monitoring, vibrations monitoring, dew point monitoring etc. under the condition that does not increase the human cost greatly, realize the advance prediction of part trouble, the advance prediction of part probably the product quality problem appears avoids causing great loss.
Drawings
FIG. 1 is a schematic diagram of a system for monitoring the operational status of a plant energy management and production facility according to the present invention;
FIG. 2 is a schematic diagram of a system for managing plant energy and monitoring the operation status of a production facility according to the present invention.
Detailed Description
The invention will be further explained with reference to the drawings.
Referring to fig. 1 and 2, the system for managing plant energy and monitoring operation status of production equipment according to the present invention includes: the system comprises a service system 1 located at a headquarter, and client terminals 2 distributed at all branches, all sensing equipment of each production equipment and at least one serial server 3.
Each sensing device respectively collects the energy data and the running state data of the corresponding production device and transmits the data to the serial server 3. The sensing equipment comprises an ammeter, a water meter, a temperature meter, a vibration meter and a dew point meter; the energy data comprises electric quantity acquired by an electric meter and water quantity acquired by a water meter; the operating state data includes: current and voltage collected by an ammeter; ambient temperature and humidity collected by a temperature meter; vibration amplitude collected by a vibration meter; and the dew point instrument collects the pressure, temperature and water vapor containing ratio inside the machine.
The service system 1 acquires the energy data and the operation state data of each production device from the serial server 3 through the network, and forms the data. Data interaction is carried out between the service system 1 and each client 2 through a network. Specifically, the business system 1 includes: a monitoring middle tier server 11, an OA server 12, and a database server 13.
On one hand, the monitoring intermediate layer server 11 acquires the energy data and the running state data of each production device from the serial port server 3 through instruction interaction, and forms the energy data and the running state data; on the other hand, according to the set safety threshold of various data, each energy data and the running state data are compared and detected, and early warning information is sent out when the abnormal condition occurs. The database server 13 stores the form obtained by the monitoring mid-tier server 11. And the OA server 12 sends the warning information to the equipment maintainer corresponding to the production equipment number according to the production equipment number corresponding to the warning information. The monitoring middle layer server 11 sends the forms of the respective sections to the clients 2 of the respective sections through command interaction.
The serial server 3 is connected with each sensing device through a 485 bus. The network between the service system 1 and the serial server 3 is a 4G network. The network between the service system 1 and the respective client 2 is a VPN network. OA server 12 sends the early warning message to the equipment maintainer in the form of a short message or a WeChat.
The invention sends early warning information to equipment support personnel through the integration with the OA system of a company through the relationship among electric quantity, current, voltage, total power factor, maximum demand and current distortion rate. The method integrates with a company business system, accumulates mass data of energy consumption and output of machines of each generation, compares and analyzes the data, and well learns and analyzes reasons, improves management and improves operation of the machines with poor indexes.
According to the invention, through vibration monitoring, an equipment manager can find the wear and aging problems of transmission parts and bearing parts of equipment distributed all over the country in the headquarters, so that the wear and aging problems can be timely treated, and the problem that small problems finally cause large loss can be avoided.
According to the invention, through temperature monitoring, an equipment manager can find whether the environmental temperature of workshops distributed all over the country meets the requirements of safe production or not at headquarters, and monitor whether the temperature of key parts of the equipment exceeds an allowable range or not, so that the equipment can be timely processed, and the problem of small problems is avoided from causing large loss at last.
According to the invention, through dew point monitoring, whether the relation among pressure, temperature and water vapor in the machine pipeline is normal can be found, and defective products are avoided.
The above embodiments are provided only for illustrating the present invention and not for limiting the present invention, and those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention, and therefore all equivalent technical solutions should also fall within the scope of the present invention, and should be defined by the claims.
Claims (5)
1. A system for monitoring the operation state of factory energy management and production equipment is characterized by comprising: a service system located in the headquarter, and client terminals distributed in each branch, each sensing device of each production device and at least one serial server, wherein,
each sensing device respectively collects energy data and running state data of corresponding production equipment and transmits the data to the serial server;
the business system acquires the energy data and the running state data of each production device from the serial server through a network to make a form;
and the service system and each client carry out data interaction through a network.
2. The system for plant energy management and production equipment operational status monitoring according to claim 1, wherein the business system comprises: a monitoring middle layer server, an OA server and a database server,
on one hand, the monitoring intermediate layer server acquires the energy data and the running state data of each production device from the serial port server through instruction interaction, and forms are made; on the other hand, according to the set safety threshold of various data, each energy data and the running state data are compared and detected, and early warning information is sent out when the abnormal condition occurs;
the database server stores the form obtained by the monitoring intermediate layer server;
the OA server sends the early warning information to an equipment maintainer corresponding to the production equipment number according to the production equipment number corresponding to the early warning information;
and the monitoring middle layer server sends the forms of all the subsections to the client sides of all the subsections through instruction interaction.
3. The system for monitoring the operation status of the plant energy management and production equipment according to claim 1, wherein the serial server is connected to each of the sensing devices through a 485 bus;
the network between the service system and the serial server is a 4G network;
and the network between the service system and each client is a VPN network.
4. The system for monitoring the operational status of a plant energy management and production facility of claim 1, wherein the sensing devices comprise an electricity meter, a water meter, a temperature meter, a vibration meter, and a dew point meter;
the energy data comprises electric quantity acquired by an electric meter and water quantity acquired by a water meter;
the operating state data includes: current and voltage collected by an ammeter; ambient temperature and humidity collected by a temperature meter; vibration amplitude collected by a vibration meter; and the dew point instrument collects the pressure, temperature and water vapor containing ratio inside the machine.
5. The system for plant energy management and monitoring of operational status of production equipment according to claim 2, wherein the OA server sends the early warning message to the equipment maintainer in the form of short message or micro message.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010396508.3A CN111554002A (en) | 2020-05-12 | 2020-05-12 | System for managing factory energy and monitoring running state of production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202010396508.3A CN111554002A (en) | 2020-05-12 | 2020-05-12 | System for managing factory energy and monitoring running state of production equipment |
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| CN111554002A true CN111554002A (en) | 2020-08-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010396508.3A Pending CN111554002A (en) | 2020-05-12 | 2020-05-12 | System for managing factory energy and monitoring running state of production equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112051768A (en) * | 2020-08-28 | 2020-12-08 | 浙江维艺实业股份有限公司 | Energy monitoring system |
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| CN108073120A (en) * | 2017-11-16 | 2018-05-25 | 杭州好园科技有限公司 | Wisdom garden energy environment monitoring system |
| CN109217466A (en) * | 2018-08-22 | 2019-01-15 | 湖南迅捷公共设施服务有限公司 | A kind of electric power O&M monitoring system and method |
| CN109815264A (en) * | 2019-01-18 | 2019-05-28 | 腾燊嘉诚(上海)信息科技股份有限公司 | A kind of equipment management system |
| CN109886512A (en) * | 2017-12-05 | 2019-06-14 | 北京绪水互联科技有限公司 | Remaining emergency maintenance time evaluation method and method for early warning and its estimating system and early warning system |
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2020
- 2020-05-12 CN CN202010396508.3A patent/CN111554002A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108073120A (en) * | 2017-11-16 | 2018-05-25 | 杭州好园科技有限公司 | Wisdom garden energy environment monitoring system |
| CN109886512A (en) * | 2017-12-05 | 2019-06-14 | 北京绪水互联科技有限公司 | Remaining emergency maintenance time evaluation method and method for early warning and its estimating system and early warning system |
| CN109217466A (en) * | 2018-08-22 | 2019-01-15 | 湖南迅捷公共设施服务有限公司 | A kind of electric power O&M monitoring system and method |
| CN109815264A (en) * | 2019-01-18 | 2019-05-28 | 腾燊嘉诚(上海)信息科技股份有限公司 | A kind of equipment management system |
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| CN112051768A (en) * | 2020-08-28 | 2020-12-08 | 浙江维艺实业股份有限公司 | Energy monitoring system |
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Application publication date: 20200818 |