CN111549614A - Artificial bionic vertical edge stone and manufacturing method thereof - Google Patents
Artificial bionic vertical edge stone and manufacturing method thereof Download PDFInfo
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- CN111549614A CN111549614A CN202010461257.2A CN202010461257A CN111549614A CN 111549614 A CN111549614 A CN 111549614A CN 202010461257 A CN202010461257 A CN 202010461257A CN 111549614 A CN111549614 A CN 111549614A
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- vertical edge
- artificial bionic
- edge stone
- stone
- bionic
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- 239000004575 stone Substances 0.000 title claims abstract description 107
- 239000011664 nicotinic acid Substances 0.000 title claims abstract description 76
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 239000002699 waste material Substances 0.000 claims abstract description 29
- 239000000203 mixture Substances 0.000 claims abstract description 25
- 238000010276 construction Methods 0.000 claims abstract description 11
- 238000000034 method Methods 0.000 claims description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- 239000010881 fly ash Substances 0.000 claims description 11
- 239000004568 cement Substances 0.000 claims description 10
- 239000000654 additive Substances 0.000 claims description 9
- 230000000996 additive effect Effects 0.000 claims description 9
- 239000003795 chemical substances by application Substances 0.000 claims description 7
- 238000012216 screening Methods 0.000 claims description 6
- 238000005516 engineering process Methods 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 5
- 239000011083 cement mortar Substances 0.000 claims description 4
- 238000013461 design Methods 0.000 claims description 4
- 238000012423 maintenance Methods 0.000 claims description 4
- 239000002002 slurry Substances 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 3
- 238000012545 processing Methods 0.000 claims description 3
- 239000002023 wood Substances 0.000 claims description 3
- 239000002245 particle Substances 0.000 claims description 2
- 230000004075 alteration Effects 0.000 abstract description 2
- 230000003670 easy-to-clean Effects 0.000 abstract 1
- 239000002893 slag Substances 0.000 description 6
- 230000007547 defect Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000002528 anti-freeze Effects 0.000 description 2
- 239000004566 building material Substances 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000009435 building construction Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 239000004579 marble Substances 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C11/00—Details of pavings
- E01C11/22—Gutters; Kerbs ; Surface drainage of streets, roads or like traffic areas
- E01C11/221—Kerbs or like edging members, e.g. flush kerbs, shoulder retaining means ; Joint members, connecting or load-transfer means specially for kerbs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B18/04—Waste materials; Refuse
- C04B18/16—Waste materials; Refuse from building or ceramic industry
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00663—Uses not provided for elsewhere in C04B2111/00 as filling material for cavities or the like
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Abstract
The invention relates to the technical field of municipal engineering vertical edge stones, in particular to an artificial bionic vertical edge stone and a manufacturing method thereof, wherein the artificial bionic vertical edge stone comprises an artificial bionic vertical edge stone shell, and the shape of the artificial bionic vertical edge stone shell is consistent with that of the vertical edge stone; the bottom of the artificial bionic vertical edge stone shell is provided with a grouting hole and an exhaust hole; the artificial bionic vertical edge stone shell is filled with a mixture filling layer through a grouting hole. The invention utilizes building waste materials and the like as the core of the vertical edge stone, changes waste into valuable and saves resources; the artificial bionic stone is used as the vertical edge stone shell, consumption of natural resources can be reduced, the appearance chromatic aberration is small, the cost is low, the construction operation is simple and convenient, the artificial bionic stone is easy to clean after surface pollution, and the environment is not polluted.
Description
Technical Field
The invention relates to the technical field of municipal engineering vertical stones, in particular to an artificial bionic vertical stone and a manufacturing method thereof.
Background
At present, the stone consumption in the field of building construction is increasingly large, and particularly, the consumption of municipal road vertical edge stones is greatly increased, so that the damage to the ecological environment of a mountain is aggravated. In order to fully and reasonably utilize various waste resources, an ecological and environment-friendly material is urgently needed to replace the stone vertical edge stone used in municipal road construction on the premise of guaranteeing the use function of the waste resources.
For a long time, the vertical edge stones on two sides of the municipal roads are mostly marble stone materials, and the defects are as follows: the stone processing link has environmental pollution and resource waste; in the transportation and installation processes, the damage rate and the color difference elimination rate are high; the installation is heavy, so that the difficulty of construction and installation is increased; once the flower bed is polluted by oil stains in the using process, the cleaning difficulty is high, and particularly, after vertical edge stones at two sides of the flower bed which is frequently watered are polluted by stains such as mud, the appearance color difference is large, and the visual pollution is caused.
Disclosure of Invention
The invention provides an artificial bionic vertical edge stone and a manufacturing method thereof, aiming at solving the defects of the prior art.
The invention is realized by the following technical scheme:
an artificial bionic vertical edge stone comprises an artificial bionic vertical edge stone shell, wherein the artificial bionic vertical edge stone shell is made of artificial bionic stones, and the shape of the artificial bionic vertical edge stone shell is consistent with that of the vertical edge stone; the bottom of the artificial bionic vertical edge stone shell is provided with a grouting hole and an exhaust hole; the artificial bionic vertical edge stone shell is filled with a mixture filling layer through a grouting hole.
Preferably, the diameter of the grouting hole is 2 cm-5 cm, and the diameter of the exhaust hole is 1 cm-2 cm.
Preferably, the thickness of the artificial bionic vertical edge stone shell is 0.5 cm-3 cm.
Preferably, the mixture filling layer is formed by mixing and stirring crushed building waste materials, cement, fly ash, an additive and water.
Preferably, the construction waste material comprises ballast and/or muck.
Preferably, the admixture is an early strength agent and/or an antifreezing agent.
The invention also comprises a method for manufacturing the artificial bionic vertical edge stone, which comprises the following steps:
s1: collecting the construction waste materials, and crushing and grading and screening the construction waste materials;
s2: stirring the screened building waste material, water, cement, fly ash and an additive in a container to form a mixture;
s3: processing an artificial bionic vertical edge stone shell with required specification and size according to a design drawing by using an artificial bionic stone technology, wherein a grouting hole and an exhaust hole are reserved at the bottom of the artificial bionic vertical edge stone shell;
s4: injecting the mixture obtained in the step S2 through the grouting holes to enable the slurry in the artificial bionic vertical edge stone shell to be full, and then adopting cement mortar to plug the grouting holes and the exhaust holes;
s5: and placing the artificial bionic vertical edge stone in a shade place for maintenance to form the artificial bionic vertical edge stone.
As a preferable scheme:
the mass percentages of the components in the step S2 are as follows: 10-15% of cement; 50-70% of building waste material: 15-30% of water: 1-3% of fly ash: 1-2% of an additive.
In the step S1, in the crushing and classifying and screening process, metal and wood chips in the building waste material are removed, and the building waste material with the particle size of not less than 1cm is removed.
In the step S2, the slump of the mixture is 18-22 cm.
The invention utilizes building waste materials and the like as the core of the vertical edge stone, changes waste into valuable and saves resources; compared with the existing stone vertical edge stone, the artificial bionic stone used as the vertical edge stone shell can reduce consumption of natural resources, has small appearance color difference, low cost, simple and convenient construction operation, easy cleaning after surface pollution, no pollution to the environment, accordance with national conditions, can be widely applied to the field of municipal engineering construction, and has remarkable social benefit and environmental benefit.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
In the figure, 1 artificial bionic vertical edge stone shell, 2 grouting holes and 3 exhaust holes.
Detailed Description
The following embodiments of the present invention are provided, and it should be noted that the present invention is not limited to the following embodiments, and all equivalent changes based on the technical solutions of the present invention are within the protection scope of the present invention.
Example 1:
the artificial bionic vertical edge stone comprises an artificial bionic vertical edge stone shell 1, wherein the artificial bionic vertical edge stone shell 1 is made of artificial bionic stones, and the artificial bionic stones are made into the required size and shape of the vertical edge stone by utilizing the artificial bionic stone technology. The thickness of the artificial bionic vertical edge stone shell 1 is selected according to the using position, generally ranges from 0.5cm to 3cm, and the appearance specification and size are subject to the specification and size of the vertical edge stone according to the required design road drawing, and the artificial bionic vertical edge stone shell comprises a straight line section and a special-shaped section. The bottom of the artificial bionic vertical edge stone shell 1 of the shell is provided with a grouting hole 2 and an exhaust hole 3, and the grouting hole 2 and the exhaust hole 3 are respectively positioned at two ends of the bottom of the artificial bionic vertical edge stone shell 1. Wherein, the diameter of the grouting hole 2 is preferably 2 cm-5 cm, and the diameter of the exhaust hole 3 is preferably 1 cm-2 cm.
A mixture filling layer is filled in the artificial bionic vertical edge stone shell 1, the mixture filling layer is filled through the grouting holes 2, and after the mixture filling layer is full, the grouting holes 2 and the exhaust holes 3 are plugged through cement mortar. The mixture filling layer is formed by mixing and stirring crushed building waste materials, cement, fly ash, an additive and water. Wherein, the building waste material can be stone slag, dregs and the like, and the additive can be an early strength agent, an antifreeze and the like.
The method for manufacturing the artificial bionic vertical edge stone comprises the following steps:
s1: and collecting the building waste materials of stone slag and muck, and crushing and grading and screening. In the crushing process, metal and wood chips in the stone slag and the residue soil are removed; and during the grading and screening, the building waste materials with the grain size of more than or equal to 1cm are removed.
S2: 350kg of the sieved stone slag and muck are taken, and then evenly mixed with 80kg of cement, 90kg of water, 12kg of fly ash and 6kg of early strength agent in a container to form a mixture which is used as a mixture filling layer in the artificial bionic vertical edge stone shell 1, wherein the fly ash can improve the workability and cohesiveness of the mixture, so that the mixture is easy to pump. The mixture is tamped after being filled into a horn-shaped slump bucket with an upper opening of 100mm, a lower opening of 200mm and a height of 300mm, then the bucket is pulled up, the concrete generates a slump phenomenon due to self weight, the height of the highest point of the mixture after the slump is subtracted from the height of the bucket (300mm), and the slump is between 18cm and 22cm, so that the grouting condition is met.
S3: the artificial bionic vertical edge stone shell 1 with required specification and dimension is processed by utilizing the existing artificial bionic stone technology according to a design drawing, and the bottom of the artificial bionic vertical edge stone shell 1 is provided with a grouting hole 2 and an exhaust hole 3. The artificial bionic vertical edge stone shell 1 manufactured by the artificial bionic stone technology has the characteristics of attractive appearance, natural and uniform color patterns, compact structure, strong wear resistance, high compression resistance and disassembly resistance, low water absorption and the like, and overcomes the defects of chromatic aberration, holes, cracks, high water absorption and the like of natural stones.
S4: and (3) enabling the bottom surface of the artificial bionic vertical edge stone shell 1 manufactured in the step (S3) to face upwards, namely enabling the surface with the grouting hole 2 and the exhaust hole 3 to face upwards, then adopting a grouting pump to inject the uniformly mixed mixture into the hollow artificial bionic vertical edge stone shell 1 along the grouting hole 2 until the exhaust hole 3 discharges slurry, and adopting cement mortar to seal the grouting hole 2 and the exhaust hole 3 after the slurry in the artificial bionic vertical edge stone shell 1 is full.
S5: after grouting is finished, the artificial bionic vertical edge stone shell 1 filled with the mixture filling layer is placed in a shade place for maintenance, and the artificial bionic vertical edge stone is formed after the maintenance period is finished. The installation method of the formed artificial bionic vertical edge stone is the same as that of the existing stone vertical edge stone.
Example 2:
the difference from example 1 is: in the step S1, the waste building material is muck; 350kg of sieved muck is taken and then evenly mixed with 80kg of cement, 160kg of water, 12kg of fly ash and 7kg of antifreeze in a container to form a mixture.
Example 3:
the difference from example 1 is: in the step S1, the waste building material is stone slag; 300kg of the sieved stone slag is taken and then evenly mixed with 60kg of cement, 100kg of water, 10kg of fly ash and 5kg of early strength agent in a container to form a mixture.
The above-described embodiment is only one of the preferred embodiments of the present invention, and general changes and substitutions by those skilled in the art within the technical scope of the present invention are included in the protection scope of the present invention.
Claims (10)
1. An artificial bionic vertical edge stone is characterized in that: the artificial bionic vertical edge stone shell (1) is made of artificial bionic stones, and the shape of the artificial bionic vertical edge stone shell (1) is consistent with that of the vertical edge stones; the bottom of the artificial bionic vertical edge stone shell (1) is provided with a grouting hole (2) and an exhaust hole (3); the artificial bionic vertical edge stone shell (1) is filled with a mixture filling layer through a grouting hole (2).
2. The artificial bionic vertical edge stone of claim 1, wherein: the diameter of the grouting hole (2) is 2 cm-5 cm, and the diameter of the exhaust hole (3) is 1 cm-2 cm.
3. The artificial bionic vertical edge stone of claim 1, wherein: the thickness of the artificial bionic vertical edge stone shell (1) is 0.5 cm-3 cm.
4. The artificial bionic vertical edge stone of claim 1, wherein: the mixture filling layer is formed by mixing and stirring crushed building waste materials, cement, fly ash, an additive and water.
5. The artificial bionic vertical edge stone of claim 4, wherein: the construction waste material comprises stone ballast and/or muck.
6. The artificial bionic vertical edge stone of claim 4, wherein: the additive is an early strength agent and/or an antifreezing agent.
7. An artificial bionic vertical edge stone according to any one of claims 1 to 6, a method for manufacturing the artificial bionic vertical edge stone, comprising the following steps:
s1: collecting the construction waste materials, and crushing and grading and screening the construction waste materials;
s2: stirring the screened building waste material, water, cement, fly ash and an additive in a container to form a mixture;
s3: processing an artificial bionic vertical edge stone shell (1) with required specification and size according to a design drawing by using an artificial bionic stone technology, wherein a grouting hole (2) and an exhaust hole (3) are reserved at the bottom of the artificial bionic vertical edge stone shell (1);
s4: injecting the mixture obtained in the step S2 through the grouting hole (2) to enable the slurry in the artificial bionic vertical edge stone shell (1) to be full, and then plugging the grouting hole (2) and the exhaust hole (3) by adopting cement mortar;
s5: and placing the artificial bionic vertical edge stone in a shade place for maintenance to form the artificial bionic vertical edge stone.
8. The method for manufacturing the artificial bionic vertical edge stone as claimed in claim 7, wherein the method comprises the following steps: the mass percentages of the components in the step S2 are as follows: 10-15% of cement; 50-70% of building waste material: 15-30% of water: 1-3% of fly ash: 1-2% of an additive.
9. The method for manufacturing the artificial bionic vertical edge stone as claimed in claim 7, wherein the method comprises the following steps: in the step S1, in the crushing and classifying and screening process, metal and wood chips in the building waste material are removed; removing the building waste materials with the particle size of more than or equal to 1 cm.
10. The method for manufacturing the artificial bionic vertical edge stone as claimed in claim 7, wherein the method comprises the following steps: in the step S2, the slump of the mixture is 18-22 cm.
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CN202010461257.2A CN111549614A (en) | 2020-05-27 | 2020-05-27 | Artificial bionic vertical edge stone and manufacturing method thereof |
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CN202010461257.2A CN111549614A (en) | 2020-05-27 | 2020-05-27 | Artificial bionic vertical edge stone and manufacturing method thereof |
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Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2284262Y (en) * | 1997-02-06 | 1998-06-17 | 王海波 | Interlocking compound road curb stone |
CN101905963A (en) * | 2010-07-13 | 2010-12-08 | 石磊 | Flexible stone and manufacturing method thereof |
CN104926240A (en) * | 2015-06-23 | 2015-09-23 | 哈尔滨工业大学 | High-durability composite curb and preparation method thereof |
CN107129211A (en) * | 2017-06-06 | 2017-09-05 | 肥西县碧涛建材有限公司 | A kind of novel artificial road side stone and its processing technology |
CN107935508A (en) * | 2017-12-06 | 2018-04-20 | 程景博 | A kind of artificial slabstone and preparation method thereof |
CN108625251A (en) * | 2018-05-22 | 2018-10-09 | 山东大学 | A kind of slag core concrete curb and preparation method thereof |
CN212611791U (en) * | 2020-05-27 | 2021-02-26 | 山东蓝色皎月新型材料有限公司 | Artificial bionic vertical edge stone |
-
2020
- 2020-05-27 CN CN202010461257.2A patent/CN111549614A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2284262Y (en) * | 1997-02-06 | 1998-06-17 | 王海波 | Interlocking compound road curb stone |
CN101905963A (en) * | 2010-07-13 | 2010-12-08 | 石磊 | Flexible stone and manufacturing method thereof |
CN104926240A (en) * | 2015-06-23 | 2015-09-23 | 哈尔滨工业大学 | High-durability composite curb and preparation method thereof |
CN107129211A (en) * | 2017-06-06 | 2017-09-05 | 肥西县碧涛建材有限公司 | A kind of novel artificial road side stone and its processing technology |
CN107935508A (en) * | 2017-12-06 | 2018-04-20 | 程景博 | A kind of artificial slabstone and preparation method thereof |
CN108625251A (en) * | 2018-05-22 | 2018-10-09 | 山东大学 | A kind of slag core concrete curb and preparation method thereof |
CN212611791U (en) * | 2020-05-27 | 2021-02-26 | 山东蓝色皎月新型材料有限公司 | Artificial bionic vertical edge stone |
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