CN111549538A - Durable ultraviolet radiation resistant curtain fabric and manufacturing method thereof - Google Patents
Durable ultraviolet radiation resistant curtain fabric and manufacturing method thereof Download PDFInfo
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- CN111549538A CN111549538A CN202010400936.9A CN202010400936A CN111549538A CN 111549538 A CN111549538 A CN 111549538A CN 202010400936 A CN202010400936 A CN 202010400936A CN 111549538 A CN111549538 A CN 111549538A
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- glue
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- 239000004744 fabric Substances 0.000 title claims abstract description 71
- 230000005855 radiation Effects 0.000 title claims abstract description 28
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 238000000576 coating method Methods 0.000 claims abstract description 64
- 239000003292 glue Substances 0.000 claims abstract description 63
- 239000011248 coating agent Substances 0.000 claims abstract description 61
- 238000001035 drying Methods 0.000 claims abstract description 61
- 238000010521 absorption reaction Methods 0.000 claims abstract description 36
- 238000007790 scraping Methods 0.000 claims abstract description 19
- 229920000728 polyester Polymers 0.000 claims abstract description 11
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 42
- 239000010410 layer Substances 0.000 claims description 39
- 238000000034 method Methods 0.000 claims description 29
- 238000003756 stirring Methods 0.000 claims description 29
- 235000010215 titanium dioxide Nutrition 0.000 claims description 24
- 239000002562 thickening agent Substances 0.000 claims description 23
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 21
- 239000000839 emulsion Substances 0.000 claims description 19
- 239000007787 solid Substances 0.000 claims description 19
- 230000008569 process Effects 0.000 claims description 18
- 238000002360 preparation method Methods 0.000 claims description 15
- 239000002002 slurry Substances 0.000 claims description 15
- 238000005303 weighing Methods 0.000 claims description 15
- 239000002250 absorbent Substances 0.000 claims description 14
- 230000002745 absorbent Effects 0.000 claims description 14
- 238000002156 mixing Methods 0.000 claims description 14
- 239000004408 titanium dioxide Substances 0.000 claims description 13
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 12
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 claims description 11
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 10
- 229920000178 Acrylic resin Polymers 0.000 claims description 9
- 239000004925 Acrylic resin Substances 0.000 claims description 9
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 9
- 229940058020 2-amino-2-methyl-1-propanol Drugs 0.000 claims description 8
- CBTVGIZVANVGBH-UHFFFAOYSA-N aminomethyl propanol Chemical compound CC(C)(N)CO CBTVGIZVANVGBH-UHFFFAOYSA-N 0.000 claims description 8
- 239000006229 carbon black Substances 0.000 claims description 8
- 239000011247 coating layer Substances 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 239000012964 benzotriazole Substances 0.000 claims description 6
- 239000002245 particle Substances 0.000 claims description 6
- 125000003354 benzotriazolyl group Chemical group N1N=NC2=C1C=CC=C2* 0.000 claims description 5
- 239000006097 ultraviolet radiation absorber Substances 0.000 claims description 5
- 229920004933 Terylene® Polymers 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims 1
- 229920000642 polymer Polymers 0.000 description 9
- 230000000694 effects Effects 0.000 description 8
- 150000001875 compounds Chemical class 0.000 description 7
- 239000003795 chemical substances by application Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 230000032683 aging Effects 0.000 description 4
- SOQBVABWOPYFQZ-UHFFFAOYSA-N oxygen(2-);titanium(4+) Chemical compound [O-2].[O-2].[Ti+4] SOQBVABWOPYFQZ-UHFFFAOYSA-N 0.000 description 4
- 239000006255 coating slurry Substances 0.000 description 3
- 239000004611 light stabiliser Substances 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 230000006750 UV protection Effects 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000007539 photo-oxidation reaction Methods 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 229920002379 silicone rubber Polymers 0.000 description 2
- 206010051246 Photodermatosis Diseases 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000005281 excited state Effects 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 239000011256 inorganic filler Substances 0.000 description 1
- 229910003475 inorganic filler Inorganic materials 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 230000008845 photoaging Effects 0.000 description 1
- 230000001699 photocatalysis Effects 0.000 description 1
- 238000006303 photolysis reaction Methods 0.000 description 1
- 230000004224 protection Effects 0.000 description 1
- 239000002516 radical scavenger Substances 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 229940124543 ultraviolet light absorber Drugs 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Images
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/04—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06N3/042—Acrylic polymers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
- D06N3/0015—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using fibres of specified chemical or physical nature, e.g. natural silk
- D06N3/0036—Polyester fibres
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0056—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
- D06N3/0059—Organic ingredients with special effects, e.g. oil- or water-repellent, antimicrobial, flame-resistant, magnetic, bactericidal, odour-influencing agents; perfumes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0056—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
- D06N3/0061—Organic fillers or organic fibrous fillers, e.g. ground leather waste, wood bark, cork powder, vegetable flour; Other organic compounding ingredients; Post-treatment with organic compounds
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0056—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
- D06N3/0063—Inorganic compounding ingredients, e.g. metals, carbon fibres, Na2CO3, metal layers; Post-treatment with inorganic compounds
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/007—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by mechanical or physical treatments
- D06N3/0077—Embossing; Pressing of the surface; Tumbling and crumbling; Cracking; Cooling; Heating, e.g. mirror finish
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2209/00—Properties of the materials
- D06N2209/16—Properties of the materials having other properties
- D06N2209/1678—Resistive to light or to UV
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2211/00—Specially adapted uses
- D06N2211/12—Decorative or sun protection articles
- D06N2211/122—Curtains
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2213/00—Others characteristics
- D06N2213/02—All layers being of the same kind of material, e.g. all layers being of polyolefins, all layers being of polyesters
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2213/00—Others characteristics
- D06N2213/03—Fibrous web coated on one side with at least two layers of the same polymer type, e.g. two coatings of polyolefin
Abstract
The invention discloses a durable ultraviolet radiation resistant curtain fabric which comprises a polyester base fabric, a blacking layer, a light shielding layer and an ultraviolet absorption layer; the manufacturing method comprises the following steps: s1, selecting PET polyester fabric as a base fabric of the curtain fabric; s2, preparing black glue; s3, uniformly coating the blackened glue on the base fabric of the curtain fabric, and drying to obtain a blackened layer; s4, preparing light shielding glue, S5, blade-coating the light shielding glue on the black coating, and drying to obtain a light shielding layer; s6, preparing ultraviolet absorption glue, S7, coating the ultraviolet absorption glue on the light shielding layer in a scraping mode, and drying to obtain the ultraviolet absorption layer. The invention solves the technical problem that the light radiation resisting efficiency and the life cycle of the curtain are difficult to obtain, and the prepared curtain fabric not only can resist the radiation of ultraviolet rays, but also ensures that the ultraviolet resisting function of the curtain fabric has longer service time.
Description
Technical Field
The invention relates to the technical field of curtain fabrics, in particular to a durable ultraviolet radiation resistant curtain fabric and a manufacturing method thereof.
Background
In order to provide a good anti-uv effect for most window shades, several layers of coatings are usually prepared on the surface of the base fabric, these coatings usually consist of several substances such as acrylic resin, polyurethane, inorganic filler, carbon black, polymer auxiliary agent, etc. since the coatings usually use polymer as carrier, the aging phenomenon is inevitably generated during the use process.
The photo-aging of the polymer is the result of a series of complex reactions under the participation of ultraviolet rays and oxygen, so the process is also called photo-oxidation or oxidative photodecomposition, the photo-oxidation process is generally regarded as an auto-oxidation process initiated by light energy and consists of an initiation process, a transfer process and a termination process, and at present, adding a proper light stabilizer into a coating is an effective method.
Common light stabilizers can be classified as: a light shielding agent, an ultraviolet light absorber, a quencher and a radical scavenger.
Light-shielding agent: the light shielding agent can play a role of shielding between the polymer and light radiation, the refraction part can generate damaged light waves to the polymer, and plays a certain role of protecting the polymer in the coating, and the substances generally comprise titanium dioxide, zinc oxide, carbon black and the like, wherein the substance with the best shielding effect is nano-scale titanium dioxide, the particle size of the nano-scale titanium dioxide is small, the specific surface area of the nano-scale titanium dioxide is large, the nano-scale titanium dioxide has good ultraviolet absorption and reflection capacity, and the nano-scale titanium dioxide can be used as a shielding layer of ultraviolet rays. The defects are obvious, the nano titanium dioxide is usually added into a polymer coating in a filling mode, and the nano titanium dioxide is high in photocatalytic activity and can aggravate the aging of the polymer coating, so that the nano titanium dioxide can only resist the damage of an inner base material of ultraviolet radiation and does not have a protection effect on the coating, and after the nano titanium dioxide is used for a period of time, the curtain surface coating can be obviously pulverized to influence the use appearance;
ultraviolet absorber: the substances are also called light stabilizers, can absorb ultraviolet light parts (usually with the wavelength of 290-400nm) in a solar energy or fluorescent light source to change the ultraviolet light parts into an excited state, and then release the radiation energy parts in the form of heat energy based on tautomers without damaging the structure of the ultraviolet light parts;
when the coating material is selected, the polyurethane has good weather resistance, but is usually solvent-based, and is not environment-friendly, the cost of the silicon rubber is too high, and the silicon rubber is not beneficial to commercial production, compared with the water-based acrylic acid, the water-based acrylic acid is environment-friendly, has low cost, and has no advantages over the former two in weather resistance, but can obtain good coating performance through modification;
in the prior art, a nano-scale titanium dioxide modified polymer coating is mostly used to achieve an excellent ultraviolet shielding effect, but the coating is aged and has a short service life, so that two indexes of ultraviolet resistance of a curtain and the service cycle of the coating are difficult to obtain.
Disclosure of Invention
Aiming at the problem that two performance indexes of light radiation resisting efficiency and life cycle are difficult to be obtained in the prior art, the invention aims to: the durable ultraviolet radiation resistant curtain fabric and the manufacturing method thereof are provided, and can fully utilize respective advantages of the ultraviolet radiation resistant agent and the ultraviolet absorber, so that the curtain fabric has high light radiation shielding effect and long service time.
The technical scheme adopted by the invention for solving the technical problems is as follows:
a manufacturing method of a durable ultraviolet radiation resistant curtain fabric comprises the following steps:
s1, selecting PET polyester fabric as a base fabric of the curtain fabric;
s2, preparing the black coating glue, wherein the preparation process comprises the following steps:
weighing 60-70 parts by weight of acrylic resin emulsion with solid content of 45%, 20-25 parts by weight of talcum powder and 5-10 parts by weight of carbon black slurry, mixing and uniformly stirring, and adding a thickening agent to adjust viscosity to 1.3 × 10 in the stirring process4~1.5×104mPa.s, thereby obtaining the blacking glue;
s3, uniformly scraping the blackened glue on the base fabric of the curtain fabric, and drying to obtain a blackened layer;
s4, preparing light shielding glue, wherein the preparation process is as follows:
weighing 70-80 parts by weight of acrylic emulsion with solid content of 45% and 20-30 parts by weight of titanium white slurry with solid content of 55%, mixing and stirring uniformly, and adding a thickening agent in the stirring process to adjust the viscosity to 4.2 × 104~4.5×104mPa · s, thereby obtaining a light-shielding paste;
s5, coating the light shielding glue on the black coating, and drying to obtain a light shielding layer;
s6, preparing ultraviolet absorption glue, wherein the preparation process comprises the following steps:
weighing 30-40 parts by weight of acrylic emulsion with solid content of 45%, 60-70 parts by weight of water and 0.5-1 part by weight of ultraviolet absorbent, mixing and stirring uniformly, and adding a thickening agent in the stirring process to adjust the viscosity to 5 × 104~6×104mPa.s, thereby obtaining the ultraviolet absorption glue;
s7, the ultraviolet absorption glue is coated on the light shielding layer in a scraping mode, and then the ultraviolet absorption layer is obtained after drying.
According to a further preferable technical scheme, the specification of the PET polyester fabric is 150D × 300D.
According to a further preferable technical scheme, the mesh number of the talcum powder is 1200 meshes.
Further optimizing the technical scheme, when preparing the titanium white slurry, the selected titanium dioxide is rutile, and the average particle size is 300 nm.
According to a further preferable technical scheme, the thickening agent is a compound of equal amount of acrylic acid and 2-amino-2 methyl-1-propanol.
According to a further preferable technical scheme, the ultraviolet absorbent is a benzotriazole ultraviolet absorbent.
According to a further preferable technical scheme, when the black-coating glue is blade-coated, the thickness of the coating needs to be controlled to be 20-30 mu m, the drying temperature is 160 ℃ during drying, and the drying time is 35-45 seconds.
According to a further preferable technical scheme, when the light shielding glue is blade-coated, the thickness of the coating needs to be controlled to be 300-400 mu m, the drying temperature is 160 ℃ during drying, and the drying time is 80-100 seconds.
Further preferably, when the ultraviolet absorption glue is blade-coated, the thickness of the coating is controlled to be 10-20 μm, the drying temperature is 120 ℃ during drying, and the drying time is 40-50 seconds.
A durable ultraviolet radiation resistant curtain fabric comprises a terylene base fabric, a blacking layer, a light shielding layer and an ultraviolet absorption layer; the black coating layer is coated on one surface of the fabric base cloth, the light shielding layer is coated on the surface of the black coating layer, and the ultraviolet absorption layer is coated on the surface of the light shielding layer.
The invention has the beneficial effects that: the invention solves the technical problem that the light radiation resisting efficiency and the life cycle of the curtain are difficult to obtain, and the prepared curtain fabric not only can resist the radiation of ultraviolet rays, but also ensures that the ultraviolet resisting function of the curtain fabric has longer service time.
Drawings
Fig. 1 is a schematic view of a coating structure of a durable ultraviolet radiation resistant curtain fabric.
Fig. 2 is a flow chart of a manufacturing method of a durable ultraviolet radiation resistant curtain fabric.
Detailed Description
The following is combined with the attached drawings. The present invention is further explained.
The invention adopts a gradient coating structure design in the implementation, wherein the curtain fabric base fabric is PET polyester base fabric, and the specification of the PET polyester base fabric comprises but is not limited to 150D-300D.
The coating structure is shown in figure 1, a black coating is coated on one surface of a terylene base fabric in a blade coating mode, and the thickness of the black coating is controlled to be 20-30 mu m; the sizing agent of the coating is modified by adding substances such as carbon black, talcum powder and the like into acrylic resin emulsion, so that the coating has a good light shading effect.
Coating a light shielding layer on the surface of the black coating layer in a scraping mode, wherein the thickness of the light shielding layer is controlled to be 300-400 mu m; the coating slurry is modified by adding titanium dioxide and the like into acrylic resin emulsion, thereby endowing the coating slurry with good ultraviolet shielding effect.
Coating an ultraviolet absorption layer on the surface of the light shielding layer in a scraping mode, wherein the thickness of the ultraviolet absorption layer is controlled to be 10-20 microns; the coating slurry is modified by adding a benzotriazole ultraviolet absorbent into an acrylic resin emulsion, so that a good ultraviolet absorption effect is given.
The specific implementation flow of the manufacturing method of the durable ultraviolet radiation resistant curtain fabric is shown in fig. 2, and the specific implementation flow refers to examples 1-3.
Example 1:
s1, selecting PET polyester fabric as a base fabric of the curtain fabric; 150D by 300D is adopted in the specification;
s2, preparing the black coating glue, wherein the preparation process comprises the following steps:
weighing 60 parts by weight of acrylic resin emulsion with solid content of 45%, 20 parts by weight of talcum powder and 5 parts by weight of carbon black slurry, mixing and uniformly stirring, and adding a thickening agent to adjust viscosity to 1.3 × 10 in the stirring process4~1.5×104mPa.s, thereby obtaining the blacking glue; wherein the mesh number of the talcum powder is 1200 meshes; the thickening agent is a compound of equivalent acrylic acid and 2-amino-2 methyl-1-propanol;
s3, uniformly coating the prepared blacking glue on the base fabric of the curtain fabric, and drying to obtain a blacking layer; when the black glue is coated in a scraping way, the thickness of the coating is controlled to be 20-30 mu m, the drying temperature is 160 ℃ during drying, and the drying time is 35-45 seconds;
s4, preparing light shielding glue, wherein the preparation process is as follows:
weighing 70 parts of acrylic emulsion with solid content of 45 percent and 20 parts of titanium white slurry with solid content of 55 percent according to the weight parts, mixing and stirring uniformly, and adding a thickening agent in the stirring process to adjust the viscosity to 4.2 × 104~4.5×104mPa · s, thereby obtaining a light-shielding paste; wherein, when preparing the titanium white slurry, the selected titanium dioxide is rutile, the average particle size is 300nm, and the thickening agent is a compound of equivalent acrylic acid and 2-amino-2 methyl-1-propanol;
s5, coating the prepared light shielding glue on the black coating in a scraping mode, and then drying to obtain a light shielding layer; when the light shielding glue is blade-coated, the thickness of the coating is controlled to be 300-400 mu m, the drying temperature is 160 ℃ during drying, and the drying time is 80-100 seconds;
s6, preparing ultraviolet absorption glue, wherein the preparation process comprises the following steps:
weighing 30 parts by weight of acrylic emulsion with solid content of 45%, 60 parts by weight of water and 0.5 part by weight of ultraviolet absorbent, mixing, stirring uniformly, and adding thickener during stirring to adjust viscosity to 5 × 104~6×104mPas, therebyObtaining ultraviolet absorption glue; wherein the ultraviolet absorbent is benzotriazole ultraviolet absorbent;
s7, coating the prepared ultraviolet absorption glue on the light shielding layer by scraping, and then drying to obtain an ultraviolet absorption layer; when ultraviolet absorption glue is coated in a scraping mode, the thickness of the coating is required to be controlled to be 10-20 mu m, the drying temperature is 120 ℃ during drying, and the drying time is 40-50 seconds.
Example 2:
s1, selecting PET polyester fabric as a base fabric of the curtain fabric; 150D by 300D is adopted in the specification;
s2, preparing the black coating glue, wherein the preparation process comprises the following steps:
weighing 70 parts by weight of acrylic resin emulsion with solid content of 45%, 25 parts by weight of talcum powder and 10 parts by weight of carbon black slurry, mixing and uniformly stirring, and adding a thickening agent to adjust viscosity to 1.3 × 10 in the stirring process4~1.5×104mPa.s, thereby obtaining the blacking glue; wherein the mesh number of the talcum powder is 1200 meshes; the thickening agent is a compound of equivalent acrylic acid and 2-amino-2 methyl-1-propanol;
s3, uniformly coating the prepared blacking glue on the base fabric of the curtain fabric, and drying to obtain a blacking layer; when the black glue is coated in a scraping way, the thickness of the coating is controlled to be 20-30 mu m, the drying temperature is 160 ℃ during drying, and the drying time is 35-45 seconds;
s4, preparing light shielding glue, wherein the preparation process is as follows:
weighing 80 parts of acrylic emulsion with solid content of 45 percent and 30 parts of titanium white slurry with solid content of 55 percent according to the weight parts, mixing and stirring uniformly, and adding a thickening agent in the stirring process to adjust the viscosity to 4.2 × 104~4.5×104mPa · s, thereby obtaining a light-shielding paste; wherein, when preparing the titanium white slurry, the selected titanium dioxide is rutile, the average particle size is 300nm, and the thickening agent is a compound of equivalent acrylic acid and 2-amino-2 methyl-1-propanol;
s5, coating the prepared light shielding glue on the black coating in a scraping mode, and then drying to obtain a light shielding layer; when the light shielding glue is blade-coated, the thickness of the coating is controlled to be 300-400 mu m, the drying temperature is 160 ℃ during drying, and the drying time is 80-100 seconds;
s6, preparing ultraviolet absorption glue, wherein the preparation process comprises the following steps:
weighing 40 parts by weight of acrylic emulsion with solid content of 45%, 70 parts by weight of water and 1 part by weight of ultraviolet absorbent, mixing, stirring uniformly, and adding thickener during stirring to adjust viscosity to 5 × 104~6×104mPa.s, thereby obtaining the ultraviolet absorption glue; wherein the ultraviolet absorbent is benzotriazole ultraviolet absorbent;
s7, coating the prepared ultraviolet absorption glue on the light shielding layer by scraping, and then drying to obtain an ultraviolet absorption layer; when ultraviolet absorption glue is coated in a scraping mode, the thickness of the coating is required to be controlled to be 10-20 mu m, the drying temperature is 120 ℃ during drying, and the drying time is 40-50 seconds.
Example 3:
s1, selecting PET polyester fabric as a base fabric of the curtain fabric; 150D by 300D is adopted in the specification;
s2, preparing the black coating glue, wherein the preparation process comprises the following steps:
weighing 65 parts by weight of acrylic resin emulsion with solid content of 45%, 23 parts by weight of talcum powder and 8 parts by weight of carbon black slurry, mixing and uniformly stirring, and adding a thickening agent to adjust viscosity to 1.3 × 10 in the stirring process4~1.5×104mPa.s, thereby obtaining the blacking glue; wherein the mesh number of the talcum powder is 1200 meshes; the thickening agent is a compound of equivalent acrylic acid and 2-amino-2 methyl-1-propanol;
s3, uniformly coating the prepared blacking glue on the base fabric of the curtain fabric, and drying to obtain a blacking layer; when the black glue is coated in a scraping way, the thickness of the coating is controlled to be 20-30 mu m, the drying temperature is 160 ℃ during drying, and the drying time is 35-45 seconds;
s4, preparing light shielding glue, wherein the preparation process is as follows:
weighing 75 parts by weight of acrylic emulsion with solid content of 45 percent and 25 parts by weight of titanium white slurry with solid content of 55 percent, and mixing the acrylic emulsion with the titanium white slurryMixing, stirring, and adding thickener to adjust viscosity to 4.2 × 104~4.5×104mPa · s, thereby obtaining a light-shielding paste; wherein, when preparing the titanium white slurry, the selected titanium dioxide is rutile, the average particle size is 300nm, and the thickening agent is a compound of equivalent acrylic acid and 2-amino-2 methyl-1-propanol;
s5, coating the prepared light shielding glue on the black coating in a scraping mode, and then drying to obtain a light shielding layer; when the light shielding glue is blade-coated, the thickness of the coating is controlled to be 300-400 mu m, the drying temperature is 160 ℃ during drying, and the drying time is 80-100 seconds;
s6, preparing ultraviolet absorption glue, wherein the preparation process comprises the following steps:
weighing 35 parts by weight of acrylic emulsion with solid content of 45%, 65 parts by weight of water and 0.8 part by weight of ultraviolet absorbent, mixing, stirring uniformly, and adding thickener during stirring to adjust viscosity to 5 × 104~6×104mPa.s, thereby obtaining the ultraviolet absorption glue; wherein the ultraviolet absorbent is benzotriazole ultraviolet absorbent;
s7, coating the prepared ultraviolet absorption glue on the light shielding layer by scraping, and then drying to obtain an ultraviolet absorption layer; when ultraviolet absorption glue is coated in a scraping mode, the thickness of the coating is required to be controlled to be 10-20 mu m, the drying temperature is 120 ℃ during drying, and the drying time is 40-50 seconds.
The method for testing the service life of the ultraviolet resistance of the curtain fabric comprises the following steps: and (3) using a light aging device, selecting a UVA type light source with the wavelength of 340nm, the irradiation efficiency of 0.825 kW.h/m 2 and the irradiation time of 168 hours for rapidly evaluating the aging process.
After the testing of the examples 1-3 by the testing method, the surface of the prepared curtain fabric still can keep better uniformity, and the blackening phenomenon does not occur, and the index of the prepared curtain fabric is far beyond that of the existing similar ultraviolet-resistant products in the market.
Comparative table tested by the above method:
the basic principles and the main features of the solution and the advantages of the solution have been shown and described above. It will be understood by those skilled in the art that the present solution is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principles of the solution, but that various changes and modifications may be made to the solution without departing from the spirit and scope of the solution, and these changes and modifications are intended to be within the scope of the claimed solution. The scope of the present solution is defined by the appended claims and equivalents thereof.
Claims (10)
1. A manufacturing method of a durable ultraviolet radiation resistant curtain fabric is characterized by comprising the following steps:
s1, selecting PET polyester fabric as a base fabric of the curtain fabric;
s2, preparing the black coating glue, wherein the preparation process comprises the following steps:
weighing 60-70 parts by weight of acrylic resin emulsion with solid content of 45%, 20-25 parts by weight of talcum powder and 5-10 parts by weight of carbon black slurry, mixing and uniformly stirring, and adding a thickening agent to adjust viscosity to 1.3 × 10 in the stirring process4~1.5×104mPa.s, thereby obtaining the blacking glue;
s3, uniformly scraping the blackened glue on the base fabric of the curtain fabric, and drying to obtain a blackened layer;
s4, preparing light shielding glue, wherein the preparation process is as follows:
weighing 70-80 parts by weight of acrylic emulsion with solid content of 45% and 20-30 parts by weight of titanium white slurry with solid content of 55%, mixing and stirring uniformly, and adding a thickening agent in the stirring process to adjust the viscosity to 4.2 × 104~4.5×104mPa · s, thereby obtaining a light-shielding paste;
s5, coating the light shielding glue on the black coating, and drying to obtain a light shielding layer;
s6, preparing ultraviolet absorption glue, wherein the preparation process comprises the following steps:
weighing 30-40 parts by weightMixing 45% of acrylic emulsion, 60-70 parts of water and 0.5-1 part of ultraviolet absorbent, uniformly stirring, and adding a thickening agent to adjust the viscosity to 5 × 10 in the stirring process4~6×104mPa.s, thereby obtaining the ultraviolet absorption glue;
s7, the ultraviolet absorption glue is coated on the light shielding layer in a scraping mode, and then the ultraviolet absorption layer is obtained after drying.
2. The method of claim 1, wherein the PET polyester fabric is 150D/300D.
3. The method for manufacturing a durable ultraviolet radiation resistant curtain fabric as claimed in claim 1, wherein the talc powder has a mesh size of 1200 meshes.
4. The method for manufacturing the durable ultraviolet radiation resistant curtain fabric as claimed in claim 1, wherein the titanium dioxide type selected in preparing the titanium white slurry is rutile, and the average particle size is 300 nm.
5. The method of claim 1, wherein the thickening agent is a mixture of equal amounts of acrylic acid and 2-amino-2-methyl-1-propanol.
6. The method of claim 1, wherein the ultraviolet absorber is a benzotriazole-based ultraviolet absorber.
7. The method for manufacturing the durable ultraviolet radiation resistant curtain fabric as claimed in claim 1, wherein the thickness of the coating layer is controlled to be 20-30 μm when the black coating glue is blade coated, the drying temperature is 160 ℃ during drying, and the drying time is 35-45 seconds.
8. The method for manufacturing the durable ultraviolet radiation resistant curtain fabric as claimed in claim 1, wherein the coating thickness of the light shielding glue is controlled to be 300-400 μm when the light shielding glue is coated, the drying temperature is 160 ℃ when the light shielding glue is dried, and the drying time is 80-100 seconds.
9. The method for manufacturing the durable ultraviolet radiation resistant curtain fabric as claimed in claim 1, wherein the thickness of the coating layer is controlled to be 10-20 μm when the ultraviolet radiation absorbing glue is coated, the drying temperature is 120 ℃ when the coating layer is dried, and the drying time is 40-50 seconds.
10. A durable ultraviolet radiation resistant curtain fabric is characterized by comprising a terylene base fabric, a blacking layer, a light shielding layer and an ultraviolet absorption layer; the black coating layer is coated on one surface of the fabric base cloth, the light shielding layer is coated on the surface of the black coating layer, and the ultraviolet absorption layer is coated on the surface of the light shielding layer.
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CN115704182A (en) * | 2021-08-09 | 2023-02-17 | 浙江圣山科纺有限公司 | Manufacturing method of environment-friendly high-temperature-resistant ultraviolet-resistant light and thin polyester outdoor cloth |
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