CN111549461A - Production line and method integrating on-line printing, dyeing and cutting of different colors of textile cloth - Google Patents
Production line and method integrating on-line printing, dyeing and cutting of different colors of textile cloth Download PDFInfo
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- CN111549461A CN111549461A CN202010406102.9A CN202010406102A CN111549461A CN 111549461 A CN111549461 A CN 111549461A CN 202010406102 A CN202010406102 A CN 202010406102A CN 111549461 A CN111549461 A CN 111549461A
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- 239000004744 fabric Substances 0.000 title claims abstract description 165
- 238000007639 printing Methods 0.000 title claims abstract description 114
- 239000004753 textile Substances 0.000 title claims abstract description 105
- 238000004043 dyeing Methods 0.000 title claims abstract description 97
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 46
- 238000005520 cutting process Methods 0.000 title claims abstract description 42
- 239000003086 colorant Substances 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims abstract description 15
- 239000000049 pigment Substances 0.000 claims abstract description 96
- 230000007246 mechanism Effects 0.000 claims abstract description 40
- 238000004040 coloring Methods 0.000 claims abstract description 23
- 238000001035 drying Methods 0.000 claims abstract description 18
- 230000000149 penetrating effect Effects 0.000 claims abstract description 5
- 239000007921 spray Substances 0.000 claims description 26
- 238000009941 weaving Methods 0.000 claims description 19
- 239000000463 material Substances 0.000 claims description 14
- 239000002759 woven fabric Substances 0.000 claims description 12
- 238000004804 winding Methods 0.000 claims description 10
- 238000003825 pressing Methods 0.000 claims description 8
- 210000004209 hair Anatomy 0.000 claims description 7
- 238000005192 partition Methods 0.000 claims description 7
- 230000008859 change Effects 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 6
- 238000005507 spraying Methods 0.000 claims description 6
- 230000009471 action Effects 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 4
- 238000007790 scraping Methods 0.000 claims description 4
- 238000007664 blowing Methods 0.000 claims description 3
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 7
- 230000009467 reduction Effects 0.000 description 3
- 210000002268 wool Anatomy 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000009940 knitting Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/10—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material
- D06B1/14—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material with a roller
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/10—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material
- D06B1/14—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material with a roller
- D06B1/148—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material with a roller the treating material being supplied to the roller by spraying or pouring
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06G—MECHANICAL OR PRESSURE CLEANING OF CARPETS, RUGS, SACKS, HIDES, OR OTHER SKIN OR TEXTILE ARTICLES OR FABRICS; TURNING INSIDE-OUT FLEXIBLE TUBULAR OR OTHER HOLLOW ARTICLES
- D06G1/00—Beating, brushing, or otherwise mechanically cleaning or pressure cleaning carpets, rugs, sacks, hides, or other skin or textile articles or fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
- D06H7/02—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials transversely
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a production line for collecting different colors of woven cloth in an online printing and dyeing manner and online cutting, which comprises a workbench, wherein an unreeling mechanism, a drying device, a woven cloth traction mechanism and a cutting device are sequentially arranged below the workbench from left to right, and a coloring device is arranged above the workbench; the coloring device comprises a guide rod vertically penetrating through the workbench, a first spring is sleeved on the guide rod, one end of the first spring is fixedly arranged on the workbench, and the other end of the first spring is fixedly arranged on the fixed plate; the cutting device comprises a first portal frame and a machine table arranged below a first portal frame cross beam, an oil cylinder is fixedly arranged at the top of the first portal frame, an upper cutter longitudinally arranged is fixedly arranged on the extending end, a lower cutter is fixedly arranged at the bottom of the groove, and the lower cutter is arranged under the upper cutter. The invention has the beneficial effects that: the method has the advantages of improving the quality of the pigment layer of the textile cloth, reducing the production cost of the textile cloth, being capable of quickly printing and dyeing the textile cloth with different pigment layers, being capable of cutting the textile cloth on line and improving the production efficiency.
Description
Technical Field
The invention relates to the technical field of coloring and cutting of textile cloth, in particular to a production line and a method integrating online dyeing, printing and cutting of different colors of textile cloth.
Background
At present, with the continuous development and improvement of a textile knowledge system and a subject system, particularly after technologies such as non-woven textile materials and three-dimensional compound knitting are produced, the current textile is not only the traditional hand-made spinning and weaving, but also the textile for clothing, industry and decoration produced by non-woven fabric technology, modern three-dimensional knitting technology, modern electrostatic nano-net forming technology and the like. Therefore, modern textile refers to a multi-scale structure processing technology of fiber or fiber aggregate, the ancient textile and printing and dyeing technology of China has a very long history, and as early as the original society, ancient people are aware of local materials in order to adapt to climate change, natural resources are used as raw materials for textile and printing and the manufacture of simple hand textile tools. Clothes, airbags and curtain carpets in daily life are products of textile and printing technologies to date.
The textile cloth processed from textile cloth production factory is the primary color, and the user needs to use the printing and dyeing production line to color the primary color textile cloth after taking the textile cloth, so as to meet the requirements of customers. The existing production line for processing the textile cloth comprises an unreeling mechanism, a printing and dyeing device, an oven and a reeling mechanism which are sequentially arranged from left to right, wherein before coloring, a worker sequentially penetrates the head end of the primary color textile cloth reeled on the unreeling mechanism through an area between two printing and dyeing rollers of the printing and dyeing device and a drying channel of the oven and finally fixes the head end on the reeling mechanism; when coloring, the workman opens winding mechanism earlier, winding mechanism opens a book the primary color weaving cloth on the unwinding mechanism gradually, after the primary color weaving cloth that unreels out enters into the region between two printing and dyeing rollers, the upper and lower surface of primary color weaving cloth is impressed to the pigment that two printing and dyeing rollers will be located in the printing and dyeing box, in order to realize coloring of weaving cloth, weaving cloth after the upper color enters into the oven in the back, the heat in the oven will be located weaving cloth pigment layer drying on the surface, last finished product weaving cloth that has the colour is rolled up by winding mechanism, thereby coloring of weaving cloth has been realized.
Although the existing textile fabric processing production line can process textile fabrics, the following defects still exist: 1. the primary color weaving cloth that processing from weaving cloth manufacture factory is on the surface be attached with fine hair, if fine hair enters into printing and dyeing equipment after, through printing and dyeing, there is the line (the line mainly leads to by fine hair) on the pigment layer, and the pigment layer that leads to the finished product weaving cloth of rolling is very inhomogeneous to very big reduction the appearance quality of finished product weaving cloth. 2. When the textile cloth is printed in the printing and dyeing area, two printing and dyeing rollers are required to print the pigment on the surface of the textile cloth, which undoubtedly increases the cost for purchasing the printing and dyeing rollers, and further increases the production cost of the textile cloth. 3. Because two printing and dyeing rollers are all installed in the printing and dyeing box, the pigment of a colour of splendid attire in the printing and dyeing box leads to when the customer need print out the pigment layer of different colours on weaving cloth, need again with the pigment emission in this printing and dyeing box then mend new pigment, this production efficiency that has reduced weaving cloth undoubtedly, the unable efficient processing goes out the weaving cloth that has different pigment layers. 4. The finished textile fabric is rolled on the winding drum of the winding mechanism, and when the finished textile fabric is used by a customer, the finished textile fabric on the winding drum needs to be reeled out again, and the textile fabric is cut into blocks after unreeling, so that great troubles are brought to the customer, and the customer cannot immediately use the textile fabric to manufacture required products (such as clothes, dining table cloth, pillow cases and the like). Therefore, a production line which can improve the quality of the pigment layer of the textile cloth, reduce the production cost of the textile cloth, rapidly print and dye textile cloth with different pigment layers and cut the textile cloth with different lengths on line is needed.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a production line and a method for collecting different colors of textile cloth through online printing and online cutting, which are used for improving the quality of a pigment layer of the textile cloth, reducing the production cost of the textile cloth, quickly printing and dyeing the textile cloth with different pigment layers, cutting the textile cloth online and improving the production efficiency.
The purpose of the invention is realized by the following technical scheme: a production line for collecting different colors of textile cloth for on-line printing and dyeing and on-line cutting comprises a workbench, wherein an unreeling mechanism, a drying device, a textile cloth traction mechanism and a cutting device are sequentially arranged below the workbench from left to right, and a coloring device is arranged above the workbench;
the coloring device comprises a guide rod vertically penetrating through a workbench, a fixing plate is fixedly arranged on the upper extending end of the guide rod, a first spring is sleeved on the guide rod, one end of the first spring is fixedly arranged on the workbench, the other end of the first spring is fixedly arranged on the fixing plate, a mounting plate is fixedly arranged on the lower extending end of the guide rod, a printing and dyeing roller is rotatably arranged at the bottom of the mounting plate, the printing and dyeing roller is arranged at the top of a winding drum of an unwinding mechanism and is pressed against the top of the winding drum under the action of the elastic force of the first spring, a spray pipe parallel to the printing and dyeing roller is fixedly arranged at the bottom of the mounting plate and is arranged on the left side of the printing and dyeing roller, the front end and the rear end of the spray pipe are sealed, a plurality of spray heads are arranged on the spray pipe along the length direction of the spray pipe and face towards the printing and dyeing roller, the coloring device further comprises a printing and dyeing box, the side wall of the printing and dyeing box is fixedly provided with a plurality of valves corresponding to the pigment cavity, the valves are communicated with the pigment cavity, the other end of each valve is connected with the suction end of the pump through a pipeline, the liquid discharge end of the pump is connected with a discharge pipe, and the discharge pipe is communicated with the spray pipe;
the cutting device comprises a first portal frame, a machine table arranged below the first portal frame cross beam, an oil cylinder is fixedly arranged at the top of the first portal frame, a piston rod of the oil cylinder penetrates through the first portal frame cross beam, an upper cutter longitudinally arranged is fixedly arranged on the extending end of the oil cylinder, a groove is formed in the top of the machine table, a lower cutter is fixedly arranged at the bottom of the groove, the lower cutter is arranged under the upper cutter, a horizontal cylinder and a longitudinal cylinder are fixedly arranged at the top of the machine table, the horizontal cylinder is arranged on the right side of the groove, a limiting plate is fixedly arranged on the piston rod of the horizontal cylinder, the longitudinal cylinder is arranged between the groove and the limiting plate and is located at the rear side of the groove, and a material pushing plate.
The unwinding mechanism comprises a machine base, wherein a vertically arranged unwinding drum is rotatably arranged on the machine base, and a plurality of layers of primary color woven cloth are wound on the unwinding drum.
The utility model discloses a textile fabric roll-type primary color production device, including workstation, horizontal cylinder, second spring, horizontal cylinder, extension end, the below of workstation is provided with fine hair and scrapes the device, and fine hair is scraped the device and is included riser, horizontal cylinder, second spring and scraper blade, the riser sets firmly in the bottom of workstation, and the one end of horizontal cylinder is sealed, and the other end is open, and the second spring sets up in the horizontal cylinder along the horizontal cylinder axial, and the other end of second spring extends in the horizontal cylinder outside, and extends to serve and has set firmly the scraper blade, and the scraper blade supports under the elasticity of second.
Textile cloth drive mechanism includes the second portal frame, set firmly in the vertical cylinder at second portal frame top, the piston rod of vertical cylinder runs through the crossbeam setting of second portal frame, and extend and serve and set firmly the support, the rotatory pinch roller that installs vertical setting on the support, rotatory installation has a driving cylinder between two stands of second portal frame, the driving cylinder sets up under the pinch roller, the motor has set firmly on the stand of second portal frame, the output shaft of motor and the one end through the coupling joint of driving cylinder.
The production line further comprises a guide mechanism arranged between the unwinding mechanism and the drying device, the guide mechanism comprises a third portal frame, an upper guide wheel and a lower guide wheel are rotatably arranged between two vertical columns of the third portal frame, the upper guide wheel and the lower guide wheel are longitudinally arranged, and the width between the upper guide wheel and the lower guide wheel is equal to the thickness of the primary color woven cloth.
Drying device includes air-blower, oven and air heater, air heater and air-blower all set firmly in the top of oven, and the air outlet of air-blower and air heater's entry end are through the pipe connection, and air heater's exit end department is connected with the trunk line, in the oven and lie in it between the preceding back wall many outlet ducts have set firmly, and the outlet duct sets up along the horizontal direction, and the port all seals around every outlet duct, and the bottom of every outlet duct just has set firmly many nozzles along its length direction, and the nozzle sets up downwards to the left bank, and the top of every outlet duct all has set firmly the branch pipe, and every branch pipe all communicates with the trunk line, it leads to the groove and the right logical groove to have seted up a left side.
The horizontal spacing between two adjacent outlet pipes is equal, the spacing between two adjacent nozzles is equal, and the spacing between two adjacent nozzles is equal.
The guide hole has been seted up on the workstation, guide bar slidable mounting is in the guide hole, the top of workstation has set firmly two polished rods, and two polished rods are located the left and right sides of guide hole respectively, set up two through-holes with polished rod matched with on the fixed plate, two polished rods respectively slidable mounting are in two through-holes.
It still includes the PLC controller, the PLC controller sets up in the top of workstation, and the PLC controller is connected with the solenoid valve of vertical cylinder, the solenoid valve of hydro-cylinder, the solenoid valve of horizontal cylinder, the solenoid valve and the motor electricity of vertical cylinder.
A method for on-line printing different colors and on-line cutting on textile cloth according to any one of the production lines, which is characterized in that: it comprises the following steps:
s1, printing and dyeing the primary color textile cloth, which comprises the following steps:
s11, adding different colors of pigments into different pigment cavities respectively to ensure that each pigment is required by a customer;
s12, when the first pigment is used, opening a valve communicated with the pigment, and closing all the rest valves; then the pump is started to pump out the first pigment, the pumped pigment is finally sprayed out from the spray head through the valve, the pump, the discharge pipe and the spray pipe in sequence, and the sprayed pigment is coated on the outer surface of the printing and dyeing roller
S13, a worker pulls the head end of the roll-shaped primary color textile cloth rightwards, and in the pulling process, the printing roller always presses against the top surface of the primary color textile cloth under the action of the elastic force of the first spring, so that the printing roller imprints the pigment coated on the surface of the printing roller on the top surface of the primary color textile cloth, and the printing, dyeing and coloring of the textile cloth are realized;
s2, after printing and dyeing, continuously pulling the head end of the semi-finished woven cloth to the right, sequentially passing the head end of the semi-finished woven cloth from left to right through an area formed by an upper guide wheel and a lower guide wheel, a left through groove, a drying oven and a right through groove, opening an air blower and an air heater while pulling, blowing external air into the air heater by the air blower, heating and discharging the air into a main pipeline by the air heater, and finally spraying the hot air from a nozzle through the main pipeline, a branch pipe and an air outlet pipe in sequence under air pressure, wherein the sprayed hot air acts on a pigment layer of the semi-finished woven cloth so as to dry the pigment layer; because the hot air is obliquely sprayed downwards, the sprayed hot air ensures that the pigment layer is dispersed more uniformly, namely the uniformity of the thickness of the pigment layer is improved, thereby further improving the quality of the pigment layer;
s3, cutting a finished woven fabric, enabling a worker to sequentially penetrate through an area formed by a pressing wheel and a driving cylinder and an area formed by an upper cutter and a lower cutter after drying to obtain the finished woven fabric, and finally enabling the head end of the finished woven fabric to abut against a limiting plate to achieve primary positioning of the finished woven fabric; then operating the longitudinal cylinder to extend a piston rod of the longitudinal cylinder, driving a material pushing plate to move forwards by the piston rod, and pushing the cut blocky finished woven cloth down by the material pushing plate from the machine table, thereby finishing cutting of the finished woven cloth;
s4, pulling the semi-finished woven cloth again to enable the head end of the semi-finished woven cloth to lean against the end face of the limiting plate, repeating the step S to finish cutting of a second finished woven cloth, and processing the blocky finished woven cloth of the pigment layer required by the customer through the circulation operation;
s5, in the production process, when the color of the customer needs to be changed, the customer only needs to close the valve in the open state and then open the valve corresponding to the selected pigment, and the selected pigment is sprayed on the cylindrical surface of the printing and dyeing roller, so that the second pigment layer can be quickly printed and dyed, and the change of the pigment is realized.
The invention has the following advantages:
1. the invention relates to a coloring device which comprises a guide rod vertically penetrating through a workbench, wherein a fixed plate is fixedly arranged at the upper extending end of the guide rod, a first spring is sleeved on the guide rod, one end of the first spring is fixedly arranged on the workbench, the other end of the first spring is fixedly arranged on the fixed plate, a mounting plate is fixedly arranged at the lower extending end of the guide rod, a printing and dyeing roller is rotatably arranged at the bottom of the mounting plate and is pressed against the top of a winding drum under the elastic force of the first spring, a spray pipe parallel to the printing and dyeing roller is fixedly arranged at the bottom of the mounting plate, a plurality of spray heads are arranged on the spray pipe along the length direction of the spray pipe and face the printing and dyeing roller, the head end of rolled textile cloth is pulled rightwards, in the process of pulling, as the printing and dyeing roller is always pressed against the top surface of primary color textile cloth under the elastic force of the first spring, the printing and, thereby realizing the printing, dyeing and coloring of the textile cloth; consequently coloring the in-process, only need can carry out the impression with the cooperation of putting the reel with a printing and dyeing roller, compare two traditional printing and dyeing rollers and print, very big reduction the cost of buying printing and dyeing roller and using, further reduction the manufacturing cost of weaving cloth.
2. The fluff scraping device comprises a vertical plate, a horizontal cylinder, a second spring and a scraper, wherein the vertical plate is fixedly arranged at the bottom of a workbench, one end of the horizontal cylinder is closed, the other end of the horizontal cylinder is open, the second spring is axially arranged in the horizontal cylinder along the horizontal cylinder, the other end of the second spring extends outside the horizontal cylinder, the scraper is fixedly arranged on the extending end of the horizontal cylinder, the scraper is abutted against the outer surface of the rolled primary color textile cloth under the elastic force of the second spring, when a worker pulls the head end of the primary color textile cloth rightwards, the scraper is always abutted against the outer surface of the primary color textile cloth under the elastic force of the second spring, and the scraper scrapes down fluff attached to the outer surface of the primary color textile cloth, so that the existing grains on a pigment layer after the fluff enters a printing and dyeing area are effectively avoided, and the quality of the pigment.
3. The cutting device comprises a first portal frame and a machine platform arranged below a first portal frame beam, wherein an oil cylinder is fixedly arranged at the top of the first portal frame, a lower cutter is fixedly arranged under an upper cutter, a horizontal cylinder and a longitudinal cylinder are fixedly arranged at the top of the machine platform, the horizontal cylinder is arranged on the right side of a groove, a limiting plate is fixedly arranged on a piston rod of the horizontal cylinder, the longitudinal cylinder is arranged between the groove and the limiting plate and is positioned on the rear side of the groove, a material pushing plate is fixedly arranged on a piston rod of the longitudinal cylinder, a finished woven cloth obtained after drying sequentially penetrates through a region formed by a pressing wheel and a driving cylinder, a region formed by the upper cutter and the lower cutter, and finally the head end of the finished woven cloth is abutted against the limiting plate to realize the primary positioning of the finished woven cloth, after the positioning, a worker operates the oil cylinder to enable the piston rod to extend downwards, after the upper cutter and the lower cutter are overlapped, a blocky finished woven fabric is obtained on the machine table; then operating the longitudinal cylinder to extend a piston rod of the longitudinal cylinder, driving a material pushing plate to move forwards by the piston rod, and pushing the cut blocky finished woven cloth down by the material pushing plate from the machine table, thereby finishing cutting of the finished woven cloth; therefore, the finished woven cloth is directly cut into the blocky finished woven cloth after printing and dyeing, the client does not need to unreel the finished woven cloth again and then cut, and the requirement of the client is met.
4. The coloring device also comprises a printing and dyeing box, a pump and a discharge pipe, wherein a plurality of partition plates are fixedly arranged in the printing and dyeing box, the partition plates divide the printing and dyeing box into a plurality of pigment cavities for containing different pigments, a plurality of valves corresponding to the pigment cavities are fixedly arranged on the side wall of the printing and dyeing box, the valves are communicated with the pigment cavities, the other ends of the valves are connected with the suction port end of the pump through a pipeline, the discharge pipe is connected at the liquid discharge end of the pump and is communicated with a spray pipe, in the production process, when a customer needs to change the color, the valve in an open state is only needed to be closed, then the valve corresponding to the selected pigment is opened, and the selected pigment is sprayed on the cylindrical surface of the printing and dyeing roller, so that the second pigment layer can be quickly printed and dyed, and. Therefore, the textile cloth with different pigment layers can be printed and dyed quickly without manual shutdown and replacement of the pigment in the printing and dyeing box.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic main section view of FIG. 1;
FIG. 3 is a view taken along line A of FIG. 2;
FIG. 4 is a cross-sectional view taken along line D-D of FIG. 2;
FIG. 5 is a side view of the guide mechanism;
FIG. 6 is a schematic structural diagram of a drying apparatus;
FIG. 7 is a side view of a woven cloth traction mechanism;
FIG. 8 is a schematic cross-sectional view B-B of FIG. 2;
FIG. 9 is a view taken along line C of FIG. 2;
FIG. 10 is a schematic structural view of the nozzle;
FIG. 11 is a schematic structural diagram according to a second embodiment of the present invention;
in the figure, 1-workbench, 2-unreeling mechanism, 3-drying device, 4-woven cloth traction mechanism, 5-cutting device, 6-guide rod, 7-fixing plate, 8-first spring, 9-mounting plate, 10-printing roller, 11-spray pipe, 12-spray head, 13-printing box, 14-pump, 15-discharge pipe, 16-partition plate, 17-pigment cavity, 18-valve, 19-first portal frame, 20-machine table, 21-oil cylinder, 22-upper cutter, 23-groove, 24-lower cutter, 25-horizontal cylinder, 26-longitudinal cylinder, 27-limiting plate, 28-material-pushing plate, 29-machine base, 30-unreeling cylinder, 31-vertical plate, 32-horizontal cylinder, 33-a second spring, 34-a scraper, 35-a second portal frame, 36-a vertical cylinder, 37-a support, 38-a pressure wheel, 39-a driving cylinder, 40-a motor, 41-a guide mechanism, 42-a third portal frame, 43-an upper guide wheel, 44-a lower guide wheel, 45-a blower, 46-an oven, 47-an air heater, 48-a main pipe, 49-an air outlet pipe, 50-a nozzle, 51-a branch pipe, 52-a left through groove, 53-a right through groove, 54-a polish rod, 55-a PLC (programmable logic controller), 56-primary color woven cloth, 57-semi-finished woven cloth and 58-finished woven cloth.
Detailed Description
The invention will be further described with reference to the accompanying drawings, without limiting the scope of the invention to the following:
the first embodiment is as follows: as shown in fig. 1-10, a production line for collecting textile cloth to print, dye and cut in different colors on line comprises a workbench 1, an unreeling mechanism 2, a drying device 3, a textile cloth traction mechanism 4 and a cutting device 5 are sequentially arranged below the workbench 1 from left to right, and a coloring device is arranged above the workbench 1;
the coloring device comprises a guide rod 6 vertically penetrating through a workbench 1, a fixing plate 7 is fixedly arranged on the upper extending end of the guide rod 6, a first spring 8 is sleeved on the guide rod 6, one end of the first spring 8 is fixedly arranged on the workbench 1, the other end of the first spring 8 is fixedly arranged on the fixing plate 7, a mounting plate 9 is fixedly arranged on the lower extending end of the guide rod 6, a printing and dyeing roller 10 is rotatably arranged at the bottom of the mounting plate 9, the printing and dyeing roller 10 is arranged at the top of an unwinding cylinder 30 of the unwinding mechanism 2, the printing and dyeing roller 10 is pressed against the top of the unwinding cylinder 30 under the action of the elastic force of the first spring 8, a spray pipe 11 parallel to the printing and dyeing roller 10 is fixedly arranged at the bottom of the mounting plate 9, the spray pipe 11 is arranged on the left side of the printing and dyeing roller 10, the front and rear ports of the spray pipe 11 are closed, a plurality of spray heads 12 are arranged on, The printing and dyeing device comprises a pump 14 and a discharge pipe 15, wherein a plurality of partition plates 16 are fixedly arranged in the printing and dyeing box 13, the printing and dyeing box 13 is divided into a plurality of pigment cavities 17 used for containing different pigments by the partition plates 16, a plurality of valves 18 corresponding to the pigment cavities 17 are fixedly arranged on the side wall of the printing and dyeing box 13, the valves 18 are communicated with the pigment cavities 17, the other ends of the valves 18 are connected with the suction end of the pump 14 through pipelines, the discharge pipe 15 is connected at the liquid discharge end of the pump 14, and the discharge pipe 15 is communicated with a spray pipe 11.
The cutting device 5 comprises a first portal frame 19 and a machine table 20 arranged below a cross beam of the first portal frame 19, an oil cylinder 21 is fixedly arranged at the top of the first portal frame 19, a piston rod of the oil cylinder 21 penetrates through the cross beam of the first portal frame 19, a longitudinally-arranged upper cutter 22 is fixedly arranged on an extending end, a groove 23 is formed in the top of the machine table 20, a lower cutter 24 is fixedly arranged at the bottom of the groove 23, the lower cutter 24 is arranged under the upper cutter 22, a horizontal cylinder 25 and a longitudinal cylinder 26 are fixedly arranged at the top of the machine table 20, the horizontal cylinder 25 is arranged on the right side of the groove 23, a limiting plate 27 is fixedly arranged on a piston rod of the horizontal cylinder 25, the longitudinal cylinder 26 is arranged between the groove 23 and the limiting plate 27 and located on the rear side of the groove 23, and a material pushing plate 28 is.
The unwinding mechanism 2 comprises a base 29, a longitudinally-arranged unwinding cylinder 30 is rotatably mounted on the base 29, and a plurality of layers of primary color woven fabrics are wound on the unwinding cylinder 30.
The fluff scraping device is arranged below the workbench 1 and comprises a vertical plate 31, a horizontal cylinder 32, a second spring 33 and a scraper 34, the vertical plate 31 is fixedly arranged at the bottom of the workbench 1, one end of the horizontal cylinder 32 is closed, the other end of the horizontal cylinder is open, the second spring 33 is axially arranged in the horizontal cylinder 32 along the horizontal cylinder 32, the other end of the second spring 33 extends to the outside of the horizontal cylinder 32, the scraper 34 is fixedly arranged at the extending end of the horizontal cylinder, and the scraper 34 is abutted to the outer surface of the rolled primary color woven fabric under the elastic force of the second spring 33.
Textile cloth traction mechanism 4 includes second portal frame 35, set firmly in the vertical cylinder 36 at second portal frame 35 top, the piston rod of vertical cylinder 36 runs through the crossbeam setting of second portal frame 35, and extend and serve and set firmly support 37, the rotatory pinch roller 38 that installs vertical setting on the support 37, rotatory installation has a driving cylinder 39 between two stands of second portal frame 35, driving cylinder 39 sets up under pinch roller 38, motor 40 has set firmly on the stand of second portal frame 35, the output shaft of motor 40 and the one end of driving cylinder 39 are through the coupling joint.
The production line further comprises a guide mechanism 41 arranged between the unwinding mechanism 2 and the drying device 3, wherein the guide mechanism 41 comprises a third portal frame 42, an upper guide wheel 43 and a lower guide wheel 44 are rotatably arranged between two vertical columns of the third portal frame 42, the upper guide wheel 43 and the lower guide wheel 44 are longitudinally arranged, and the width between the upper guide wheel 43 and the lower guide wheel 44 is equal to the thickness of the primary color woven cloth.
The drying device 3 comprises an air blower 45, an oven 46 and an air heater 47, wherein the air heater 47 and the air blower 45 are fixedly arranged at the top of the oven 46, an air outlet of the air blower 45 is connected with an inlet end of the air heater 47 through a pipeline, a main pipeline 48 is connected at an outlet end of the air heater 47, a plurality of air outlet pipes 49 are fixedly arranged in the oven 46 and positioned between the front wall and the rear wall of the oven, the air outlet pipes 49 are arranged along the horizontal direction, front and rear ports of each air outlet pipe 49 are sealed, a plurality of nozzles 50 are fixedly arranged at the bottom of each air outlet pipe 49 along the length direction of the bottom of the air outlet pipe 49, the nozzles 50 are obliquely arranged downwards towards the left side, a branch pipe 51 is fixedly arranged at the top of each air outlet pipe 49, each branch pipe 51 is communicated with.
The horizontal spacing between two adjacent air outlet pipes 49 is equal, the spacing between two adjacent nozzles 50 is equal, and the spacing between two adjacent nozzles 12 is equal.
The guide hole is formed in the workbench 1, the guide rod is slidably mounted in the guide hole, the two polish rods 54 are fixedly arranged at the top of the workbench 1, the two polish rods 54 are respectively located on the left side and the right side of the guide hole, the fixing plate 7 is provided with two through holes matched with the polish rods 54, and the two polish rods 54 are respectively slidably mounted in the two through holes.
10. The method for printing and dyeing different colors on textile cloth on line and cutting on line by the production line according to any one of claims 1 to 9 is characterized in that: it comprises the following steps:
s1, printing and dyeing the primary color textile cloth, which comprises the following steps:
s11, adding different colors of pigments in different pigment cavities 17 respectively to ensure that each pigment is required by a customer;
s12, when the first pigment is used, opening the valve 18 communicated with the first pigment, and closing all the rest valves 18; the pump 14 is then turned on, the first pigment is pumped by the pump 14, the pumped pigment is finally ejected from the nozzle 12 via the valve 18, the pump 14, the outlet pipe 15 and the nozzle 11 in that order, and the ejected pigment is applied to the outer surface of the printing roller 10
S13, a worker pulls the head end of the roll-shaped primary color textile fabric 56 rightwards, and in the pulling process, as the printing roller 10 is always pressed against the top surface of the primary color textile fabric 56 under the action of the elastic force of the first spring 8, the printing roller 10 imprints the pigment coated on the surface of the primary color textile fabric 56 on the top surface of the primary color textile fabric, so that printing, dyeing and coloring of the textile fabric are realized; therefore, in the coloring process, the embossing can be carried out only by matching one printing roller 10 with the unreeling cylinder 30, and compared with the traditional two printing rollers for printing, the cost for purchasing the printing roller is greatly reduced, and the production cost of the textile cloth is further reduced; in addition, when a worker pulls the head end of the primary color textile fabric 56 rightwards, the scraper 34 always presses against the outer surface of the primary color textile fabric 56 under the elastic force of the second spring 33, and the scraper 34 scrapes down the wool attached to the outer surface of the primary color textile fabric 56, so that the wool is effectively prevented from appearing on the pigment layer after the wool enters the printing and dyeing area, and the quality of the pigment layer of the textile fabric is greatly improved;
s2, after printing and dyeing, pulling the head end of the semi-finished woven cloth 57 to the right, sequentially passing the head end of the semi-finished woven cloth 57 from left to right through an area formed by the upper guide wheel 43 and the lower guide wheel 44, the left through groove 52, the oven 46 and the right through groove 53, opening the air blower 45 and the air heater 47 while pulling, blowing external air into the air heater 47 by the air blower 45, heating the air by the air heater 47 and discharging the air into the main pipe 48, and finally spraying the hot air out of the nozzle 50 through the main pipe 48, the branch pipe 51 and the air outlet pipe 49 in sequence under air pressure, wherein the sprayed hot air acts on the pigment layer of the semi-finished woven cloth 57 so as to dry the pigment layer; because the hot air is obliquely sprayed downwards, the sprayed hot air ensures that the pigment layer is dispersed more uniformly, namely the uniformity of the thickness of the pigment layer is improved, thereby further improving the quality of the pigment layer;
s3, cutting the finished woven cloth, enabling a worker to enable the dried finished woven cloth 58 to sequentially penetrate through an area formed by the pressing wheel 38 and the driving cylinder 39 and an area formed by the upper cutter 22 and the lower cutter 24, enabling the head end of the finished woven cloth 58 to abut against the limiting plate 27 to achieve primary positioning of the finished woven cloth 58, enabling the worker to operate the oil cylinder 21 to enable a piston rod of the oil cylinder to extend downwards after positioning, enabling the piston rod to drive the upper cutter 22 to move downwards, enabling the upper cutter 22 to coincide with the lower cutter 24, and then obtaining the blocky finished woven cloth on the machine table 20; then, the longitudinal cylinder 26 is operated to extend a piston rod of the longitudinal cylinder, the piston rod drives the material pushing plate 28 to move forwards, and the material pushing plate 28 pushes the cut blocky finished woven cloth down from the machine table 20, so that the cutting of the finished woven cloth is finished; therefore, the finished woven cloth is directly cut into the blocky finished woven cloth after printing and dyeing, the cutting is carried out after the finished woven cloth is unreeled again by a client, and the requirements of the client are met;
s4, pulling the semi-finished textile fabric 57 again to enable the head end of the semi-finished textile fabric to lean against the end face of the limiting plate 27, repeating the step S3 to finish cutting of a second finished textile fabric, and processing the blocky finished textile fabric with the pigment layer required by the customer through circulation operation;
s5, in the production process, when a customer needs to change the color, the valve 18 in the open state is closed, then the valve 18 corresponding to the selected pigment is opened, and the selected pigment is sprayed on the cylindrical surface of the printing and dyeing roller 10, so that the second pigment layer can be printed and dyed quickly, and the pigment is changed. Therefore, the textile cloth with different pigment layers can be printed and dyed quickly without manual shutdown and replacement of the pigment in the printing and dyeing box.
In the step S3, in the operation of pulling the woven cloth to the right, the piston rod of the vertical cylinder 36 may be operated to extend downward, the pressing wheel 38 moves downward, the pressing wheel 38 presses the finished woven cloth 58 between the pressing wheel 38 and the driving cylinder 39, then the motor 40 is turned on, and the motor 40 drives the driving cylinder 39 to rotate, so as to drive the finished woven cloth 58 between the pressing wheel 38 and the driving cylinder 39 to move to the right, thereby eliminating the need of manual pulling and greatly reducing the labor intensity of workers.
Example two: as shown in FIG. 11, the present embodiment differs from the first embodiment in a production line for collecting textile cloth to print different colors on line and cut on line: it still includes PLC controller 55, PLC controller 55 sets up in the top of workstation 1, PLC controller 55 and vertical cylinder 36's solenoid valve, the solenoid valve of hydro-cylinder 21, horizontal cylinder 25's solenoid valve, vertical cylinder 26's solenoid valve and motor 40 electricity are connected, the start-up or the closing of workman accessible PLC controller 55 control motor 40, the retraction that stretches out of horizontal cylinder 25 and vertical cylinder 26 piston rod can also be controlled simultaneously, can also control stretching out or the retraction of hydro-cylinder 21 and vertical cylinder 36 piston rod simultaneously, and PLC controller 55 sets up on workstation 1, the very big operation that has made things convenient for the workman, workman's intensity of labour has greatly been alleviateed, the high characteristics of degree of automation have.
The foregoing is illustrative of the preferred embodiments of this invention, and it is to be understood that the invention is not limited to the precise form disclosed herein and that various other combinations, modifications, and environments may be resorted to, falling within the scope of the concept as disclosed herein, either as described above or as apparent to those skilled in the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (10)
1. The utility model provides a collection weaving cloth is printing and dyeing different colors on line and the production line that cuts on line which characterized in that: the dyeing machine comprises a workbench (1), wherein an unreeling mechanism (2), a drying device (3), a woven cloth traction mechanism (4) and a cutting device (5) are sequentially arranged below the workbench (1) from left to right, and a dyeing device is arranged above the workbench (1);
the coloring device comprises a guide rod (6) vertically penetrating through a workbench (1), a fixing plate (7) is fixedly arranged at the upper extending end of the guide rod (6), a first spring (8) is sleeved on the guide rod (6), one end of the first spring (8) is fixedly arranged on the workbench (1), the other end of the first spring (8) is fixedly arranged on the fixing plate (7), a mounting plate (9) is fixedly arranged at the lower extending end of the guide rod (6), a printing and dyeing roller (10) is rotatably arranged at the bottom of the mounting plate (9), the printing and dyeing roller (10) is arranged at the top of an unwinding cylinder (30) of the unwinding mechanism (2), the printing and dyeing roller (10) is abutted against the top of the unwinding cylinder (30) under the elastic action of the first spring (8), a spray pipe (11) parallel to the printing and dyeing roller (10) is fixedly arranged at the bottom of the mounting plate (9), the spray pipe (11) is arranged at the left side of the printing and dyeing roller (10), the coloring device comprises a spraying pipe (11), a plurality of spray heads (12) are arranged on the spraying pipe (11) along the length direction of the spraying pipe, the spray heads (12) are arranged towards a printing and dyeing roller (10), the coloring device further comprises a printing and dyeing box (13), a pump (14) and a discharge pipe (15), a plurality of partition plates (16) are fixedly arranged in the printing and dyeing box (13), the printing and dyeing box (13) is divided into a plurality of pigment cavities (17) used for containing different pigments by the partition plates (16), a plurality of valves (18) corresponding to the pigment cavities (17) are fixedly arranged on the side wall of the printing and dyeing box (13), the valves (18) are communicated with the pigment cavities (17), the other ends of the valves (18) are connected with the suction port end of the pump (14) through pipelines, the discharge pipe (15) is connected at the liquid discharge end of the pump;
the cutting device (5) comprises a first portal frame (19) and a machine table (20) arranged below a cross beam of the first portal frame (19), an oil cylinder (21) is fixedly arranged at the top of the first portal frame (19), a piston rod of the oil cylinder (21) penetrates through the cross beam of the first portal frame (19), an upper cutter (22) longitudinally arranged is fixedly arranged on an extending end, a groove (23) is formed in the top of the machine table (20), a lower cutter (24) is fixedly arranged at the bottom of the groove (23), the lower cutter (24) is arranged under the upper cutter (22), a horizontal cylinder (25) and a longitudinal cylinder (26) are fixedly arranged at the top of the machine table (20), the horizontal cylinder (25) is arranged on the right side of the groove (23), a limiting plate (27) is fixedly arranged on the piston rod of the horizontal cylinder (25), the longitudinal cylinder (26) is arranged between the groove (23) and the limiting plate (27) and is positioned on the rear side of the groove, a material pushing plate (28) is fixedly arranged on a piston rod of the longitudinal cylinder (26).
2. The production line for printing and dyeing different colors and cutting on line of textile fabric according to claim 1 is characterized in that: unwinding mechanism (2) include frame (29), the rotary mounting has vertically to set up puts reel (30) on frame (29), puts on reel (30) that the winding has the multilayer primary color weaving cloth.
3. The production line for printing and dyeing different colors and cutting on line of textile fabric according to claim 1 is characterized in that: the utility model discloses a textile fabric production device, including workstation (1), workstation (32), second spring (33), scraper blade (34), riser (31) are provided with fine hair scraping device in the below of workstation (1), and fine hair scraping device includes riser (31), horizontal cylinder (32), second spring (33) and scraper blade (34), riser (31) set firmly in the bottom of workstation (1), and the one end of horizontal cylinder (32) is sealed, and the other end is open, and second spring (33) set up in horizontal cylinder (32) along horizontal cylinder (32) axial, and the other end of second spring (33) extends in horizontal cylinder (32) outside, and extends and has set firmly scraper blade (34) on the end, and scraper blade (34) support under the elasticity of second spring (33) and lean on roll-like primary color.
4. The production line for printing and dyeing different colors and cutting on line of textile fabric according to claim 1 is characterized in that: textile cloth drive mechanism (4) include second portal frame (35), set firmly in vertical cylinder (36) at second portal frame (35) top, the piston rod of vertical cylinder (36) runs through the crossbeam setting of second portal frame (35), and extend and serve and set firmly support (37), vertical pinch roller (38) that set up is installed in rotation on support (37), rotatory installation has driving cylinder (39) between two stands of second portal frame (35), driving cylinder (39) set up under pinch roller (38), motor (40) have set firmly on the stand of second portal frame (35), the output shaft of motor (40) and the one end of driving cylinder (39) are through the coupling joint.
5. The production line for printing and dyeing different colors and cutting on line of textile fabric according to claim 1 is characterized in that: the production line further comprises a guide mechanism (41) arranged between the unreeling mechanism (2) and the drying device (3), the guide mechanism (41) comprises a third portal frame (42), an upper guide wheel (43) and a lower guide wheel (44) are rotatably arranged between two vertical columns of the third portal frame (42), the upper guide wheel (43) and the lower guide wheel (44) are longitudinally arranged, and the width between the upper guide wheel (43) and the lower guide wheel (44) is equal to the thickness of the primary color woven cloth.
6. The production line for printing and dyeing different colors and cutting on line of textile fabric according to claim 1 is characterized in that: the drying device (3) comprises an air blower (45), an oven (46) and an air heater (47), wherein the air heater (47) and the air blower (45) are fixedly arranged at the top of the oven (46), an air outlet of the air blower (45) is connected with an inlet end of the air heater (47) through a pipeline, a main pipeline (48) is connected to an outlet end of the air heater (47), a plurality of air outlet pipes (49) are fixedly arranged in the oven (46) and positioned between the front wall and the rear wall of the oven, the air outlet pipes (49) are arranged along the horizontal direction, the front end and the rear end of each air outlet pipe (49) are sealed, a plurality of nozzles (50) are fixedly arranged at the bottom of each air outlet pipe (49) along the length direction of the bottom of each air outlet pipe (49), the nozzles (50) are obliquely downwards arranged towards the left, branch pipes (51) are fixedly arranged at the, the left side wall and the right side wall of the oven (46) are respectively provided with a left through groove (52) and a right through groove (53).
7. The production line for printing and dyeing different colors and cutting on line of textile fabric according to claim 1 is characterized in that: the horizontal spacing between two adjacent air outlet pipes (49) is equal, the spacing between two adjacent nozzles (50) is equal, and the spacing between two adjacent nozzles (12) is equal.
8. The production line for printing and dyeing different colors and cutting on line of textile fabric according to claim 1 is characterized in that: the guide hole is formed in the workbench (1), the guide rod is slidably mounted in the guide hole, the two polish rods (54) are fixedly arranged at the top of the workbench (1), the two polish rods (54) are respectively located on the left side and the right side of the guide hole, the fixing plate (7) is provided with two through holes matched with the polish rods (54), and the two polish rods (54) are respectively slidably mounted in the two through holes.
9. The production line for printing and dyeing different colors and cutting on line of textile fabric according to claim 1 is characterized in that: the automatic oil-water separator further comprises a PLC (programmable logic controller) (55), wherein the PLC (55) is arranged at the top of the workbench (1), and the PLC (55) is electrically connected with the electromagnetic valve of the vertical cylinder (36), the electromagnetic valve of the oil cylinder (21), the electromagnetic valve of the horizontal cylinder (25), the electromagnetic valve of the vertical cylinder (26) and the motor (40).
10. The method for printing and dyeing different colors on textile cloth on line and cutting on line by the production line according to any one of claims 1 to 9 is characterized in that: it comprises the following steps:
s1, printing and dyeing the primary color textile cloth, which comprises the following steps:
s11, adding different colors of pigments in different pigment cavities (17) respectively to ensure that each pigment is required by a customer;
s12, when the first pigment is used, opening the valve (18) communicated with the pigment and closing all the rest valves (18); then the pump (14) is opened, the pump (14) pumps out the first pigment, the pumped pigment is finally sprayed out of the spray head (12) through the valve (18), the pump (14), the discharge pipe (15) and the spray pipe (11) in sequence, and the sprayed pigment is coated on the outer surface of the printing and dyeing roller (10)
S13, a worker pulls the head end of the roll-shaped primary color textile cloth (56) rightwards, and in the pulling process, the printing roller (10) always presses against the top surface of the primary color textile cloth (56) under the elastic force of the first spring (8), so that the printing roller (10) imprints the pigment coated on the surface of the primary color textile cloth (56) on the top surface of the primary color textile cloth, and printing, dyeing and coloring of the textile cloth are realized;
s2, after printing and dyeing, continuously pulling the head end of the semi-finished textile cloth (57) to the right, sequentially passing the head end of the semi-finished textile cloth (57) from left to right through an area formed by an upper guide wheel (43) and a lower guide wheel (44), a left through groove (52), an oven (46) and a right through groove (53), turning on an air blower (45) and an air heater (47) while pulling, blowing external air into the air heater (47) by the air blower (45), heating the air by the air heater (47) and discharging the air into a main pipe (48), and finally spraying the hot air from a nozzle (50) through the main pipe (48), a branch pipe (51) and an air outlet pipe (49) in sequence under air pressure, wherein the sprayed hot air acts on a pigment layer of the semi-finished textile cloth (57), so as to dry the pigment layer;
s3, cutting a finished woven fabric, enabling a worker to sequentially penetrate through an area formed by a pressing wheel (38) and a driving cylinder (39) and an area formed by an upper cutter (22) and a lower cutter (24) to obtain the finished woven fabric (58) after drying, and finally enabling the head end of the finished woven fabric (58) to abut against a limiting plate (27) to achieve primary positioning of the finished woven fabric (58), enabling a piston rod of the oil cylinder (21) to extend downwards by the worker after positioning, enabling the piston rod to drive the upper cutter (22) to move downwards, enabling the upper cutter (22) and the lower cutter (24) to coincide, and then obtaining blocky finished woven fabric on a machine table (20); then operating the longitudinal cylinder (26) to extend a piston rod of the longitudinal cylinder, driving a material pushing plate (28) to move forwards by the piston rod, pushing the cut blocky finished woven cloth down from the machine table (20) by the material pushing plate (28), and finishing the cutting of the finished woven cloth; therefore, the finished woven cloth is directly cut into the blocky finished woven cloth after printing and dyeing, the cutting is carried out after the finished woven cloth is unreeled again by a client, and the requirements of the client are met;
s4, pulling the semi-finished textile cloth (57) again to enable the head end of the semi-finished textile cloth to lean against the end face of the limiting plate (27), repeating the step S3 to finish cutting of a second finished textile cloth, and processing the blocky finished textile cloth with the pigment layer required by the customer through the circulation operation;
s5, in the production process, when a customer needs to change the color, the customer only needs to close the valve (18) in the open state and then open the valve (18) corresponding to the selected pigment, and the selected pigment is sprayed on the cylindrical surface of the printing and dyeing roller (10), so that the second pigment layer can be printed and dyed quickly, and the change of the pigment is realized.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010406102.9A CN111549461A (en) | 2020-05-14 | 2020-05-14 | Production line and method integrating on-line printing, dyeing and cutting of different colors of textile cloth |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010406102.9A CN111549461A (en) | 2020-05-14 | 2020-05-14 | Production line and method integrating on-line printing, dyeing and cutting of different colors of textile cloth |
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| CN111549461A true CN111549461A (en) | 2020-08-18 |
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| CN202010406102.9A Withdrawn CN111549461A (en) | 2020-05-14 | 2020-05-14 | Production line and method integrating on-line printing, dyeing and cutting of different colors of textile cloth |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112060368A (en) * | 2020-08-27 | 2020-12-11 | 成都市和乐门业有限公司 | Door core material cutting equipment |
| CN112318559A (en) * | 2020-11-24 | 2021-02-05 | 南京彼瑟服饰有限公司 | Automatic cutting processing method for garment fabric |
| CN113605005A (en) * | 2021-08-12 | 2021-11-05 | 浙江华港染织集团有限公司 | Sectional type high quality printing and dyeing weaving cloth's printing and dyeing equipment |
| CN116834432A (en) * | 2023-08-30 | 2023-10-03 | 江苏欧斯曼纺织科技有限公司 | Printing and dyeing equipment for high-simulation chemical fiber fabric and dyeing method thereof |
-
2020
- 2020-05-14 CN CN202010406102.9A patent/CN111549461A/en not_active Withdrawn
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112060368A (en) * | 2020-08-27 | 2020-12-11 | 成都市和乐门业有限公司 | Door core material cutting equipment |
| CN112318559A (en) * | 2020-11-24 | 2021-02-05 | 南京彼瑟服饰有限公司 | Automatic cutting processing method for garment fabric |
| CN112318559B (en) * | 2020-11-24 | 2021-05-28 | 广州森仕时装(赣州)有限公司 | Automatic cutting processing method for garment fabric |
| CN113605005A (en) * | 2021-08-12 | 2021-11-05 | 浙江华港染织集团有限公司 | Sectional type high quality printing and dyeing weaving cloth's printing and dyeing equipment |
| CN116834432A (en) * | 2023-08-30 | 2023-10-03 | 江苏欧斯曼纺织科技有限公司 | Printing and dyeing equipment for high-simulation chemical fiber fabric and dyeing method thereof |
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