CN111547506B

CN111547506B - Efficient damage-preventing transfer device and method for assembled building insulation board

Info

Publication number: CN111547506B
Application number: CN202010584412.XA
Authority: CN
Inventors: 田志群
Original assignee: Gansu Minghao Construction Engineering Co ltd
Current assignee: Gansu Minghao Construction Engineering Co.,Ltd.
Priority date: 2020-06-23
Filing date: 2020-06-23
Publication date: 2021-07-02
Anticipated expiration: 2040-06-23
Also published as: CN111547506A

Abstract

The invention discloses a high-efficiency damage-prevention transfer device and a method for an assembled building insulation board, belonging to the technical field of assembled buildings, wherein a board connecting mechanism is arranged on the bottom surface of a transfer platform, a lifting mechanism corresponding to the board connecting mechanism is arranged on the top surface of the transfer platform, a movable guide mechanism is arranged on the left side of the lifting mechanism, a board separating mechanism is arranged on the local inner side of the movable guide mechanism, and a buffer limiting mechanism is arranged on the board separating mechanism. The clamping disc is controlled to abut against the surface of the heat insulation plate, so that the heat insulation plate is prevented from moving in the transfer process.

Description

Efficient damage-preventing transfer device and method for assembled building insulation board

Technical Field

The invention relates to the technical field of assembly type buildings, in particular to a high-efficiency damage-prevention transferring device and method for an assembly type building insulation board.

Background

The fabricated building is a building which is formed by transferring a large amount of field operation work in the traditional construction mode to a factory, processing and manufacturing building components and accessories (such as floor slabs, wall slabs, stairs, balconies and the like) in the factory, transporting the components and accessories to a building construction site, and assembling and installing the components and the accessories on the site in a reliable connection mode. The prefabricated building mainly comprises a prefabricated concrete structure, a steel structure, a modern wood structure building and the like, and is a representative of a modern industrial production mode due to the adoption of standardized design, factory production, assembly construction, informatization management and intelligent application.

In the transferring process of the heat insulation boards, the heat insulation boards are usually stacked in multiple layers, so that the subsequent unloading operation is not facilitated, the problem that the heat insulation boards on the lower layer are extruded due to the stacking in multiple layers is solved, the risk of damage to the heat insulation boards is increased, and the cost is increased; the heat insulation plates are manually conveyed up and down, so that the working strength is high, and the working efficiency is low; therefore, the assembly type building insulation board efficient damage-prevention transferring device and method are provided.

Disclosure of Invention

The invention aims to provide a high-efficiency damage-preventing transfer device and method for an assembled building insulation board, so as to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an assembly type structure insulating board high efficiency damage prevention transfer device, includes transports the platform, transport and seted up on the platform and run through the opening, just transport the platform bottom surface and be equipped with and connect the trigger to construct, it is equipped with the hoist mechanism that corresponds with connecing trigger position to transport the platform top surface, the hoist mechanism left side is equipped with movable guiding mechanism, the local inboard of movable guiding mechanism is equipped with the plate and separates the mechanism, the plate is separated and is equipped with buffering stop gear in the mechanism.

Further, connect trigger mechanism including locating the hydraulic pressure folding leg of transporting platform bottom surface through opening both sides, hydraulic pressure folding leg bottom is connected with scraper bowl type frame, scraper bowl type frame inner chamber bottom activity is equipped with the extension board, extension board one end is connected with propelling movement cylinder output.

Further, the movable guide mechanism comprises a multilayer storage rack, movable stripper plates are arranged on the inner wall of the multilayer storage rack in an up-down position relation at equal intervals, a left air cylinder rod is arranged on the bottom surface of each stripper plate, one end of each stripper plate is fixedly connected with the installation base station, a guide roller is arranged on the top surface of each stripper plate, a right air cylinder rod is arranged on the bottom surface of the installation base station, and a push plate assembly is arranged at the end part of the installation base station.

Further, mechanism is separated to plate is including the fixed frame that is fixed in installation base station lateral wall, fixed frame inner chamber level is equipped with and drives actuating cylinder, drive actuating cylinder's output fixed connection inflator, the inflator inner chamber is equipped with the cavity, just the inflator bottom is equipped with the electromagnetic gas valve, the cavity passes through the trachea and is connected with the air pump, inflator inner chamber activity is equipped with the slider, slider lateral wall horizontal symmetry fixedly connected with gangbar, gangbar one end is connected with buffering stop gear, be equipped with concave type fixture block on the buffering stop gear.

Further, the mechanism is separated to the plate is equipped with two sets ofly in installation base station lateral wall symmetry, the installation base station is the horizontal platform structure of bar, just the installation base station sets up in stripper one end bilateral symmetry, fixed frame inner chamber is located in the inflator activity.

Furthermore, buffering stop gear is including the sleeve of fixed locating concave fixture block top surface and bottom surface, sleeve one end activity is pegged graft there is T type buffer block, T type buffer block fixed surface bonds there is the rubber pad, just T type buffer block one end is connected with the buffer spring who locates the sleeve inner chamber, the sleeve inner chamber is equipped with electric putter, electric putter tip and activity are inlayed and are located the tight dish fixed connection of clamp on the concave fixture block.

Further, hoist mechanism is including locating the fixed plate of transporting the platform top surface perpendicularly, lateral wall parallel is equipped with two sets of direction slide rails before the fixed plate, the activity is equipped with the lifting plate on the direction slide rail, lifting plate bottom surface equidistance is equipped with the sucking disc, the sucking disc is connected with the aspiration pump, the lifting plate top is connected with the promotion cylinder output.

A use method of a high-efficiency damage-prevention transfer device for an assembled building insulation board specifically comprises the following steps,

s1: the hydraulic folding frame is controlled to be unfolded, so that the bucket type frame is put down, the pushing cylinder is controlled to work, the extension plate is driven to extend out of the bucket type frame, and a worker places the heat insulation plate on the bucket type frame;

s2: controlling the lifting cylinder to work, driving the lifting plate to move downwards along the guide sliding rail until the sucker on the bottom surface of the lifting plate is abutted against the heat-insulating plate, adsorbing and fixing the heat-insulating plate through air suction, lifting upwards along the guide sliding rail, and stopping when the heat-insulating plate is lifted to be level with the corresponding layer of the multilayer storage rack;

s3: the left air cylinder rod and the right air cylinder rod are controlled to work synchronously, the discharging plate and the mounting base station are driven to move rightwards from the multilayer storage rack to be close to the insulation board, when the mounting base station moves to the two sides of the insulation board, the driving air cylinder is controlled to work, the concave fixture blocks are driven to be clamped on the insulation board, the sucking discs stop working, the insulation board is supported by the concave fixture blocks, the working process is repeated, and the insulation boards are stacked at intervals;

s4: air pump work is filled gas into to the cavity in the inflator for the floating block upwards floats a little along the inflator, plays the effect of certain support to the heated board, has reduced the pressure of upper heated board to lower floor's heated board, has protected the heated board, and through T type buffer block and buffer spring's setting, the influence of vibrations to the heated board in having reduced the transportation simultaneously, and control clamp plate and heated board surface butt carry on spacingly to it, convenient follow-up transportation.

Compared with the prior art, the invention has the beneficial effects that: according to the invention, the heat-insulation plates are separated and stacked in multiple layers through the plate separation mechanism, the concave fixture blocks are clamped between the adjacent heat-insulation plates, the adjacent heat-insulation plates are separated and stacked, and the air pump is used for filling air into the cavity in the air cylinder, so that the floating blocks float upwards and slightly along the air cylinder, and play a certain supporting role for the heat-insulation plates, the pressure of the upper-layer heat-insulation plates on the lower-layer heat-insulation plates is reduced, the lower-layer heat-insulation plates are protected, and the problem of mutual extrusion between the heat-insulation plates is avoided; meanwhile, due to the arrangement of the plate connecting mechanism and the lifting mechanism, the feeding operation of the insulation plates is realized, workers can move the insulation plates to the bucket-shaped frame on the ground, the insulation plates do not need to be carried up and down, the labor intensity is reduced, and the working efficiency is improved.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural diagram of a plate separating mechanism according to the present invention;

FIG. 3 is a schematic structural view of a buffering and limiting mechanism according to the present invention;

FIG. 4 is a schematic structural view of a movable guide mechanism according to the present invention;

FIG. 5 is a schematic structural diagram of a plate connecting mechanism according to the present invention.

In the figure: 100. a transfer platform; 200. a plate connecting mechanism; 201. a bucket type frame; 202. a hydraulic folding frame; 203. an extension plate; 204. a push cylinder; 300. a movable guide mechanism; 301. a stripper plate; 302. a left cylinder rod; 303. a guide roller; 304. a right cylinder rod; 305. mounting a base station; 306. a push plate assembly; 307. a multi-layer storage rack; 400. a plate separation mechanism; 401. a fixing frame; 402. a driving cylinder; 403. an air cylinder; 404. a cavity; 405. an electromagnetic gas valve; 406. an air pump; 407. a slider; 408. a linkage rod; 409. a concave fixture block; 500. a buffer limiting mechanism; 501. a sleeve; 502. a T-shaped buffer block; 503. a rubber pad; 504. a buffer spring; 505. an electric push rod; 506. clamping the disc; 600. a lifting mechanism; 601. a fixing plate; 602. a guide slide rail; 603. a lifting plate; 604. an air pump; 605. a lift cylinder; 606. and (4) sucking discs.

The drawings are for illustrative purposes only and are not to be construed as limiting the patent; for the purpose of better illustrating the embodiments, certain features of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1, the present invention provides an efficient damage-preventing transportation device for assembled building insulation boards, which includes a transportation platform 100, wherein a through opening is formed on the transportation platform 100 for facilitating the insulation board to be lifted upwards, and a board connecting mechanism 200 is disposed on the bottom surface of the transportation platform 100, so that a worker can move the insulation board horizontally by a small amount through the board connecting mechanism 200 without transporting the insulation board to a transportation platform with a certain height, thereby reducing labor intensity and improving working efficiency, a lifting mechanism 600 corresponding to the board connecting mechanism 200 is disposed on the top surface of the transportation platform 100, the lifting operation for the insulation board is realized through the lifting mechanism 600, a movable guide mechanism 300 is disposed on the left side of the lifting mechanism 600, the plate separating mechanism 400 is driven by the movable guide mechanism 300 to be butted with the corresponding insulation board, and a plate separating mechanism 400 is disposed on the local inner side of the movable guide mechanism 300, be equipped with buffering stop gear 500 on the plate separation mechanism 400, separate mechanism 400 and buffering stop gear 500 through the plate and realize separating stacking to adjacent heated board, and alleviateed the pressure of upper heated board to lower floor's heated board, reduced the damage to the heated board.

Referring to fig. 5, the plate connecting mechanism 200 includes hydraulic folding frames 202 disposed on two sides of the bottom surface of the transfer platform 100 and penetrating through the opening, the bottom ends of the hydraulic folding frames 202 are connected to the bucket-shaped frame 201, an extension plate 203 is movably disposed at the bottom of an inner cavity of the bucket-shaped frame 201, one end of the extension plate 203 is connected to an output end of a pushing cylinder 204, the hydraulic folding frames 202 are controlled to be unfolded, so that the bucket-shaped frame 201 is put down, the pushing cylinder 204 is controlled to work, the extension plate 203 is driven to extend out of the bucket-shaped frame 201, the extension plate 203 is flush with the ground at the moment, a worker does not need to carry out height difference transportation on the heat insulation plates, labor intensity is reduced.

Referring to fig. 4, the movable guiding mechanism 300 includes a multi-layer storage rack 307, the multi-layer storage rack 307 is a concave structure with two open ends formed by welding multi-surface stainless steel plates, the inner wall of the multi-layer storage rack 307 is provided with movable discharging plates 301 at equal intervals in a vertical position, the discharging plates 301 can slide left and right on the inner wall of the multi-layer storage rack 307, the bottom surface of the discharging plates 301 is provided with left cylinder rods 302, one end of the discharging plates 301 is fixedly connected with an installation base 305, the top surface of the discharging plates 301 is provided with guiding rollers 303, the bottom surface of the installation base 305 is provided with right cylinder rods 304, when the heat-insulation plate is lifted to a corresponding height by a lifting plate 603, the left cylinder rods 302 and the right cylinder rods 304 are controlled to work synchronously, the discharging plates 301 and the installation base 305 are driven to move rightwards from the multi-layer storage rack 307 to be close to the heat-, used for pushing the insulation boards onto the discharging plate 301 during discharging.

Referring to fig. 2, the plate separating mechanism 400 includes a fixing frame 401 fixed on the side wall of the mounting base 305, a driving cylinder 402 is horizontally arranged in the inner cavity of the fixing frame 401, an air cylinder 403 is fixedly connected to the output end of the driving cylinder 402, a cavity 404 is arranged in the inner cavity of the air cylinder 403, an electromagnetic air valve 405 is arranged at the bottom of the air cylinder 403, the cavity 404 is connected to the air pump 406 through an air pipe, a floating block 407 is movably arranged in the inner cavity of the air cylinder 403, linkage rods 408 are horizontally and symmetrically fixedly connected to the side wall of the floating block 407, one end of each linkage rod 408 is connected to a buffering and limiting mechanism 500, that is, fixedly connected to a sleeve 501 in the buffering and limiting mechanism 500, a concave fixture block 409 is arranged on the buffering and limiting mechanism 500, when the mounting base moves to two sides of the insulation board, the driving cylinder 402 is, the cavity 404 is filled with air, so that the floating block 407 slightly floats upwards in the air cylinder 403, the pressure of a part of the insulation board to the lower layer is offset, and the insulation board of the lower layer is protected.

The plate separating mechanism 400 is symmetrically provided with two groups on the side wall of the mounting base 305, the mounting base 305 is of a strip-shaped cross platform structure, the two sides of the mounting base 305 at one end of the discharging plate 301 are symmetrically provided, and the air cylinder 403 is movably arranged in the inner cavity of the fixing frame 401.

Referring to fig. 3, the buffering and limiting mechanism 500 includes a sleeve 501 fixedly disposed on the top surface and the bottom surface of the concave fixture block 409, a T-shaped buffer block 502 is movably inserted into one end of the sleeve 501, a rubber pad 503 is fixedly bonded on the surface of the T-shaped buffer block 502, when the insulation board is supported by the concave fixture block 409, the T-shaped buffer block 502 cooperates with the buffer spring 504, so that the influence of vibration on the insulation board during the transportation process is reduced, one end of the T-shaped buffer block 502 is connected with the buffer spring 504 disposed in the inner cavity of the sleeve 501, an electric push rod 505 is disposed in the inner cavity of the sleeve 501, the end of the electric push rod 505 is fixedly connected with a clamping disc 506 movably embedded on the concave fixture block 409, when the insulation board is supported by the concave fixture block 409, the insulation board is limited and clamped by the clamping disc 506, the problem of impact damage.

Referring to fig. 1, the lifting mechanism 600 includes a fixing plate 601 vertically disposed on the top surface of the transfer platform 100, two sets of guide rails 602 are disposed on the front side wall of the fixing plate 601 in parallel, the guide rails 602 pass through the through opening of the transfer platform 100 and extend to the top of the bucket frame 201, a lifting plate 603 is movably disposed on the guide rails 602, suction cups 606 are disposed on the bottom surface of the lifting plate 603 at equal intervals, the suction cups 606 are connected to an air pump 604, the top of the lifting plate 603 is connected to an output end of a lifting cylinder 605, the operation of the lifting cylinder 605 is controlled, the lifting plate 603 is driven to move downward along the guide rails 602 until the suction cups 606 on the bottom surface of the lifting plate 603 abut against the heat-insulating plate, the heat-insulating plate is adsorbed and fixed by air suction and lifted upward along the.

s1: controlling the hydraulic folding frame 202 to be unfolded, so that the bucket type frame 201 is put down, controlling the pushing cylinder 204 to work, driving the extension plate 203 to extend out of the bucket type frame 201, and placing the heat insulation plate on the bucket type frame 201 by a worker;

s2: controlling the lifting cylinder 605 to work, driving the lifting plate 603 to move downwards along the guide slide rail 602 until the suction cup 606 on the bottom surface of the lifting plate 603 is abutted against the heat insulation plate, adsorbing and fixing the heat insulation plate through air suction, lifting upwards along the guide slide rail 602, and stopping when the heat insulation plate is lifted to be level with the corresponding layer of the multilayer storage rack 307;

s3: the left air cylinder rod 302 and the right air cylinder rod 304 are controlled to work synchronously, the discharging plate 301 and the mounting base station 305 are driven to move rightwards from the multi-layer storage rack 307 to be close to the heat-insulation plate, when the mounting base station 305 moves to the two sides of the heat-insulation plate, the driving air cylinder 402 is controlled to work, the concave fixture blocks 409 are driven to be clamped on the heat-insulation plate, the suction cups 606 stop working, the heat-insulation plate is supported by the concave fixture blocks 409, the working process is repeated, and the heat-insulation plates;

s4: air pump 406 work is filled gas to cavity 404 in the inflator 403 for slider 407 upwards slightly floats along inflator 403, plays the effect of certain support to the heated board, has reduced the pressure of upper heated board to lower floor's heated board, has protected the heated board, and through T type buffer block 502 and buffer spring 504's setting, the influence of vibrations to the heated board in having reduced the transportation simultaneously, and control clamp plate 506 and heated board surface butt carry on spacingly to it, convenient follow-up transportation.

The standard parts used in the invention can be purchased from the market, the special-shaped parts can be customized according to the description of the specification and the accompanying drawings, the specific connection mode of each part adopts conventional means such as bolts, rivets, welding and the like mature in the prior art, the machines, the parts and equipment adopt conventional models in the prior art, and the circuit connection adopts the conventional connection mode in the prior art, so that the detailed description is omitted.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an assembly type structure insulating board high efficiency damage prevention transfer device, includes transports platform (100), its characterized in that: a through opening is formed in the transferring platform (100), a plate connecting mechanism (200) is arranged on the bottom surface of the transferring platform (100), a lifting mechanism (600) corresponding to the plate connecting mechanism (200) is arranged on the top surface of the transferring platform (100), a movable guide mechanism (300) is arranged on the left side of the lifting mechanism (600), a plate separating mechanism (400) is arranged on the local inner side of the movable guide mechanism (300), and a buffering and limiting mechanism (500) is arranged on the plate separating mechanism (400);

the plate connecting mechanism (200) comprises hydraulic folding frames (202) arranged on two sides of a penetrating opening in the bottom surface of the transferring platform (100), the bottom ends of the hydraulic folding frames (202) are connected with a bucket type frame (201), an extension plate (203) is movably arranged at the bottom of an inner cavity of the bucket type frame (201), and one end of the extension plate (203) is connected with the output end of a pushing cylinder (204);

the movable guide mechanism (300) comprises a multi-layer storage rack (307), movable discharging plates (301) are arranged on the inner wall of the multi-layer storage rack (307) at equal intervals in an up-down position relationship, a left air cylinder rod (302) is arranged on the bottom surface of each discharging plate (301), one end of each discharging plate (301) is fixedly connected with an installation base station (305), a guide roller (303) is arranged on the top surface of each discharging plate (301), a right air cylinder rod (304) is arranged on the bottom surface of each installation base station (305), and a push plate assembly (306) is arranged at the end part of each installation base station (305);

plate partition mechanism (400) is including being fixed in fixed frame (401) of installation base station (305) lateral wall, fixed frame (401) inner chamber level is equipped with and drives actuating cylinder (402), drive output fixed connection inflator (403) of actuating cylinder (402), inflator (403) inner chamber is equipped with cavity (404), just inflator (403) bottom is equipped with electromagnetic air valve (405), cavity (404) are connected with air pump (406) through the trachea, inflator (403) inner chamber activity is equipped with slider (407), slider (407) lateral wall horizontal symmetry fixedly connected with gangbar (408), gangbar (408) one end is connected with buffering stop gear (500), be equipped with concave type fixture block (409) on buffering stop gear (500).

2. The efficient damage-preventing transfer device for the assembled building insulation boards of claim 1, wherein: mechanism (400) is separated to plate is equipped with two sets ofly in installation base station (305) lateral wall symmetry, installation base station (305) is the horizontal platform structure of bar, just installation base station (305) sets up in stripper (301) one end bilateral symmetry, fixed frame (401) inner chamber is located in inflator (403) activity.

3. The efficient damage-preventing transfer device for the assembled building insulation boards as claimed in claim 2, wherein: buffering stop gear (500) is including fixed sleeve (501) of locating concave fixture block (409) top surface and bottom surface, sleeve (501) one end activity is pegged graft and is had T type buffer block (502), T type buffer block (502) fixed surface bonds and has rubber pad (503), just T type buffer block (502) one end is connected with buffer spring (504) of locating sleeve (501) inner chamber, sleeve (501) inner chamber is equipped with electric putter (505), clamping disk (506) fixed connection on concave fixture block (409) is inlayed with the activity to electric putter (505) tip.

4. The efficient damage-preventing transfer device for the assembled building insulation boards as claimed in claim 3, wherein: lifting mechanism (600) is including locating fixed plate (601) of transporting platform (100) top surface perpendicularly, the lateral wall parallel is equipped with two sets of direction slide rails (602) before fixed plate (601), the activity is equipped with lifting plate (603) on direction slide rail (602), lifting plate (603) bottom surface equidistance is equipped with sucking disc (606), sucking disc (606) are connected with aspiration pump (604), lifting plate (603) top is connected with promotion cylinder (605) output.

5. The use method of the high-efficiency damage-preventing transfer device for the fabricated building insulation board according to claim 4, is characterized in that: the method specifically comprises the following steps of,

s1: controlling a hydraulic folding frame (202) to be unfolded, so that a bucket type frame (201) is put down, controlling a pushing cylinder (204) to work, driving an extension plate (203) to extend out of the bucket type frame (201), and placing an insulation plate on the bucket type frame (201) by workers;

s2: controlling a lifting cylinder (605) to work, driving a lifting plate (603) to move downwards along a guide sliding rail (602) until a sucking disc (606) on the bottom surface of the lifting plate (603) is abutted against the heat-insulating plate, adsorbing and fixing the heat-insulating plate through air suction, lifting upwards along the guide sliding rail (602), and stopping when the heat-insulating plate is lifted to be level with the corresponding layer of the multilayer storage rack (307);

s3: the left air cylinder rod (302) and the right air cylinder rod (304) are controlled to synchronously work, the stripper plate (301) and the mounting base station (305) are driven to move rightwards from the multi-layer storage rack (307) to be close to the insulation board, when the mounting base station (305) moves to the two sides of the insulation board, the driving air cylinder (402) is controlled to work, the concave clamping blocks (409) are driven to be clamped on the insulation board, the suction cups (606) stop working, the insulation board is supported through the concave clamping blocks (409), the working process is repeated, and the insulation boards are stacked at intervals;

s4: air pump (406) work is inflated to cavity (404) in inflator (403), make slider (407) upwards float a little along inflator (403), play the effect of certain support to the heated board, the pressure of upper heated board to lower floor's heated board has been reduced, the heated board has been protected, simultaneously through the setting of T type buffer block (502) and buffer spring (504), the influence of vibrations to the heated board in having reduced the transportation, and control clamp plate (506) and heated board surface butt, spacing to it, make things convenient for follow-up transportation.