CN111546789B - Chip mounter for printer ink box - Google Patents
Chip mounter for printer ink box Download PDFInfo
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- CN111546789B CN111546789B CN202010432058.9A CN202010432058A CN111546789B CN 111546789 B CN111546789 B CN 111546789B CN 202010432058 A CN202010432058 A CN 202010432058A CN 111546789 B CN111546789 B CN 111546789B
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- pasted
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/17—Ink jet characterised by ink handling
- B41J2/175—Ink supply systems ; Circuit parts therefor
- B41J2/17503—Ink cartridges
- B41J2/17559—Cartridge manufacturing
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- Manufacturing & Machinery (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
Abstract
The invention discloses a chip mounter for an ink box of a printer, wherein the chip mounter comprises a chip cutting mechanism, a chip mounting combination device and a chip mounting mechanism which are sequentially arranged; the cutting mechanism comprises a cutting outer frame, a press, a cutting support unit, a plurality of stand columns, a transition plate and a cutting plate; the patch combination device comprises a material moving mechanism, a supporting transverse frame and a patch taking unit; the multiple pieces to be pasted are sequentially vibrated to the supporting transverse frame through the vibrating screen and are moved to the positions to be pasted through the material moving mechanism; the patch taking unit adsorbs and transfers the patch to a to-be-pasted piece arranged at a to-be-pasted position so as to adhere the to-be-pasted piece and the patch to form a pasting component; the paster mechanism includes that position electric cylinder, rigid coupling are in driving motor on the electric cylinder of position, detachably connect in driving motor's the epaxial rotation piece of drive and rigid coupling are in get on the rotation piece and paste the piece. The chip mounter is automatically operated from material cutting, material taking, material grouping and material pasting, the chip mounting efficiency is high, the waste of product resources can be reduced, and manpower is saved.
Description
Technical Field
The invention relates to printer patch mounting, in particular to a patch mounting machine for an ink box of a printer.
Background
At present, in the process of mounting a paster of a printer, the mode of semi-automatic mounting and manual combined mounting is generally adopted, so that the efficiency is low, the number of defective products after mounting is large, waste of products and human resources is caused, and the efficiency of installing the paster is low.
Therefore, the present invention provides a chip mounter for an ink cartridge of a printer, which can improve the chip mounting efficiency and save labor and product resources.
Disclosure of Invention
The invention provides a chip mounter for an ink box of a printer, which is automatically operated from material cutting, material taking, material grouping and material pasting, has high chip mounting efficiency, can reduce waste of product resources, and saves manpower.
In order to achieve the purpose, the invention provides a chip mounter for an ink box of a printer, wherein the chip mounter comprises a cutting mechanism, a chip mounting combination device and a chip mounting mechanism which are sequentially arranged;
the cutting mechanism comprises a cutting outer frame, a press, a cutting support unit, a plurality of stand columns, a transition plate and a cutting plate; the cutting outer frame is arranged on the cutting supporting unit, the press is arranged on the cutting outer frame, and a pressing rod of the press compresses along the vertical direction; the plurality of upright columns are vertically arranged on the material cutting supporting unit, and the transition plate is movably sleeved on the plurality of upright columns; the compression bar is detachably connected to the transition plate through a round frame; the cutting plate is provided with a cutting die matched with the patch, and the cutting plate is fixedly connected to the transition plate, so that when the pressure lever pushes the transition plate to move in the vertical direction, the cutting plate can move in the vertical direction to enable the cutting die to cut the feeding belt arranged on the cutting support unit;
the patch combination device comprises a material moving mechanism, a supporting transverse frame and a patch taking unit; the multiple pieces to be pasted are sequentially vibrated to the supporting transverse frame through the vibrating screen and are moved to the positions to be pasted through the material moving mechanism; the patch taking unit adsorbs and transfers a patch to a to-be-pasted piece arranged at the to-be-pasted position so as to adhere the to-be-pasted piece and the patch to form a pasting assembly;
the film taking unit comprises a transverse film taking electric cylinder, a vertical film taking electric cylinder, a film taking connecting frame and a film taking adsorption piece; the vertical sheet taking electric cylinder is connected to the horizontal sheet taking electric cylinder in a sliding mode, the sheet taking connecting frame is detachably connected to a piston rod of the vertical sheet taking electric cylinder, and the sheet taking adsorption piece is installed on the sheet taking connecting frame, so that when the sheet taking adsorption piece moves along with the horizontal sheet taking electric cylinder and the vertical sheet taking electric cylinder, a cut patch on a feeding belt can be adsorbed and conveyed to a to-be-pasted piece arranged at a to-be-pasted position, and a pasting assembly is formed;
the material moving mechanism comprises a material moving electric cylinder, a material moving sliding assembly, a material moving transition plate, a material moving connecting plate and 4 material moving clamps; the material moving sliding assembly is detachably connected to a piston rod of the material moving electric cylinder, the material moving transition plate is fixedly connected to the material moving sliding assembly, and the material moving connecting plate is slidably connected to the material moving transition plate through a plurality of vertical sliding chutes; the 4 material moving clamps are arranged on the material moving connecting plate, and the 4 material moving clamps face the supporting transverse frame respectively, so that when the material moving connecting plate slides on the material moving transition plate along the vertical direction, the 4 material moving clamps can clamp a piece to be pasted and a pasting component on the supporting transverse frame; when the material moving transition plate slides along the material moving sliding assembly, the 4 material moving clamps can move along the length direction of the supporting transverse frame; the supporting transverse frame is provided with a first station, a second station, a third station and a fourth station; the first station, the second station, the third station and the fourth station can be matched with 4 material moving clamps; the multiple pieces to be pasted are sequentially vibrated to the first station through the vibrating screen and moved to the second station through the material moving clamp, the piece taking adsorption piece conveys the pasted pieces to the second station, the pieces to be pasted and the pasted pieces are adhered to form a pasting component at the second station, and the pasting component can be moved to a third station or a fourth station through the material moving clamp;
the patch mechanism comprises a position electric cylinder, a driving motor fixedly connected on the position electric cylinder, a rotating part detachably connected on a driving shaft of the driving motor and a patch taking part fixedly connected on the rotating part; when the sticking taking piece moves along with the position electric cylinder, the sticking component arranged on the fourth station can be taken away and conveyed to a position close to the ink box of the printer to be stuck; when the sticking taking piece rotates along with the rotating piece, the sticking component can be stuck on the ink box of the printer.
Preferably, the material cutting supporting unit is further provided with a crumpling mechanism, and the crumpling mechanism comprises crumpling units respectively arranged at two ends of the material cutting supporting unit, so that the feeding belt can be pressed during feeding and discharging;
the crumpling unit comprises a crumpling rotating column, a crumpling bottom plate and a plurality of guide wheels; the crumpling bottom plate is arranged on the material cutting and supporting unit, the crumpling rotating columns are arranged on the crumpling bottom plate, the plurality of guide wheels form two parallel groups, the distance between the two groups of guide wheels is equal to the width of a material loading belt, and the size of a gap between the crumpling rotating columns and the crumpling bottom plate is equal to the thickness of the material loading belt; and the length of the feeding belt passing through the guide wheels of the two creasing units is less than that of the feeding belt passing through the two creasing rotating columns of the two creasing units.
Preferably, the chip mounter further comprises a material belt groove, one end of the material belt groove is close to the material cutting supporting unit, and the other end of the material belt groove is close to the chip taking unit;
still be provided with a plurality of according to the pinch roller on the material trough, the material trough is close to the one end of getting the piece unit still is provided with and is used for detecting the material loading area and cuts away the laser displacement sensor who cuts off the paster.
Preferably, a positioning mechanism is further arranged below the supporting transverse frame; the positioning mechanism comprises a positioning cylinder, a positioning plate and two positioning small components; the positioning cylinder is arranged below the supporting transverse frame, the positioning plate is detachably mounted on a piston rod of the positioning cylinder, and the piston rod of the positioning cylinder stretches in the vertical direction; and the two small positioning components are fixedly arranged at two ends of the positioning plate and are respectively arranged on the second station and the fourth station.
Preferably, the two small positioning assemblies comprise positioning blocks fixedly mounted on the positioning plate, two small sliding rods arranged on the positioning blocks, and two positioning pieces detachably connected to the two small sliding rods respectively; the positioning block is provided with two small sliding grooves, so that the two small sliding rods can respectively slide towards or away from the paster component along the two small sliding grooves, and the paster component can be clamped or loosened by the two positioning pieces; the positioning piece is also provided with a small matching groove matched with the paste component.
Preferably, the material moving transition plate is further provided with a limiting mechanism; the limiting mechanism comprises a limiting cylinder arranged on the material moving transition plate and a limiting part detachably connected to a piston rod of the limiting cylinder; one end, far away from the piston rod of the limiting cylinder, of the limiting part is connected to the material moving connecting plate; a limiting groove matched with the material moving transition plate is arranged on the limiting piece, and the depth of the limiting groove is less than or equal to the length of the vertical sliding groove; when the piston rod of the limiting cylinder moves in the vertical direction, the limiting part can drive the material moving connecting plate to slide along the plurality of vertical sliding grooves.
Preferably, a photographing unit for detecting the patch assembly is further arranged above the third station, and a light source is further arranged at the periphery of the third station.
Preferably, a recycling mechanism is further arranged at one end, close to the fourth station, of the supporting transverse frame, and the recycling mechanism comprises a recycling blocking frame connected to the supporting transverse frame and a recycling groove arranged right below the recycling blocking frame; the material moving clamp can move the paste component on the fourth station to the position of the recovery blocking frame.
Preferably, a discharge chute is further arranged between the first station and the vibrating screen, a plurality of pieces to be pasted sequentially pass through the discharge chute and enter the first station, a cover plate is further arranged above the discharge chute, and when the pieces to be pasted are arranged in the discharge chute, the cover plate can be in contact connection with the pieces to be pasted; the discharge chute with still be provided with the stop part between the first station, just the stop part can slide along vertical direction to the backstop is waited to get into the piece of waiting of first station pastes.
According to the technical scheme, the chip mounter for the printer ink cartridge mainly comprises a chip cutting mechanism, a chip mounting combination device and a chip mounting mechanism which are sequentially arranged; the cutting mechanism comprises a cutting outer frame, a press, a cutting support unit, a plurality of stand columns, a transition plate and a cutting plate; the cutting outer frame is arranged on the cutting supporting unit, the press is arranged on the cutting outer frame, and a pressing rod of the press compresses along the vertical direction; the plurality of upright columns are vertically arranged on the material cutting supporting unit, and the transition plate is movably sleeved on the plurality of upright columns; the compression bar is detachably connected to the transition plate through a round frame; the cutting plate is provided with a cutting die matched with the patch, and the cutting plate is fixedly connected to the transition plate, so that when the pressure lever pushes the transition plate to move in the vertical direction, the cutting plate can move in the vertical direction to enable the cutting die to cut the feeding belt arranged on the cutting support unit; the patch combination device comprises a material moving mechanism, a supporting transverse frame and a patch taking unit; the multiple pieces to be pasted are sequentially vibrated to the supporting transverse frame through the vibrating screen and are moved to the positions to be pasted through the material moving mechanism; the patch taking unit adsorbs and transfers a patch to a to-be-pasted piece arranged at the to-be-pasted position so as to adhere the to-be-pasted piece and the patch to form a pasting assembly; the film taking unit comprises a transverse film taking electric cylinder, a vertical film taking electric cylinder, a film taking connecting frame and a film taking adsorption piece; the vertical sheet taking electric cylinder is connected to the horizontal sheet taking electric cylinder in a sliding mode, the sheet taking connecting frame is detachably connected to a piston rod of the vertical sheet taking electric cylinder, and the sheet taking adsorption piece is installed on the sheet taking connecting frame, so that when the sheet taking adsorption piece moves along with the horizontal sheet taking electric cylinder and the vertical sheet taking electric cylinder, a cut patch on a feeding belt can be adsorbed and conveyed to a to-be-pasted piece arranged at a to-be-pasted position, and a pasting assembly is formed; the material moving mechanism comprises a material moving electric cylinder, a material moving sliding assembly, a material moving transition plate, a material moving connecting plate and 4 material moving clamps; the material moving sliding assembly is detachably connected to a piston rod of the material moving electric cylinder, the material moving transition plate is fixedly connected to the material moving sliding assembly, and the material moving connecting plate is slidably connected to the material moving transition plate through a plurality of vertical sliding chutes; the 4 material moving clamps are arranged on the material moving connecting plate, and the 4 material moving clamps face the supporting transverse frame respectively, so that when the material moving connecting plate slides on the material moving transition plate along the vertical direction, the 4 material moving clamps can clamp a piece to be pasted and a pasting component on the supporting transverse frame; when the material moving transition plate slides along the material moving sliding assembly, the 4 material moving clamps can move along the length direction of the supporting transverse frame; the supporting transverse frame is provided with a first station, a second station, a third station and a fourth station; the first station, the second station, the third station and the fourth station can be matched with 4 material moving clamps; the multiple pieces to be pasted are sequentially vibrated to the first station through the vibrating screen and moved to the second station through the material moving clamp, the piece taking adsorption piece conveys the pasted pieces to the second station, the pieces to be pasted and the pasted pieces are adhered to form a pasting component at the second station, and the pasting component can be moved to a third station or a fourth station through the material moving clamp; the patch mechanism comprises a position electric cylinder, a driving motor fixedly connected on the position electric cylinder, a rotating part detachably connected on a driving shaft of the driving motor and a patch taking part fixedly connected on the rotating part; when the sticking taking piece moves along with the position electric cylinder, the sticking component arranged on the fourth station can be taken away and conveyed to a position close to the ink box of the printer to be stuck; when the sticking taking piece rotates along with the rotating piece, the sticking component can be stuck on the ink box of the printer. The material loading belt is cut by the cutting mechanism to form a plurality of patches, and then the to-be-pasted piece is vibrated to a first station by the vibrating screen and moved to a second station by the material moving clamp; the piece taking unit takes the cut patch away, and the patch is placed on a second station, so that the piece to be pasted and the patch can be bonded to form a pasting component; the pasting component passes through the third station from the second station and then reaches the fourth station; the paster mechanism takes away the paster component on the fourth station and pastes the paster component on the ink box of the printer; like this, all be automatic operation from cutting out the material, getting material, group material to the subsides material, the paster is efficient, can reduce the waste of product resources, uses manpower sparingly.
Additional features and advantages of the invention will be set forth in the detailed description which follows.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic structural diagram of a chip mounter for an ink cartridge of a printer according to a preferred embodiment of the present invention;
FIG. 2 is a schematic structural diagram of another angle of a chip mounter for an ink cartridge of a printer according to a preferred embodiment of the present invention;
fig. 3 is a schematic structural diagram of a cutting piece mechanism of a chip mounter for an ink cartridge of a printer provided by the invention.
Description of the reference numerals
1. Cutting outer frame 2 and press
3. Cutting supporting unit 4 and upright post
5. Transition plate 6 and vibrating screen
7. Discharge chute 8, stop
9. Cover plate 10 and positioning block
11. Small slide rod 12, positioning piece
13. Positioning cylinder 14 and positioning plate
15. Support horizontal frame 16 and light source
17. Photographing unit 18 and position electric cylinder
19. Drive motor 20, rotating member
21. Get and paste piece 22, get piece absorption piece
23. Transverse slice taking electric cylinder 24 and vertical slice taking electric cylinder
25. Film taking connecting frame 31 and recycling blocking frame
32. Recovery tank 41 and material moving electric cylinder
42. Material moving sliding assembly 43 and material moving transition plate
44. Material moving connecting plate 45 and material moving clamp
51. Limiting cylinder 52 and limiting piece
61. Material belt groove 62 and pressing wheel
63. Laser displacement sensor 64 and guide wheel
65. Crumpling rotary column 66 and crumpling bottom plate
60. Cutting board 70, round frame
Detailed Description
The following detailed description of embodiments of the invention refers to the accompanying drawings. It should be understood that the detailed description and specific examples, while indicating the present invention, are given by way of illustration and explanation only, not limitation.
In the present invention, unless otherwise specified, the directional words "upper, lower, inner, outer" and the like included in the terms merely represent the orientation of the terms in a conventional use state or are colloquially understood by those skilled in the art, and should not be construed as limiting the terms.
The invention provides a chip mounter for an ink box of a printer, which comprises a chip cutting mechanism, a chip mounting combination device and a chip mounting mechanism which are sequentially arranged;
the cutting mechanism comprises a cutting outer frame 1, a press 2, a cutting support unit 3, a plurality of stand columns 4, a transition plate 5 and a cutting plate 60; the cutting outer frame 1 is arranged on the cutting supporting unit 3, the press 2 is arranged on the cutting outer frame 1, and a pressing rod of the press 2 compresses along the vertical direction; the plurality of upright columns 4 are vertically arranged on the material cutting supporting unit 3, and the transition plate 5 is movably sleeved on the plurality of upright columns 4; the compression bar is detachably connected to the transition plate 5 through a round frame 70; the material cutting plate 60 is provided with a cutting die matched with a patch, and the material cutting plate 60 is fixedly connected to the transition plate 5, so that when the pressure lever pushes the transition plate 5 to move in the vertical direction, the material cutting plate 60 can move in the vertical direction to enable the cutting die to cut the feeding strip arranged on the material cutting supporting unit 3;
the patch combination device comprises a material moving mechanism, a supporting transverse frame 15 and a patch taking unit; a plurality of pieces to be pasted are sequentially vibrated onto the supporting transverse frame 15 through the vibrating screen 6 and are moved to positions to be pasted through the material moving mechanism; the patch taking unit adsorbs and transfers a patch to a to-be-pasted piece arranged at the to-be-pasted position so as to adhere the to-be-pasted piece and the patch to form a pasting assembly;
the film taking unit comprises a transverse film taking electric cylinder 23, a vertical film taking electric cylinder 24, a film taking connecting frame 25 and a film taking adsorption piece 22; the vertical sheet taking electric cylinder 24 is connected to the horizontal sheet taking electric cylinder 23 in a sliding mode, the sheet taking connecting frame 25 is detachably connected to a piston rod of the vertical sheet taking electric cylinder 24, and the sheet taking adsorption piece 22 is installed on the sheet taking connecting frame 25, so that when the sheet taking adsorption piece 22 moves along with the horizontal sheet taking electric cylinder 23 and the vertical sheet taking electric cylinder 24, a cut patch on a feeding belt can be adsorbed and conveyed to a to-be-pasted piece arranged at a to-be-pasted position, and a pasting component is formed;
the material moving mechanism comprises a material moving electric cylinder 41, a material moving sliding assembly 42, a material moving transition plate 43, a material moving connecting plate 44 and 4 material moving clamps 45; the material moving sliding assembly 42 is detachably connected to the piston rod of the material moving electric cylinder 41, the material moving transition plate 43 is fixedly connected to the material moving sliding assembly 42, and the material moving connecting plate 44 is slidably connected to the material moving transition plate 43 through a plurality of vertical sliding chutes; the 4 material moving clamps 45 are mounted on the material moving connecting plate 44, and the 4 material moving clamps 45 respectively face the supporting transverse frame 15, so that when the material moving connecting plate 44 slides on the material moving transition plate 43 along the vertical direction, the 4 material moving clamps 45 can clamp the parts to be pasted and the pasting components on the supporting transverse frame 15; when the material transferring transition plate 43 slides along the material transferring sliding assembly 42, the 4 material transferring clamps 45 can move along the length direction of the supporting transverse frame 15; the supporting transverse frame 15 is provided with a first station, a second station, a third station and a fourth station; the first station, the second station, the third station and the fourth station can be matched with 4 material moving clamps 45; the multiple pieces to be pasted are sequentially vibrated to the first station through the vibrating screen 6 and moved to the second station through the material moving clamp 45, the piece taking and adsorbing piece 22 conveys the pasted pieces to the second station, the pieces to be pasted and the pasted pieces are bonded at the second station to form a pasting component, and the pasting component can be moved to a third station or a fourth station through the material moving clamp 45;
the patch mechanism comprises a position electric cylinder 18, a driving motor 19 fixedly connected on the position electric cylinder 18, a rotating part 20 detachably connected on a driving shaft of the driving motor 19 and a patch taking part 21 fixedly connected on the rotating part 20; when the position of the sticking taking piece 21 is moved along with the position electric cylinder 18, the sticking component arranged on the fourth station can be taken away and conveyed to a position close to the ink box of the printer to be stuck; when the sticking taking piece 21 rotates along with the rotating piece 20, the sticking component can be stuck on the ink box of the printer.
The invention aims to provide a chip mounter for an ink box of a printer, which can automatically operate from material cutting, material taking, material grouping and material pasting, and comprises a cutting piece mechanism, a chip mounting combination device and a chip mounting mechanism which are sequentially arranged, as shown in figures 1, 2 and 3; the cutting mechanism comprises a cutting outer frame 1, a press 2, a cutting support unit 3, a plurality of stand columns 4, a transition plate 5 and a cutting plate 60; when the material loading area passes through the slitting mechanism, the depression bar of press 2 moves down along vertical direction, and then, the depression bar passes through circle frame 70 and promotes cab apron 5, cab apron 5 slides down along a plurality of stands 4, it promotes blanking board 60 to cross cab apron 5, and then the cutting die on blanking board 60 can cut the material loading area, after having cut a paster, blanking board 60 moves up, treat that the next position of waiting to cut in material loading area moves to under blanking board 60, blanking board 60 moves down to make the cutting die can continue to cut. The paster combined device comprises a material moving mechanism, a supporting transverse frame 15 and a piece taking unit; the film taking unit comprises a transverse film taking electric cylinder 23, a vertical film taking electric cylinder 24, a film taking connecting frame 25 and a film taking adsorption piece 22; the material moving mechanism comprises a material moving electric cylinder 41, a material moving sliding assembly 42, a material moving transition plate 43, a material moving connecting plate 44 and 4 material moving clamps 45; the supporting transverse frame 15 is provided with a first station, a second station, a third station and a fourth station; the piece to be pasted is vibrated to a first station through the vibrating screen 6 and is moved to a second station through the material moving clamp 45, the piece taking adsorption piece 22 directly adsorbs the piece to the second station, when a piston rod of the vertical piece taking electric cylinder 24 drives the piece taking adsorption piece 22 to move downwards along the vertical direction, the piece can be pasted on the piece to be pasted to form a pasting component, and then the pasting component enters a third station and a fourth station under the action of the material moving clamp 45; the patch mechanism comprises a position electric cylinder 18, a driving motor 19 fixedly connected on the position electric cylinder 18, a rotating part 20 detachably connected on a driving shaft of the driving motor 19 and a patch taking part 21 fixedly connected on the rotating part 20; when the part 21 is moved along with the position electric cylinder 18, the part set on the fourth station can be taken away and conveyed to a position close to the ink box of the printer to be pasted, and when the part 21 is rotated along with the rotating part 20, the part can be pasted on the ink box of the printer. Thus, the material feeding belt is cut by the cutting mechanism to form a plurality of patches, and then the to-be-pasted piece is vibrated to a first station by the vibrating screen 6 and moved to a second station by the material moving clamp 45; the piece taking unit takes the cut patch away, and the patch is placed on a second station, so that the piece to be pasted and the patch can be bonded to form a pasting component; the pasting component passes through the third station from the second station and then reaches the fourth station; the paster mechanism takes away the paster component on the fourth station and pastes the paster component on the ink box of the printer; like this, all be automatic operation from cutting out the material, getting material, group material to the subsides material, the paster is efficient, can reduce the waste of product resources, uses manpower sparingly.
In a preferred embodiment of the present invention, the material cutting supporting unit 3 is further provided with a crumpling mechanism, and the crumpling mechanism comprises crumpling units respectively arranged at two ends of the material cutting supporting unit 3, so that the feeding belt can be pressed during feeding and discharging;
the crumpling unit comprises a crumpling rotary column 65, a crumpling bottom plate 66 and a plurality of guide wheels 64; the crumpling bottom plate 66 is arranged on the material cutting and supporting unit 3, the crumpling rotary columns 65 are installed on the crumpling bottom plate 66, the plurality of guide wheels 64 form two parallel groups, the distance between the two groups of guide wheels 64 is equal to the width of a material feeding belt, and the size of a gap between the crumpling rotary columns 65 and the crumpling bottom plate 66 is equal to the thickness of the material feeding belt; and the length of the web of material passing between the guide wheels 64 of the two creasing units is less than the length of the web of material passing between the creasing rotary posts 65 of the two creasing units.
Therefore, the two crumpling rotating devices can flatten the upper material belt, and the number of the cut defective products is further reduced; the plurality of guide wheels 64 can smooth the direction of the feeding belt on one hand and can promote better movement of the feeding belt on the other hand.
More preferably, in order to enable the chip to be smoothly transported to a position where the chip taking unit is convenient to take the chip, that is, a position to be adsorbed, the chip mounter further includes a material belt groove 61, one end of the material belt groove 61 is close to the material cutting supporting unit 3, and the other end of the material belt groove 61 is close to the chip taking unit; in addition, in order to make the material loading belt level and smooth when getting into the position of treating adsorbing, still be provided with a plurality of according to pinch roller 62 on the material trough 61, material trough 61 is close to the one end of getting the piece unit still is provided with and is used for detecting the material loading belt and has or not to cut off the laser displacement sensor 63 of paster. The laser displacement sensor 63 is used for detecting whether the position to be adsorbed is formed by a cut patch or not, so that the sheet taking unit is prevented from being sucked in an empty mode, and the step waiting time is prolonged.
In a preferred embodiment of the present invention, in order to enable the member to be attached to be combined with the patch more stably and maintain the position accuracy of the combination, a positioning mechanism is further disposed below the supporting transverse frame 15; the positioning mechanism comprises a positioning cylinder 13, a positioning plate 14 and two positioning small components; the positioning cylinder 13 is arranged below the supporting transverse frame 15, the positioning plate 14 is detachably mounted on a piston rod of the positioning cylinder 13, and the piston rod of the positioning cylinder 13 extends and retracts in the vertical direction; the two small positioning components are fixedly arranged at two ends of the positioning plate 14, and the two small positioning components are respectively arranged on the second station and the fourth station. In this way, when the positioning plate 14 extends and retracts in the vertical direction along the piston rod of the positioning cylinder 13, the two positioning small assemblies can move in the vertical direction, that is, the two positioning small assemblies can penetrate through the supporting transverse frame 15 to fix the position of the piece to be attached at the second station and fix the position of the attaching assembly at the fourth station. The two small positioning components comprise positioning blocks 10 fixedly arranged on the positioning plate 14, two small sliding rods 11 arranged on the positioning blocks 10 and two positioning pieces 12 respectively detachably connected to the two small sliding rods 11; two small sliding grooves are formed in the positioning block 10, so that the two small sliding rods 11 can respectively slide towards or away from the patch assembly along the two small sliding grooves, and the two positioning pieces 12 can clamp or release the patch assembly; the positioning member 12 is further provided with a small matching groove matched with the patch component. Like this, when two little slide bars 11 follow two little spouts respectively and slide, can make two setting elements 12 centre gripping or loosen and paste the subassembly to be provided with on the setting element 12 with paste the subassembly or with treating a matched with little counter sink for the inseparabler will paste the subassembly and grasp. Here, the positioning member 12 is provided with a small matching groove which is matched with the 'pasting component' or the 'to-be-pasted member', because the pasting sheet is adhered on the to-be-pasted member, and actually, the small matching groove is matched with the position of the to-be-pasted member no matter the matching of the 'pasting component' or the 'to-be-pasted member'.
In a preferred embodiment of the present invention, in order to make the material moving connecting plate 44 move stably on the vertical chute and prevent the position of the material moving connecting plate 44 from moving excessively, a limiting mechanism is further installed on the material moving transition plate 43; the limiting mechanism comprises a limiting cylinder 51 arranged on the material moving transition plate 43 and a limiting piece 52 detachably connected to a piston rod of the limiting cylinder 51; one end of the limiting piece 52, which is far away from the piston rod of the limiting cylinder 51, is connected to the material moving connecting plate 44; a limiting groove matched with the material moving transition plate 43 is arranged on the limiting piece 52, and the depth of the limiting groove is less than or equal to the length of the vertical sliding groove; when the piston rod of the limiting cylinder 51 moves in the vertical direction, the limiting member 52 can drive the material moving connecting plate 44 to slide along the plurality of vertical sliding grooves. Thus, the depth of the limiting groove is the maximum limit for the moving of the moving connecting plate 44 on the vertical sliding groove; in addition, the limiting piece 52 pushes the material moving connecting plate 44 to slide on the vertical sliding chute, so that the moving stability of the material moving connecting plate 44 can be ensured as much as possible.
In a preferred embodiment of the present invention, in order to optimize the functions of the chip mounter, a photographing unit 17 for detecting a mounted component is further disposed above the third station, and a light source 16 is further disposed at a peripheral position of the third station. The photographing unit 17 is arranged above the third station, namely, the photographing unit 17 can photograph the patch component on the third station for detection, and whether the patch component is qualified or not is conveyed to the fourth station for processing. Here, the periphery of the third station is also provided with a light source 16 for assisting the photographing unit 17 in photographing.
In a preferred embodiment of the present invention, if the patch module transported to the fourth station is a good product, the next step of processing is performed; if the defective product is found, the material moving clamp 45 moves the defective product to a recovery mechanism, a recovery mechanism is further arranged at one end, close to the fourth station, of the supporting transverse frame 15, and the recovery mechanism comprises a recovery blocking frame 31 connected to the supporting transverse frame 15 and a recovery groove 32 arranged right below the recovery blocking frame 31; the material transfer clip 45 can transfer the patch assembly at the fourth station to the position of the recovery blocking frame 31.
In a preferred embodiment of the invention, in order to enable a part to be pasted on a vibrating screen 6 to smoothly enter a first station, a discharge chute 7 is further arranged between the first station and the vibrating screen 6, a plurality of parts to be pasted sequentially enter the first station through the discharge chute 7, a cover plate 9 is further arranged above the discharge chute 7, and when the part to be pasted is arranged in the discharge chute 7, the cover plate 9 can be in contact connection with the part to be pasted; the discharging chute 7 with still be provided with the stop part 8 between the first station, just the stop part 8 can slide along vertical direction to the backstop is waited to get into the piece of waiting of first station is pasted. The cover plate 9 is used for preventing the part to be pasted from moving upwards and separating from the discharging groove 7; the stop member 8 is used for stopping the next part to be pasted entering the first station, and the position movement of the part to be pasted on the first station is prevented from being influenced.
The preferred embodiments of the present invention have been described in detail with reference to the accompanying drawings, however, the present invention is not limited to the specific details of the above embodiments, and various simple modifications can be made to the technical solution of the present invention within the technical idea of the present invention, and these simple modifications are within the protective scope of the present invention.
It should be noted that the various technical features described in the above embodiments can be combined in any suitable manner without contradiction, and the invention is not described in any way for the possible combinations in order to avoid unnecessary repetition.
In addition, any combination of the various embodiments of the present invention is also possible, and the same should be considered as the disclosure of the present invention as long as it does not depart from the spirit of the present invention.
Claims (9)
1. A chip mounter for an ink box of a printer is characterized by comprising a chip cutting mechanism, a chip mounting combination device and a chip mounting mechanism which are sequentially arranged;
the cutting mechanism comprises a cutting outer frame (1), a press (2), a cutting support unit (3), a plurality of stand columns (4), a transition plate (5) and a cutting plate (60); the cutting outer frame (1) is arranged on the cutting supporting unit (3), the press (2) is arranged on the cutting outer frame (1), and a pressing rod of the press (2) compresses along the vertical direction; the plurality of upright columns (4) are vertically arranged on the material cutting supporting unit (3), and the transition plate (5) is movably sleeved on the plurality of upright columns (4); the compression bar is detachably connected to the transition plate (5) through a round frame (70); the cutting plate (60) is provided with a cutting die matched with a patch, and the cutting plate (60) is fixedly connected to the transition plate (5), so that when the pressure lever pushes the transition plate (5) to move in the vertical direction, the cutting plate (60) can move in the vertical direction to enable the cutting die to cut a feeding belt arranged on the cutting support unit (3);
the patch combination device comprises a material moving mechanism, a supporting transverse frame (15) and a patch taking unit; a plurality of pieces to be pasted are sequentially vibrated onto the supporting transverse frame (15) through a vibrating screen (6) and are moved to positions to be pasted through the material moving mechanism; the patch taking unit adsorbs and transfers a patch to a to-be-pasted piece arranged at the to-be-pasted position so as to adhere the to-be-pasted piece and the patch to form a pasting assembly;
the film taking unit comprises a transverse film taking electric cylinder (23), a vertical film taking electric cylinder (24), a film taking connecting frame (25) and a film taking adsorption piece (22); the vertical sheet taking electric cylinder (24) is connected to the horizontal sheet taking electric cylinder (23) in a sliding mode, the sheet taking connecting frame (25) is detachably connected to a piston rod of the vertical sheet taking electric cylinder (24), and the sheet taking adsorption piece (22) is installed on the sheet taking connecting frame (25) so that when the sheet taking adsorption piece (22) moves along with the horizontal sheet taking electric cylinder (23) and the vertical sheet taking electric cylinder (24), a cut patch on a feeding belt can be adsorbed and conveyed to a to-be-pasted piece arranged at a to-be-pasted position to form a pasting assembly;
the material moving mechanism comprises a material moving electric cylinder (41), a material moving sliding assembly (42), a material moving transition plate (43), a material moving connecting plate (44) and 4 material moving clamps (45); the material moving sliding assembly (42) is detachably connected to a piston rod of the material moving electric cylinder (41), the material moving transition plate (43) is fixedly connected to the material moving sliding assembly (42), and the material moving connecting plate (44) is slidably connected to the material moving transition plate (43) through a plurality of vertical sliding chutes; the 4 material moving clamps (45) are arranged on the material moving connecting plate (44), and the 4 material moving clamps (45) respectively face the supporting transverse frame (15), so that when the material moving connecting plate (44) slides on the material moving transition plate (43) along the vertical direction, the 4 material moving clamps (45) can clamp a part to be pasted and a pasting component on the supporting transverse frame (15); when the material transferring transition plate (43) slides along the material transferring sliding assembly (42), the 4 material transferring clamps (45) can move in position along the length direction of the supporting transverse frame (15); a first station, a second station, a third station and a fourth station are arranged on the supporting transverse frame (15); the first station, the second station, the third station and the fourth station can be matched with 4 material moving clamps (45); the multiple pieces to be pasted are sequentially vibrated to the first station through a vibrating screen (6) and moved to the second station through the material moving clamp (45), the patch taking adsorption piece (22) conveys the patches to the second station, the pieces to be pasted and the patches are bonded at the second station to form a pasting component, and the pasting component can be moved to a third station or a fourth station through the material moving clamp (45);
the patch mechanism comprises a position electric cylinder (18), a driving motor (19) fixedly connected on the position electric cylinder (18), a rotating piece (20) detachably connected on a driving shaft of the driving motor (19) and a patch taking piece (21) fixedly connected on the rotating piece (20); when the position of the sticking taking piece (21) is moved along with the position electric cylinder (18), the sticking component arranged on the fourth station can be taken away and conveyed to a position close to the ink box of the printer to be stuck; when the sticking taking piece (21) rotates along with the rotating piece (20), the sticking component can be stuck on the ink box of the printer.
2. The chip mounter according to claim 1, wherein the cutting support unit (3) is further provided with a crumpling mechanism, and the crumpling mechanism comprises crumpling units respectively arranged at two ends of the cutting support unit (3), so that the feeding belt can be pressed during feeding and discharging;
the crumpling unit comprises a crumpling rotary column (65), a crumpling bottom plate (66) and a plurality of guide wheels (64); the crumpling bottom plate (66) is arranged on the material cutting and supporting unit (3), the crumpling rotary columns (65) are installed on the crumpling bottom plate (66), the guide wheels (64) form two parallel groups, the distance between the two groups of guide wheels (64) is equal to the width of a material feeding belt, and the size of a gap between the crumpling rotary columns (65) and the crumpling bottom plate (66) is equal to the thickness of the material feeding belt; and the length of the web of material passing between the guide wheels (64) of both creasing units is less than the length of the web of material passing between the creasing rotary posts (65) of both creasing units.
3. The chip mounter according to claim 2, wherein said chip mounter further comprises a material belt groove (61), said material belt groove (61) having one end near said material cutting support unit (3) and the other end near said pick-up unit;
still be provided with a plurality of according to pinch roller (62) on material trough (61), material trough (61) are close to the one end of getting the piece unit still is provided with and is used for detecting the material loading area and cuts away laser displacement sensor (63) of paster.
4. The chip mounter according to claim 1, wherein a positioning mechanism is further provided below the supporting cross frame (15); the positioning mechanism comprises a positioning cylinder (13), a positioning plate (14) and two positioning small components; the positioning cylinder (13) is arranged below the supporting transverse frame (15), the positioning plate (14) is detachably mounted on a piston rod of the positioning cylinder (13), and the piston rod of the positioning cylinder (13) stretches in the vertical direction; the two small positioning components are fixedly arranged at two ends of the positioning plate (14), and are respectively arranged on the second station and the fourth station.
5. The chip mounter according to claim 4, wherein the two positioning subassemblies include a positioning block (10) fixedly mounted on the positioning plate (14), two small slide rods (11) disposed on the positioning block (10), and two positioning members (12) detachably connected to the two small slide rods (11), respectively; two small sliding grooves are formed in the positioning block (10), so that the two small sliding rods (11) can respectively slide towards or away from the patch assembly along the two small sliding grooves, and the two positioning pieces (12) can clamp or loosen the patch assembly; and a small matching groove matched with the patch component is also arranged on the positioning piece (12).
6. The chip mounter according to claim 1, wherein the material moving transition plate (43) is further provided with a limiting mechanism; the limiting mechanism comprises a limiting cylinder (51) arranged on the material moving transition plate (43) and a limiting piece (52) detachably connected to a piston rod of the limiting cylinder (51); one end, far away from a piston rod of the limiting cylinder (51), of the limiting piece (52) is connected to the material moving connecting plate (44); a limiting groove matched with the material moving transition plate (43) is formed in the limiting piece (52), and the depth of the limiting groove is smaller than or equal to the length of the vertical sliding groove; when a piston rod of the limiting cylinder (51) moves in the vertical direction, the limiting piece (52) can drive the material moving connecting plate (44) to slide along the plurality of vertical sliding grooves.
7. The chip mounter according to claim 1, wherein a photographing unit (17) for detecting the mounted component is further disposed above the third station, and a light source (16) is further disposed at a peripheral position of the third station.
8. The chip mounter according to claim 1, wherein a recovery mechanism is further disposed at one end of the supporting transverse frame (15) close to the fourth station, and the recovery mechanism comprises a recovery blocking frame (31) connected to the supporting transverse frame (15) and a recovery groove (32) disposed right below the recovery blocking frame (31); the material moving clamp (45) can move the patch assembly on the fourth station to the position of the recovery blocking frame (31).
9. The chip mounter according to claim 1, wherein a discharge chute (7) is further arranged between the first station and the vibrating screen (6), a plurality of pieces to be pasted sequentially pass through the discharge chute (7) to enter the first station, and a cover plate (9) is further arranged above the discharge chute (7), and when the pieces to be pasted are arranged in the discharge chute (7), the cover plate (9) can be in contact connection with the pieces to be pasted; the material discharging groove (7) and the position between the first stations are further provided with a stop piece (8), and the stop piece (8) can slide along the vertical direction to stop a part to be pasted, which enters the first stations.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010432058.9A CN111546789B (en) | 2020-05-20 | 2020-05-20 | Chip mounter for printer ink box |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010432058.9A CN111546789B (en) | 2020-05-20 | 2020-05-20 | Chip mounter for printer ink box |
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| CN111546789B true CN111546789B (en) | 2021-12-28 |
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Effective date of registration: 20211206 Address after: 264209 No. 305, Huoju Road, gaoqu District, Weihai City, Shandong Province (in East China numerical control institute, East Yingkou Road and South Yingkou Road, gaoqu District, Weihai City) Applicant after: WEIHAI HENGKE PRECISION Co.,Ltd. Address before: Room 607, building 1, central city, Yijiang District, Wuhu City, Anhui Province Applicant before: Cai Huaifeng |
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