CN111545981A - Shield constructs section of jurisdiction framework of steel reinforcement intelligence turning device - Google Patents
Shield constructs section of jurisdiction framework of steel reinforcement intelligence turning device Download PDFInfo
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- CN111545981A CN111545981A CN202010421992.0A CN202010421992A CN111545981A CN 111545981 A CN111545981 A CN 111545981A CN 202010421992 A CN202010421992 A CN 202010421992A CN 111545981 A CN111545981 A CN 111545981A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
Abstract
The invention discloses an intelligent turnover device for a shield segment steel reinforcement framework, which comprises a magnetic attraction displacement system, a first mold frame, a rolling system, a welding system, a locking system, a second mold frame, a frame placing system, a first placing table, a displacement system, an inversion system and a side welding system, wherein the first mold frame is arranged on a support; the magnetic attraction displacement system and the rolling system are matched with each other to realize positioning and fixing of the steel reinforcement framework, the operation is time-saving and labor-saving, the steel reinforcement framework can be welded in all directions, the possibility of missing key welding points is greatly reduced, and the quality uniformity of the welding points is ensured. Can lock the mould frame combination through the hasp system, and then can realize carrying out synchronous welding with steel reinforcement cage and steel film and handle, through displacement system and side welding system cooperation work, can weld difficult point, deep point or weak side point and do not receive the framework of steel reinforcement position or orientation influence, reduce working strength, reduce processing accident risk possibility.
Description
Technical Field
The invention relates to the technical field of shield segment production and manufacturing, in particular to an intelligent turnover device for a shield segment steel reinforcement framework.
Background
Along with the rapid development of national economy, the living standard of people is increasingly improved, the requirements of people on the living quality are also continuously improved, qualitative leaps occur in various aspects such as clothes eating and housing, the requirements on the rows are particularly outstanding, the traffic upgrade within a city or between communities is realized, and the traffic reform reaching the city or between provinces is the key development infrastructure field of the country. The upgrading of the capital construction industry mostly needs to relate to tunnel operation, such as a high-speed rail drilling tunnel, an urban underground tunnel and the like, the shield segment for the tunnel is particularly important in the laying process of the tunnel, and the adjustment needs to be carried out according to the geological condition of the actual tunnel, the attitude of a shield machine, the tunnel design line, the gap requirement, the curve line type and the like in the model selection process of the shield segment. In the production and manufacture of shield segments, the steel reinforcement framework is firstly required to be processed, such as blank processing, blanking bending, steel reinforcement cage manufacturing and checking and the like. Because the steel reinforcement framework is great, especially need prepare out the steel reinforcement framework that bulky weight is high when the shield of preparation large tracts of land bulky section of jurisdiction, nevertheless need carry out the multiaspect processing to it in steel reinforcement framework preparation process, conventional operation adopts simple machinery plus manual intervention's mode to accomplish mostly.
Most of the existing shield segment steel reinforcement framework overturning equipment have the following problems: (1) in the existing conventional reinforcing steel bar framework turnover equipment, a simple sling device is mostly adopted to match with a placing device to position and fix a point of a reinforcing steel bar framework, and then the reinforcing steel bar framework is welded in a manual mode, so that the operation is time-consuming and labor-consuming, the reinforcing steel bar framework cannot be welded in multiple directions, key welding points are easily omitted, and the quality of the welding points cannot be standardized and unified; (2) most of the existing turnover devices separately weld the reinforcement cage and the steel die, so that on one hand, the final skeleton stability is low, and on the other hand, the number of processing procedures of the reinforcement skeleton is increased; (3) when the conventional welding device is used for welding difficult points, deep points or weak side points, welding difficulty is caused due to the fact that the positions of the steel reinforcement frameworks are not corresponding, the working strength is increased, and the possibility of processing accident risks exists due to the fact that manual mode is needed.
Therefore, based on the defects, in the technical field of shield segment production and manufacturing, the novel intelligent shield segment steel bar framework overturning device still has the research and improvement requirements, which is a research hotspot and a focus in the field at present and is a starting point and a power point for completing the invention.
Disclosure of Invention
Aiming at the problems in the prior art, the invention aims to provide an intelligent turnover device for a shield segment steel reinforcement framework.
In order to achieve the purpose, the invention provides the following technical scheme:
an intelligent turnover device for a shield segment steel reinforcement framework comprises a magnetic attraction displacement system, a first mold frame, a rolling system, a welding system, a locking system, a second mold frame, a frame placing system, a first placing table, a displacement system, an inversion system and a side welding system; the magnetic suction displacement system is characterized in that a plurality of rolling systems are arranged on one side of the magnetic suction displacement system, the rolling systems are used for placing a first mold frame, a plurality of welding systems are arranged on one side of the rolling systems, the locking systems and the frame placing systems are symmetrically arranged on two sides of the rolling systems, the frame placing systems are used for clamping and placing a second mold frame, a first placing table, an inversion system and a plurality of side welding systems are sequentially arranged on one side of the rolling systems, a plate placing system and a displacement system are respectively arranged on two sides of the first placing table, and the welding systems are arranged on one side of;
the magnetic suction displacement system comprises a first sliding shaft, a first sliding table, a lifting column, a support, a first expansion joint and a first suction head; the first sliding table is arranged on the first sliding shaft in a sliding mode, the lifting column is arranged on the first sliding table, a support is arranged at the top of the lifting column, two ends of the support are both connected with a first telescopic joint, and the tail end of the first telescopic joint is connected with a first suction head;
the rolling system comprises a first roller, a rolling shaft, a motor, a first base and a bottom plate; the base plate is provided with a plurality of first bases, a plurality of motors are arranged on the first bases and connected with the rolling shafts through first rollers, and the tail ends of the rolling shafts are connected with the first rollers;
the inversion system comprises a placing platform II, a sliding groove V, a baffle, a roller II, an arc-shaped groove, a chassis and a rotating platform I; the base plate is arranged on the first rotating table, the arc-shaped groove is arranged on the base plate, a plurality of second rollers are arranged on two sides of the second placing table and arranged on the arc-shaped groove, two fifth sliding grooves are formed in the second placing table, and two baffles are arranged on the fifth sliding grooves in a sliding mode;
the side welding system comprises an X-direction sliding chute, an X-direction sliding block, a Y-direction sliding chute, a Y-direction sliding block and an arc-shaped sliding chute; y is provided with X to the slider to spout both ends bottom to slide to the slider through X and set up on X is to the spout, arc spout both ends bottom is provided with Y to the slider, and slides to the slider through Y and set up on Y is to the spout, and it is provided with a plurality of electric welding mechanism to slide on the arc spout.
Preferably, a frame is arranged in the first die frame, and sockets are arranged on two side walls of the first die frame.
Preferably, the welding system comprises a welding head, a welding machine, a first sliding groove, a sliding table, a first sliding rod, a connecting frame, a second sliding groove and a second base; the second base is provided with a second sliding groove, the second sliding groove is provided with a connecting frame in a sliding mode, the connecting frame is provided with a first sliding rod of a plurality of sliding rods, the sliding table is arranged on the first sliding rod in a sliding mode, one end of the sliding table is connected with the first sliding groove, the first sliding groove is provided with a plurality of welding machines in a sliding mode, and the lower ends of the welding machines are connected with welding heads.
Preferably, the locking system comprises a chuck, an expansion joint II, a rotating joint, an expansion joint I, a pulley I, a sliding rod and a base III; the slide bar is installed on the third base, a plurality of first pulleys are arranged on the slide bar in a sliding mode, one end of each first pulley is connected with the corresponding rotary joint through a first telescopic rod, the corresponding rotary joint is connected with the corresponding second telescopic joint, and clamping heads are arranged at the upper end and the lower end of the corresponding second telescopic joint.
Preferably, the frame placing system comprises a suction table, a rotating shaft, a second telescopic rod, a second sliding table, a third sliding chute, a third telescopic rod, a connecting plate, a clamping seat, a connecting rod and a fourth base; the connecting rod is installed at four tops of base, and connecting rod one end is connected with the cassette, and the connecting plate is installed on the cassette, and the connecting plate both ends are connected with three telescopic links, and three lower extremes of telescopic link are connected with spout three, and the slip is provided with two slip tables two on three spouts, and two lower extremes of slip table are connected with telescopic link two, and the pivot both ends are installed on two telescopic links two, inhales the platform and installs in the pivot, inhales the platform and is used for adsorbing the.
Preferably, the plate placing system comprises a suction head II, a joint arm, a telescopic joint arm I, a telescopic joint arm II, a sliding table III, a sliding rod II, a pulley II and a sliding groove IV; the pulley II is arranged on the sliding groove IV in a sliding mode, a plurality of sliding rods II are arranged on the pulley II, the sliding table III is arranged on the sliding rods II in a sliding mode, one end of the sliding table III is connected with a telescopic joint arm II, one end of the telescopic joint arm II is sequentially connected with a telescopic joint arm I and a joint arm, the tail end of the joint arm is connected with a suction head II, and the suction head II is used for adsorbing a top plate through a slot.
Preferably, the displacement system comprises a second sliding shaft, a third pulley, a lifting groove, a fourth pulley, a rotating rod, a lifter, a sliding rod, a connecting frame, a sliding rod, a sliding sleeve and a sheet plate; the pulley III is arranged on the sliding shaft II in a sliding mode, the lifting groove is formed in the pulley III, the pulley IV is arranged on the lifting groove in a sliding mode, one end of the pulley IV is connected with the elevator through a rotating rod, the elevator is connected with a sliding rod, connecting frames are arranged at the upper end and the lower end of the sliding rod, a sliding rod is arranged between the connecting frames, a plurality of sliding sleeves are arranged on the sliding rod in a sliding mode, and one end of each sliding sleeve is connected with a sheet plate.
Preferably, the electric welding mechanism comprises a sliding column, a second rotating platform, a sixth sliding groove, a sliding block and an electric welding head; the sliding column is arranged on the arc-shaped sliding groove in a sliding mode, the second rotating platform is arranged on the sliding column, the top of the second rotating platform is provided with a sixth sliding groove, the sixth sliding groove is provided with a sliding block in a sliding mode, and the upper end of the sliding block is provided with an electric welding head.
Preferably, the number of the side welding systems is two, and the two arc-shaped sliding grooves corresponding to the side welding systems are arranged in an arc symmetry mode.
Preferably, the first placing table is provided with a pit and a notch.
Compared with the prior art, the invention has the following beneficial effects:
(1) the magnetic attraction displacement system and the rolling system are matched with each other to realize the positioning and the fixing of the steel reinforcement framework, the welding system can be used for carrying out large-range surface welding and accurate position spot welding on the steel reinforcement framework, the displacement system and the inversion system can realize the front and back surface welding operation on the steel reinforcement framework, the positioning and the fixing are accurate in the process, manual intervention is not needed, time and labor are saved in the operation, the steel reinforcement framework can be welded in an all-around mode, the possibility of missing key welding points is greatly reduced, and the quality uniformity of the welding points is guaranteed.
(2) The mould frame can be combined and locked through the locking system, so that synchronous welding treatment of the reinforcement cage and the steel film can be realized, namely, the welding treatment is completed in the turnover process of the reinforcement cage, the stability of the framework is improved, and the number of processing procedures of the reinforcement cage is reduced.
(3) The invention can weld difficult points, deep points or weak side points without being influenced by the position or orientation of the steel reinforcement framework by the matching work of the displacement system and the side welding system, thereby reducing the working strength and the processing accident risk possibility.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of a magnetic displacement system according to the present invention;
FIG. 3 is a schematic structural diagram of a first mold frame according to the present invention;
FIG. 4 is a schematic diagram of the scrolling system of the present invention;
FIG. 5 is a schematic view of a welding system of the present invention;
FIG. 6 is a schematic view of the latching system of the present invention;
FIG. 7 is a schematic structural diagram of a framing system according to the present invention;
FIG. 8 is a schematic structural diagram of a plate placing system according to the present invention;
FIG. 9 is a schematic view of the displacement system of the present invention;
FIG. 10 is a schematic diagram of the inversion system of the present invention;
FIG. 11 is a schematic structural view of a side welding system of the present invention;
wherein: the device comprises a first sliding shaft 1, a first sliding table 101, a lifting column 102, a support 103, a first telescopic joint 104, a first sucker 105, a first mold frame 2, a frame 201, a socket 202, a first roller 3, a roller 301, a motor 302, a first base 303, a bottom plate 304, a welding head 4, a welding machine 401, a first sliding chute 402, a sliding table 403, a first sliding rod 404, a connecting frame 405, a second sliding chute 406, a second base 407, a chuck 5, a second telescopic joint 501, a rotating joint 502, a first telescopic rod 503, a first pulley 504, a sliding rod 505, a third base 506, a second mold frame 6, a suction table 7, a rotating shaft 701, a second telescopic rod 702, a second sliding table 703, a third sliding chute 704, a third telescopic rod 705, a connecting plate 706, a clamping seat 707, a connecting rod 708, a fourth base 709, a top plate 8, a slot 801, a second sucker 9, an articulated arm 901, a first telescopic articulated arm 902, a second telescopic articulated arm 903, a third sliding table 904, a second sliding rod 905, the welding machine comprises a second sliding shaft 11, a third pulley 1101, a lifting groove 1102, a fourth pulley 1103, a rotating rod 1104, a lifting machine 1105, a sliding rod 1106, a connecting frame 1107, a sliding rod 1108, a sliding sleeve 1109, a sheet plate 11010, a second placing table 12, a fifth sliding groove 1201, a baffle 1202, a second roller 1203, an arc-shaped groove 1204, a chassis 1205, a first rotating table 1206, a first X-direction sliding groove 13, an X-direction sliding block 1301, a Y-direction sliding groove 1302, a Y-direction sliding block 1303, an arc-shaped sliding groove 1304, a sliding column 1305, a second rotating table 1306, a six sliding groove 1307, a sliding block 1308 and an electric welding head.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-11, an intelligent turning device for a shield segment steel reinforcement framework comprises a magnetic attraction displacement system, a mold frame i 2, a rolling system, a welding system, a locking system, a mold frame ii 6, a frame placing system, a placing table i 10, a displacement system, an inversion system and a side welding system; the magnetic suction displacement system is characterized in that a plurality of rolling systems are arranged on one side of the magnetic suction displacement system, the rolling systems are used for placing a first mold frame 2, a plurality of welding systems are arranged on one side of the rolling systems, a locking system and a frame placing system are symmetrically arranged on two sides of the rolling systems, the frame placing system is used for clamping and placing a second mold frame 6, a first placing table 10, an inversion system and a plurality of side welding systems are sequentially arranged on one side of the rolling systems, a plate placing system and a displacement system are respectively arranged on two sides of the first placing table 10, and the welding systems are arranged on one side; the first placing table 10 is provided with a pit and a notch 1001.
The magnetic attraction displacement system comprises a sliding shaft I1, a sliding table I101, a lifting column 102, a bracket 103, a telescopic joint I104 and a suction head I105; the first sliding table 101 is arranged on the first sliding shaft 1 in a sliding mode, the lifting column 102 is arranged on the first sliding table 101, the top of the lifting column 102 is provided with a support 103, two ends of the support 103 are connected with a first telescopic joint 104, and the tail end of the first telescopic joint 104 is connected with a first suction head 105;
the rolling system comprises a roller I3, a rolling shaft 301, a motor 302, a base I303 and a bottom plate 304; the base plate 304 is provided with a plurality of first bases 303, the first bases 303 are provided with a plurality of motors 302, the motors 302 are connected with the rolling shaft 301 through first rollers 3, and the tail ends of the rolling shaft 301 are connected with the first rollers 3;
the inversion system comprises a placing table II 12, a chute five 1201, a baffle 1202, a roller II 1203, an arc-shaped groove 1204, a bottom disc 1205 and a rotating table I1206; the base plate 1205 is arranged on the first rotating table 1206, the arc-shaped groove 1204 is installed on the base plate 1205, a plurality of rollers 1203 are arranged on two sides of the second placing table 12 and are arranged on the arc-shaped groove 1204, two fifth sliding grooves 1201 are arranged on the second placing table 12, and two baffles 1202 are arranged on the fifth sliding grooves 1201 in a sliding mode;
the side welding system comprises an X-direction sliding groove 13, an X-direction sliding block 1301, a Y-direction sliding groove 1302, a Y-direction sliding block 1303 and an arc-shaped sliding groove 1304; the Y is provided with X to slider 1301 to spout 1302 both ends bottom to slide the setting on X to spout 13 to slider 1301 through X, and arc spout 1304 both ends bottom is provided with Y to slider 1303, and slides the setting on Y is to spout 1302 through Y to slider 1303, and the sliding is provided with a plurality of and welds the mechanism on arc spout 1304.
A frame 201 is arranged in the first mold frame 2, and sockets 202 are arranged on two side walls of the first mold frame 2.
The welding system comprises a welding head 4, a welding machine 401, a first sliding groove 402, a sliding table 403, a first sliding rod 404, a connecting frame 405, a second sliding groove 406 and a second base 407; the second base 407 is provided with a second sliding groove 406, the second sliding groove 406 is provided with a connecting frame 405 in a sliding manner, the connecting frame 405 is provided with a plurality of first sliding rods 404, the sliding table 403 is arranged on the first sliding rods 404 in a sliding manner, one end of the sliding table 403 is connected with the first sliding groove 402, the first sliding groove 402 is provided with a plurality of welding machines 401 in a sliding manner, and the lower ends of the welding machines 401 are connected with welding heads 4.
The locking system comprises a chuck 5, a second expansion joint 501, a rotating joint 502, a first expansion joint 503, a first pulley 504, a sliding rod 505 and a third base 506; a sliding rod 505 is installed on a third base 506, a plurality of first pulleys 504 are arranged on the sliding rod 505 in a sliding mode, one end of each first pulley 504 is connected with a rotating joint 502 through a first telescopic rod 503, the rotating joint 502 is connected with a second telescopic joint 501, and clamping heads 5 are arranged at the upper end and the lower end of the second telescopic joint 501.
The frame placing system comprises a suction table 7, a rotating shaft 701, a second telescopic rod 702, a second sliding table 703, a third sliding chute 704, a third telescopic rod 705, a connecting plate 706, a clamping seat 707, a connecting rod 708 and a fourth base 709; connecting rod 708 is installed at four 709 tops of base, connecting rod 708 one end is connected with cassette 707, connecting plate 706 is installed on cassette 707, connecting plate 706 both ends are connected with three telescopic link 705, three 705 lower extreme of telescopic link is connected with three spout 704, the slip is provided with two slip tables 703 on the three spout 704, two 703 lower extremes of slip table are connected with two telescopic link 702, pivot 701 both ends are installed on two telescopic link 702, inhale platform 7 and install on pivot 701, inhale platform 7 and be used for adsorbing the clamp to get mould frame two 6.
The plate placing system comprises a second suction head 9, a joint arm 901, a first telescopic joint arm 902, a second telescopic joint arm 903, a third sliding table 904, a second sliding rod 905, a second sliding block 906 and a fourth sliding groove 907; the second pulley 906 is arranged on the fourth sliding groove 907 in a sliding mode, a plurality of second sliding rods 905 are arranged on the second pulley 906, the third sliding table 904 is arranged on the second sliding rods 905 in a sliding mode, one end of the third sliding table 904 is connected with a second telescopic joint arm 903, one end of the second telescopic joint arm 903 is sequentially connected with a first telescopic joint arm 902 and a joint arm 901, the tail end of the joint arm 901 is connected with a second suction head 9, and the second suction head 9 is used for sucking the top plate 8 through the slot 801.
The displacement system comprises a second sliding shaft 11, a third pulley 1101, a lifting groove 1102, a fourth pulley 1103, a rotating rod 1104, a lifter 1105, a sliding rod 1106, a connecting frame 1107, a sliding rod 1108, a sliding sleeve 1109 and a sheet 11010; the pulley three 1101 is arranged on the sliding shaft two 11 in a sliding mode, the lifting groove 1102 is arranged on the pulley three 1101, the pulley four 1103 is arranged on the lifting groove 1102 in a sliding mode, one end of the pulley four 1103 is connected with the lifting machine 1105 through the rotating rod 1104, the lifting machine 1105 is connected with the sliding rod 1106, the upper end and the lower end of the sliding rod 1106 are provided with connecting frames 1107, a sliding rod 1108 is arranged between the connecting frames 1107, a plurality of sliding sleeves 1109 are arranged on the sliding rod 1108 in a sliding mode, and one end of each sliding sleeve 1109 is connected with a sheet 11010.
The electric welding mechanism comprises a sliding column 1305, a second rotating platform 1306, a six sliding groove 1307, a sliding block 1308 and an electric welding head 1309; the sliding column 1305 is arranged on the arc-shaped sliding groove 1304 in a sliding mode, the second rotating platform 1306 is arranged on the sliding column 1305, the six sliding grooves 1307 are formed in the tops of the second rotating platform 1306, the sliding blocks 1308 are arranged on the six sliding grooves 1307 in a sliding mode, and electric welding heads 1309 are arranged at the upper ends of the sliding blocks 1308.
The number of the side welding systems is two, and the two arc-shaped sliding grooves 1304 corresponding to the side welding systems are symmetrically arranged.
The working process of the invention is as follows: the reinforcement cage is placed in the first mold frame 2, the first suction head 105 can be inserted into the socket 202 by controlling the length of the first telescopic joint 104, and the first sliding table 101 is controlled to slide on the first sliding shaft 1, so that the first mold frame 2 and the reinforcement cage can be driven to transfer among the working procedures. Wherein controlling the height of the lifting column 102 controls the height of the position to be processed of the reinforcement cage. The first die frame 2 is transferred and placed on the first roller 3, the first roller 3 is driven to rotate through the roller 301, the first die frame 2 placed on the first roller 3 can move in an arc shape, the facing angle and the position of the reinforcement cage can be adjusted, and the motor 302 supplies energy to the roller 301. At the moment, the welding head 4 is used for carrying out surface welding on the reinforcement cage placed in the first die frame 2, wherein the welding head 4 is powered through the welding machine 401, and meanwhile, the welding position can be adjusted through position adjustment of the welding machine 401 on the first sliding groove 402. The sliding of the sliding table 403 on the first sliding rod 404 can adjust the overall height of the weld. The position of the welding point can be adjusted by moving the connecting frame 405 on the second sliding chute 406. The steel reinforcement cage is transferred to one side of the base fourth 709 after the welding of the surface of the steel reinforcement cage is finished, the steel mold is placed in the mold frame second 6, the mold frame second 6 is embedded on the mold frame first 2 through the frame 201, the steel mold and the steel reinforcement cage can be attached to facilitate subsequent welding, the mold frame second 6 can be accurately embedded on the mold frame first 2 by adjusting the position of the clamping seat 707 on the connecting plate 706, the telescopic length of the telescopic rod third 705, the moving position of the sliding table second 703 on the sliding groove third 704 and the length of the telescopic rod second 702, the rotating shaft 701 enables the mold frame second 6 to be accurately embedded on the mold frame first 2 through rotation of the rotating shaft and the telescopic rod second 702 when the problem of angle inclination occurs in the placing process, the problem is solved, and the suction table 7 is controlled not to adsorb the mold frame second 6 any more after the embedding is finished, so that the assembly separation. The collet 5 can be moved to the die frame which is completely nested by controlling the position of the first pulley 504 on the sliding rod 505, the telescopic length of the first telescopic rod 503 and the rotating angle of the rotating joint 502, the length of the second telescopic joint 501 is controlled to ensure that the collet 5 locks the die frame, so as to facilitate the subsequent operation and the processing stability, the mold frame which is locked is transferred to the next welding system, as described above, the steel die and the reinforcement cage are welded together through the matching work of the welding system and the rolling system, then the die frame is transferred to the placing table I10, at the moment, the top plate 8 can be accurately conveyed to the right above the die frame II 6 for fitting through controlling the position of the pulley II 906 on the sliding groove IV 907, the position of the sliding table III 904 on the sliding rod II 905, the telescopic length and the rotating angle of the telescopic articulated arm I902 and the telescopic articulated arm II 903 and the rotating angle of the articulated arm 901, and the subsequent die frame overturning can be guaranteed so as to avoid the falling-out of internal materials. Wherein the placement of the top plate 8 is controlled by whether the second suction head 9 sucks the slot 801 or not. The top plate 8 is clamped together with the mould frame by means of the tab 11010, which is achieved by controlling the position of the sliding sleeve 1109 on the sliding rod 1108, wherein the tab 11010 is clamped by extending into the gap 1001. After clamping is completed, the top plate 8 and the die frame can be vertically reversed by rotating the rotating rod 1104, so that the purpose of overturning the steel die and the reinforcement cage is achieved, wherein the position of the third pulley 1101 on the second sliding shaft 11, the position of the fourth pulley 1103 on the lifting groove 1102 and the position of the lifter 1105 on the sliding rod 1106 can be accurately controlled, so that clamped objects can be accurately transferred in subsequent processes and the angle and position of the clamped objects can be accurately controlled. Place roof 8 and mould frame on placing platform two 12, steerable welding system on the one hand sees through mould frame 2 and carries out the welding of another side to the steel reinforcement cage, and the operation process is as above, and accessible control baffle 1202 position on five 1201 of spout, two 1203 of adjusting rollers roll along arc 1204, the whole angular position of adjustable mould frame such as the rotation angle of revolving stage 1206, further improve welding precision and efficiency. After the welding is completed, the sheet plates 11010 are made to exit and then are positioned in the steel die and the steel reinforcement cage which are welded together in the die, and the top plate 8 can fall down under the action of gravity, and at the moment, the control sheet plates 11010 are used for opening the die frame, so that the sheet plates 11010 can be directly clamped with the assembly of the steel die and the steel reinforcement cage to perform the next welding operation. The clamped assembly is transferred to the position above the electric welding head 1309, the assembly can be in a side lying state at the moment by adjusting the rotating angle of the rotating rod 1104, the electric welding head 1309 is used for welding the side face of the assembly, the side welding systems in different orientations can be switched according to the arc orientation of the side lying state of the assembly, the adjustment slider 1308 moves on the chute six 1307, the rotating angle control of the rotating platform 1306, the adjustment sliding column 1305 positions on the arc chute 1304, the Y-direction slider 1303 positions on the Y-direction chute 1302, and the X-direction slider 1301 positions on the X-direction chute 13 can help the electric welding head 1309 to carry out accurate welding.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a shield constructs section of jurisdiction framework of steel reinforcement intelligence turning device which characterized in that: the device comprises a magnetic attraction displacement system, a first mold frame (2), a rolling system, a welding system, a locking system, a second mold frame (6), a frame placing system, a first placing table (10), a displacement system, an inversion system and a side welding system; the magnetic suction displacement system is characterized in that a plurality of rolling systems are arranged on one side of the magnetic suction displacement system, the rolling systems are used for placing a first mold frame (2), a plurality of welding systems are arranged on one side of the rolling systems, a locking system and a frame placing system are symmetrically arranged on two sides of the rolling systems, the frame placing system is used for clamping and placing a second mold frame (6), a placing table I (10), an inversion system and a plurality of side welding systems are sequentially arranged on one side of the rolling systems, a plate placing system and a displacement system are respectively arranged on two sides of the placing table I (10), and the welding systems are arranged on one side;
the magnetic attraction displacement system comprises a first sliding shaft (1), a first sliding table (101), a lifting column (102), a support (103), a first expansion joint (104) and a first suction head (105); the first sliding table (101) is arranged on the first sliding shaft (1) in a sliding mode, the lifting column (102) is arranged on the first sliding table (101), the top of the lifting column (102) is provided with a support (103), two ends of the support (103) are connected with a first telescopic joint (104), and the tail end of the first telescopic joint (104) is connected with a first suction head (105);
the rolling system comprises a first roller (3), a rolling shaft (301), a motor (302), a first base (303) and a bottom plate (304); a plurality of first bases (303) are arranged on the bottom plate (304), a plurality of motors (302) are arranged on the first bases (303), the motors (302) are connected with the rolling shaft (301) through first rollers (3), and the tail end of the rolling shaft (301) is connected with the first rollers (3);
the inversion system comprises a placing table II (12), a sliding groove fifth (1201), a baffle plate (1202), a roller II (1203), an arc-shaped groove (1204), a base plate (1205) and a rotating table I (1206); the base plate (1205) is arranged on the first rotating table (1206), the arc-shaped groove (1204) is installed on the base plate (1205), a plurality of second rollers (1203) are arranged on two sides of the second placing table (12) and arranged on the arc-shaped groove (1204), two sliding grooves five (1201) are formed in the second placing table (12), and two baffles (1202) are arranged on the sliding grooves five (1201) in a sliding mode;
the side welding system comprises an X-direction sliding groove (13), an X-direction sliding block (1301), a Y-direction sliding groove (1302), a Y-direction sliding block (1303) and an arc-shaped sliding groove (1304); y is provided with X to slider (1301) to spout (1302) both ends bottom to slide through X to slider (1301) and set up on X is to spout (13), and arc spout (1304) both ends bottom is provided with Y to slider (1303), and slides through Y to slider (1303) and set up on Y is to spout (1302), and arc spout (1304) is gone up to slide and is provided with a plurality of electric welding mechanism.
2. The shield segment steel reinforcement framework intelligent overturning device of claim 1, which is characterized in that: a frame (201) is arranged in the first die frame (2), and sockets (202) are arranged on two side walls of the first die frame (2).
3. The shield segment steel reinforcement framework intelligent overturning device of claim 2, which is characterized in that: the welding system comprises a welding head (4), a welding machine (401), a first sliding groove (402), a sliding table (403), a first sliding rod (404), a connecting frame (405), a second sliding groove (406) and a second base (407); a second sliding groove (406) is formed in the second base (407), a connecting frame (405) is arranged on the second sliding groove (406) in a sliding mode, a plurality of first sliding rods (404) are arranged on the connecting frame (405), a sliding table (403) is arranged on the first sliding rods (404) in a sliding mode, one end of the sliding table (403) is connected with the first sliding groove (402), a plurality of welding machines (401) are arranged on the first sliding groove (402) in a sliding mode, and the lower end of each welding machine (401) is connected with a welding head (4).
4. The shield segment steel reinforcement framework intelligent overturning device of claim 3, which is characterized in that: the locking system comprises a chuck (5), a second expansion joint (501), a rotary joint (502), a first expansion joint (503), a first pulley (504), a sliding rod (505) and a third base (506); the sliding rod (505) is installed on the third base (506), the sliding rod (505) is provided with a plurality of first pulleys (504) in a sliding mode, one end of each first pulley (504) is connected with the rotating joint (502) through the first telescopic rod (503), the rotating joint (502) is connected with the second telescopic joint (501), and the upper end and the lower end of the second telescopic joint (501) are provided with clamping heads (5).
5. The shield segment steel reinforcement framework intelligent overturning device of claim 4, which is characterized in that: the frame placing system comprises a suction table (7), a rotating shaft (701), a second telescopic rod (702), a second sliding table (703), a third sliding groove (704), a third telescopic rod (705), a connecting plate (706), a clamping seat (707), a connecting rod (708) and a fourth base (709); connecting rod (708) are installed at four (709) tops of base, connecting rod (708) one end is connected with cassette (707), install on cassette (707) connecting plate (706), connecting plate (706) both ends are connected with three (705) of telescopic link, three (705) lower extreme of telescopic link is connected with three (704) of spout, it is provided with two slip tables two (703) to slide on three (704) of spout, slip table two (703) lower extreme is connected with two (702) of telescopic link, install on two (702) of telescopic link at pivot (701) both ends, inhale platform (7) and install in pivot (701), inhale platform (7) and be used for adsorbing the clamp to get mould frame two (6).
6. The shield segment steel reinforcement framework intelligent overturning device of claim 5, which is characterized in that: the plate placing system comprises a second suction head (9), a first joint arm (901), a first telescopic joint arm (902), a second telescopic joint arm (903), a third sliding table (904), a second sliding rod (905), a second pulley (906) and a fourth sliding chute (907); the second pulley (906) is arranged on the fourth sliding groove (907) in a sliding mode, a plurality of second sliding rods (905) are arranged on the second pulley (906), the third sliding table (904) is arranged on the second sliding rods (905) in a sliding mode, one end of the third sliding table (904) is connected with a second telescopic articulated arm (903), one end of the second telescopic articulated arm (903) is sequentially connected with a first telescopic articulated arm (902) and a second telescopic articulated arm (901), the tail end of the second telescopic articulated arm (901) is connected with a second suction head (9), and the second suction head (9) is used for adsorbing the top plate (8) through the slot (801).
7. The shield segment steel reinforcement framework intelligent overturning device of claim 6, which is characterized in that: the displacement system comprises a second sliding shaft (11), a third pulley (1101), a lifting groove (1102), a fourth pulley (1103), a rotating rod (1104), a lifter (1105), a sliding rod (1106), a connecting frame (1107), a sliding rod (1108), a sliding sleeve (1109) and a sheet plate (11010); the pulley III (1101) is arranged on the sliding shaft II (11) in a sliding mode, the lifting groove (1102) is arranged on the pulley III (1101), the pulley IV (1103) is arranged on the lifting groove (1102) in a sliding mode, one end of the pulley IV (1103) is connected with the lifter (1105) through the rotating rod (1104), the lifter (1105) is connected with the sliding rod (1106), the upper end and the lower end of the sliding rod (1106) are provided with connecting frames (1107), a sliding rod (1108) is arranged between the connecting frames (1107), a plurality of sliding sleeves (1109) are arranged on the sliding rod (1108) in a sliding mode, and one end of each sliding sleeve (1109) is connected with a sheet plate (11010).
8. The shield segment steel reinforcement framework intelligent overturning device of claim 7, which is characterized in that: the electric welding mechanism comprises a sliding column (1305), a rotating platform II (1306), a sliding groove six (1307), a sliding block (1308) and an electric welding head (1309); the sliding column (1305) is arranged on the arc-shaped sliding groove (1304) in a sliding mode, the second rotating platform (1306) is arranged on the sliding column (1305), six sliding grooves (1307) are formed in the top of the second rotating platform (1306), a sliding block (1308) is arranged on the six sliding grooves (1307) in a sliding mode, and an electric welding head (1309) is arranged at the upper end of the sliding block (1308).
9. The intelligent turnover device for the shield segment steel reinforcement framework, according to claim 8, is characterized in that: the number of the side welding systems is two, and the two arc-shaped sliding grooves (1304) corresponding to the side welding systems are arranged in an arc-shaped symmetrical mode.
10. The intelligent turnover device for the shield segment steel reinforcement framework, according to any one of claims 1 to 9, is characterized in that: the first placing table (10) is provided with a pit and a notch (1001).
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| CN202010421992.0A CN111545981B (en) | 2020-05-18 | 2020-05-18 | Shield constructs section of jurisdiction framework of steel reinforcement intelligence turning device |
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| CN202010421992.0A CN111545981B (en) | 2020-05-18 | 2020-05-18 | Shield constructs section of jurisdiction framework of steel reinforcement intelligence turning device |
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| CN111545981B (en) | 2021-04-13 |
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