CN111531146B - Aluminum alloy die-casting release agent and preparation system and method thereof - Google Patents
Aluminum alloy die-casting release agent and preparation system and method thereof Download PDFInfo
- Publication number
- CN111531146B CN111531146B CN202010408901.XA CN202010408901A CN111531146B CN 111531146 B CN111531146 B CN 111531146B CN 202010408901 A CN202010408901 A CN 202010408901A CN 111531146 B CN111531146 B CN 111531146B
- Authority
- CN
- China
- Prior art keywords
- release agent
- plate
- fixedly connected
- water
- sleeve
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/2007—Methods or apparatus for cleaning or lubricating moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C3/00—Selection of compositions for coating the surfaces of moulds, cores, or patterns
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Devices For Molds (AREA)
Abstract
The invention relates to an aluminum alloy die-casting release agent and a preparation system and a preparation method thereof, wherein the aluminum alloy die-casting release agent comprises the following raw materials, by weight, 190 parts of high polymer resin, 32 parts of composite filler, 56 parts of methyl silicone oil, 23 parts of curing agent, 2 parts of corrosion inhibitor, 14 parts of talcum powder, 27 parts of polyacrylamide and 400 parts of water. The process comprises the following steps: 1. injecting a proper amount of water into the release agent diluting part; 2. adjusting the scale metering piece to enable the water metering plate to be level with the water surface; 3. the lower deflector rod drives the Z-shaped driving plate to rotate, and the Z-shaped driving plate drives the movable disc to ascend or descend through the upper deflector rod, so that the capacity of a space formed by the sleeve and the movable disc is changed; 4. pouring a release agent to be diluted into the sleeve according to the changed volume of the space formed by the sleeve and the movable disc, and opening the release agent by a liquid conveying pipe to flow into the semicircular water tank; 5. and simultaneously, the stirring piece starts to stir and mix the mixed solution of the release agent and the water for full dilution.
Description
Technical Field
The invention relates to the field of aluminum alloy release agents, in particular to an aluminum alloy die-casting release agent and a preparation system and method thereof.
Background
The invention provides an aluminum alloy mold release agent composition with the patent number of CN201811530151.2 and a preparation method thereof, and the aluminum alloy mold release agent composition comprises the following components in parts by weight: emulsified silicone oil: 10-30%; antirust agent: 1-2%; high-temperature lubricants: 1-5%; an adhesion promoter: 1 to 5 percent; film-forming agent: 1-20%; and (3) bactericide: 0.1-0.5%; defoaming agent: 0.1-0.5%; water: and (4) the balance. The invention has the following beneficial effects: 1. the cooling agent is diluted by water for use, so that the cooling property is good, the service life of the die is prolonged, and the production cost is saved; 2. the polyethylene wax provides good high-temperature wettability, has excellent demolding performance, and is suitable for demolding various complex precise workpieces; 3. the emulsified silicone oil has excellent cleaning property, does not pollute workpieces, and effectively improves the surface glossiness of the workpieces; 4. carbon deposition is not easy to generate, the residual carbon content of the release agent at 600 ℃ is less than 0.2 percent, the long-time continuous production of workpieces can be kept, and the economic benefit is improved; 5. the pH value of the release agent is alkalescent, the release agent does not corrode materials, and the release agent has short-term antirust effect on dies and aluminum die castings. However, this device cannot adjust the amount of release agent to be added in synchronization with the metering of water.
Disclosure of Invention
The invention aims to provide an aluminum alloy die-casting release agent and a preparation system and method thereof, which have the beneficial effects that the input amount of the release agent can be synchronously adjusted according to the amount of water, so that the concentration of each batch of proportioning dilution is equal.
The purpose of the invention is realized by the following technical scheme:
the utility model provides an aluminum alloy die-casting release agent preparation system, includes that release agent adds piece, release agent dilutes piece, scale measurement piece, Z type drive plate, release agent capacity control piece, stirring piece and box body, release agent dilute the piece and establish the front end at release agent adds the piece, the box body is placed on release agent adds the piece, the box body is located the lower extreme of release agent dilution piece, the scale measurement piece is established on release agent dilutes the piece, Z type drive plate rotates to be connected in the upper end that release agent added the piece, release agent capacity control piece and scale measurement piece respectively with the upper and lower both ends swing joint of Z type drive plate, release agent capacity control piece swing joint is in the upper end that release agent added the piece, the stirring piece is established on release agent.
As further optimization of the technical scheme, the preparation system of the aluminum alloy die-casting release agent comprises release agent adding pieces, a base plate, a rear support, a sleeve, a side sliding groove, a right-angle plate and a hinge rod, wherein the base plate is fixedly connected with the base plate; the rear support is fixedly connected to the rear end of the bottom plate, the sleeve is fixedly connected to the rear support, two side sliding grooves are symmetrically formed in the inner wall of the sleeve, and the release agent capacity adjusting piece is connected with the sleeve in a matched mode; the front end of the rear support is fixedly connected with two right-angle plates, a hinge rod is fixedly connected between the two right-angle plates, and the middle part of the Z-shaped driving plate is rotatably connected to the hinge rod; the box body is placed on the bottom plate.
As further optimization of the technical scheme, the preparation system of the aluminum alloy die-casting release agent comprises a release agent diluting part, a die-casting mold and a mold releasing part, wherein the release agent diluting part comprises a semicircular water tank, supporting legs, a sliding sleeve and a water pipe frame; the semicircular water tank is fixedly connected to the front end of the bottom plate through two supporting legs, the two sliding sleeves are fixedly connected to the rear end of the inner wall of the semicircular water tank, and the water pipe frame is fixedly connected to the left end of the semicircular water tank; the scale metering piece is matched and connected with the two sliding sleeves; the stirring piece is arranged at the front end of the semicircular water tank; the lower end of the semicircular water tank is fixedly connected and communicated with a liquid discharge pipe with a control valve, and the box body is positioned at the lower end of the liquid discharge pipe; the lower end of the release agent capacity adjusting part is connected with the water pipe frame.
As further optimization of the technical scheme, the preparation system of the aluminum alloy die-casting release agent comprises a scale metering piece, a first motor, a lead screw, a linkage plate, a slide bar, a lower deflector rod and a water metering plate, wherein the scale metering piece comprises a first motor, a lead screw, a linkage plate, a slide bar, a lower deflector rod and a water metering plate; the water-saving device comprises a first motor, a linkage plate, a water quantity metering plate, a water tank, a lower deflector rod, a water tank cover, a water tank cover; the lower end of the Z-shaped driving plate is provided with a lower sliding groove, and the lower poking rod is connected in the lower sliding groove in a sliding fit mode.
As further optimization of the technical scheme, the invention discloses a preparation system of an aluminum alloy die-casting release agent, wherein a release agent capacity adjusting part comprises a movable disc, a side plate, a transverse plate, an upper deflector rod, a second motor, a first stirring plate and a liquid conveying pipe with a control valve; the movable disc is connected in the sleeve in a sealing sliding fit mode, two ends of the movable disc are respectively fixedly connected with a side plate, the two side plates are respectively connected in two side chutes in a sealing sliding fit mode, the upper ends of the two side plates are respectively fixedly connected with a transverse plate, the upper deflector rod is fixedly connected to the front ends of the two transverse plates, the upper end of the Z-shaped drive plate is provided with an upper chute, and the upper deflector rod is connected in the upper chute in a sliding fit mode; the second motor is fixedly connected to the two transverse plates through a motor frame, the output shaft of the second motor is higher than the first stirring plate, and the first stirring plate is positioned in the sleeve; the upper end of the infusion tube is fixedly connected to the movable disc, the infusion tube is communicated with the interior of the sleeve, and the lower end of the infusion tube is fixedly connected to the water tube rack.
As further optimization of the technical scheme, the preparation system of the aluminum alloy die-casting release agent comprises a stirring piece, a stirring mechanism and a stirring mechanism, wherein the stirring piece comprises a third motor, a screw, a driving block, an upper sliding frame, a stirring shaft, a second stirring plate, a gear and a rack; the third motor passes through motor frame fixed connection at semi-circular water tank's left end, the output shaft of third motor passes through coupling joint screw rod, the front end of drive block passes through screw-thread fit connection on the screw rod, drive block sliding fit connects in last sliding frame, go up sliding frame fixed connection in semi-circular water tank's upper end, the (mixing) shaft rotates the rear end of connecting at the drive block, the both ends of (mixing) shaft are fixed connection second stirring board and gear respectively, the second stirs the board and is located semi-circular water tank, the gear is connected with the rack toothing transmission, rack fixed connection is on semi-circular water tank's inner wall.
As further optimization of the technical scheme, the water quantity metering plate is positioned at the upper end of the second stirring plate, and the water quantity metering plate is positioned at the rear end of the stirring shaft.
A method for preparing an aluminum alloy die-casting release agent by using an aluminum alloy die-casting release agent preparation system comprises the following steps:
the method comprises the following steps: injecting a proper amount of water into the release agent diluting part;
step two: adjusting the scale metering piece to enable the water metering plate to be level with the water surface;
step three: the lower deflector rod drives the Z-shaped driving plate to rotate, and the Z-shaped driving plate drives the movable disc to ascend or descend through the upper deflector rod, so that the capacity of a space formed by the sleeve and the movable disc is changed;
step four: pouring a release agent to be diluted into the sleeve according to the changed volume of the space formed by the sleeve and the movable disc, and opening the release agent by a liquid conveying pipe to flow into the semicircular water tank;
step five: and simultaneously, the stirring piece starts to stir and mix the mixed solution of the release agent and the water for full dilution.
An aluminum alloy die-casting release agent is composed of the following components in parts by weight: 190 parts of high polymer resin, 32 parts of composite filler, 56 parts of methyl silicone oil, 23 parts of curing agent, 2 parts of corrosion inhibitor, 14 parts of talcum powder, 27 parts of polyacrylamide and 400 parts of water.
The preparation system of the aluminum alloy die-casting release agent has the beneficial effects that:
according to the preparation system of the release agent for aluminum alloy die casting, the input amount of the release agent can be synchronously adjusted according to the amount of water, and the release agent and the water are guaranteed to have the best proportioning measurement, so that the amount of the release agent with different diluted components in each batch is equal to the proportioning of the amount of the water. Injecting water into the release agent diluting part, adjusting the scale metering part to enable the water metering plate to be level with the water surface, driving the movable disc to ascend or descend through the Z-shaped driving plate after the height of the water metering plate is changed, so that the capacity of a space formed by the sleeve and the movable disc is changed, at the moment, the amount of the release agent which is put into the sleeve is matched with the amount of the water in the release agent diluting part, the release agent enters the amount of the water matched with the concentration required to be diluted, and the concentration of the diluted release agent is ensured not to be too high or too low due to the amount of the water; the release agent capacity adjusting part can stir the original solution of the release agent, and the stirring part can fully stir the mixed solution of the release agent and water to accelerate the dilution speed.
Drawings
FIG. 1 is a schematic structural diagram I of a system for preparing an aluminum alloy die-casting release agent according to the invention;
FIG. 2 is a schematic structural diagram II of a system for preparing the release agent for aluminum alloy die casting according to the invention;
FIG. 3 is a schematic structural diagram III of a system for preparing the release agent for aluminum alloy die casting according to the invention;
FIG. 4 is a schematic view of the structure of the mold release agent adding part and the box body;
FIG. 5 is a schematic view of a release agent addition member;
FIG. 6 is a first schematic view of the construction of the mold release agent dilution part and the stirring part;
FIG. 7 is a second schematic view of the construction of the mold release agent dilution part and the stirring part;
FIG. 8 is a schematic view of the construction of the scale metering member;
fig. 9 is a schematic view of the structure of the release agent capacity adjuster.
In the figure: a release agent addition member 1; a bottom plate 1-1; a rear bracket 1-2; 1-3 of a sleeve; 1-4 of a side chute; 1-5 of a right-angle plate; hinge rods 1-6; a release agent diluting member 2; a semicircular water tank 2-1; 2-2 parts of supporting legs; 2-3 of a sliding sleeve; 2-4 parts of a water pipe frame; a scale metering member 3; a first electric machine 3-1; 3-2 parts of a lead screw; 3-3 of a linkage plate; 3-4 of a slide bar; 3-5 parts of a lower deflector rod; 3-6 parts of a water quantity metering plate; a Z-type drive plate 4; a lower chute 4-1; an upper chute 4-2; a release agent capacity adjuster 5; 5-1 of a movable disc; 5-2 of a side plate; 5-3 of a transverse plate; 5-4 parts of an upper deflector rod; a second motor 5-5; 5-6 parts of a first stirring plate; 5-7 of an infusion tube; a stirring member 6; a third motor 6-1; 6-2 parts of a screw; a driving block 6-3; 6-4 of an upper sliding frame; 6-5 of a stirring shaft; 6-6 parts of a second stirring plate; 6-7 parts of gear; 6-8 of racks; and a box body 7.
Detailed Description
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Moreover, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance; the electrical components that appear in this application all external intercommunication power and control switch when using.
The present invention is described in further detail below with reference to the accompanying figures 1-9 and the detailed description.
The first embodiment is as follows:
the embodiment is described below with reference to fig. 1 to 9, and an aluminum alloy die casting release agent preparation system includes a release agent adding part 1, a release agent diluting part 2, a scale metering part 3, a Z-type drive plate 4, a release agent capacity adjusting part 5, a stirring part 6, and a box body 7, wherein the release agent diluting part 2 is arranged at the front end of the release agent adding part 1, the box body 7 is arranged on the release agent adding part 1, the box body 7 is arranged at the lower end of the release agent diluting part 2, the scale metering part 3 is arranged on the release agent diluting part 2, the Z-type drive plate 4 is rotatably connected to the upper end of the release agent adding part 1, the release agent capacity adjusting part 5 and the scale metering part 3 are respectively movably connected to the upper end and the lower end of the Z-type drive plate 4, the release agent capacity adjusting part 5 is movably connected to the upper end of the release. When the mold release agent diluting device is used, a proper amount of water is injected into a mold release agent diluting part 2, the lower end of a scale metering part 3 is adjusted to be level with the water surface, the scale metering part 3 drives a Z-shaped driving plate 4 to rotate, the Z-shaped driving plate 4 drives a mold release agent capacity adjusting part 5 to ascend and descend, the capacity of a space formed by a sleeve 1-3 and the mold release agent capacity adjusting part 5 is changed, a mold release agent to be diluted is thrown into the sleeve 1-3 according to the changed capacity of the space formed by the sleeve 1-3 and the mold release agent capacity adjusting part 5, a mold release agent stock solution of the mold release agent can be stirred by the adjusting part 5, the amount of the mold release agent thrown into the sleeve 1-3 is matched with the amount of the water in the mold release agent diluting part 2, the mold release agent flows into the mold release agent diluting part 2 to be mixed with the water, the concentration of the diluted release agent is ensured not to be too high or too low due to the amount of water; meanwhile, the stirring piece 6 is started to stir and mix the mixed solution of the release agent and the water for sufficient dilution, so that the dilution speed is accelerated; when the amount of water in the release agent diluting part 2 is more or less, the scale metering part 3 can synchronously change the amount of release agent required to be fed through the Z-shaped driving plate 4 and the release agent capacity adjusting part 5, so that the release agent and the water have the optimal proportioning measurement, and the amount of the release agent and the amount of the water in different diluted components of each batch are equal to each other.
The second embodiment is as follows:
the embodiment is described below with reference to fig. 1-9, and the mold release agent adding part 1 comprises a bottom plate 1-1, a rear support 1-2, a sleeve 1-3, a side chute 1-4, a right-angle plate 1-5 and a hinge rod 1-6; the rear support 1-2 is fixedly connected to the rear end of the bottom plate 1-1, the sleeve 1-3 is fixedly connected to the rear support 1-2, the inner wall of the sleeve 1-3 is symmetrically provided with two side sliding grooves 1-4, and the release agent capacity adjusting part 5 is connected with the sleeve 1-3 in a matching manner; the front end of the rear support 1-2 is fixedly connected with two right-angle plates 1-5, a hinge rod 1-6 is fixedly connected between the two right-angle plates 1-5, and the middle part of the Z-shaped driving plate 4 is rotatably connected to the hinge rod 1-6; the box body 7 is placed on the bottom plate 1-1. According to the amount of water, the height of the scale metering piece 3 is changed, the scale metering piece 3 drives the lower end of the Z-shaped drive plate 4 to rotate, the middle part of the Z-shaped drive plate 4 rotates around the hinge rods 1-6, the upper end of the Z-shaped drive plate 4 drives the release agent capacity adjusting piece 5 to ascend and descend, the size of a volume formed between the release agent capacity adjusting piece 5 and the sleeves 1-3 is changed, and the amount of the released release agent is changed synchronously through the amount of water.
The third concrete implementation mode:
the embodiment is described below with reference to fig. 1-9, and the mold release agent diluting component 2 comprises a semicircular water tank 2-1, support legs 2-2, a sliding sleeve 2-3 and a water pipe frame 2-4; the semicircular water tank 2-1 is fixedly connected to the front end of the bottom plate 1-1 through two supporting legs 2-2, two sliding sleeves 2-3 are fixedly connected to the rear end of the inner wall of the semicircular water tank 2-1, and the water pipe frame 2-4 is fixedly connected to the left end of the semicircular water tank 2-1; the scale metering piece 3 is connected with the two sliding sleeves 2-3 in a matching way; the stirring piece 6 is arranged at the front end of the semicircular water tank 2-1; the lower end of the semicircular water tank 2-1 is fixedly connected and communicated with a liquid discharge pipe with a control valve, and the box body 7 is positioned at the lower end of the liquid discharge pipe; the lower end of the release agent capacity adjusting part 5 is connected with the water pipe frames 2-4. When the water-saving scale metering device is used, water is injected into the semicircular water tank 2-1, and the lower end of the scale metering piece 3 is adjusted to be level with the water surface according to the water amount.
The fourth concrete implementation mode:
the embodiment is described below with reference to fig. 1 to 9, and the scale metering part 3 includes a first motor 3-1, a screw rod 3-2, a linkage plate 3-3, a slide rod 3-4, a lower dial rod 3-5 and a water metering plate 3-6; the first motor 3-1 is fixedly connected to the rear end of the semicircular water tank 2-1 through a motor frame, an output shaft of the first motor 3-1 is connected with a lead screw 3-2 through a coupler, a linkage plate 3-3 is connected with the lead screw 3-2 in a threaded fit manner, two ends of the linkage plate 3-3 are respectively and fixedly connected with a slide bar 3-4, the two slide bars 3-4 are respectively and slidably connected into two sliding sleeves 2-3 in a fit manner, the lower ends of the two slide bars 3-4 are fixedly connected with a water quantity metering plate 3-6, the water quantity metering plate 3-6 is arranged in the semicircular water tank 2-1, and the upper ends of the two slide bars 3-4 are fixedly connected with a lower deflector rod; the lower end of the Z-shaped driving plate 4 is provided with a lower chute 4-1, and a lower poking rod 3-5 is connected in the lower chute 4-1 in a sliding fit manner. When the device is used, the first motor 3-1 is started to drive the water quantity metering plate 3-6 to move through the screw rod 3-2, the linkage plate 3-3 and the two sliding rods 3-4, so that the water quantity metering plate 3-6 is flush with the horizontal plane in the semicircular water tank 2-1, the lower poking rod 3-5 is changed along with the change of the height of the water quantity metering plate 3-6, the lower poking rod 3-5 drives the lower end of the Z-shaped driving plate 4 to rotate through the matching with the lower chute 4-1, and the upper end of the Z-shaped driving plate 4 drives the release agent capacity adjusting piece 5 to move, so that the capacity of a space formed by the sleeve 1-3 and the movable disc 5-1 is changed.
The fifth concrete implementation mode:
the present embodiment is described below with reference to fig. 1 to 9, wherein the mold release agent capacity adjusting member 5 includes a movable disc 5-1, a side plate 5-2, a transverse plate 5-3, an upper deflector rod 5-4, a second motor 5-5, a first stirring plate 5-6, and a liquid conveying pipe 5-7 with a control valve; the movable disc 5-1 is connected in the sleeve 1-3 in a sealing sliding fit manner, two ends of the movable disc 5-1 are respectively fixedly connected with a side plate 5-2, two side plates 5-2 are respectively connected in two side chutes 1-4 in a sealing sliding fit manner, the upper ends of the two side plates 5-2 are respectively fixedly connected with a transverse plate 5-3, an upper deflector rod 5-4 is fixedly connected at the front ends of the two transverse plates 5-3, the upper end of a Z-shaped drive plate 4 is provided with an upper chute 4-2, and the upper deflector rod 5-4 is connected in the upper chute 4-2 in a sliding fit manner; the second motor 5-5 is fixedly connected to the two transverse plates 5-3 through a motor frame, the output shaft of the second motor 5-5 is higher than the first stirring plate 5-6, and the first stirring plate 5-6 is positioned in the sleeve 1-3; the upper end of the infusion tube 5-7 is fixedly connected to the movable disc 5-1, the infusion tube 5-7 is communicated with the interior of the sleeve 1-3, and the lower end of the infusion tube 5-7 is fixedly connected to the water tube rack 2-4. The transfusion tubes 5-7 are telescopic hoses. When the mold release agent diluting device is used, the lower end of a Z-shaped driving plate 4 is driven to rotate by a lower poking rod 3-5 through the matching with a lower chute 4-1, the upper end of the Z-shaped driving plate 4 drives an upper poking rod 5-4 to ascend or descend through an upper chute 4-2, so that the movable disc 5-1 and the mold release agent capacity adjusting part 5 are driven to ascend or descend integrally, the capacity of a space formed by a sleeve 1-3 and the movable disc 5-1 is changed, mold release agent to be diluted is thrown into the sleeve 1-3 according to the changed capacity of the space formed by the sleeve 1-3 and the movable disc 5-1, the amount of the mold release agent thrown into the sleeve 1-3 is matched with the amount of water in the mold release agent diluting part 2, and a second motor 5-5 is started to drive a first stirring plate 5-6 to rotate to stir the mold release agent in, the mold release agent in the sleeve 1-3 is prevented from being coagulated and precipitated, and after the infusion tube 5-7 is opened, the mold release agent enters the mold release agent volume adjusting part 5 through the infusion tube 5-7 to be mixed and diluted with water.
The sixth specific implementation mode:
the present embodiment is described below with reference to fig. 1 to 9, and the stirring member 6 includes a third motor 6-1, a screw 6-2, a driving block 6-3, an upper sliding frame 6-4, a stirring shaft 6-5, a second stirring plate 6-6, a gear 6-7 and a rack 6-8; the third motor 6-1 is fixedly connected to the left end of the semicircular water tank 2-1 through a motor frame, an output shaft of the third motor 6-1 is connected with the screw 6-2 through a coupler, the front end of the driving block 6-3 is connected to the screw 6-2 through thread fit, the driving block 6-3 is connected in the upper sliding frame 6-4 in a sliding fit mode, the upper sliding frame 6-4 is fixedly connected to the upper end of the semicircular water tank 2-1, the stirring shaft 6-5 is rotatably connected to the rear end of the driving block 6-3, two ends of the stirring shaft 6-5 are respectively fixedly connected with the second stirring plate 6-6 and the gear 6-7, the second stirring plate 6-6 is located in the semicircular water tank 2-1, the gear 6-7 is in meshing transmission connection with the rack 6-8, and the rack 6-8 is fixedly connected to the inner wall of the semicircular water tank 2-. When the mold release agent is used, the third motor 6-1 is started to drive the driving block 6-3, the stirring shaft 6-5, the second stirring plate 6-6 and the gear 6-7 to move left and right through the screw 6-2, the gear 6-7 is meshed with the rack 6-8 to drive the driving gear 6-7 to rotate, and the gear 6-7 drives the second stirring plate 6-6 to rotate, so that the mixing of the mold release agent and water is accelerated, and the dilution efficiency is accelerated.
The seventh embodiment:
the present embodiment will be described with reference to fig. 1 to 9, wherein the water measuring plate 3-6 is located at the upper end of the second stirring plate 6-6, and the water measuring plate 3-6 is located at the rear end of the stirring shaft 6-5. The second stirring plate 6-6 which rotates is prevented from interfering with the water metering plate 3-6.
A method for preparing an aluminum alloy die-casting release agent by using an aluminum alloy die-casting release agent preparation system comprises the following steps:
the method comprises the following steps: injecting a proper amount of water into the release agent diluting part 2;
step two: the scale metering piece 3 is adjusted to enable the water volume metering plate 3-6 and the water surface to be level;
step three: the lower deflector rod 3-5 drives the Z-shaped driving plate 4 to rotate, the Z-shaped driving plate 4 drives the movable disc 5-1 to ascend or descend through the upper deflector rod 5-4, and the capacity of a space formed by the sleeve 1-3 and the movable disc 5-1 is changed;
step four: pouring a release agent to be diluted into the sleeve 1-3 according to the changed capacity of a space formed by the sleeve 1-3 and the movable disc 5-1, and opening the release agent by a liquid conveying pipe 5-7 to flow into the semicircular water tank 2-1;
step five: and simultaneously, the stirring piece 6 starts to stir, mix and fully dilute the mixed solution of the release agent and the water.
An aluminum alloy die-casting release agent is composed of the following components in parts by weight: 190 parts of high polymer resin, 32 parts of composite filler, 56 parts of methyl silicone oil, 23 parts of curing agent, 2 parts of corrosion inhibitor, 14 parts of talcum powder, 27 parts of polyacrylamide and 400 parts of water.
The invention relates to an aluminum alloy die-casting release agent and a preparation system and a working principle of the method, wherein the preparation system comprises the following components: when the device is used, a proper amount of water is injected into the releasing agent diluting part 2, the lower end of the scale metering part 3 is adjusted to be level with the water surface, the scale metering part 3 drives the Z-shaped driving plate 4 to rotate, the Z-shaped driving plate 4 drives the releasing agent capacity adjusting part 5 to ascend and descend, the capacity of a space formed by the sleeves 1-3 and the releasing agent capacity adjusting part 5 is changed, the releasing agent to be diluted is thrown into the sleeves 1-3 according to the changed capacity of the space formed by the sleeves 1-3 and the releasing agent capacity adjusting part 5, the adjusting part 5 can stir a releasing agent stock solution, the amount of the releasing agent thrown into the sleeves 1-3 is matched with the amount of the water in the releasing agent diluting part 2 at the moment, the releasing agent flows into the releasing agent diluting part 2 to be mixed with the water, and enters the water with the amount of the water matched with the concentration required to be diluted, the concentration of the diluted release agent is ensured not to be too high or too low due to the amount of water; meanwhile, the stirring piece 6 is started to stir and mix the mixed solution of the release agent and the water for sufficient dilution, so that the dilution speed is accelerated; when the amount of water in the release agent diluting part 2 is more or less, the scale metering part 3 can synchronously change the amount of release agent required to be fed through the Z-shaped driving plate 4 and the release agent capacity adjusting part 5, so that the release agent and the water have the optimal proportioning measurement, and the amount of the release agent and the amount of the water in different diluted components of each batch are equal to each other.
It is to be understood that the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and that various changes, modifications, additions and substitutions which are within the spirit and scope of the present invention and which may be made by those skilled in the art are also within the scope of the present invention.
Claims (4)
1. The utility model provides an aluminum alloy die-casting release agent preparation system, includes that the release agent adds piece (1), release agent dilutes piece (2), scale measuring part (3), Z type drive plate (4), release agent capacity control spare (5), stirring piece (6) and box body (7), its characterized in that: the mold release agent diluting part (2) is arranged at the front end of the mold release agent adding part (1), the box body (7) is placed on the mold release agent adding part (1), the box body (7) is positioned at the lower end of the mold release agent diluting part (2), the scale metering part (3) is arranged on the mold release agent diluting part (2), the Z-shaped driving plate (4) is rotatably connected to the upper end of the mold release agent adding part (1), the mold release agent capacity adjusting part (5) and the scale metering part (3) are respectively and movably connected with the upper end and the lower end of the Z-shaped driving plate (4), the mold release agent capacity adjusting part (5) is movably connected to the upper end of the mold release agent adding part (1), and the stirring part (6) is arranged on the mold release;
the release agent adding part (1) comprises a bottom plate (1-1), a rear support (1-2), a sleeve (1-3), a side sliding groove (1-4), a right-angle plate (1-5) and a hinge rod (1-6); the rear support (1-2) is fixedly connected to the rear end of the bottom plate (1-1), the sleeve (1-3) is fixedly connected to the rear support (1-2), the inner wall of the sleeve (1-3) is symmetrically provided with two side sliding chutes (1-4), and the release agent capacity adjusting piece (5) is in fit connection with the sleeve (1-3); the front end of the rear support (1-2) is fixedly connected with two right-angle plates (1-5), a hinge rod (1-6) is fixedly connected between the two right-angle plates (1-5), and the middle part of the Z-shaped driving plate (4) is rotatably connected to the hinge rod (1-6); the box body (7) is arranged on the bottom plate (1-1);
the release agent diluting piece (2) comprises a semicircular water tank (2-1), supporting legs (2-2), a sliding sleeve (2-3) and a water pipe frame (2-4); the semicircular water tank (2-1) is fixedly connected to the front end of the bottom plate (1-1) through two supporting legs (2-2), two sliding sleeves (2-3) are fixedly connected to the rear end of the inner wall of the semicircular water tank (2-1), and the water pipe frame (2-4) is fixedly connected to the left end of the semicircular water tank (2-1); the scale metering piece (3) is matched and connected with the two sliding sleeves (2-3); the stirring piece (6) is arranged at the front end of the semicircular water tank (2-1); the lower end of the semicircular water tank (2-1) is fixedly connected and communicated with a liquid discharge pipe with a control valve, and the box body (7) is positioned at the lower end of the liquid discharge pipe; the lower end of the release agent capacity adjusting part (5) is connected with the water pipe frame (2-4);
the scale metering piece (3) comprises a first motor (3-1), a lead screw (3-2), a linkage plate (3-3), a slide bar (3-4), a lower deflector rod (3-5) and a water quantity metering plate (3-6); a first motor (3-1) is fixedly connected to the rear end of a semicircular water tank (2-1) through a motor frame, an output shaft of the first motor (3-1) is connected with a lead screw (3-2) through a coupler, a linkage plate (3-3) is connected with the lead screw (3-2) in a threaded fit manner, two ends of the linkage plate (3-3) are respectively and fixedly connected with a slide bar (3-4), the two slide bars (3-4) are respectively connected in the two sliding sleeves (2-3) in a sliding fit manner, the lower ends of the two slide bars (3-4) are fixedly connected with a water quantity metering plate (3-6), the water quantity metering plate (3-6) is arranged in the semicircular water tank (2-1), and the upper ends of the two slide bars (3-4) are fixedly connected with a lower deflector rod (; the lower end of the Z-shaped driving plate (4) is provided with a lower sliding chute (4-1), and a lower deflector rod (3-5) is connected in the lower sliding chute (4-1) in a sliding fit manner;
the release agent capacity adjusting part (5) comprises a movable disc (5-1), a side plate (5-2), a transverse plate (5-3), an upper deflector rod (5-4), a second motor (5-5), a first stirring plate (5-6) and a liquid conveying pipe (5-7) with a control valve; the movable disc (5-1) is connected in the sleeve (1-3) in a sealing and sliding fit manner, two ends of the movable disc (5-1) are respectively fixedly connected with a side plate (5-2), the two side plates (5-2) are respectively connected in the two side chutes (1-4) in a sealing and sliding fit manner, the upper ends of the two side plates (5-2) are respectively fixedly connected with a transverse plate (5-3), an upper deflector rod (5-4) is fixedly connected with the front ends of the two transverse plates (5-3), an upper chute (4-2) is arranged at the upper end of a Z-shaped drive plate (4), and the upper deflector rod (5-4) is connected in the upper chute (4-2) in a sliding fit manner; the second motor (5-5) is fixedly connected to the two transverse plates (5-3) through a motor frame, the output shaft of the second motor (5-5) is higher than the first stirring plate (5-6), and the first stirring plate (5-6) is positioned in the sleeve (1-3); the upper end of the infusion tube (5-7) is fixedly connected to the movable disc (5-1), the infusion tube (5-7) is communicated with the interior of the sleeve (1-3), and the lower end of the infusion tube (5-7) is fixedly connected to the water tube rack (2-4).
2. The aluminum alloy die casting release agent preparation system according to claim 1, characterized in that: the stirring piece (6) comprises a third motor (6-1), a screw (6-2), a driving block (6-3), an upper sliding frame (6-4), a stirring shaft (6-5), a second stirring plate (6-6), a gear (6-7) and a rack (6-8); a third motor (6-1) is fixedly connected to the left end of the semicircular water tank (2-1) through a motor frame, an output shaft of the third motor (6-1) is connected with a screw rod (6-2) through a coupler, the front end of a driving block (6-3) is connected to the screw rod (6-2) through thread fit, the driving block (6-3) is connected in an upper sliding frame (6-4) in a sliding fit manner, the upper sliding frame (6-4) is fixedly connected to the upper end of the semicircular water tank (2-1), a stirring shaft (6-5) is rotatably connected to the rear end of the driving block (6-3), two ends of the stirring shaft (6-5) are respectively and fixedly connected with a second stirring plate (6-6) and a gear (6-7), the second stirring plate (6-6) is positioned in the semicircular water tank (2-1), the gear (6-7) is in meshed transmission connection with the rack (6-8), and the rack (6-8) is fixedly connected to the inner wall of the semicircular water tank (2-1).
3. The aluminum alloy die casting release agent preparation system according to claim 2, characterized in that: the water volume metering plate (3-6) is positioned at the upper end of the second stirring plate (6-6), and the water volume metering plate (3-6) is positioned at the rear end of the stirring shaft (6-5).
4. The method for preparing the aluminum alloy die-casting release agent by using the aluminum alloy die-casting release agent preparation system as defined in claim 3, wherein: the method comprises the following steps:
the method comprises the following steps: injecting a proper amount of water into the release agent diluting part (2);
step two: the scale metering piece (3) is adjusted to enable the water volume metering plate (3-6) and the water surface to be level;
step three: the lower deflector rod (3-5) drives the Z-shaped driving plate (4) to rotate, the Z-shaped driving plate (4) drives the movable disc (5-1) to ascend or descend through the upper deflector rod (5-4), and the capacity of a space formed by the sleeve (1-3) and the movable disc (5-1) is changed;
step four: pouring a release agent to be diluted into the sleeve (1-3) according to the changed capacity of a space formed by the sleeve (1-3) and the movable disc (5-1), and opening the release agent by the infusion tube (5-7) to flow into the semicircular water tank (2-1);
step five: and meanwhile, the stirring piece (6) starts to stir and mix the mixed solution of the release agent and the water for full dilution.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010408901.XA CN111531146B (en) | 2020-05-14 | 2020-05-14 | Aluminum alloy die-casting release agent and preparation system and method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010408901.XA CN111531146B (en) | 2020-05-14 | 2020-05-14 | Aluminum alloy die-casting release agent and preparation system and method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111531146A CN111531146A (en) | 2020-08-14 |
| CN111531146B true CN111531146B (en) | 2021-06-29 |
Family
ID=71969467
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010408901.XA Active CN111531146B (en) | 2020-05-14 | 2020-05-14 | Aluminum alloy die-casting release agent and preparation system and method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111531146B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2279444Y (en) * | 1996-04-01 | 1998-04-22 | 耿墨然 | Emulsion automatic proportioning instrument |
| JP2003170422A (en) * | 2001-12-07 | 2003-06-17 | Honda Motor Co Ltd | Method for supplying mixing reaction curable material |
| CN201057177Y (en) * | 2007-06-29 | 2008-05-07 | 奚鼎吉 | Movement of condensation water automatic pump |
| CN206344027U (en) * | 2016-12-26 | 2017-07-21 | 常州好时新能源有限公司 | A kind of device for automatically adjusting water film thickness |
| JP3213803U (en) * | 2017-09-21 | 2017-11-30 | 日本ファンドリーサービス株式会社 | Release agent supply system |
| CN109719836A (en) * | 2018-11-14 | 2019-05-07 | 重庆新久融科技有限公司 | A kind of release agent and preparation method thereof for aluminum alloy mould plate |
| CN209714906U (en) * | 2019-04-03 | 2019-12-03 | 临沂矿业集团有限责任公司 | A kind of pony mixer of quantitative ingredient |
| CN210448946U (en) * | 2019-08-09 | 2020-05-05 | 天津普利派克包装制品有限公司 | Agitating unit convenient to mix multiple material ratio |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4518256B2 (en) * | 2002-12-24 | 2010-08-04 | 日立金属株式会社 | Vacuum die casting product and method for manufacturing the same |
| KR101007643B1 (en) * | 2008-11-04 | 2011-01-13 | 금호타이어 주식회사 | Device of manufacturing dipping solution |
| CN209379885U (en) * | 2018-11-19 | 2019-09-13 | 芜湖仅一机械有限公司 | A kind of die casting machine mould release agent matching system |
| CN209961756U (en) * | 2019-05-30 | 2020-01-17 | 南京彩洁环境科技有限公司 | Medical sewage treatment hazardous gas monitoring devices |
-
2020
- 2020-05-14 CN CN202010408901.XA patent/CN111531146B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2279444Y (en) * | 1996-04-01 | 1998-04-22 | 耿墨然 | Emulsion automatic proportioning instrument |
| JP2003170422A (en) * | 2001-12-07 | 2003-06-17 | Honda Motor Co Ltd | Method for supplying mixing reaction curable material |
| CN201057177Y (en) * | 2007-06-29 | 2008-05-07 | 奚鼎吉 | Movement of condensation water automatic pump |
| CN206344027U (en) * | 2016-12-26 | 2017-07-21 | 常州好时新能源有限公司 | A kind of device for automatically adjusting water film thickness |
| JP3213803U (en) * | 2017-09-21 | 2017-11-30 | 日本ファンドリーサービス株式会社 | Release agent supply system |
| CN109719836A (en) * | 2018-11-14 | 2019-05-07 | 重庆新久融科技有限公司 | A kind of release agent and preparation method thereof for aluminum alloy mould plate |
| CN209714906U (en) * | 2019-04-03 | 2019-12-03 | 临沂矿业集团有限责任公司 | A kind of pony mixer of quantitative ingredient |
| CN210448946U (en) * | 2019-08-09 | 2020-05-05 | 天津普利派克包装制品有限公司 | Agitating unit convenient to mix multiple material ratio |
Also Published As
| Publication number | Publication date |
|---|---|
| CN111531146A (en) | 2020-08-14 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN115283646B (en) | High-strength low-pressure casting device and casting method for aluminum alloy castings for automobiles | |
| CN111531146B (en) | Aluminum alloy die-casting release agent and preparation system and method thereof | |
| CN104801693B (en) | Constant-volume casting system of electromagnetic pump | |
| CN213421862U (en) | Novel automatic material conveying in zinc alloy production device | |
| CN107441990A (en) | A kind of quantitative material feeder | |
| CN109758950B (en) | Stirring device for controlling weight proportion of water-soluble antirust agent raw materials | |
| CN111939801A (en) | Waterproof coating processing equipment convenient for controlling mixing proportion | |
| CN204524239U (en) | Electromagnetic pump quantitative casting system | |
| CN214496539U (en) | Electroplating production is with reinforced mechanism | |
| CN109158572A (en) | A kind of composite device of copper and Zn-ef ficiency | |
| CN215467949U (en) | Variable-amount feeding device for inoculant | |
| CN213433970U (en) | Automatic batching equipment based on manganese additive production usefulness | |
| CN107790668A (en) | A kind of semi-solid-state metal thixo-injection molding equipment | |
| CN111943118A (en) | Filling system is used in shower bath processing | |
| CN220214589U (en) | Stirring device for preparing aluminum alloy hole sealing agent | |
| CN112892382A (en) | Pushi alloy furnace roller dosing unit | |
| CN219252290U (en) | Main gloss agent blending device | |
| CN217649684U (en) | Filling equipment is used in new material auxiliary agent production | |
| CN216192858U (en) | Automatic dosing device for electroplating zinc-nickel alloy on automobile parts | |
| CN113601724B (en) | Water supply installation of concrete mixing plant | |
| CN218609011U (en) | Automatic proportioning and mixing device for centrifugal casting glass fiber reinforced plastic pipeline | |
| CN218608967U (en) | Agitator is used in purification of electric zinc system | |
| CN218166653U (en) | Raw materials filling device for lubricating oil production | |
| CN220559055U (en) | Stirring device for ceramic agent production | |
| CN110180425A (en) | A kind of liquid fraction mixing arrangement |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20210609 Address after: 518101 the second floor of no.1005 Shajing West Ring Road, dawangshan community, Shajing street, Bao'an District, Shenzhen City, Guangdong Province Applicant after: Shenzhen xielida Precision Technology Co.,Ltd. Address before: No.46, Xishe group 3, sanshe village, Zhangguo Town, Xinghua City, Taizhou City, Jiangsu Province, 225723 Applicant before: Xia Santou |
|
| TA01 | Transfer of patent application right | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |