Maintenance device of mould
Technical Field
The invention relates to the technical field of mold maintenance, in particular to a mold maintenance device.
Background
The mold is a variety of molds and tools for obtaining a desired product by injection molding, blow molding, extrusion, die casting or forging molding, smelting, stamping, etc. in industrial production, in short, the mold is a tool for manufacturing a molded article, the tool is composed of various parts, and different molds are composed of different parts. The processing of the appearance of an article is realized mainly through the change of the physical state of a formed material. The die is a precise tool, has a complex shape, bears the expansion force of a blank, and has higher requirements on structural strength, rigidity, surface hardness, surface roughness and processing precision.
The maintenance device that current mould maintained only can carry out the fat liquoring maintenance to the plane, and the mould is because of needs satisfy the production needs, and most of mould inner walls are irregular curved surface, and this just leads to current maintenance device can't evenly paint lubricating oil on the mould surface, consequently develops a maintenance device that can be directed against the irregular surface of mould and is the technical problem that technical staff in this field need solve.
Disclosure of Invention
In view of the defects of the prior art, the invention provides a maintenance device for a mold, which solves the problems in the background art.
In order to achieve the purpose, the invention is realized by the following technical scheme: a maintenance device of a mold comprises a machine tool and a smearing device, wherein a controller is fixedly connected to the front side wall of the machine tool, an oil tank and an oil pump are fixedly connected to the front side wall of the machine tool respectively, the bottom of the oil tank is communicated with an oil inlet of the oil pump, a touch screen is fixedly connected to the front side wall of the machine tool, four corners of the bottom of the machine tool are fixedly connected with ground feet, driving devices are fixedly connected to two sides of the machine tool, and a pneumatic device is fixedly connected to the left side wall of the machine tool;
the smearing device comprises a device shell, and a plurality of telescopic devices are fixedly arranged at the bottom of the device shell.
Further, drive arrangement includes a driving motor, a driving motor is fixed in the lathe lateral wall, the controller output passes through electric wire and a driving motor input electric connection, a driving motor output shaft one end fixedly connected with lead screw, two equal threaded connection in first lead screw week side has the removal frame, remove frame inner wall both sides through the spout all with lathe both sides sliding connection, the removal is put up and is located and paints the device top.
Further, remove a top surface fixedly connected with second driving motor, the controller output passes through electric wire and second driving motor input electric connection, second driving motor output shaft one end fixedly connected with second lead screw, second lead screw week side threaded connection has the slip table, slip table inner wall both sides all with remove a sliding connection through the spout, slip table one side fixedly connected with electric push rod, electric push rod bottom with paint device fixed connection.
Further, slip table opposite side fixedly connected with elbow, the ninety degree of elbow is crooked down, two cameras of elbow fixedly connected with of one side down, two the camera output passes through the electric wire and all is connected with controller input electric connection.
Further, device shell lateral wall fixedly connected with intake pipe and oil inlet pipe respectively, intake pipe one end and pneumatic equipment delivery outlet intercommunication, oil inlet pipe one end oil pump oil-out intercommunication, two fixed plates of screw fixedly connected with, two are passed through at device shell top the equal fixedly connected with connecting pipe in the relative one side of fixed plate, the connecting pipe top is run through there is the connecting screw, and is a plurality of the telescoping device is cellular range in device shell bottom.
Further, the telescoping device includes the solenoid valve, inside the solenoid valve was fixed in the device shell, solenoid valve one end intercommunication has the connecting rod, the connecting rod both sides all are fixed with fixed bolster, two the fixed bolster lateral wall all with device shell fixed connection back to the back, connecting rod week side sliding connection has flexible pipe, the inside gas pocket of having seted up of connecting rod, gas pocket one end and solenoid valve intercommunication, solenoid valve one end and intake pipe intercommunication, the oilhole has been seted up to flexible intraduct, oilhole one end intercommunication has defeated oil pipe, defeated oil pipe one end and oil inlet pipe intercommunication.
Further, the connecting rod is located flexible inside one end fixedly connected with limiting plate, limiting plate week side and flexible pipe inner wall sliding connection, solenoid valve one end fixedly connected with sponge is kept away from to flexible pipe, oilhole one end and sponge intercommunication.
Furthermore, the pneumatic equipment is a layer of metal shell, the interior of the pneumatic equipment is composed of an air compressor and an air pump, and the output end of the controller is electrically connected with the air compressor and the air pump through electric wires respectively.
A method for using a maintenance device of a mold comprises the following steps:
s1 positioning, placing a die to be maintained on the top surface of a machine tool, manually inputting a control command through a touch screen, and transmitting a signal to a controller to control a first driving motor, a second driving motor and an electric push rod to start, wherein an output shaft of the first driving motor rotates to drive first lead screws to rotate, two first lead screws drive a moving frame to move back and forth, an output shaft of the second driving motor rotates to drive second lead screws to rotate, the second lead screws drive a sliding table to move left and right, the sliding table drives the electric push rod and a smearing device to move left and right, the electric push rod stretches to drive the smearing device to lift, and the first driving motor, the second driving motor and the electric push rod jointly act to move the smearing device right above the die;
s2, scanning, wherein the controller controls the two cameras to start, the two cameras collect picture information and feed the picture information back to the controller, and the controller calculates and simulates the three-dimensional curved surface of the mold according to the image information;
s3 fitting, controlling an air compressor in pneumatic equipment to start by a controller, conveying gas into an air inlet pipe by the air compressor through a pipeline, controlling the electromagnetic valve to open and close by the controller when the gas is conveyed to the electromagnetic valve, enabling proper gas to enter the air inlet pipe through the air holes, enabling the connecting rod to extend out of the telescopic pipe, determining the extension degree of the telescopic pipe by the amount of the air entering the telescopic pipe, controlling the electromagnetic valve to open and close by the controller, enabling the extension lengths of the telescopic pipes to be different, enabling the surfaces formed by the sponges to be the same as the three-dimensional curved surface of the mold, and controlling an electric push rod to further extend by the controller, so that the;
s4, oil delivery, the controller controls the oil pump to start, the oil pump delivers the lubricating oil in the oil tank to the oil inlet pipe through the pipeline, the lubricating oil in the oil inlet pipe enters the sponge through the oil delivery pipe and the oil hole, and the sponge contacts the die to paint and maintain the die irregular curved surface machine type.
The invention has the following beneficial effects:
1. this maintenance device of mould, through utilizing the camera to gather mould image information, utilize pneumatic equipment control air input to change each telescoping device's elongation, make honeycomb telescoping device can adapt to the irregular curved surface of mould, thereby make the laminating mould surface that the sponge can be fine, compare with prior art, paint the device fat liquoring more evenly.
2. This maintenance device of mould, through the combined action of first driving motor, second driving motor and electric push rod, can freely change and paint the spatial position of device on the lathe, the degree of freedom of position adjustment is high during the maintenance, compares with prior art, can enlarge the application scope of device maintenance.
Of course, it is not necessary for any product in which the invention is practiced to achieve all of the above-described advantages at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural diagram of a mold maintenance device according to the present invention;
FIG. 2 is a schematic view of the opposite side of FIG. 1;
FIG. 3 is an enlarged view of a portion of FIG. 2 at A;
FIG. 4 is a schematic view of the applicator device;
FIG. 5 is a schematic view of the opposite side of FIG. 4;
FIG. 6 is a schematic structural view of the telescoping device;
fig. 7 is a schematic cross-sectional view taken along line B-B in fig. 6.
In the drawings, the components represented by the respective reference numerals are listed below:
in the figure: 1-a machine tool, 2-a controller, 3-an oil tank, 4-an oil pump, 5-a touch screen, 6-a foot, 7-a driving device, 8-a pneumatic device, 71-a first driving motor, 72-a first screw rod, 73-a moving frame, 74-a second driving motor, 75-a second screw rod, 76-a sliding table, 77-an electric push rod, 78-a smearing device, 79-an elbow, 781-a device shell, 782-an air inlet pipe, 783-an oil inlet pipe, 784-a connecting pipe, 785-a fixing plate, 786-a connecting screw, 787-a telescopic device 791-a camera, 7871-an electromagnetic valve, 7872-a connecting rod, 7873-a telescopic pipe, 7874-a sponge, 7875-a fixing bracket, 7876-an oil conveying pipe and 7877-an air hole, 7878 a limit plate, 7879 an oil hole.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, the present invention provides a technical solution: a maintenance device of a mold comprises a machine tool 1 and a coating device 78, wherein the front side wall of the machine tool 1 is fixedly connected with an AFPXHC60T model controller 2, the front side wall of the machine tool 1 is respectively and fixedly connected with an oil tank 3 and a KS8A583 model oil pump 4, the bottom of the oil tank 3 is communicated with an oil inlet of the oil pump 4, the front side wall of the machine tool 1 is fixedly connected with a TJ-170TC04 model touch screen 5, four corners of the bottom of the machine tool 1 are respectively and fixedly connected with a ground foot 6, two sides of the machine tool 1 are respectively and fixedly connected with a driving device 7, and the left side; the ground feet 6 are used for supporting the machine tool 1, an oil adding port is formed in the top of the oil tank 3, and lubricating oil can be added through the oil adding port when the lubricating oil in the oil tank 3 is insufficient; the output end of the controller 2 is electrically connected with the input end of the oil pump 4 through an electric wire, and the output end of the touch screen 5 is electrically connected with the input end of the controller 2 through an electric wire.
The application device 78 includes a device housing 781 with sixty-one retractors 787 fixedly disposed at the bottom of the device housing 781. Of course, the number is not limited to sixty-one, but may be hundreds, which can be flexibly adjusted according to the type of mold covered by a specific application.
Wherein, drive arrangement 7 includes the first driving motor 71 of UV15B/80ST model, first driving motor 71 is fixed in the lateral wall of lathe 1, the output of controller 2 passes through electric wire and the input electric connection of first driving motor 71, the first lead screw 72 of first driving motor 71 output shaft one end fixedly connected with, two first lead screw 72 week side all threaded connection have remove the frame 73, remove frame 73 inner wall both sides through the spout all with lathe 1 both sides sliding connection, remove the frame 73 and be located and paint device 78 tops.
The top surface of the moving frame 73 is fixedly connected with a UV15B/80ST model second driving motor 74, the output end of the controller 2 is electrically connected with the input end of the second driving motor 74 through an electric wire, one end of the output shaft of the second driving motor 74 is fixedly connected with a second lead screw 75, the peripheral side surface of the second lead screw 75 is in threaded connection with a sliding table 76, two sides of the inner wall of the sliding table 76 are both in sliding connection with the moving frame 73 through sliding grooves, one side of the sliding table 76 is fixedly connected with an XC800-A-H model electric push rod 77, and the bottom end of the electric push rod 77 is fixedly.
Wherein, 76 opposite side fixedly connected with elbow 79 of slip table, the ninety degrees bending of elbow 79 is down, and elbow 79 is two KS8A583 model cameras 791 of fixedly connected with of one side down, and two camera 791 outputs all pass through the electric wire and controller 2 input electric connection.
Wherein, device shell 781 lateral wall is fixedly connected with intake pipe 782 and advances oil pipe 783 respectively, intake pipe 782 one end and 8 delivery outlets of pneumatic equipment intercommunication, advance 4 oil-out intercommunications of oil pipe 783 one end oil pump, two fixed plates 785 of screw fixedly connected with are passed through at device shell 781 top, the equal fixedly connected with connecting pipe 784 in two relative one sides of fixed plate 785, 77 bottoms of electric push rod are located to connecting pipe 784 cover, connecting screw 786 has been run through at connecting pipe 784 top, connecting screw 786 is pegged graft fixedly with 77 bottoms of electric push rod, sixty one telescoping device 787 is honeycomb range in device shell 781 bottom.
The telescopic device 787 comprises 2V025-06/08 type electromagnetic valves 7871, the electromagnetic valves 7871 are fixed inside a device shell 781, one ends of the electromagnetic valves 7871 are communicated with connecting rods 7872, two sides of each connecting rod 7872 are respectively fixed with a fixing support 7875, the opposite side walls of the two fixing supports 7875 are fixedly connected with the device shell 781, the peripheral side surfaces of the connecting rods 7872 are connected with telescopic pipes 7873 in a sliding mode, air holes 7877 are formed in the connecting rods 7872, one ends of the air holes 7877 are communicated with the electromagnetic valves 7871, one ends of the electromagnetic valves 7871 are communicated with an air inlet pipe 782, oil holes 7879 are formed in the telescopic pipes 7873, one ends of the oil holes 7879 are communicated with an oil conveying pipe 7876, and; the output end of the controller 2 is electrically connected with the input end of the electromagnetic valve 7871 through an electric wire.
One end of the connecting rod 7872, which is positioned inside the telescopic pipe 7873, is fixedly connected with a limiting plate 7878, the peripheral side surface of the limiting plate 7878 is in sliding connection with the inner wall of the telescopic pipe 7873, one end of the telescopic pipe 7873, which is far away from the electromagnetic valve 7871, is fixedly connected with a sponge 7874, and one end of the oil hole 7879 is communicated with the sponge 7874.
The pneumatic equipment 8 is a metal shell, the pneumatic equipment 8 is internally composed of an FLDK-3KW air compressor and an HSENG-AS26 air pump, and the output end of the controller 2 is electrically connected with the air compressor and the air pump respectively through electric wires.
A method for using a maintenance device of a mold comprises the following steps:
s1 positioning, placing a die to be maintained on the top surface of a machine tool 1, manually inputting a control command through a touch screen 5, and transmitting a signal to a controller 2, 2) controlling a first driving motor 71, a second driving motor 74 and an electric push rod 77 to start, wherein an output shaft of the first driving motor 71 rotates to drive first lead screws 72 to rotate, two first lead screws 72 drive a moving frame 73 to move back and forth, an output shaft of the second driving motor 74 rotates to drive a second lead screw 75 to rotate, the second lead screw 75 drives a sliding table 76 to move left and right, the sliding table 76 drives the electric push rod 77 and a smearing device 78 to move left and right, the electric push rod 77 stretches to drive the smearing device 78 to lift, and the first driving motor 71, the second driving motor 74 and the electric push rod 77 jointly act to move the smearing device 78 right above the die;
s2, scanning, wherein the controller 2 controls the two cameras 791 to start, the two cameras 791 collect picture information and feed the picture information back to the controller 2, and the controller 2 calculates and simulates the three-dimensional curved surface of the mold according to the image information;
s3 fitting, controlling an air compressor in the pneumatic device 8 to start by the controller 2, conveying air into an air inlet pipe 782 by the air compressor through a pipeline, controlling the electromagnetic valve 7871 to open and close by the controller 2 when the air is conveyed to the electromagnetic valve 7871, enabling proper air to enter 7973 through the air hole 7877, enabling the connecting rod 7872 to extend out of the telescopic pipe 7873, determining the extension degree of the telescopic pipe 7873 by the air quantity entering the telescopic pipe 7873, controlling the electromagnetic valve 7871 to open and close by the controller 2, enabling the extension lengths of sixty telescopic pipes 7873 to be different, enabling the surface formed by sixty one sponge 7874 to be the same as the three-dimensional curved surface of the mold, and controlling the electric push rod 77 to further extend to enable the sixty one sponge 7874 to be in contact fitting with the top;
s4, oil delivery, the controller 2 controls the oil pump 4 to start, the oil pump 4 conveys the lubricating oil obtained in the oil tank 3 to the oil inlet pipe 783 through a pipeline, the lubricating oil in the oil inlet pipe 783 enters the sponge 7874 through the oil delivery pipe 7876 and the oil hole 7879, and the sponge 7874 is contacted with the die to coat and maintain the die irregular curved surface machine type.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.