CN111524990B - Transparent bus bar, photovoltaic module and preparation method of transparent bus bar - Google Patents

Transparent bus bar, photovoltaic module and preparation method of transparent bus bar Download PDF

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CN111524990B
CN111524990B CN202010637749.2A CN202010637749A CN111524990B CN 111524990 B CN111524990 B CN 111524990B CN 202010637749 A CN202010637749 A CN 202010637749A CN 111524990 B CN111524990 B CN 111524990B
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transparent
bus bar
slurry
photovoltaic module
prepolymer
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CN111524990A (en
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不公告发明人
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Hangzhou Microquanta Semiconductor Corp ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/05Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells
    • H01L31/0504Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells specially adapted for series or parallel connection of solar cells in a module
    • H01L31/0512Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells specially adapted for series or parallel connection of solar cells in a module made of a particular material or composition of materials
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    • H01ELECTRIC ELEMENTS
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Abstract

The invention relates to a transparent bus tape, which comprises the components of choline chloride, maleic acid, anhydrous choline chloride, acrylamide, a cross-linking agent and a photoinitiator, wherein the components are mixed into transparent slurry, and then the transparent slurry is coated on the surface of a component and then is subjected to ultraviolet light curing to form a transparent conductive elastomer. The invention also discloses a preparation method of the transparent bus bar, a photovoltaic module using the transparent bus bar and a preparation method of the photovoltaic module. The transparent bus bar has excellent conductivity, light transmittance and strong tensile property, and solves the problems that the existing photovoltaic module is difficult to weld by using a non-transparent metal bus bar and the appearance is not attractive.

Description

Transparent bus bar, photovoltaic module and preparation method of transparent bus bar
Technical Field
The invention belongs to the technical field of photovoltaic module preparation, and particularly relates to a transparent bus bar, a photovoltaic module and a preparation method of the photovoltaic module.
Background
With the continuous development of building integrated photovoltaic, the requirements on the appearance of the photovoltaic module become more stringent. The perovskite, organic and polymer solar cells can be prepared into semitransparent or colored photovoltaic modules, so that the application scenes of building photovoltaics are wide, but opaque bus strips can have little influence on the attractiveness of the semitransparent or colored photovoltaic modules. Therefore, the development of transparent bus bar materials is the focus of research in the future.
Some transparent materials such as indium tin oxide, indium-doped zinc oxide, silver nanowires, carbon nanotubes, and graphene materials are the materials of choice for preparing transparent bus tapes. However, these materials have a great limitation in the application of transparent bus tapes because they cannot achieve a balance between transparency and conductivity and have poor compatibility with substrate materials (polymer, glass), for example, they are difficult to solder for connecting and penetrating circuits and have strong adhesion with glass and polymer substrates.
Disclosure of Invention
The invention aims to solve the technical problem of providing a transparent bus bar, a photovoltaic module and a preparation method thereof, wherein the transparent bus bar and the photovoltaic module have excellent electrical conductivity, light transmittance and strong tensile property, and the problems that the existing photovoltaic module is difficult to weld by using a non-transparent metal bus bar and the appearance is not attractive are solved.
The invention is realized by providing a transparent confluence belt, which comprises the components of maleic acid, anhydrous choline chloride, acrylamide, a cross-linking agent and a photoinitiator, wherein the components are mixed into transparent slurry, and then the transparent slurry is coated on the surface of a component and then is subjected to ultraviolet light curing to form the transparent conductive elastomer.
Further, the cross-linking agent is diethylene glycol diacrylate, and the photoinitiator is 2-hydroxy-4' - (2-hydroxyethoxy) -2-methyl propiophenone.
Furthermore, the thickness of the transparent bus bar is 1 mm-3 mm, when the thickness of the transparent bus bar is 1mm, the transmittance of the transparent bus bar is 98%, and when the thickness of the transparent bus bar is 3mm, the transmittance of the transparent bus bar is 92%.
Further, at room temperature, the conductivity of the transparent bus tape was 1 × 10-4S/cm。
Furthermore, the Young modulus of the stress-strain curve of the transparent bus bar is 0.6 MPa-0.9 MPa.
The invention is realized in such a way, and also provides a preparation method of the transparent bus bar, which comprises the following steps:
anhydrous choline chloride is mixed with maleic acid in a molar ratio of 2:1, and the mixture is stirred to form a colorless prepolymer A; then anhydrous choline chloride and acrylamide are mixed according to the molar ratio of 1:2, and the mixture is stirred to form colorless prepolymer 2; then mixing anhydrous choline chloride, maleic acid and acrylamide in a molar ratio of 2:1:2, and stirring the mixture to form a colorless prepolymer C; then mixing the cross-linking agent and the photoinitiator with the prepolymer A, the prepolymer B and the prepolymer C, and stirring to form transparent slurry; and (3) dropwise coating the transparent slurry on the surface of the assembly, pre-setting, and curing by using an ultraviolet light source to form a transparent conductive elastomer material, namely the transparent bus bar.
The invention is realized in such a way, and also provides a photovoltaic module which uses the transparent bus bar.
The invention is realized in such a way, and also provides a photovoltaic module which uses the transparent bus bar prepared by the preparation method of the transparent bus bar.
The invention is realized in such a way, and also provides a preparation method of the photovoltaic module, which comprises the following steps:
step one, preparing transparent slurry of a transparent bus bar;
and secondly, dripping the transparent slurry on the surfaces of the anode and the cathode of the semitransparent or transparent component, pre-shaping, and curing for 5-10 min by using an ultraviolet light source with the wavelength of 365nm to form a transparent bus bar, thereby finally obtaining the photovoltaic component.
Compared with the prior art, the transparent bus bar, the photovoltaic module and the preparation method thereof are characterized in that anhydrous choline chloride, maleic acid and acrylamide are mixed according to different molar ratios to prepare prepolymer A, prepolymer B and prepolymer C, the prepolymer A, the prepolymer B and the prepolymer C are uniformly mixed with a photoinitiator and a cross-linking agent to form transparent slurry, then the transparent slurry is uniformly dripped by using a dispensing device according to a circuit setting path, and after presetting, the transparent slurry is cured under an ultraviolet light source with the wavelength of 365nm to form the polymerized transparent bus bar. The transparent bus bar has excellent conductivity, light transmission and strong tensile property.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects to be solved by the present invention more apparent, the present invention is further described in detail below with reference to the following embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The transparent conductive elastomer is prepared by mixing the components including maleic acid, anhydrous choline chloride, acrylamide, a cross-linking agent and a photoinitiator into transparent slurry, coating the transparent slurry on the surface of a component, and then curing the transparent slurry by ultraviolet light.
The cross-linking agent is diethylene glycol diacrylate, and the photoinitiator is 2-hydroxy-4' - (2-hydroxyethoxy) -2-methyl propiophenone.
The thickness of the transparent bus bar is 1 mm-3 mm, when the thickness of the transparent bus bar is 1mm, the transmittance of the transparent bus bar is 98%, and when the thickness of the transparent bus bar is 3mm, the transmittance of the transparent bus bar is 92%.
The conductivity of the transparent bus tape was 1x10 at room temperature-4S/cm。
The Young modulus of the stress-strain curve of the transparent bus bar is 0.6 MPa-0.9 MPa.
The invention also discloses a preparation method of the transparent bus bar, which comprises the following steps:
drying choline chloride at 60 ℃ for 24h under vacuum to obtain anhydrous choline chloride; anhydrous choline chloride and maleic acid were mixed in a molar ratio of 2:1, and the mixture was then heated and stirred at 90 ℃ for two hours to form a colorless prepolymer a; then anhydrous choline chloride and acrylamide are mixed according to the molar ratio of 1:2, and the mixture is heated and stirred at the temperature of 90 ℃ to form colorless prepolymer 2; then anhydrous choline chloride, maleic acid and acrylamide are mixed in a molar ratio of 2:1:2, and the mixture is heated and stirred at 90 ℃ to form colorless prepolymer C. Then 1wt% of a crosslinking agent, diethylene glycol diacrylate and 1wt% of a photoinitiator, 2-hydroxy-4' - (2-hydroxyethoxy) -2-methyl propiophenone, were mixed with prepolymer A, prepolymer B and prepolymer C, and stirred at room temperature to form a transparent slurry. And (3) dropwise coating the transparent slurry on the surface of the component, pre-shaping, and curing for 5-10 min by using an ultraviolet light source with the wavelength of 365nm to form a transparent conductive elastomer material, namely the transparent bus bar.
The invention also discloses a photovoltaic module which uses the transparent bus bar.
The invention also discloses a photovoltaic module which uses the transparent bus bar prepared by the preparation method of the transparent bus bar.
The invention also discloses a preparation method of the photovoltaic module, which comprises the following steps:
step one, preparing transparent slurry of the transparent bus bar.
And secondly, dripping the transparent slurry on the surfaces of the anode and the cathode of the semitransparent or transparent component, pre-shaping, and curing for 5-10 min by using an ultraviolet light source with the wavelength of 365nm to form a transparent bus bar, thereby finally obtaining the photovoltaic component.
The following will further illustrate the method of manufacturing the photovoltaic module of the present invention with reference to specific examples.
Example 1
A first embodiment of the method of manufacturing a photovoltaic module according to the invention, for example for manufacturing a translucent perovskite photovoltaic module, comprises the steps of:
and 11, preparing transparent slurry of the transparent bus bar according to the method.
Step 12, semi-transparent perovskitePreparing a solar cell: the cell was divided into 8 subcells using laser dicing P1 on fluorine doped tin oxide (FTO) glass, followed by washing the FTO glass with acetone, isopropanol, and deionized water in sequence. The FTO glass was blown dry using nitrogen, coated with a titanium isopropoxide solution at room temperature to form a hole blocking layer of about 50nm, and annealed at 500 c for 30 minutes. After cooling in TiO2A layer of a mixture of methylamine iodide and lead chloride (molar ratio of 3: 1) was applied over the layer as a perovskite layer. The solvent is dimethyl sulfoxide and N-methyl-2-pyrrolidone (NMP) or N, N-Dimethylformamide (DMF). The perovskite film was then annealed at 100 ℃ for 1 hour to crystallize the perovskite. A0.7M mixture of Spiro-OMeTAD in chlorobenzene with Li-TFSI and TBP was subsequently applied. Laser ablation P2 was used. And (3) evaporating the gold electrode on the surface of the cyclone-OMeTAD layer to form a back electrode, wherein the thickness is 10 nm. The deposition rate was 0.1 nm/s. Laser was used to cut P3 and edge cleared.
And step 13, dripping the transparent slurry on the surfaces of the anode and the cathode of the semitransparent perovskite component to ensure that short circuit caused by the laser cutting line and the adjacent sub-battery is avoided. And extending to the outer end of the FTO glass, padding a polytetrafluoroethylene film below the region with more FTO, curing the transparent slurry for 5min by using an ultraviolet light source with the wavelength of 365nm, stripping or removing the polytetrafluoroethylene film from the cured transparent bus bar to obtain the transparent bus bar, and finally finishing the preparation of the perovskite photovoltaic module.
And carrying out battery performance test on the prepared perovskite photovoltaic module. And respectively clamping the two ends of the anode and the cathode of the Keithley current and voltage test source on the transparent bus belts led out from the anode and the cathode of the perovskite photovoltaic module, and testing a current-voltage curve.
The test results show that: open circuit voltage V of batteryoc0.93V, short-circuit photocurrent JscIs 11.04mA.cm-2FF was 61.65, and energy conversion efficiency was 6.34%. The area of a single battery is 2.6cm2
The transparent bus bar has smaller contact resistance similar to that of the existing common soldering tin copper strip, can be used as a positive electrode lead-out conducting material and a negative electrode lead-out conducting material of a semitransparent battery, is difficult to perceive compared with an opaque silver soldering tin copper strip, and has better aesthetic property than the soldering tin copper strip.
Example 2
A second embodiment of the method of manufacturing a photovoltaic module according to the present invention, for example, for manufacturing a green perovskite photovoltaic module, comprises the steps of:
and step 21, preparing transparent slurry of the transparent bus bar according to the method.
Step 22, preparing a green perovskite solar cell: the cell was divided into 8 subcells using laser dicing P1 on fluorine doped tin oxide (FTO) glass, followed by washing the FTO glass with acetone, isopropanol, and deionized water in sequence. The FTO glass was blown dry using nitrogen, a layer of titanium isopropoxide in 2-methoxyethanol solution was deposited using a coating method, dried at 125 ℃ for 15 minutes, and then annealed at 500 ℃ for 30 minutes. Followed by a layer of TiO2The ethanol solution of (3) was annealed at 125 ℃ for 15 minutes and then at 500 ℃ for 30 minutes. Subsequently, a layer of CsPbBr was applied3In DMSO. 72.3mg of Spiro-MeOTAD were dissolved in 1mL of chlorobenzene and 17.5. mu.L of a solution of LiTFSI (520 mg LiTFSI in 1mL of acetonitrile) and 28.8. mu.L of 4-tBP were added as additives to the solution. Subsequently, a layer of the spiro-MeOTAD mixed solution was applied. And laser cutting P2. And sputtering a layer of ITO transparent back electrode by using a radio frequency sputtering method, wherein the thickness is 100 nm. The sputtering power is 30w, the air pressure is 0.5Pa, and the time is 10 min. Finally, P3 is cut by laser and the edges are cleared.
Step 23, placing the template (with the thickness of 2 mm) on the positive and negative electrodes of the alignment assembly, exposing the area needing to deposit the transparent slurry, enabling the length of the area to be larger than the bus strip part of the photovoltaic assembly substrate, padding a polytetrafluoroethylene substrate below the area during dropping coating, dropping the transparent slurry on the surfaces of the positive and negative electrodes of the green perovskite battery, and scraping the prepolymer slurry with the thickness larger than the template by using a scraper. And (3) after pre-setting, curing for 10min by using an ultraviolet light source with the wavelength of 365nm to obtain a transparent bus bar with the thickness of 2mm, and finally finishing the preparation of the perovskite photovoltaic module.
And carrying out battery performance test on the prepared perovskite photovoltaic module. And respectively clamping the two ends of the anode and the cathode of the Keithley current and voltage test source on the transparent bus belts led out from the anode and the cathode of the perovskite photovoltaic module, and testing a current-voltage curve.
The test results show that: open circuit voltage V of batteryoc1.01V, short circuit photocurrent JscIs 16.21mA.cm-2FF was 72.03, and energy conversion efficiency was 11.8%. The area of a single battery is 2.6cm2
The transparent bus bar has smaller contact resistance similar to that of the existing common soldering tin copper strip, can be used as a positive electrode lead-out conducting material and a negative electrode lead-out conducting material of a semitransparent battery, is difficult to perceive compared with an opaque silver soldering tin copper strip, and has better aesthetic property than the soldering tin copper strip.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims (3)

1. The preparation method of the transparent confluence strap is characterized in that the components of the transparent confluence strap comprise maleic acid, anhydrous choline chloride, acrylamide, a cross-linking agent and a photoinitiator, the components are mixed into transparent slurry, and then the transparent slurry is coated on the surface of a component and then is subjected to ultraviolet light curing to form a transparent conductive elastomer; the preparation method of the transparent bus bar comprises the following steps:
anhydrous choline chloride is mixed with maleic acid in a molar ratio of 2:1, and the mixture is stirred to form a colorless prepolymer A; then anhydrous choline chloride and acrylamide are mixed according to the molar ratio of 1:2, and the mixture is stirred to form colorless prepolymer 2; then mixing anhydrous choline chloride, maleic acid and acrylamide in a molar ratio of 2:1:2, and stirring the mixture to form a colorless prepolymer C; then mixing the cross-linking agent and the photoinitiator with the prepolymer A, the prepolymer B and the prepolymer C, and stirring to form transparent slurry; and (3) dropwise coating the transparent slurry on the surface of the assembly, pre-setting, and curing by using an ultraviolet light source to form a transparent conductive elastomer material, namely the transparent bus bar.
2. A photovoltaic module using the transparent bus tape prepared by the method of claim 1.
3. A method of manufacturing a photovoltaic module according to claim 2, comprising the steps of:
step one, preparing transparent slurry of a transparent bus bar;
and secondly, dripping the transparent slurry on the surfaces of the anode and the cathode of the semitransparent or transparent component, pre-shaping, and curing for 5-10 min by using an ultraviolet light source with the wavelength of 365nm to form a transparent bus bar, thereby finally obtaining the photovoltaic component.
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