CN111524307A - Textile machine control method and system and textile machine - Google Patents
Textile machine control method and system and textile machine Download PDFInfo
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- CN111524307A CN111524307A CN202010450090.XA CN202010450090A CN111524307A CN 111524307 A CN111524307 A CN 111524307A CN 202010450090 A CN202010450090 A CN 202010450090A CN 111524307 A CN111524307 A CN 111524307A
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- 239000004753 textile Substances 0.000 title claims abstract description 115
- 238000000034 method Methods 0.000 title claims abstract description 34
- 239000000428 dust Substances 0.000 claims abstract description 47
- 230000017525 heat dissipation Effects 0.000 claims abstract description 14
- 238000001514 detection method Methods 0.000 claims description 13
- 239000000779 smoke Substances 0.000 claims description 11
- 239000000126 substance Substances 0.000 claims description 6
- 230000000007 visual effect Effects 0.000 claims description 6
- 239000003517 fume Substances 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000012544 monitoring process Methods 0.000 abstract description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 239000002699 waste material Substances 0.000 abstract description 5
- 230000007547 defect Effects 0.000 abstract description 4
- 238000009987 spinning Methods 0.000 description 16
- 230000002159 abnormal effect Effects 0.000 description 4
- 238000009941 weaving Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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Classifications
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- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B7/00—Signalling systems according to more than one of groups G08B3/00 - G08B6/00; Personal calling systems according to more than one of groups G08B3/00 - G08B6/00
- G08B7/06—Signalling systems according to more than one of groups G08B3/00 - G08B6/00; Personal calling systems according to more than one of groups G08B3/00 - G08B6/00 using electric transmission, e.g. involving audible and visible signalling through the use of sound and light sources
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K13/00—Thermometers specially adapted for specific purposes
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N15/00—Investigating characteristics of particles; Investigating permeability, pore-volume or surface-area of porous materials
- G01N15/06—Investigating concentration of particle suspensions
-
- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B17/00—Fire alarms; Alarms responsive to explosion
- G08B17/10—Actuation by presence of smoke or gases, e.g. automatic alarm devices for analysing flowing fluid materials by the use of optical means
-
- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B25/00—Alarm systems in which the location of the alarm condition is signalled to a central station, e.g. fire or police telegraphic systems
- G08B25/01—Alarm systems in which the location of the alarm condition is signalled to a central station, e.g. fire or police telegraphic systems characterised by the transmission medium
- G08B25/10—Alarm systems in which the location of the alarm condition is signalled to a central station, e.g. fire or police telegraphic systems characterised by the transmission medium using wireless transmission systems
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- General Physics & Mathematics (AREA)
- Physics & Mathematics (AREA)
- Chemical & Material Sciences (AREA)
- Emergency Management (AREA)
- Analytical Chemistry (AREA)
- Business, Economics & Management (AREA)
- Life Sciences & Earth Sciences (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- Health & Medical Sciences (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Dispersion Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Computer Networks & Wireless Communication (AREA)
- Spinning Or Twisting Of Yarns (AREA)
Abstract
The invention discloses a textile machine control method, a textile machine control system and a textile machine, wherein the method comprises the following steps: respectively acquiring the temperature and the dust concentration inside the textile machine, and executing the following steps: when the detected temperature is greater than a first temperature threshold and less than a second temperature threshold, starting the heat dissipation mechanism; when the detected temperature is lower than a third temperature threshold value, closing the heat dissipation mechanism; when the detected temperature is greater than a second temperature threshold value, alarming; when the dust concentration is greater than a first concentration threshold value, starting a dust removal mechanism; when the dust concentration is less than a second concentration threshold value, closing the dust removal mechanism; acquiring the pressure between the textile thread and the guide wheel, and performing the following steps: when the pressure value is smaller than the preset pressure, alarming; the method overcomes the defects that in the production of the textile industry in the prior art, the manual switch machine or the assembly line machine is usually operated; of course, the monitoring is also carried out manually, and the problems of insufficient monitoring force and manpower waste exist.
Description
Technical Field
The invention relates to the technical field of textile machine control, in particular to a textile machine control method and system and a textile machine.
Background
The textile machines are also called textile machines, weaving machines, cotton spinning machines and the like, and the ancient textile machines are weaving machines driven by manpower. The textile machine is a general name of a tool for processing raw materials such as threads, silks, hemp and the like into silk threads and then weaving the silk threads into cloth. Such as spinning pendants, spinning wheels, spindles, pedal looms, modern mechanical looms, modern numerical control automatic looms and the like. The textile industry in China is gradually developing from the traditional pure mechanized industry to the automatic system mechanization.
In the prior art, in textile industry production, manual switch machinery or assembly line machinery is generally used for operation; of course, the monitoring is also carried out manually, and the problems of insufficient monitoring force and manpower waste exist.
Therefore, the invention provides a textile machine control method, a textile machine control system and a textile machine, which can automatically control the textile machine during use so as to effectively monitor the working state of the textile machine and ensure the safe and orderly progress of textile work.
Disclosure of Invention
Aiming at the technical problems, the invention aims to overcome the defects that in the production of the textile industry in the prior art, manual switch machinery or assembly line machinery is usually adopted for operation; the monitoring is also carried out manually, so that the problems of insufficient monitoring force and manpower waste exist, and the textile machine control method, the textile machine control system and the textile machine can be used for carrying out automatic control on the textile machine in the using process, effectively monitoring the working state of the textile machine and ensuring the safety and the orderly progress of textile work.
In order to achieve the above object, the present invention provides a textile machine control method comprising:
respectively acquiring the temperature and the dust concentration inside the textile machine, and executing the following steps:
when the detected temperature is greater than a first temperature threshold and less than a second temperature threshold, starting the heat dissipation mechanism;
when the detected temperature is lower than a third temperature threshold value, closing the heat dissipation mechanism;
when the detected temperature is greater than the second temperature threshold value, alarming;
when the dust concentration is greater than a first concentration threshold value, starting a dust removal mechanism;
when the dust concentration is smaller than a second concentration threshold value, closing the dust removal mechanism;
acquiring the pressure between the textile thread and the guide wheel, and performing the following steps:
when the pressure value is smaller than the preset pressure, alarming; wherein the content of the first and second substances,
the third temperature threshold is less than the first temperature threshold; the first temperature threshold is less than the second temperature threshold; the second concentration threshold is greater than the first concentration threshold.
Preferably, when the pressure value is less than a preset pressure, the method further comprises:
the loom is stopped.
Preferably, the method further comprises:
obtaining the concentration of the fumes inside the textile machine and performing the following steps:
and when the smoke concentration is greater than zero, performing sprinkling operation on the inside of the textile machine.
Preferably, the alarm operation comprises:
performing sound-light alarm;
and sending a wireless alarm signal to the appointed mobile terminal.
The invention also provides a textile machine control system, the system comprising:
a first detection module for detecting the temperature inside the textile machine;
a second detection module for detecting the dust concentration inside the textile machine;
the third detection module is used for detecting the pressure between the textile wire and the guide wheel;
the control execution module is used for executing the following steps:
when the detected temperature is greater than a first temperature threshold and less than a second temperature threshold, starting the heat dissipation mechanism;
when the detected temperature is lower than a third temperature threshold value, closing the heat dissipation mechanism;
when the detected temperature is greater than the second temperature threshold value, starting an alarm module;
when the dust concentration is greater than a first concentration threshold value, starting a dust removal mechanism;
when the dust concentration is smaller than a second concentration threshold value, closing the dust removal mechanism;
when the pressure value is smaller than the preset pressure, starting an alarm module; wherein the content of the first and second substances,
the third temperature threshold is less than the first temperature threshold; the first temperature threshold is less than the second temperature threshold; the second concentration threshold is greater than the first concentration threshold.
Preferably, the control execution module is also used for stopping the textile machine when the pressure value is less than the preset pressure.
Preferably, the system further comprises:
a fourth detection module for detecting the smoke concentration inside the textile machine;
the control execution module is also used for sprinkling water to the interior of the textile machine when the smoke concentration is greater than zero.
Preferably, the alarm module comprises:
the audible and visual alarm is used for generating audible and visual alarm signals;
and the wireless alarm is used for sending a wireless alarm signal to the appointed mobile terminal.
The invention also provides a textile machine comprising a textile machine control system as claimed in any one of claims 1 to 5.
According to the technical scheme, the textile machine control method and system provided by the invention and the textile machine have the beneficial effects that when the textile machine is used: the temperature and the dust concentration in the textile machine are accurately acquired through detecting the temperature and the dust concentration in the textile machine, and then the temperature and the dust concentration in the textile machine are controlled within a certain range through effective logic control so as to ensure the safety of the textile machine during working, and when abnormal conditions exist, an alarm is timely given to inform workers to carry out problem treatment; whether the problem of yarn breakage occurs is accurately and effectively monitored through the pressure between the spinning yarns and the guide wheels, and when the problem of yarn breakage occurs, workers are timely informed to process the yarn breakage problem, so that the efficiency of spinning work and the quality of a spinning product are prevented from being influenced. The textile machine control method, the textile machine control system and the textile machine provided by the invention overcome the defects that in the production of the textile industry in the prior art, manual on-off machinery or assembly line machinery is usually adopted for operation; of course, the monitoring is also carried out manually, and the problems of insufficient monitoring force and manpower waste exist.
Additional features and advantages of the invention will be set forth in the detailed description which follows; and the parts not involved in the invention are the same as or can be realized by the prior art.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a block flow diagram of a textile machine control method provided in a preferred embodiment of the present invention;
fig. 2 is a block diagram of a control system of a textile machine provided in a preferred embodiment of the present invention.
Detailed Description
The following detailed description of embodiments of the invention refers to the accompanying drawings. It should be understood that the detailed description and specific examples, while indicating the present invention, are given by way of illustration and explanation only, not limitation.
The method of claim:
referring to fig. 1, a textile machine control method provided for the present invention includes:
respectively acquiring the temperature and the dust concentration inside the textile machine, and executing the following steps:
when the detected temperature is greater than a first temperature threshold and less than a second temperature threshold, starting the heat dissipation mechanism;
when the detected temperature is lower than a third temperature threshold value, closing the heat dissipation mechanism;
when the detected temperature is greater than the second temperature threshold value, alarming;
when the dust concentration is greater than a first concentration threshold value, starting a dust removal mechanism;
when the dust concentration is smaller than a second concentration threshold value, closing the dust removal mechanism;
acquiring the pressure between the textile thread and the guide wheel, and performing the following steps:
when the pressure value is smaller than the preset pressure, alarming; wherein the content of the first and second substances,
the third temperature threshold is less than the first temperature threshold; the first temperature threshold is less than the second temperature threshold; the second concentration threshold is greater than the first concentration threshold.
The temperature and the dust concentration in the textile machine are accurately acquired through detecting the temperature and the dust concentration in the textile machine, and then the temperature and the dust concentration in the textile machine are controlled within a certain range through effective logic control so as to ensure the safety of the textile machine during working, and when abnormal conditions exist, an alarm is timely given to inform workers to carry out problem treatment; whether the problem of yarn breakage occurs is accurately and effectively monitored through the pressure between the spinning yarns and the guide wheels, and when the problem of yarn breakage occurs, workers are timely informed to process the yarn breakage problem, so that the efficiency of spinning work and the quality of a spinning product are prevented from being influenced.
In a preferred embodiment of the present invention, when the pressure value is less than a preset pressure, the method further comprises:
the loom is stopped.
In the scheme, when the thread breakage problem occurs, workers are possibly not nearby and cannot timely process the thread breakage problem, so that if the spinning work is continued, the textile thread cannot be normally spun and the quality of the whole textile product is influenced, therefore, the invention interlockingly controls the textile machine to stop operating through the detection of the pressure value until the workers further process the thread breakage problem.
In a preferred embodiment of the present invention, the method further comprises:
obtaining the concentration of the fumes inside the textile machine and performing the following steps:
and when the smoke concentration is greater than zero, performing sprinkling operation on the inside of the textile machine.
In the scheme, whether the combustion occurs in the textile machine or not is judged by detecting the smoke concentration, and when the smoke is detected, the sprinkling operation is carried out immediately to prevent larger accidents.
In a preferred embodiment of the present invention, the alarm operation includes:
performing sound-light alarm;
and sending a wireless alarm signal to the appointed mobile terminal.
In the scheme, two alarm modes are used for realizing effective alarm reminding, so that the purposes of timely processing problems and reducing loss are achieved.
The system claim:
as shown in fig. 2, the present invention also provides a textile machine control system, the system comprising:
a first detection module for detecting the temperature inside the textile machine;
a second detection module for detecting the dust concentration inside the textile machine;
the third detection module is used for detecting the pressure between the textile wire and the guide wheel;
the control execution module is used for executing the following steps:
when the detected temperature is greater than a first temperature threshold and less than a second temperature threshold, starting the heat dissipation mechanism;
when the detected temperature is lower than a third temperature threshold value, closing the heat dissipation mechanism;
when the detected temperature is greater than the second temperature threshold value, starting an alarm module;
when the dust concentration is greater than a first concentration threshold value, starting a dust removal mechanism;
when the dust concentration is smaller than a second concentration threshold value, closing the dust removal mechanism;
when the pressure value is smaller than the preset pressure, starting an alarm module; wherein the content of the first and second substances,
the third temperature threshold is less than the first temperature threshold; the first temperature threshold is less than the second temperature threshold; the second concentration threshold is greater than the first concentration threshold.
The temperature and the dust concentration in the textile machine are accurately acquired through detecting the temperature and the dust concentration in the textile machine, and then the temperature and the dust concentration in the textile machine are controlled within a certain range through effective logic control so as to ensure the safety of the textile machine during working, and when abnormal conditions exist, an alarm is timely given to inform workers to carry out problem treatment; whether the problem of yarn breakage occurs is accurately and effectively monitored through the pressure between the spinning yarns and the guide wheels, and when the problem of yarn breakage occurs, workers are timely informed to process the yarn breakage problem, so that the efficiency of spinning work and the quality of a spinning product are prevented from being influenced.
In a preferred embodiment of the invention, the control execution module is also used for stopping the textile machine when the pressure value is less than the preset pressure.
In a preferred embodiment of the present invention, the system further comprises:
a fourth detection module for detecting the smoke concentration inside the textile machine;
the control execution module is also used for sprinkling water to the interior of the textile machine when the smoke concentration is greater than zero.
In a preferred embodiment of the present invention, the alarm module includes:
the audible and visual alarm is used for generating audible and visual alarm signals;
and the wireless alarm is used for sending a wireless alarm signal to the appointed mobile terminal.
The invention also provides a textile machine comprising the textile machine control system.
In conclusion, the textile machine control method, the textile machine control system and the textile machine accurately acquire the temperature and the dust concentration through detecting the temperature and the dust concentration inside the textile machine, and control the temperature and the dust concentration inside the textile machine within a certain range through effective logic control so as to ensure the safety of the textile machine during working, and timely alarm and inform workers to process problems when abnormal conditions exist; whether the problem of yarn breakage occurs is accurately and effectively monitored through the pressure between the spinning yarns and the guide wheels, and when the problem of yarn breakage occurs, workers are timely informed to process the yarn breakage problem, so that the efficiency of spinning work and the quality of a spinning product are prevented from being influenced. The textile machine control method, the textile machine control system and the textile machine provided by the invention overcome the defects that in the production of the textile industry in the prior art, manual on-off machinery or assembly line machinery is usually adopted for operation; of course, the monitoring is also carried out manually, and the problems of insufficient monitoring force and manpower waste exist.
The preferred embodiments of the present invention have been described in detail with reference to the accompanying drawings, however, the present invention is not limited to the specific details of the above embodiments, and various simple modifications can be made to the technical solution of the present invention within the technical idea of the present invention, and these simple modifications are within the protective scope of the present invention.
It should be noted that the various technical features described in the above embodiments can be combined in any suitable manner without contradiction, and the invention is not described in any way for the possible combinations in order to avoid unnecessary repetition.
In addition, any combination of the various embodiments of the present invention is also possible, and the same should be considered as the disclosure of the present invention as long as it does not depart from the spirit of the present invention.
Claims (9)
1. A textile machine control method, characterized in that the method comprises:
respectively acquiring the temperature and the dust concentration inside the textile machine, and executing the following steps:
when the detected temperature is greater than a first temperature threshold and less than a second temperature threshold, starting the heat dissipation mechanism;
when the detected temperature is lower than a third temperature threshold value, closing the heat dissipation mechanism;
when the detected temperature is greater than the second temperature threshold value, alarming;
when the dust concentration is greater than a first concentration threshold value, starting a dust removal mechanism;
when the dust concentration is smaller than a second concentration threshold value, closing the dust removal mechanism;
acquiring the pressure between the textile thread and the guide wheel, and performing the following steps:
when the pressure value is smaller than the preset pressure, alarming; wherein the content of the first and second substances,
the third temperature threshold is less than the first temperature threshold; the first temperature threshold is less than the second temperature threshold; the second concentration threshold is greater than the first concentration threshold.
2. The textile machine control method of claim 1, wherein when the pressure value is less than a preset pressure, the method further comprises:
the loom is stopped.
3. The textile machine control method of claim 1, further comprising:
obtaining the concentration of the fumes inside the textile machine and performing the following steps:
and when the smoke concentration is greater than zero, performing sprinkling operation on the inside of the textile machine.
4. The textile machine control method as claimed in claim 1, wherein the warning operation comprises:
performing sound-light alarm;
and sending a wireless alarm signal to the appointed mobile terminal.
5. A textile machine control system, characterized in that the system comprises:
a first detection module for detecting the temperature inside the textile machine;
a second detection module for detecting the dust concentration inside the textile machine;
the third detection module is used for detecting the pressure between the textile wire and the guide wheel;
the control execution module is used for executing the following steps:
when the detected temperature is greater than a first temperature threshold and less than a second temperature threshold, starting the heat dissipation mechanism;
when the detected temperature is lower than a third temperature threshold value, closing the heat dissipation mechanism;
when the detected temperature is greater than the second temperature threshold value, starting an alarm module;
when the dust concentration is greater than a first concentration threshold value, starting a dust removal mechanism;
when the dust concentration is smaller than a second concentration threshold value, closing the dust removal mechanism;
when the pressure value is smaller than the preset pressure, starting an alarm module; wherein the content of the first and second substances,
the third temperature threshold is less than the first temperature threshold; the first temperature threshold is less than the second temperature threshold; the second concentration threshold is greater than the first concentration threshold.
6. The textile machine control system of claim 5,
the control execution module is also used for stopping the textile machine when the pressure value is smaller than the preset pressure.
7. The textile machine control system of claim 5, wherein the system further comprises:
a fourth detection module for detecting the smoke concentration inside the textile machine;
the control execution module is also used for sprinkling water to the interior of the textile machine when the smoke concentration is greater than zero.
8. The textile machine control system of claim 5, wherein the alarm module comprises:
the audible and visual alarm is used for generating audible and visual alarm signals;
and the wireless alarm is used for sending a wireless alarm signal to the appointed mobile terminal.
9. Textile machine, characterized in that it comprises a textile machine control system according to any one of claims 1-4.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010450090.XA CN111524307A (en) | 2020-05-25 | 2020-05-25 | Textile machine control method and system and textile machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010450090.XA CN111524307A (en) | 2020-05-25 | 2020-05-25 | Textile machine control method and system and textile machine |
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| CN111524307A true CN111524307A (en) | 2020-08-11 |
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| CN202010450090.XA Pending CN111524307A (en) | 2020-05-25 | 2020-05-25 | Textile machine control method and system and textile machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115679491A (en) * | 2022-10-18 | 2023-02-03 | 南通乐达纺织科技有限公司 | Intelligent temperature control textile device |
| CN115824909A (en) * | 2023-01-18 | 2023-03-21 | 武汉定达慧科技有限公司 | Textile machine monitoring system and monitoring method |
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Application publication date: 20200811 |