CN111518505A - Moisture-hardening resin composition, preparation method thereof and application thereof as sealant - Google Patents
Moisture-hardening resin composition, preparation method thereof and application thereof as sealant Download PDFInfo
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- CN111518505A CN111518505A CN202010414702.XA CN202010414702A CN111518505A CN 111518505 A CN111518505 A CN 111518505A CN 202010414702 A CN202010414702 A CN 202010414702A CN 111518505 A CN111518505 A CN 111518505A
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J171/00—Adhesives based on polyethers obtained by reactions forming an ether link in the main chain; Adhesives based on derivatives of such polymers
- C09J171/02—Polyalkylene oxides
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/04—Non-macromolecular additives inorganic
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/08—Macromolecular additives
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2217—Oxides; Hydroxides of metals of magnesium
- C08K2003/2224—Magnesium hydroxide
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2227—Oxides; Hydroxides of metals of aluminium
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/02—Flame or fire retardant/resistant
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
- C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Sealing Material Composition (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
The invention provides a moisture hardening resin composition, a preparation method thereof and an application thereof as a sealant, wherein the moisture hardening resin composition comprises the following components in parts by weight: 50-80 parts of alpha-silane structure organic silicon resin; 20-50 parts of silane modified polymer resin; 100 portions and 350 portions of metal hydroxide flame retardant; 0.1-5 parts of flame-retardant synergist; 0.1-20 parts of curing agent; 0.01-10 parts of other auxiliary agents. The resin composition provided by the invention has excellent flame retardant property, good mechanical property and the like, and the system does not contain an organic heavy metal catalyst which has an influence on the environment. The sealant prepared by the invention can be used for bonding and sealing materials with higher requirements on flame retardant property, such as electrons, electric appliances, automobiles and the like.
Description
Technical Field
The invention belongs to the technical field of sealants, and relates to a moisture hardening resin composition, a preparation method thereof and application thereof as a sealant.
Background
In recent years, with the rapid development of the electronic and electrical industry, the requirements for the performance of the materials are more stringent, especially the environmental protection and flame retardant performance of the materials. As electronic components develop towards the trend of high integration, microminiaturization and ultra-thin type, the connecting technology between materials must replace the traditional process by a novel adhesive technology.
As the flame retardant in the moisture-hardening flame-retardant adhesive, a phosphorus flame retardant, a halogen flame retardant, a metal hydroxide, or the like is generally used. CN102391820A discloses a silane modified polyether sealant using phosphorus-containing bromide as a flame retardant. However, phosphorus-based flame retardants have problems during use, such as the use of inorganic phosphorus-based flame retardants, the water resistance and copper corrosion resistance of sealants are reduced; the organic phosphorus-based flame retardant has hidden danger to human health due to the structural characteristics of the organic phosphorus-based flame retardant, and can cause eutrophication of water quality. In addition, halogen flame retardants represented by bromine-based flame retardants have adverse effects on the environment, release a large amount of smoke during combustion, generate toxic hydrohalides, damage human health, corrode metals, and pollute air.
With the enhancement of environmental awareness, people pay more and more attention to the problem of secondary pollution caused by fire. Although the flame retarding effect of such halogen-based flame retardants can be improved by using them in combination with antimony oxide, antimony oxide has toxicity and is not a preferred flame retardant. Due to the high awareness of environmental issues, flame-retardant adhesives require a high catalytic system in addition to the environmentally friendly and non-toxic nature of the flame-retardant filler, and require that the binder material be substantially free of organic heavy metal catalysts (especially organotin catalysts) which have a significant environmental impact.
The flame-retardant moisture-curable compositions or silane-modified polyether sealants disclosed in CN 108893087A, JP2014132100A, CN102391820A, CN109825234A and the like, and the catalytic systems all contain an organotin catalyst. At present, the load on the environment is reduced mainly by limiting the concentration to less than 0.1% (1000ppm), but the amount thereof is still too high. In some published patents, such as CN104232010A, a noble metal platinum complex is added to increase the flame retardant property of the material. For most organosilicon system sealants, namely-Si-O-Si-structural materials, a trace amount of platinum complex can bring great improvement to the flame retardant property of the materials, while the main structure of the moisture-cured resin sealant is polyoxyethylene, polyoxypropylene or poly (methyl) acrylate, the effect of the platinum complex in improving the flame retardant property of the material is very little, and even if the effect is improved, the addition amount of the platinum complex is several times or more of that of the-Si-O-Si-structural materials.
Therefore, it is important to provide a moisture-curable sealant which is environmentally friendly, nontoxic, low in smoke, low in cost, and excellent in flame retardant property.
Disclosure of Invention
The invention aims to provide a moisture-hardening resin composition, a preparation method thereof and application thereof as a sealant. The resin composition provided by the invention has excellent flame retardant property, and the system does not contain an organic heavy metal catalyst which has an influence on the environment. The sealant prepared by the invention can be used for bonding and sealing materials with higher requirements on flame retardant property, such as electric appliances, automobiles or precise electronic equipment.
In order to achieve the purpose, the invention adopts the following technical scheme:
in a first aspect, the present invention provides a moisture-hardening resin composition, which comprises the following components in parts by weight:
in the invention, the flame-retardant synergist can inhibit smoke generation in the combustion process, prevent dropping, and synergically cooperate with the metal hydroxide, so that the resin composition has excellent flame-retardant performance, and the flame-retardant synergist and the metal hydroxide flame retardant are both indispensable.
In the invention, 50-80 parts of the alpha-silane structure organic silicon resin can be 55 parts, 60 parts, 65 parts, 70 parts, 75 parts and the like.
In the present invention, the silane-modified polymer resin may be in an amount of 20 to 50 parts, for example, 25 parts, 30 parts, 35 parts, 40 parts, or 45 parts.
In the present invention, the amount of the metal hydroxide flame retardant 100-350 parts may be 120 parts, 150 parts, 200 parts, 250 parts, 300 parts, 340 parts, etc.
In the invention, the flame retardant synergist is 0.1-5 parts, and can be 0.5 part, 1 part, 2 parts, 3 parts, 4 parts and the like.
In the present invention, the curing agent is 0.1 to 20 parts, for example, 0.5 parts, 1 part, 5 parts, 10 parts, 15 parts, etc.
In the present invention, the other auxiliary agent is 0.01 to 10 parts, for example, 0.05 part, 0.1 part, 0.2 part, 0.5 part, 0.8 part, 1 part, 2 parts, 5 parts, 8 parts, etc.
Preferably, the alpha-silane structure silicone resin comprises a compound having a structure shown in formula I:
wherein R is1Selected from methyl, ethyl, phenyl, methoxy or ethoxy.
R2Selected from methoxy or ethoxy.
n is an integer from 0 to 400, such as 1, 5, 10, 50, 100, 200, 300, and the like.
The alpha-silane structure organic silicon resin selected by the invention has high activity, and can be crosslinked and cured even without using organic tin or titanium metal catalysts, thereby avoiding the existence of heavy metal catalysts in the system.
Specific examples of the α -silane structure silicone resin include trialkoxysilyl groups such as trimethoxysilyl and triethoxysilyl; dialkoxysilyl groups such as methyldimethoxysilyl and methyldiethoxysilyl.
The number average molecular weight of the α -silane structure silicone resin is not particularly limited, and is preferably 1000 to 80000, such as 2000, 5000, 10000, 30000, 50000, 70000, and the like, and more preferably 1500 to 40000.
When the number average molecular weight is less than 1000, brittleness of the cured product may be increased and physical properties may be deteriorated due to excessively high crosslinking density of the final cured product; if the number average molecular weight exceeds 80000, the processing difficulty increases due to the increase in viscosity.
An exemplary list of currently available α -silane structured silicone resins is available from Wacker Corp
STP-E 10、
STP-E30、
STP-XB502, etc., and α -silane structure silicone resin usable in the present invention is not limited thereto.
Preferably, the silane-modified polymer resin has a hydrolyzable silicon group and has a reactive group, and preferably includes a polyoxyalkylene structure and/or a poly (meth) acrylate structure in a main chain thereof.
The silane-modified polymer resin of the present invention is preferably a resin having a main chain comprising a polyoxyethylene, polyoxypropylene or poly (meth) acrylate structure, and the end of which is a silicon-based group that can be crosslinked.
The structure of the silane modified polymer resin can be the same as or different from that of the alpha-silane structure organic silicon resin, and preferably is different. When the structure of the silane modified polymer resin is different from that of the alpha-silane structure organic silicon resin, the mechanical and service performance of the cured composition is expanded, and the application field of the composition is expanded.
Preferably, the number average molecular weight of the silane-modified polymer resin is not particularly limited, preferably 1000 to 80000, such as 2000, 5000, 10000, 20000, 50000, 70000, and the like, more preferably 2000 to 60000.
When the number average molecular weight is less than 1000, brittleness of the cured product may be increased and physical properties may be deteriorated due to excessively high crosslinking density of the final cured product; if the number average molecular weight exceeds 80000, processing difficulty may increase due to an increase in viscosity.
For illustrative purposes, currently available silane modified polymer resins such as the Kaneka MS polymer series; kaneka-modified acrylate-series polymers (M480, MAX 451); from Wacker Corp
STP-E15、
STP-E35; TOAGOSEI Co
US-6110、
US-6120; polymer ST series polymers from Evonik corporation; the silane-modified polymer resin usable in the present invention is not limited thereto.
In general, the compounding amount of the α -silane structure silicone resin and the silane-modified polymer resin may be arbitrarily configured, but depending on the property requirements of the resulting composition, the mixing configuration amount given by the formulation is preferred, and if the amount of the silane-modified polymer resin is too large, the curing time may be delayed. If the amount of the silane-modified polymer resin is too small, it is difficult to obtain the physical properties of the silane-modified polymer resin.
Preferably, the metal hydroxide flame retardant is selected from any one of or a combination of at least two of aluminum hydroxide, magnesium hydroxide, calcium hydroxide, composite metal hydroxide, modified aluminum hydroxide or modified magnesium hydroxide.
In the present invention, the modified aluminum hydroxide or modified magnesium hydroxide is selected from at least one of acrylic silane-treated aluminum hydroxide or magnesium hydroxide, vinyl silane-treated aluminum hydroxide or magnesium hydroxide, epoxy silane-treated aluminum hydroxide or magnesium hydroxide, titanium coupling agent-treated aluminum hydroxide or magnesium hydroxide, or a combination of at least two thereof.
Preferably, the average particle diameter of the metal hydroxide flame retardant is 0.1 to 200. mu.m, such as 0.5. mu.m, 1. mu.m, 10. mu.m, 50. mu.m, 100. mu.m, 120. mu.m, 150. mu.m, 180. mu.m, etc., and more preferably 0.5 to 50. mu.m, such as 1. mu.m, 5. mu.m, 10. mu.m, 20. mu.m, 30. mu.m, 40. mu.m, etc.
When the average particle diameter of the flame retardant is less than 0.1 μm, an excessively high increase in viscosity of the composition, deterioration in fluidity, and deterioration in workability may be caused due to the thickening effect of the powder; when the average particle diameter exceeds 200 μm, the specific surface area of the particles is reduced, the flame retardant property is deteriorated, and settling and separation of powder components in the composition easily occur upon long-term storage, so that the storage stability is deteriorated.
Preferably, the metal hydroxide is added in an amount added according to a given formulation, and when the amount added is less than the formulation addition minimum, a sufficient flame retardant effect cannot be imparted, and when it exceeds the formulation addition maximum, physical properties and adhesiveness of the cured composition are deteriorated. Meanwhile, when it exceeds the maximum amount of formulation addition due to the thickening effect of the powder, the viscosity of the final composition increases and it is difficult to process.
Preferably, the flame retardant synergist is modified polytetrafluoroethylene powder, preferably microencapsulated polytetrafluoroethylene powder and/or organosilicon modified polytetrafluoroethylene powder, still more preferably polyorganosilsesquioxane coated polytetrafluoroethylene powder;
preferably, the average particle size of the flame retardant synergist is 0.1-100 μm, such as 0.5 μm, 1 μm, 10 μm, 50 μm, etc.
In the present invention, the preparation method of the polyorganosilsesquioxane-coated polytetrafluoroethylene powder is exemplified as follows:
water or a water-organic solvent is used as a dispersion medium, a hydrolyzable organosilicon compound is added, a basic compound is used as a catalyst, in the presence of a fluorine polymer (the fluorine polymer is a polytetrafluoroethylene dispersion liquid sold on the market, the solid content is not particularly limited), a silicon compound is subjected to emulsion hydrolysis-condensation polymerization to form a coated polytetrafluoroethylene particle mixed solution, and then solid-liquid separation and drying are carried out to obtain polytetrafluoroethylene powder coated with the polysilsesquioxane.
The weight ratio of fluoropolymer to silicone polymer in the coated polymer particles is preferably 50:50 to 70:30, e.g., 52:48, 55:45, 60:40, 65:35, 68:32, etc.
The hydrolysable organic silicon compound is any one or a combination of at least two of methyltrimethoxysilane, methyltriethoxysilane, phenyltrimethoxysilane, phenyltriethoxysilane, methyltrichlorosilane, chloropropyltrimethoxysilane, chloropropyltrichlorosilane, chloromethyltrichlorosilane or chloromethyltrimethoxysilane.
Preparing a polyorganosiloxane-coated polytetrafluoroethylene powder, the basic catalyst being not particularly limited, and examples include alkali metal hydroxides such as sodium hydroxide, potassium hydroxide, lithium hydroxide; alkali metal carbonates such as potassium carbonate, sodium carbonate, barium carbonate; tetraalkylammonium hydroxides such as tetramethylammonium hydroxide, tetraethylammonium hydroxide. In view of the ease of wastewater treatment, alkali metal hydroxides and alkali metal carbonates are preferably used.
In the invention, the polytetrafluoroethylene powder coated by the polysilsesquioxane is preferably used as the flame-retardant synergist, so that the compatibility of the flame-retardant filler and a system can be improved; on the other hand, the modified powder has a high-molecular gradient structure of an organic silicon enrichment layer formed on the surface, and an inorganic oxygen-insulating and heat-insulating protective layer containing specific-Si-O-bonds and-Si-C-bonds of polysiloxane is generated on the surface in the combustion process, so that the silicon carbonization protective layer with compact and stable structure greatly improves the oxidation resistance; the protective layers not only prevent the combustion decomposition products from escaping, but also inhibit the thermal decomposition of the high molecular material, thereby achieving the purposes of flame retardance, low smoke and low toxicity.
Preferably, the curing agent is selected from aminosilane compounds.
Preferably, the amino group is any one of a primary amino group, a secondary amino group, or a tertiary amino group, or a combination of at least two thereof, further preferably a primary amino group and/or a secondary amino group, and still further preferably a primary amino group.
Exemplary curing agents include 3-aminopropyltrimethoxysilane, 3-aminopropylmethyldimethoxysilane, 3-aminopropyltriethoxysilane, 3-aminopropylmethyldiethoxysilane, N- (2-aminoethyl) -3-aminopropylmethyldimethoxysilane, N- (2-aminoethyl) -3-aminopropyltriethoxysilane, N- (6-aminohexyl) aminomethyltriethoxysilane, N- (2-aminoethyl) -3-aminopropylmethyldiethoxysilane, 4-amino-3-dimethylbutyltrimethoxysilane, 4-amino-3-dimethylbutylmethyldimethoxysilane, N-aminobutyltrimethoxysilane, N-hydroxyiminomethyl-3-aminobutyltrimethoxysilane, N-hydroxyisopropyl-3-aminobutylmethyldimethoxysilane, N-hydroxyisopropyl-3-, 4-amino-3-dimethylbutyltriethoxysilane, 4-amino-3-methyl-butylmethyldiethoxysilane, N-ethylaminoisobutyltrimethoxy, bis (3-methyldimethoxypropyl) amine, N-phenylaminopropyltrimethoxy silane, N-phenylaminopropylmethyldimethoxy silane, N-ethylaminoisobutyltrimethoxy, N-ethylaminomethyldimethoxy silane, N-butyl-trimethoxy silane or N-butylaminopropylmethyldimethoxy silane, or a combination of at least two thereof; further preferred is any one or a combination of at least two of 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 3-aminopropylmethyldimethoxysilane, N- (2-aminoethyl) -3-aminopropyltrimethoxysilane and N- (2-aminoethyl) -3-aminopropylmethyldimethoxysilane.
Preferably, the toner is also included at 0.01-2 parts, such as 0.05 parts, 0.1 parts, 0.5 parts, 1 part, 1.5 parts, and the like.
Preferably, the toner is selected from any one of titanium dioxide, carbon black or iron oxide or a combination of at least two of the same. The toner of the present invention adjusts the chromaticity according to the demand of the place where the sealant is used.
Preferably, a diluent is also included at 0.1-10 parts, such as 0.5 parts, 1 part, 2 parts, 4 parts, 5 parts, 8 parts, and the like.
Preferably, the diluent is liquid paraffin.
The diluent is used for improving the compatibility of the alpha-silane structure organic silicon resin and the silane modified polymer resin on one hand, and adjusting the flowability of the composition on the other hand. If the amount is too high, the flame retardancy and smoke generation of the composition are affected.
In a second aspect, the present invention provides a method for preparing the moisture-hardening resin composition according to the first aspect, the method comprising the steps of:
(1) mixing and heating the alpha-silane structure organic silicon resin, the silane modified polymer resin and the metal hydroxide flame retardant, and then carrying out vacuum dehydration to obtain a mixed material;
(2) cooling the mixed material, adding optional toner, optional diluent and flame retardant synergist, and hermetically mixing;
(3) and finally, adding a curing agent under a low-temperature condition, mixing under a protective atmosphere, then carrying out vacuum degassing, discharging, sealing and storing to obtain the moisture-hardening resin composition.
Preferably, the mixing of step (1) is carried out in a planetary mixer.
Preferably, the heating temperature is 105-120 ℃, such as 110 ℃, 115 ℃ and the like.
Preferably, the vacuum dewatering time is 1-2h, such as 1.2h, 1.4h, 1.5h, 1.8h, etc.
Preferably, the temperature reduction in step (2) is to be reduced to 35 ℃ or less, such as 30 ℃, 25 ℃, 20 ℃ or the like.
Preferably, the rotation speed of the closed mixing in the step (2) is 30-50rpm, such as 35rpm, 40rpm, 45rpm and the like, and the time is 20-30min, such as 22min, 24min, 26min, 28min and the like.
Preferably, the low temperature conditions in step (3) are 35 ℃ or less, such as 34 ℃, 32 ℃, 30 ℃, 28 ℃, 25 ℃, 15 ℃ and the like.
Preferably, the mixing time in step (3) is 10-20min, such as 12min, 14min, 16min, 18min, etc.
As a preferred technical scheme, the preparation method comprises the following steps:
(1) adding the alpha-silane structure organic silicon resin and the silane modified polymer resin into a planetary stirrer, adding metal hydroxide powder, heating the mixture to 105-120 ℃, and dehydrating in vacuum for 1-2h to remove water contained in the system, wherein the metal hydroxide powder can be added at one time or in batches;
(2) reducing the temperature to less than 35 deg.C, adding toner, diluent and flame retardant synergist, stirring under sealed condition, mixing at low temperature, degassing, and mixing at 30-50rpm for 20-30 min;
(3) adding a curing agent (aminosilane compound), N2Protecting, mixing at room temperature for 10-20min, vacuum degassing, mixing at low temperature, and stirring to obtain moisture-curable resin composition;
(4) packaging the obtained composition into a rubber tube, exhausting air, sealing and storing.
In a third aspect, the present invention provides a sealant composition comprising the moisture-hardening resin composition according to the first aspect.
In a fourth aspect, the use of the sealant composition according to the third aspect in an electrical appliance, an automobile or a precision electronic device.
Compared with the prior art, the invention has the following beneficial effects:
(1) the moisture hardening resin composition provided by the invention has excellent flame retardant property, can pass a UL94V-0 test, has the advantages of good bonding property, high tearing strength and the like, and can be used for bonding and sealing materials with higher requirements on flame retardant property, such as electric appliances, automobiles, precise electronic instruments and the like;
(2) the invention selects the combined action of the metal hydroxide flame retardant and the flame-retardant synergist, and the used curing agent does not contain an organic metal catalyst, thereby being safe and environment-friendly, and having the defects of large amount of smoke generated by combustion, serious hot melt dripping and the like;
(3) the invention does not use fire retardants containing chlorine, bromine, iodine, phosphorus, antimony oxide and the like, and the selected fire retardants are nontoxic, safe and pollution-free, safe and environment-friendly;
(4) the sealant composition provided by the invention has the advantages of simple components, low cost, simple preparation process, easiness in realizing industrial production and good economic and social benefits.
Detailed Description
The technical solution of the present invention is further explained by the following embodiments. It should be understood by those skilled in the art that the examples are only for the understanding of the present invention and should not be construed as the specific limitations of the present invention.
The following examples and comparative examples relate to materials and brand information as shown in table 1:
TABLE 1
Preparation example 1
A flame retardant synergist is prepared by the following steps:
800g of deionized water is added into a 2000mL four-neck flask, 500g of polytetrafluoroethylene emulsion (solid content is 60%) purchased from the market is added, the mixture is stirred, 0.1g of sodium hydroxide is added into the mixed solution, the mixture is stirred, dissolved and dispersed uniformly, the pH value of the mixture is measured to be 10.8 by a pH meter, the temperature of the system is controlled to be 32 ℃, 235g of methyltrimethoxysilane is slowly dropped into the four-neck flask, and the dropping time is 3 hours. After the dropwise addition is finished, the reaction is carried out for 4 hours under the condition of heat preservation, then, the filtration is carried out to obtain powder cakes, 500g of deionized water is used for washing the filtered powder cakes twice, and the powder is placed into an oven at the temperature of 150 ℃ for drying overnight for later use. Volume average particle diameter D of the powder measured by Microtrac particle sizer50＝45μm。
Example 1
A moisture-hardening resin composition is prepared by the following steps:
(1) in a 5L planetary stirring kettle, adding 180 parts of alpha-silane structure organic silicon resin A and 120 parts of silane modified polymer resin B, then adding 210 parts of aluminum hydroxide powder (8 mu m) in one step, heating the mixture to 110 ℃, and carrying out vacuum dehydration for 2h to remove water contained in the system.
(2) Reducing the temperature of the system to be less than 35 ℃, adding 1 part of the flame-retardant synergist provided in preparation example 1, 5 parts of liquid paraffin and 0.1 part of carbon black, sealing and stirring, mixing and degassing at low temperature, and mixing at the rotating speed of 35rpm for 20 min; 4 parts of 3-aminopropyltrimethoxysilane, N, are subsequently added2Protecting, mixing at room temperature for 10min, vacuum degassing for 15min, mixing at low temperature, stirring, packaging the obtained composition in a rubber tube, exhausting air, sealing, and storing.
Example 2
A moisture-hardening resin composition is prepared by the following steps:
(1) in a 5L planetary stirring kettle, 170 parts of alpha-silane structure organic silicon resin A and 130 parts of silane modified polymer resin B are added, 180 parts of aluminum hydroxide powder (8 mu m) and 30 parts of vinyl modified aluminum hydroxide powder (1 mu m) are added at a time, then the mixture is heated to 110 ℃, and vacuum dehydration is carried out for 2h, so as to remove the water contained in the system.
(2) Reducing the temperature of the system to be less than 35 ℃, adding 1 part of the flame-retardant synergist provided in preparation example 1, 0.5 part of carbon black, 5 parts of liquid paraffin and 0.5 part of ferric oxide, sealing and stirring, mixing and degassing at a low temperature, and mixing at a rotating speed of 35rpm for 20 min; 4 parts of 3-aminopropyltrimethoxysilane, N, are subsequently added2Protecting, mixing at room temperature for 10min, vacuum degassing for 15min, mixing at low temperature, stirring, packaging the obtained composition in a rubber tube, exhausting air, sealing, and storing.
Example 3
A moisture-hardening resin composition is prepared by the following steps:
(1) in a 5L planetary stirring kettle, 170 parts of alpha-silane structure organic silicon resin A and 130 parts of silane modified polymer resin B are added, 205 parts of aluminum hydroxide powder (5 mu m) is added at a time, the mixture is heated to 110 ℃, and vacuum dehydration is carried out for 2h, so that the water contained in the system is removed.
(2) The temperature of the system is reduced to be less than 35 ℃, 2 parts of the flame-retardant synergist and 5 parts of liquid paraffin provided by the preparation example 1 are added,0.5 part of carbon black, sealing and stirring, mixing and degassing at low temperature, and mixing at the rotating speed of 35rpm for 20 min; 4 parts of 3-aminopropyltrimethoxysilane, N, are subsequently added2Protecting, mixing at room temperature for 10min, vacuum degassing for 15min, mixing at low temperature, stirring, packaging the obtained composition in a rubber tube, exhausting air, sealing, and storing.
Example 4
The difference from example 1 is that in this example, a-silane structure silicone resin a-280 parts is used, other formulation components are added in the same manner as in example 1, and the preparation method is the same as in example 1.
Example 5
The difference from example 1 is that in this example, the aminosilane compound was 2 parts of 3-aminopropyltrimethoxysilane and 2 parts of N- (2-aminoethyl) -3-aminopropylmethyldimethoxysilane, and other formulation components were added in the same manner as in example 1 and the preparation method was the same as in example 1.
Example 6
The difference from example 2 is that in this example, the metal hydroxide flame retardant was 180 parts of aluminum hydroxide powder (8 μm) and 30 parts of vinyl-modified magnesium hydroxide powder (2 μm), and the other formulation components were added in the same manner as in example 2, and the preparation method was the same as in example 2.
Example 7
The difference from example 3 is that in this example, the silane-modified polymer resin is a resin having a B-2 structure, other formulation components are added in the same manner as in example 3, and the preparation method is the same as in example 3.
Example 8
A moisture-hardening resin composition is prepared by the following steps:
(1) in a 5L planetary stirring kettle, 150 parts of alpha-silane structure organic silicon resin A and 150 parts of silane modified polymer resin B are added, 350 parts of aluminum hydroxide powder (8 mu m) are added at a time, the mixture is heated to 105 ℃, and vacuum dehydration is carried out for 2h, so that the water contained in the system is removed.
(2) Reducing the temperature of the system to be less than 35 ℃, adding 0.1 part of flame retardant synergist and liquid provided by preparation example 15 parts of paraffin and 0.1 part of titanium dioxide, sealing and stirring, mixing and degassing at low temperature, and mixing at the rotating speed of 30rpm for 30 min; 4 parts of 3-aminopropyltrimethoxysilane, N, are subsequently added2Protecting, mixing at room temperature for 10min, vacuum degassing for 15min, mixing at low temperature, stirring, packaging the obtained composition in a rubber tube, exhausting air, sealing, and storing.
Example 9
A moisture-hardening resin composition is prepared by the following steps:
(1) in a 5L planetary stirring kettle, adding 180 parts of alpha-silane structure organic silicon resin A and 120 parts of silane modified polymer resin B, then adding 100 parts of aluminum hydroxide powder (8 mu m) in one step, heating the mixture to 120 ℃, and carrying out vacuum dehydration for 1h to remove water contained in the system.
(2) Reducing the temperature of the system to be less than 35 ℃, adding 5 parts of the flame-retardant synergist provided in preparation example 1, 5 parts of liquid paraffin and 0.1 part of carbon black, sealing and stirring, mixing and degassing at low temperature, and mixing at the rotating speed of 50rpm for 20 min; 4 parts of 3-aminopropyltrimethoxysilane, N, are subsequently added2Protecting, mixing at room temperature for 10min, vacuum degassing for 15min, mixing at low temperature, stirring, packaging the obtained composition in a rubber tube, exhausting air, sealing, and storing.
Example 10
The difference from the example 1 is that the flame retardant synergist is replaced by polytetrafluoroethylene coated by styrene-acrylonitrile plastic, model FT-SAN-500 (purchased from Hill-source New Material science and technology Co., Ltd., Huangshan Australia), other formula components are added in the same way as the example 1, and the preparation process is the same as the example 1.
Comparative example 1
The difference from example 1 is that the amount of aluminum hydroxide powder (8 μm) added in this comparative example was reduced to 95 parts, other formulation components were added in the same manner as in example 1, and the preparation process was the same as in example 1.
Comparative example 2
The difference from example 2 is that the aluminum hydroxide powder added in this comparative example had a particle size reduced to 0.1 μm, the other formulation components were added in the same manner as in example 2, and the preparation process was the same as in example 2.
Comparative example 3
The difference from the example 3 is that in the comparative example, the flame retardant aluminum hydroxide is not added, but the additive amount of the synergistic flame retardant organosilicon polysilsesquioxane coating polytetrafluoroethylene is 205 parts, other formula components are added in the same way as the example 3, and the preparation process is the same as the example 3.
Performance testing
The samples provided in examples 1-10 and comparative examples 1-3 were tested for performance by the following method:
(1) hardness: testing by using a digital display durometer HDD-2 Shore durometer, manufacturing a sample piece with the thickness of 6mm, curing for 7 days at room temperature, and testing the Shore hardness of the sealant sample according to GB/T6031-;
(2) tack-free time (time to form a cured film): the test was started immediately after the composition was exposed to an atmosphere of 23. + -. 2 ℃ and a relative humidity of 50. + -. 5%, and the surface of the exposed moisture-curable resin composition was touched with a metal blade and the time during which the curable resin composition did not adhere to the blade was recorded.
(3) Tensile strength at break and elongation at break: the dumbbell-shaped test sample cut by a CP-25 sheet punching machine is 2mm thick, an electronic universal testing machine is adopted for testing, and the tensile strength and the elongation at break of the test sample are tested according to GB/T528-;
(4) flame retardant property: the curable composition was molded on a polypropylene plate of 1.5mm thickness and cured in an atmosphere of 23. + -. 2 ℃ and 50. + -. 5% relative humidity for 21 days, and then specimens of 125X 15X 1.5mm in length X width X thickness (mm) were prepared and subjected to flame retardancy test in a horizontal vertical flame tester (UL94 flame test chamber);
(5) viscosity: after vacuum debubbling, the samples were squeezed out into 500mL packaging bottles, after capping, the kinematic viscosity (cap hole diameter only accessible to the rotor, avoiding the ingress of large amounts of air) was measured using a BROOKFIELDDV2T viscometer, at a test temperature of 25 ℃.
The test results are shown in table 2:
TABLE 2
As the evaluation criteria of flame retardancy in the tables,. smallcircle.represents that the flame retardancy corresponded to UL94V-0, and.times.represents that the flame retardancy did not reach UL 94V-0.
In the performance test process, comparative example 2 has no fluidity, so that the tensile strength and other properties cannot be tested; comparative example 3 is partially compatible and is not fully compatible.
Example 8 had a small amount of smoke during the flame retardant performance test; comparative example 3 did not produce much smoke and drips during combustion, and the combustion time was too long to meet the requirements of UL 94V-0.
As can be seen from the examples and the performance tests, the moisture hardening resin composition provided by the invention has excellent flame retardant property and good mechanical property; wherein, the flame retardant property can pass UL94V-0 test, the tensile strength is more than 3MPa, and the elongation at break is more than 46%.
As can be seen from the comparison of example 1 with examples 5 and 7, the type and ratio of the silane-modified polymer can affect the mechanical properties of the cured composition; as can be seen from the comparison between example 1 and example 10, the polytetrafluoroethylene powder coated with the polyorganosilsesquioxane as the flame retardant synergist of the present invention has a more excellent synergistic flame retardant effect, significantly reduces the combustion time, and improves the flame retardant performance.
As can be seen from the comparison between examples 1-2 and comparative examples 1-2, the amount and particle size of the metal hydroxide flame retardant can significantly improve the flame retardant property and flow property of the cured composition; as can be seen from the performance tests of the example 3 and the comparative example 3, the flame-retardant synergist cannot be used as a flame retardant, and can obviously improve the flame-retardant performance of the composition under the synergistic action with the metal hydroxide flame retardant, and reduce the generation amount and the dripping condition of smoke in the combustion process. The composition sealant with different formulations can be selected according to the sealing adhesive property of different application fields.
The applicant states that the present invention is illustrated by the above examples of the moisture-hardening resin composition of the present invention, the preparation method thereof and the use thereof as a sealant, but the present invention is not limited to the above detailed method, that is, it does not mean that the present invention must be carried out depending on the above detailed method. It should be understood by those skilled in the art that any modification of the present invention, equivalent substitutions of the raw materials of the product of the present invention, addition of auxiliary components, selection of specific modes, etc., are within the scope and disclosure of the present invention.
Claims (10)
1. The moisture hardening resin composition is characterized by comprising the following components in parts by weight:
2. the moisture-curable resin composition according to claim 1, wherein the a-silane structure silicone resin comprises a compound having a structure represented by formula I:
wherein R is1Selected from methyl, ethyl, phenyl, methoxy or ethoxy;
R2selected from methoxy or ethoxy;
n is an integer of 0 to 400;
preferably, the number average molecular weight of the alpha-silane structure organic silicon resin is 1000-.
3. A moisture-hardening resin composition according to claim 1 or 2, wherein said silane-modified polymer resin has a hydrolyzable silicon group and has a reactable group, preferably said silane-modified polymer resin includes a polyoxyalkylene structure and/or a poly (meth) acrylate structure in its main chain;
preferably, the silane-modified polymer resin has a number average molecular weight of 1000-.
4. A moisture-hardening resin composition according to any one of claims 1 to 3, wherein said metal hydroxide flame retardant is selected from any one or a combination of at least two of aluminum hydroxide, magnesium hydroxide, calcium hydroxide, composite metal hydroxide, modified aluminum hydroxide or modified magnesium hydroxide;
preferably, the average particle diameter of the metal hydroxide flame retardant is 0.1 to 200. mu.m, and more preferably 0.5 to 50 μm.
5. A moisture-hardening resin composition according to any one of claims 1 to 4, characterized in that said flame-retardant synergist is a modified polytetrafluoroethylene powder, preferably a microencapsulated polytetrafluoroethylene powder and/or a silicone-modified polytetrafluoroethylene powder, still further preferably a polyorganosilsesquioxane-coated polytetrafluoroethylene powder;
preferably, the average particle size of the flame retardant synergist is 0.1-100 μm;
preferably, the curing agent is selected from aminosilane compounds;
preferably, the amino group is any one of a primary amino group, a secondary amino group, or a tertiary amino group, or a combination of at least two thereof, further preferably a primary amino group and/or a secondary amino group, and still further preferably a primary amino group.
6. A moisture-hardening resin composition according to any one of claims 1 to 5, wherein said other auxiliary agent comprises 0.01 to 2 parts of a toner;
preferably, the toner is selected from any one or a combination of at least two of titanium dioxide, carbon black or iron oxide;
preferably, the other auxiliary agents also comprise 0.1-10 parts of diluent;
preferably, the diluent is liquid paraffin.
7. A method for producing a moisture-hardening resin composition according to any one of claims 1 to 6, characterized by comprising the steps of:
(1) mixing and heating the alpha-silane structure organic silicon resin, the silane modified polymer resin and the metal hydroxide flame retardant, and then carrying out vacuum dehydration to obtain a mixed material;
(2) cooling the mixed material, adding optional toner, optional diluent and flame retardant synergist, and hermetically mixing;
(3) and finally, adding a curing agent under a low-temperature condition, mixing under a protective atmosphere, and then carrying out vacuum degassing and discharging to obtain the moisture hardening resin composition.
8. The method of claim 7, wherein the mixing of step (1) is performed in a planetary mixer;
preferably, the temperature of the heating is 105-120 ℃;
preferably, the vacuum dehydration time is 1-2 h;
preferably, the temperature reduction in the step (2) is to be reduced to below 35 ℃;
preferably, the rotation speed of the closed mixing in the step (2) is 30-50rpm, and the time is 20-30 min;
preferably, the low temperature condition of step (3) is 35 ℃ or lower;
preferably, the mixing time of step (3) is 10-20 min.
9. Use of the moisture-hardening resin composition according to any one of claims 1 to 6 as a sealant.
10. Use of the moisture-hardening resin composition according to any one of claims 1 to 6 in an electric appliance, an automobile or a precision electronic device.
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