CN111516281A - Full-automatic composite hose making machine - Google Patents

Full-automatic composite hose making machine Download PDF

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Publication number
CN111516281A
CN111516281A CN202010479338.5A CN202010479338A CN111516281A CN 111516281 A CN111516281 A CN 111516281A CN 202010479338 A CN202010479338 A CN 202010479338A CN 111516281 A CN111516281 A CN 111516281A
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CN
China
Prior art keywords
steel wire
mandrel
wire winding
winding mechanism
composite hose
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010479338.5A
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Chinese (zh)
Inventor
宋恩以
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sonda Petrochemical Equipment Co ltd
Xiamen Zhuoli Fluid Transportation Equipment Technology Co ltd
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Sonda Petrochemical Equipment Co ltd
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Publication date
Application filed by Sonda Petrochemical Equipment Co ltd filed Critical Sonda Petrochemical Equipment Co ltd
Priority to CN202010479338.5A priority Critical patent/CN111516281A/en
Publication of CN111516281A publication Critical patent/CN111516281A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/30Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/32Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core on a rotating mould, former or core
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/54Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2023/00Tubular articles
    • B29L2023/005Hoses, i.e. flexible

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Composite Materials (AREA)
  • Mechanical Engineering (AREA)
  • Moulding By Coating Moulds (AREA)

Abstract

The invention relates to a full-automatic composite hose making machine, which comprises a mandrel driving mechanism, wherein the mandrel driving mechanism comprises a mounting seat, and an inner steel wire winding mechanism mounting plate is arranged on the forward fixing device of the mounting seat; the mandrel mechanism is arranged on the front side of the mounting seat and comprises a mandrel body in transmission connection with the mandrel driving mechanism, the front end of the mandrel body is fixedly connected with a pipe-removing mandrel, and the pipe-removing mandrel is provided with a thread for pipe removal; the supporting mechanism is arranged below the front side of the core rod body and comprises a bottom bracket, and an outer steel wire winding mechanism mounting plate is movably mounted on the bottom bracket; the inner steel wire winding mechanism is detachably arranged on the inner steel wire winding mechanism mounting plate; the outer steel wire winding mechanism is fixedly arranged on the outer steel wire winding mechanism mounting plate; and the film distribution winding mechanism is rotatably arranged at the rear end of the mandrel body. The invention can continuously prepare the composite hose and effectively improve the forming stability of the composite hose.

Description

Full-automatic composite hose making machine
Technical Field
The invention relates to a composite hose making machine, in particular to a full-automatic composite hose making machine.
Background
The composite hose is a hose compounded by various high polymer materials, has good flexibility and high safety, and is widely applied to the transportation, loading and unloading of oil products and aromatic products in road and railway tank cars, storage areas, factories, wharfs and ships. When the existing composite hose pipe making machine is used for preparing a composite hose, the core rod mechanism is mainly used for rotating, materials are uniformly conveyed to the rotating core rod through the inner steel wire feeding mechanism, the film distribution output mechanism and the outer steel wire feeding mechanism which are movably arranged in the rotating process of the core rod, and inner ring steel wire winding, film distribution winding and outer ring steel wire winding are effectively carried out under the rotating action of the core rod, so that the composite hose is effectively produced and processed.
Such a tube-making method has the following drawbacks: 1) the preparation length of the composite hose is limited within the length range of the mandrel, so that the production effect and the production efficiency of the composite hose are greatly limited; 2) the inner steel wire, the cloth film and the outer steel wire are all sent to a rotating mandrel to be wound and formed in a moving state, and the forming effect is difficult to maintain effectively and stably; 3) the inner steel wire feeding mechanism, the film distribution output mechanism and the outer steel wire feeding mechanism in the production process need to move back and forth ceaselessly, and the continuous effect cannot be realized, so that the overall production efficiency of the composite hose is low.
Therefore, the mandrel mechanism is improved, so that the mandrel mechanism can effectively output the composite hose while producing, and the production of the composite hoses with different lengths is effectively adapted; the full-automatic composite hose making machine is a research object of the invention, and can be used for designing an inner steel wire winding mechanism, an outer steel wire winding mechanism and a film distribution winding mechanism in an adaptive manner, so that the winding operation of inner and outer steel wires and the winding operation of a film distribution can be effectively carried out at fixed positions, the forming stability of a composite hose can be effectively improved, the forming stability of the composite hose can be matched with the production and output of a mandrel mechanism simultaneously, and the continuous production operation can be effectively realized.
Disclosure of Invention
In view of the problems in the prior art, the present invention provides a full-automatic composite hose making machine, which can effectively solve the technical problems in the prior art.
The technical scheme of the invention is as follows:
a full-automatic composite hose making machine comprises
The mandrel driving mechanism is used for driving the mandrel mechanism and comprises a mounting seat, the upper part of the mounting seat is rotatably provided with a driving shaft, the driving shaft is driven by a corresponding driving motor, and the mounting seat is provided with an inner steel wire winding mechanism mounting plate towards the front fixing device;
the mandrel mechanism is arranged on the front side of the mounting seat and comprises a mandrel body in transmission connection with the driving shaft, the front end of the mandrel body is integrally and fixedly connected with a pipe-removing mandrel, the diameter of the pipe-removing mandrel is larger than that of the mandrel body, the outer surface of the pipe-removing mandrel is provided with threads for pipe removal, the front end of the pipe-removing mandrel is integrally and fixedly connected with a guide mandrel, and the periphery of the mandrel body is rotatably sleeved with a cylindrical preformed mandrel;
the supporting mechanism is arranged below the front side of the mandrel body and comprises a bottom support, an outer steel wire winding mechanism mounting plate is movably mounted on the bottom support, the front end of the bottom support is fixedly connected with a longitudinal support frame, and a group of two rotating supporting rollers are axially mounted at the top of the longitudinal support frame below the guide mandrel;
the inner steel wire winding mechanism is detachably arranged on the inner steel wire winding mechanism mounting plate and is used for winding the inner steel wire;
the outer steel wire winding mechanism is fixedly arranged on the outer steel wire winding mechanism mounting plate and is used for winding the outer steel wire;
and the film distribution winding mechanism is rotatably arranged at the rear end of the mandrel body and is used for performing film distribution winding on the outer steel wire.
The bottom support below is installed and is supported the rail, the bottom of outer steel wire winding mechanism mounting panel is supported through a set of supporting roller and is installed on supporting the rail, and the top rear side of outer steel wire winding mechanism mounting panel is provided with screw hole for a plurality of installations, still install fixed rack on the bottom support, mounting panel driving motor is installed to the bottom of outer steel wire winding mechanism mounting panel, mounting panel drive gear that the meshing is connected to on the fixed rack is installed to mounting panel driving motor's output shaft end.
Interior steel wire winding mechanism contains the installing support, the installing support passes through bolted connection mode demountable installation on interior steel wire winding mechanism mounting panel, and the rigid coupling has first fixed plate on the installing support, the front end rigid coupling of first fixed plate has first fixed inner circle, the outer end of first fixed inner circle is rotated and is installed first activity outer lane, the rear side fixing device of first activity outer lane has first drive gear, and movable mounting has first cylindric steel bushing on the intermediate position of first activity outer lane, become the clearance installation between first cylindric steel bushing and the first activity outer lane, the front side of first activity outer lane is to the evagination setting, and first horizontal leading wheel, first vertical leading wheel and first steel wire winding wheel are installed according to the order to the front side of first activity outer lane.
The bottom of the first driving gear is connected with a first driving gear in a meshed mode, and the first driving gear is driven by a first driving motor arranged below the mounting support.
Outer steel wire winding mechanism contains the second fixed plate of rigid coupling on outer steel wire winding mechanism mounting panel, the front end rigid coupling of second fixed plate has the fixed inner circle of second, the outer end of the fixed inner circle of second rotates and installs the second activity outer lane, the rear side fixing device of second activity outer lane has second drive gear, and movable mounting has second tube-shape steel bushing on the intermediate position of second activity outer lane, become the clearance installation between second tube-shape steel bushing and the second activity outer lane, the preceding side direction evagination of second activity outer lane sets up, and the horizontal leading wheel of second, the vertical leading wheel of second and second steel wire winding wheel are installed according to the order to the front side of second activity outer lane.
The bottom of the second driving gear is meshed with a second driving gear, and the second driving gear is driven by a second driving motor arranged on the outer steel wire winding mechanism mounting plate.
Cloth membrane winding mechanism contains the base, rotate on the base and install the tube-shape mounting panel, the tube-shape mounting panel is rotated the drive by cloth membrane winding actuating mechanism, the center department of tube-shape mounting panel is equipped with the tube-shape fixed plate, even slope is installed a plurality of corresponding batching output shafts between tube-shape fixed plate and the tube-shape mounting panel, dislocation set around between two adjacent batching output shafts, rotate respectively on the batching output shaft and install compound pipeline production with the yardage roll.
Cloth membrane coiling actuating mechanism contains the annular rack of rigid coupling in the tube-shape mounting panel outside, the below meshing of annular rack is connected with rack drive gear, rack drive gear is driven by rack driving motor.
The heights of the outer surfaces of the guide mandrel and the cylindrical preforming mandrel are consistent with the height of the bottom of the thread for removing the pipe; and two ends of the cylindrical preforming mandrel are rotatably arranged on the mandrel body through needle roller bearings respectively.
The invention has the advantages that:
1) the invention improves the core rod mechanism, adds the pipe-removing core rod with the pipe-removing thread on the traditional core rod body, and rotatably sleeves the cylindrical preformed core rod on the periphery of the core rod body. When the composite hose is produced, the inner steel wire winding mechanism effectively performs inner steel wire active winding operation at the rear end of the cylindrical preforming mandrel, the tube-removing mandrel (the thread for tube removal) is driven to rotate by the rotation of the mandrel body, and the formed inner steel wire is effectively driven to move forwards; in the process that the inner steel wire moves forwards, the film distribution winding mechanism effectively performs uniform film distribution winding on the moving inner steel wire; the outer steel wire winding mechanism performs outer steel wire winding operation on the front side of the core rod body, and effectively performs outer steel wire winding on the outer side of the formed cloth film, so that the preparation of the composite hose is completed; the composite hose after being prepared is subjected to pipe stripping through the guide core rod and the two rotary supporting rollers under the continuous driving of the pipe stripping core rod.
The whole production process can be effectively and continuously carried out, the production requirements of the composite hoses with different lengths are effectively met, the forming stability of the composite hoses is effectively improved, and meanwhile, the production efficiency is effectively and greatly improved.
2) Before the composite hose is produced, the mounting bracket of the inner steel wire winding mechanism is detachably mounted on the mounting threaded hole of the mounting plate of the outer steel wire winding mechanism in a bolt connection mode, then the mounting plate is started to drive the driving motor to drive the mounting plate of the outer steel wire winding mechanism (the inner steel wire winding mechanism) to move backwards, meanwhile, the inner steel wire winding mechanism starts the winding operation, the inner steel wire is effectively and previously wound on the pipe-removing threads and the cylindrical preforming core rod, the inner steel wire winding operation is stopped until the inner steel wire winding mechanism reaches the position of the mounting plate of the inner steel wire winding mechanism, the connection between the mounting bracket and the mounting plate of the outer steel wire winding mechanism is released, and then the mounting bracket is mounted on the mounting plate of the inner steel wire winding mechanism in a bolt connection mode. The inner steel wire preforming is effectively and conveniently carried out, so that the follow-up processing of the invention is effectively ensured to be effectively carried out, and the production practicability of the invention is improved.
3) The rear side fixing device of the first movable outer ring of the inner steel wire winding mechanism is provided with the first driving gear, and when the first driving motor is started, the whole first movable outer ring can be effectively driven to rotate. Interior steel wire is around through first cylindric steel bushing, behind first horizontal leading wheel and the first longitudinal guide wheel, the card is established at first steel wire winding wheel, along with the rotation of first activity outer lane, interior steel wire alright effectively carry out incessant wire winding operation on the tube-shape preforming plug, interior steel wire after the wire winding shaping is along with the rotation of taking off the pipe plug (taking off pipe with the screw thread) constantly antedisplacement, the operation of steel wire winding is realized in the action through interior steel wire winding mechanism self, on the basis that continuous processing operation was realized to interior steel wire, effectively promote the shaping stability of interior steel wire, thereby improve the quality of product.
When the inner steel wire on the first reel is wound on the cylindrical preformed core rod, the inner steel wire positioned on the first cylindrical steel sleeve can form winding with the same number of turns on the first cylindrical steel sleeve, so that the wire winding operation cannot be smoothly carried out.
4) The cylindrical mounting plate, the cylindrical fixing plate and the plurality of cloth rolling output shafts of the cloth and film winding mechanism are matched with each other to form stable connection, and then the cloth rolls for composite pipeline production are rotationally mounted on the cloth rolling output shafts in a distributed mode. During operation, at first with the coiled material tractive of compound pipeline production with yardage roll and fix to the interior wire surface after the shaping, restart rack driving motor drives annular rack (tube-shape mounting panel) and produces the rotation, effectively with the continuous coiling shaping of coiled material on the interior wire surface of removal, effectively through its self around cloth action and realize the operation of the cloth of continuation around to can effectively promote around cloth effect by a wide margin and around cloth efficiency.
5) The rear side fixing device of the second movable outer ring of the outer steel wire winding mechanism is provided with a second driving gear, and when a second driving motor is started, the whole second movable outer ring can be effectively driven to rotate. Outer steel wire is around behind second tube-shape steel bushing, second horizontal leading wheel and the vertical leading wheel of second, the card is established at second steel wire winding wheel, along with the rotation of second activity outer lane, outer steel wire alright effectively carry out incessant wire winding operation on the cloth membrane that removes, realize outer steel wire winding operation through the action of outer steel wire winding mechanism self, on the basis that continuous processing operation was realized to outer steel wire, effectively promote the shaping stability of outer steel wire, thereby further improve the quality of product.
The outer steel wire on the second reel is wound on the cloth film, and simultaneously, the inner steel wire positioned on the second cylindrical steel sleeve can also form winding with the same number of turns on the second cylindrical steel sleeve, so that the wire winding operation cannot be smoothly carried out.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural view of the mandrel mechanism of the present invention.
Fig. 3 is a schematic structural view of the inner wire winding mechanism of the present invention.
Fig. 4 is a schematic structural view of the outer wire winding mechanism of the present invention.
Fig. 5 is a schematic structural view of the cloth film winding mechanism of the present invention.
Detailed Description
To facilitate understanding of those skilled in the art, the structure of the present invention will now be described in further detail by way of examples in conjunction with the accompanying drawings:
reference is made to fig. 1-5 (for ease of illustration, the base of the cloth film winding mechanism is not shown in fig. 1).
A full-automatic composite hose making machine comprises
The mandrel driving mechanism 1 is used for driving the mandrel mechanism 2, the mandrel driving mechanism 1 comprises an installation base 101, a driving shaft 102 is rotatably installed at the upper part of the installation base 101, the driving shaft 102 is driven by a corresponding driving motor 103, and the installation base 101 is provided with an inner steel wire winding mechanism installation plate 3 towards the front fixing device;
the mandrel mechanism 2 is arranged on the front side of the mounting seat 101, the mandrel mechanism 2 comprises a mandrel body 201 which is in transmission connection with the driving shaft 102, the front end of the mandrel body 201 is integrally and fixedly connected with a pipe-removing mandrel 202, the diameter of the pipe-removing mandrel 202 is larger than that of the mandrel body 201, the outer surface of the pipe-removing mandrel 202 is provided with a pipe-removing thread 4, the front end of the pipe-removing mandrel 202 is integrally and fixedly connected with a guide mandrel 203, and the periphery of the mandrel body 201 is rotatably sleeved with a cylindrical pre-forming mandrel 204;
the supporting mechanism 5 is arranged below the front side of the mandrel body 201, the supporting mechanism 5 comprises a bottom support 501, an outer steel wire winding mechanism mounting plate 6 is movably mounted on the bottom support 501, the front end of the bottom support 501 is fixedly connected with a longitudinal support frame 502, and a group of two rotating support rollers 503 are axially mounted below the guide mandrel 203 at the top of the longitudinal support frame 502;
the inner steel wire winding mechanism 7 is detachably arranged on the inner steel wire winding mechanism mounting plate 3 and is used for winding the inner steel wire;
the outer steel wire winding mechanism 8 is fixedly arranged on the outer steel wire winding mechanism mounting plate 6 and is used for winding the outer steel wire;
and the cloth film winding mechanism 9 is rotatably arranged at the rear end of the mandrel body 201 and is used for winding cloth films on the outer steel wires.
Support rail 10 is installed to bottom support 501 below, the bottom of outer wire winding mechanism mounting panel 6 is supported through a set of supporting rollers 11 and is installed on support rail 10, and the top rear side of outer wire winding mechanism mounting panel 6 is provided with a plurality of screw holes for the installation, still install fixed rack 12 on the support 501 of bottom, mounting panel driving motor 13 is installed to the bottom of outer wire winding mechanism mounting panel 6, mounting panel driving gear 14 that the meshing is connected to on fixed rack 12 is installed to the output shaft end of mounting panel driving motor 13.
The inner steel wire winding mechanism 7 comprises an installation support 15, the installation support 15 is detachably installed on an inner steel wire winding mechanism installation plate 3 in a bolt connection mode, a first fixing plate 701 is fixedly connected to the installation support 15, a first fixing inner ring 702 is fixedly connected to the front end of the first fixing plate 701, a first movable outer ring 703 is rotatably installed at the outer end of the first fixing inner ring 702, a first driving gear 704 is installed at the rear side fixing device of the first movable outer ring 703, a first cylindrical steel sleeve 705 is movably installed at the middle position of the first movable outer ring 703, the first cylindrical steel sleeve 705 and the first movable outer ring 703 are installed in a clearance mode, the front side of the first movable outer ring 703 is outwards protruded, and a first horizontal guide wheel 706, a first longitudinal guide wheel 707 and a first steel wire winding wheel 708 are sequentially installed at the front side of the first movable outer ring 703.
The bottom of the first driving gear 704 is engaged with a first driving gear, and the first driving gear is driven by a first driving motor 16 installed below the mounting bracket 15.
The outer steel wire winding mechanism 8 comprises a second fixing plate 801 fixedly connected to the outer steel wire winding mechanism mounting plate 6, the front end of the second fixing plate 801 is fixedly connected with a second fixed inner ring 802, the outer end of the second fixed inner ring 802 is rotatably provided with a second movable outer ring 803, the rear side fixing device of the second movable outer ring 803 is provided with a second driving gear 804, the middle position of the second movable outer ring 803 is movably provided with a second cylindrical steel sleeve 805, the second cylindrical steel sleeve 805 and the second movable outer ring 803 are installed in a clearance mode, the front side of the second movable outer ring 803 is outwards protruded, and the front side of the second movable outer ring 805 is sequentially provided with a second horizontal guide wheel 806, a second longitudinal guide wheel 807 and a second steel wire winding wheel 808.
The bottom of the second driving gear 804 is engaged with a second driving gear, and the second driving gear is driven by a second driving motor 17 mounted on the outer steel wire winding mechanism mounting plate 6.
The cloth and film winding mechanism 9 comprises a base 901, a cylindrical mounting plate 902 is rotatably mounted on the base 901, the cylindrical mounting plate 902 is rotatably driven by a cloth and film winding driving mechanism 18, a cylindrical fixing plate 903 is arranged at the center of the cylindrical mounting plate 902, a plurality of corresponding cloth winding output shafts 904 are uniformly and obliquely mounted between the cylindrical fixing plate 903 and the cylindrical mounting plate 902, two adjacent cloth winding output shafts 904 are arranged in a staggered manner from front to back, and cloth rolls 19 for producing composite pipelines are rotatably mounted on the cloth winding output shafts 904 respectively.
The cloth film winding driving mechanism 18 comprises an annular rack 1801 fixedly connected to the outer side of the cylindrical mounting plate 2, a rack driving gear 1802 is connected to the lower portion of the annular rack 1801 in a meshed mode, and the rack driving gear 1802 is driven by a rack driving motor 1803.
The outer surface heights of the guide mandrel 203 and the cylindrical preforming mandrel 204 are consistent with the bottom height of the pipe-removing thread 4; the two ends of the cylindrical preforming mandrel 204 are rotatably mounted on the mandrel body 201 through needle bearings respectively.
The specific process for preparing the composite hose comprises the following steps:
1) before the composite hose is produced, the mounting bracket 15 of the inner steel wire winding mechanism 7 is detachably mounted on the mounting threaded hole of the outer steel wire winding mechanism mounting plate 6 in a bolt connection mode, and then the mounting plate driving motor 13 is started to drive the outer steel wire winding mechanism mounting plate 6 to move backwards;
2) meanwhile, the inner steel wire winding mechanism 7 starts the wire winding operation, the inner steel wire is effectively coiled on the pipe-releasing thread 4 and the cylindrical preforming mandrel 204 in advance, the inner steel wire winding mechanism 7 stops operating after the inner steel wire winding mechanism 7 reaches the position of the inner steel wire winding mechanism mounting plate 3, the connection between the mounting bracket 15 and the outer steel wire winding mechanism mounting plate 6 is loosened, and then the mounting bracket 15 is mounted on the inner steel wire winding mechanism mounting plate 3 in a bolt connection mode;
3) then, the outer steel wire winding mechanism mounting plate 6 is reset;
4) the first driving motor 16 is started to drive the first movable outer ring 703 to rotate, the inner steel wire can effectively perform uninterrupted wire winding operation on the cylindrical preforming mandrel 204 along with the rotation of the first movable outer ring 703, and the inner steel wire formed by wire winding is continuously moved forward and output along with the rotation of the pipe-removing mandrel 202;
5) the coiled material of the cloth roll 19 for producing the composite pipeline is pulled and fixed on the outer surface of the formed inner steel wire, and then the rack driving motor 1803 is started to drive the cylindrical mounting plate 902 to rotate, so that the coiled material is effectively and continuously wound and formed on the outer surface of the moving inner steel wire;
6) the second driving motor 17 is started to drive the second movable outer ring 803 to rotate, and the outer steel wire can effectively perform uninterrupted wire winding operation on the moving cloth film along with the rotation of the second movable outer ring 803, so that the preparation of the composite hose is completed;
7) the composite hose after being prepared is subjected to pipe stripping through the guide mandrel 203 and the two rotary supporting rollers 503 under the continuous driving of the pipe stripping mandrel 202.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.

Claims (9)

1. The utility model provides a full-automatic composite hose tuber which characterized in that: comprises that
The mandrel driving mechanism (1) is used for driving the mandrel mechanism (2), the mandrel driving mechanism (1) comprises an installation seat (101), a driving shaft (102) is rotatably installed on the upper portion of the installation seat (101), the driving shaft (102) is driven by a corresponding driving motor (103), and an inner steel wire winding mechanism installation plate (3) is installed on the installation seat (101) in a forward fixing mode;
the mandrel mechanism (2) is arranged on the front side of the mounting seat (101), the mandrel mechanism (2) comprises a mandrel body (201) in transmission connection with the driving shaft (102), the front end of the mandrel body (201) is integrally and fixedly connected with a pipe-removing mandrel (202), the diameter of the pipe-removing mandrel (202) is larger than that of the mandrel body (201), the outer surface of the pipe-removing mandrel (202) is provided with a pipe-removing thread (4), the front end of the pipe-removing mandrel (202) is integrally and fixedly connected with a guide mandrel (203), and the periphery of the mandrel body (201) is rotatably sleeved with a cylindrical preforming mandrel (204);
the supporting mechanism (5) is arranged below the front side of the mandrel body (201), the supporting mechanism (5) comprises a bottom support (501), an outer steel wire winding mechanism mounting plate (6) is movably mounted on the bottom support (501), the front end of the bottom support (501) is fixedly connected with a longitudinal support frame (502), and a group of two rotating supporting rollers (503) are axially mounted below the guide mandrel (203) at the top of the longitudinal support frame (502);
the inner steel wire winding mechanism (7) is detachably arranged on the inner steel wire winding mechanism mounting plate (3) and is used for winding the inner steel wire;
the outer steel wire winding mechanism (8) is fixedly arranged on the outer steel wire winding mechanism mounting plate (6) and is used for winding the outer steel wire;
and the cloth film winding mechanism (9) is rotatably arranged at the rear end of the mandrel body 201 and is used for carrying out cloth film winding on the outer steel wire.
2. The fully automatic composite hose making machine according to claim 1, wherein: support rail (10) are installed to bottom support (501) below, the bottom of outer steel wire winding mechanism mounting panel (6) is supported through a set of supporting roller (11) and is installed on support rail (10), and the top rear side of outer steel wire winding mechanism mounting panel (6) is provided with a plurality of screw holes for the installation, still install fixed rack (12) on bottom support (501), mounting panel driving motor (13) are installed to the bottom of outer steel wire winding mechanism mounting panel (6), mounting panel drive gear (14) that the meshing is connected to on fixed rack (12) are installed to the output shaft end of mounting panel driving motor (13).
3. The fully automatic composite hose making machine according to claim 1, wherein: interior steel wire winding mechanism (7) contain installing support (15), installing support (15) through bolted connection mode demountable installation in interior steel wire winding mechanism mounting panel (3) on, the rigid coupling has first fixed plate (701) on installing support (15), the front end rigid coupling of first fixed plate (701) has first fixed inner circle (702), first activity outer lane (703) are installed in the outer end rotation of first fixed inner circle (702), the rear side fixing device of first activity outer lane (703) has first drive gear (704), and movable mounting has first cylindric steel bushing (705) on the intermediate position of first activity outer lane (703), become the clearance installation between first cylindric steel bushing (705) and the first activity outer lane (703), and the front side of first activity outer lane (703) is to the setting of rising, and first horizontal guide wheel (706) are installed according to the evagination order to the front side of first activity outer lane (703), A first longitudinal guide wheel (707) and a first wire winding wheel (708).
4. The fully automatic composite hose making machine according to claim 3, wherein: the bottom of the first driving gear (704) is connected with a first driving gear in a meshed mode, and the first driving gear is driven by a first driving motor (16) installed below the mounting support (15).
5. The fully automatic composite hose making machine according to claim 1, wherein: outer steel wire winding mechanism (8) contain second fixed plate (801) of rigid coupling on outer steel wire winding mechanism mounting panel (6), the front end rigid coupling of second fixed plate (801) has second fixed inner circle (802), the outer end of second fixed inner circle (802) is rotated and is installed second activity outer lane (803), the rear side fixed device of second activity outer lane (803) has second drive gear (804), and movable mounting has second tube-shape steel bushing (805) on the intermediate position of second activity outer lane (803), become the clearance installation between second tube-shape steel bushing (805) and the second activity outer lane (803), the front side of second activity outer lane (803) outwards rises the setting, and second horizontal guide wheel (806), second longitudinal guide wheel (807) and second steel wire winding wheel (808) are installed according to the order to the front side of second activity outer lane (805).
6. The fully automatic composite hose making machine according to claim 5, wherein: the bottom of the second driving gear (804) is connected with a second driving gear in a meshed mode, and the second driving gear is driven by a second driving motor (17) installed on the outer steel wire winding mechanism installation plate (6).
7. The fully automatic composite hose making machine according to claim 1, wherein: cloth membrane winding mechanism (9) contain base (901), rotate on base (901) and install tube-shape mounting panel (902), tube-shape mounting panel (902) are rotated by cloth membrane winding actuating mechanism (18) and are driven, the center department of tube-shape mounting panel (902) is equipped with tube-shape fixed plate (903), evenly incline between tube-shape fixed plate (903) and tube-shape mounting panel (902) and install a plurality of corresponding batching output shafts (904), dislocation set around between two adjacent batching output shafts (904), rotate respectively on batching output shaft (904) and install compound pipeline production with yardage roll (19).
8. The fully automatic composite hose making machine according to claim 7, wherein: the cloth membrane winding driving mechanism (18) comprises an annular rack (1801) fixedly connected to the outer side of the cylindrical mounting plate (2), a rack driving gear (1802) is connected to the lower portion of the annular rack (1801) in a meshed mode, and the rack driving gear (1802) is driven by a rack driving motor (1803).
9. The fully automatic composite hose making machine according to claim 1, wherein: the heights of the outer surfaces of the guide mandrel (203) and the cylindrical preforming mandrel (204) are consistent with the height of the bottom of the thread (4) for removing the pipe;
two ends of the cylindrical preforming mandrel (204) are rotatably mounted on the mandrel body (201) through needle bearings respectively.
CN202010479338.5A 2020-05-29 2020-05-29 Full-automatic composite hose making machine Pending CN111516281A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112406078A (en) * 2020-10-29 2021-02-26 广州熠达复合材料有限公司 Production system and process for composite pipe
CN112440487A (en) * 2020-10-29 2021-03-05 广州熠达复合材料有限公司 Winding machine for composite pipes
CN113601823A (en) * 2021-08-06 2021-11-05 东莞市鲁跃橡塑有限公司 Silicone tube production equipment
CN113829617A (en) * 2021-09-23 2021-12-24 黄庆新 Composite hose making machine
CN114918885A (en) * 2022-05-27 2022-08-19 日照大象房屋建设有限公司 Building module turning device
CN117140930A (en) * 2023-10-27 2023-12-01 苏州达科静风管业有限公司 Spiral composite pipe making machine

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112406078A (en) * 2020-10-29 2021-02-26 广州熠达复合材料有限公司 Production system and process for composite pipe
CN112440487A (en) * 2020-10-29 2021-03-05 广州熠达复合材料有限公司 Winding machine for composite pipes
CN113601823A (en) * 2021-08-06 2021-11-05 东莞市鲁跃橡塑有限公司 Silicone tube production equipment
CN113829617A (en) * 2021-09-23 2021-12-24 黄庆新 Composite hose making machine
CN113829617B (en) * 2021-09-23 2023-06-06 黄庆新 Composite hose making machine
CN114918885A (en) * 2022-05-27 2022-08-19 日照大象房屋建设有限公司 Building module turning device
CN117140930A (en) * 2023-10-27 2023-12-01 苏州达科静风管业有限公司 Spiral composite pipe making machine
CN117140930B (en) * 2023-10-27 2024-03-08 苏州达科静风管业有限公司 Spiral composite pipe making machine

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