CN111516267A - Method for manufacturing customized mask for individual or animal - Google Patents

Method for manufacturing customized mask for individual or animal Download PDF

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Publication number
CN111516267A
CN111516267A CN202010313306.8A CN202010313306A CN111516267A CN 111516267 A CN111516267 A CN 111516267A CN 202010313306 A CN202010313306 A CN 202010313306A CN 111516267 A CN111516267 A CN 111516267A
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China
Prior art keywords
animal
mask
ring
individual
matching structure
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CN202010313306.8A
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Chinese (zh)
Inventor
汤鲁吉
郭栋磊
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Shanghai Qiaoliang 3d Technology Co ltd
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Shanghai Qiaoliang 3d Technology Co ltd
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Priority to CN202010313306.8A priority Critical patent/CN111516267A/en
Publication of CN111516267A publication Critical patent/CN111516267A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/30Auxiliary operations or equipment
    • B29C64/386Data acquisition or data processing for additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y50/00Data acquisition or data processing for additive manufacturing
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D13/00Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
    • A41D13/05Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part
    • A41D13/11Protective face masks, e.g. for surgical use, or for use in foul atmospheres
    • A41D13/1107Protective face masks, e.g. for surgical use, or for use in foul atmospheres characterised by their shape
    • A41D13/113Protective face masks, e.g. for surgical use, or for use in foul atmospheres characterised by their shape with a vertical fold or weld
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/48Wearing apparel
    • B29L2031/4807Headwear
    • B29L2031/4835Masks

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Optics & Photonics (AREA)
  • Respiratory Apparatuses And Protective Means (AREA)

Abstract

The invention provides a method for manufacturing a customized mask for an individual or an animal. The method comprises the following steps: s1: three-dimensional acquisition and modeling of a face; s2: generating a three-dimensional model of the structure of the matching structure ring; s3: 3D printing the matching structure ring; s4: and (6) assembling. By implementing the method, a person who is not skilled in the art can submit a small amount of photo data through the prior art, and the modeling data can be acquired by remotely transmitting the photos; the introduction of the sealing ring can further elastically fill the joint part of the sealing ring and a wearer, so that the comfort of the wearer is improved; except the customization of the matching structure circle, other parts can adopt the customization piece or standard component to nimble adjustment manufacturing cost, thereby realize improving the person of wearing and model building data acquisition efficiency, reduce the cost of manufacture, promote the person of wearing travelling comfort and improve the technical effect of the leakproofness of gauze mask.

Description

Method for manufacturing customized mask for individual or animal
Technical Field
The invention relates to the technical field of wearable filtering equipment, in particular to a manufacturing method for customizing a mask for an individual or an animal.
Background
In recent years, personal protective articles such as masks and the like gradually become one of daily necessities of people along with the remarkable appearance of environmental problems such as haze, dust and the like and the outbreak of novel epidemic diseases. Meanwhile, people put higher demands on the protection grade, wearing comfort, customization and the like of personal protection articles.
The safety and the sealing performance of protective articles such as masks are derived from the protection grade of raw materials and the matching degree of the protective articles with human or animal related organs. However, due to natural individual differences in the size of the head and face of a human or animal, product wearing mismatches may result. Meanwhile, due to the limitation of the mask industrial production mode, the mask can only classify and merge the data required by the wearer, and the product is divided into a plurality of general size specifications. So that many wearers can't obtain good matching degree of wearing in the in-service use process of this kind of product, and the product does not laminate with relevant organ of people or animal, and the product is easy not hard up, is shifted in the motion, and then influences leakproofness, the travelling comfort of product, reduces the whole barrier propterty of product.
However, in the prior art, a customized mask scheme also exists, and overall 3D printing, CNC or injection molding is mostly adopted, so that data acquisition needs to be performed on a scanning wearer to acquire modeling data, a professional scanner needs to be used for acquisition or 360-degree shooting needs to be performed around the wearer, a general consumer lacks necessary equipment or environmental conditions, and modeling data acquisition needs to be performed under the guidance of technicians in the field, so that the data acquisition efficiency is poor. For example, the Chinese patent (application No. 201910708483.3) discloses a method for manufacturing a customized mask support, wherein 6-15 photos or a video is required for collecting face modeling data, and the collection steps are complicated; in some schemes, a scanner is used as a collection end to collect data, and a scanner needs to be added every time a collection terminal is added, so that the hardware cost is high, and meanwhile, a collector needs to go to a specific position to collect data. In summary, the current collection method is difficult to be applied to general consumers, and the collection efficiency is poor, so that the current collection method is difficult to be applied to large-scale commercial application.
Meanwhile, in the prior art, in order to match with facial features of a wearer, customized parts are more, consumables are increased, manufacturing cost is high, and comfort is difficult to guarantee. Chinese patent (application number: 201710224123.7) discloses a customized mask and a preparation method thereof, the preparation method is a 3D printing integrated structure, although the mask can be matched with the face of a wearer, the integrated structure causes higher printing cost, and meanwhile, the comfort degree of the 3D printing part is difficult to ensure because the 3D printing part is directly attached to the skin.
In conclusion, how to improve the modeling data acquisition efficiency of the wearer of the customized mask, realize low-cost manufacture, improve the sealing performance of the mask and improve the comfort of the wearer is an important technical problem to be solved by technical personnel in the field at present.
Disclosure of Invention
In order to solve the technical problem, the invention discloses a method for manufacturing a customized mask for a person or an animal, and the technical scheme of the invention is implemented as follows:
a method for manufacturing a customized mask for an individual or an animal is characterized by comprising the following steps:
s1: three-dimensional acquisition and modeling of a face;
s1-1: arranging at least one scale on the face of the individual or the animal at the same plane;
s1-2: taking at least one picture of the face of a person or animal to be modeled, including a front picture P1 right in front of the face with a ruler, and constructing a three-dimensional modeling data set by utilizing photo modeling software and combining data of the ruler;
s2: generating a three-dimensional model of the structure of the matching structure ring;
the method comprises the following steps of (1) designing a matching structure ring structure by using the existing software, wherein the matching structure ring structure comprises the following steps;
s2-1: generating a three-dimensional model according to the three-dimensional modeling data set obtained in the step S1-2, and forming a closed contour at the part of the mask, which is required to be attached to the face;
s2-2: selecting an interface, and filling a path between the interface and the closed contour by taking the closed contour as a reference, wherein the obtained path is a three-dimensional model of the structure of the matching structure ring;
s3: 3D printing the matching structure ring;
3D printing and producing the matching structure ring according to the three-dimensional model of the structure of the matching structure ring generated in S2-2;
s4: assembling;
and assembling the matching structure ring produced in the step S3 with a sealing ring and filter cloth.
Preferably, in the S1-2, the three-dimensional modeling data set is constructed by combining one or more of big data technology, face data sample library, neural network training and deep learning in the prior art.
Preferably, in S1-2, the method further includes taking at least one side photograph P2 at an angle of 90 ° in the horizontal direction of the front face, and constructing a three-dimensional modeling data set by using the front photograph P1 and the side photograph P2 in combination with the data of the ruler.
Preferably, in the S2-1, the closed contour is constructed by combining one or more of big data technology, neural network training and deep learning in the prior art.
Preferably, the closed contour is a projection of the interface onto a face.
Preferably, the S4 further comprises an assembly housing, the housing and the matching structure ring fixing the filter cloth at the interface; or the S4 further comprises an assembled filter cloth fixing ring, and the filter cloth fixing ring and the matching structure ring fix the filter cloth at the interface.
Preferably, the S4 further comprises assembling a breather valve and/or a fan.
Preferably, the sealing ring is a standard piece manufactured industrially or manufactured by 3D printing.
Preferably, the S4 further comprises assembling a binding-rope holder and assembling a binding-rope.
Preferably, the filter cloth is a disposable medical mask.
By implementing the technical scheme of the invention, the technical problems that the modeling data acquisition efficiency of a wearer of a customized mask needs to be improved, the manufacturing cost is higher and the comfort of the wearer needs to be improved in the prior art can be solved; by implementing the technical scheme of the invention, through adopting a photo acquisition mode, a person who is not skilled in the art can submit a small amount of photo data in the prior art, and can realize remote transmission of photos to realize acquisition of modeling data; the introduction of the sealing ring can further elastically fill the joint part of the sealing ring and a wearer, so that the comfort of the wearer is improved; except the customization of the matching structure circle, other parts can adopt the customization piece or standard component to nimble adjustment manufacturing cost, thereby realize improving the person of wearing and model building data acquisition efficiency, reduce the cost of manufacture, promote the gauze mask leakproofness, promote the technological effect of person of wearing travelling comfort simultaneously.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only one embodiment of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic view of taking a photograph of the front of a wearer (animal);
FIG. 2 is a schematic representation of a three-dimensional model of a wearer (animal);
FIG. 3 is a schematic diagram of the generation of a closed contour on a three-dimensional model (animal) in software;
FIG. 4 is a schematic diagram of the closed contour of the interface generated on the three-dimensional model (animal) in the software;
FIG. 5 is a schematic diagram of the selection of three-part on a three-dimensional model (animal) in software;
FIG. 6 is a schematic diagram of the generation of a structure matching circle on a three-dimensional model (animal) in software;
FIG. 7 is a schematic view of the assembly of a three-part respirator (animal);
FIG. 8 is a diagram showing the selection of multiple accessories on a three-dimensional model (animal) in software;
FIG. 9 is a schematic view of a mask (animal) with a hood;
FIG. 10 is a schematic view of a structure of a fixed ring respirator (animal) with filter cloth;
FIG. 11 is a schematic representation of the taking of a photograph of the front of a wearer (person);
FIG. 12 is a schematic representation of taking a photograph of the side of a wearer (person);
FIG. 13 is a schematic diagram of the generation of a closed contour on a three-dimensional model (human) in software;
FIG. 14 is a schematic diagram of the creation of a structural matching ring and a customized sealing ring on a three-dimensional model (human) in software;
FIG. 15 is a schematic view of a disposable mask (human) with filter cloth;
FIG. 16 is a schematic view of a mask with a breather valve and fan arrangement for the mask;
in fig. 1, in the above drawings, the reference numerals denote:
1A, a housing;
1B, a filter cloth fixing ring;
2. filtering cloth;
3. a matching structure ring;
3A, closed contour;
3B, an interface;
4. a seal ring;
4A, a standard part sealing ring;
4B, customizing a sealing ring;
5. tying a rope;
6. a rope-tying fixer;
7. a scale;
8. a wearer;
9. front photograph P1;
10. a three-dimensional model;
11. side photograph P2;
12. a breather valve;
13. a fan.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In one embodiment, a method of making a customized respirator for an individual or animal, comprising the steps of:
s1: three-dimensional acquisition and modeling of a face;
s1-1: arranging at least one scale on the face of the individual or the animal at the same plane;
s1-2: taking at least one picture of the face of a person or animal to be modeled, including a front picture P1 right in front of the face with a ruler, and constructing a three-dimensional modeling data set by utilizing photo modeling software and combining data of the ruler;
s2: generating a three-dimensional model of the structure of the matching structure ring;
the method comprises the following steps of (1) designing a matching structure ring structure by using the existing software, wherein the matching structure ring structure comprises the following steps;
s2-1: generating a three-dimensional model according to the three-dimensional modeling data set obtained in the step S1-2, and forming a closed contour at the part of the mask, which needs to be attached to the face;
s2-2: selecting an interface, and filling a path between the interface and the closed contour by taking the closed contour as a reference, wherein the obtained path is a three-dimensional model of the structure of the matching structure ring;
s3: 3D printing a matching structure ring;
3D printing and producing the matching structure ring according to the three-dimensional model of the structure of the matching structure ring generated in the S2-2; s4: assembling;
and assembling the matching structure ring produced in the step S3 with a sealing ring and filter cloth.
The following is a description of 3 examples.
Example 1:
in this embodiment, the specific steps are as follows:
1. when the animal is subjected to three-dimensional facial acquisition, as shown in fig. 1, a view is taken on the front side of the wearer (8), the ruler (7) is placed near the wearer (8), the ruler (7) can be obtained during the view, and a front photograph P1(9) is obtained by shooting.
2. As shown in fig. 2 of the drawings, a three-dimensional modeling data set is constructed for the photo front P1(9) by using the Recap 360 software, the obtained three-dimensional modeling data set is analyzed, and the model scale is adjusted according to the actual value represented by the scale (7) shown in the photo front P1(9), so as to obtain a three-dimensional model (10), as shown in fig. 2 of the drawings. The obtained three-dimensional model (10) is derived.
3. The derived three-dimensional model (10) is opened using SketchUp, and as shown in fig. 3, the three-dimensional model (10) is edited by software, and a closed contour (3A) is formed on the wearer's face on the basis of the three-dimensional model (10).
4. As shown in the attached figure 5, 3 parts of the sealing ring (4), the filter cloth (2) and the matching structure ring (3) are selected to form a final product in the embodiment. The interface (3B) formed by the fixed filter cloth (2) and the matching structure ring (3) is a structure which can be determined in the prior art, as shown in the attached figure 4. And filling a path between the selected interface (3B) by taking the closed contour (3A) as a reference, wherein the obtained path is a three-dimensional model of the matching structure ring (3), as shown in the attached figure 6.
5. And (3) producing the matching structure ring (3) by using a 3D printer according to the three-dimensional model of the matching structure ring (3) in the last step.
6. The matching structure ring (3), the sealing ring (4) and the filter cloth (2) which are produced by 3D printing are assembled through buckles, as shown in the attached drawing 7, and the mask production process is completed.
The method is used for customizing the mask, and the front photo P1(9) can form the three-dimensional data acquisition of the wearer only by one piece, so that the mask can be shot by various devices with shooting functions and can be transmitted in a remote communication mode, the complex steps of a scanner or the guidance of technicians in the field in the prior art are eliminated, and the modeling data acquisition efficiency of the wearer of the customized mask can be improved; the 3D printing part only comprises the matching structure ring (3), and other accessories can be matched by adopting standard parts, so that the assembly can be quickly realized, and meanwhile, the low-cost manufacture is realized; sealing washer (4) can carry out elastic contact through its self characteristic to the face, and the matching structure circle (3) of cooperation customization can effectively carry out facial laminating, can promote the person's of wearing travelling comfort when improving the gas tightness protection.
Example 2:
in this embodiment, the specific steps are as follows:
1. when the animal is subjected to three-dimensional facial acquisition, as shown in fig. 1, a view is taken on the front side of the wearer (8), the ruler (7) is placed near the wearer (8), the ruler (7) can be obtained during the view, and a front photograph P1(9) is obtained by shooting.
2. As shown in fig. 2 of the accompanying drawings, PhotoScan constructs a three-dimensional modeling data set for a front photo P1(9), analyzes the front photo P1 by using a Convolutional Neural Network (CNN), searches and matches the obtained wearer picture in a face data sample library, generates a three-dimensional modeling data set according to information such as light and shade in the photo combined with light, and generates a corresponding three-dimensional model (10) according to the three-dimensional modeling data set, as shown in fig. 2 of the accompanying drawings. The obtained three-dimensional model (10) is derived.
3. The 3DS Max opens the derived three-dimensional model (10), adjusts the model scale according to the actual value represented by the scale (7) shown in the photo front P1(9), edits through software as shown in fig. 3, searches and matches the obtained three-dimensional model (10) of the wearer in the database by using the Convolutional Neural Network (CNN) on the basis of the three-dimensional model (10), selects one of the contour structures from the calculated 3-5 contour structures to be fitted to the face with high priority according to the indexes such as comfort level and fitting degree, and corrects according to the information such as the light and shade in the photo, and the like, thereby forming the closed contour (3A).
4. In addition to the sealing ring (4), the filter cloth (2) and the structure matching ring (3), as shown in fig. 8 of the drawings, the external structure of the embodiment is additionally provided with a binding rope fixer (6) and a binding rope (5), and meanwhile, the external structure can be used for installing the outer cover (1A) shown in fig. 9 of the drawings or installing the filter cloth fixing ring (1B) shown in fig. 10 of the drawings, and the filter cloth fixing ring (1B) and the outer cover (1A) both adopt a unified interface (3B) in the prior art, as shown in fig. 4 of the drawings. And filling a path between the selected interface (3B) by taking the closed contour (3A) as a reference, wherein the obtained path is a three-dimensional model of the matching structure ring (3), as shown in the attached figure 6.
5. And 3D printing and producing the matching structure ring (3) according to the three-dimensional model of the matching structure ring (3).
6. 3D printing a produced matching structure ring (3), wherein the produced matching structure ring (3) can be used for assembling different masks, as shown in figure 9, an outer cover (1A), filter cloth (2), a binding rope (5), a binding rope fixer (6) and a standard part sealing ring (4A) are assembled, and a breather valve (12) is arranged on the outer cover (1A); or as shown in the attached figure 10, the filter cloth fixing ring (1B), the filter cloth (2), the binding rope (5), the binding rope fixer (6) and the standard sealing ring (4A) are assembled, and can be flexibly matched according to the requirements of a wearer.
In the embodiment, the established three-dimensional model is corrected by utilizing a big data technology, a face data sample library, neural network training and deep learning, the lowest error of a three-dimensional model data set can be reduced by about 30%, so that the formed three-dimensional model (10) is more accurate, and correction opinions and scheme selection are provided when the three-dimensional model (10) generates a closed contour (3A) by matching with the big data technology, the face data sample library, the neural network training and the deep learning, so that the fitting degree of the structure matching ring (3) and the face of a wearer is further improved; the selected assembly structure covers the binding rope fixer (6) and the binding rope (5), so that the adjustment of a wearer is facilitated, and the wearing comfort is improved; the structure matching ring (3) can utilize the interface (3B) to carry on various external accessories, such as an outer cover (1A) or a filter cloth fixing ring (1B), meanwhile, a breather valve (12) can be carried on the outer cover (1A), the breather valve (12) can be replaced by a fan (13), the function expansion of the mask is realized, and the flexible adjustment is carried out according to different requirements of a wearer.
Example 3:
in this embodiment, the specific steps are as follows:
1. as shown in fig. 11, the wearer has three-dimensionally captured his face, a view is taken on the front of the wearer (8), the scale (7) is placed near the wearer (8), the scale (7) can be obtained during the view, and a front photograph P1(9) is taken. As shown in fig. 12, at least one side photograph P2(11) was taken at an angle of 90 ° to the horizontal in the front.
2. The photograph data of the front photograph P1(9) and the side photograph P2(11) were combined with the data of the scale in P1(9) to construct a three-dimensional modeling data set using the Autodesk123D Catch software. The software analyzes the obtained three-dimensional modeling data set to obtain a three-dimensional model (10). The obtained three-dimensional model (10) is derived.
3. The derived three-dimensional model (10) is opened using Rhino software and the scale of the model is adjusted according to the actual values represented by the scale (7) shown in the frontal photograph P1 (9). As shown in fig. 13, editing is performed by software on the basis of the three-dimensional model (10). Selecting a structure adopting a disposable mask as filter cloth (2), and matching a structure matching ring (3) and a customized sealing ring (4B) for 3D printing; the interface (3B) of the structure matching ring is selected through the connection relation of the preselected structure matching ring (3) and the filter cloth (2), and the projection of the interface (3B) on the face of the wearer is the closed contour (3A).
4. And filling a path between the selected interface (3B) by taking the closed contour (3A) as a reference, wherein the obtained path is a three-dimensional model of the matching structure ring (3), and simultaneously, filling the path between the three-dimensional model of the matching structure ring (3) and the closed contour (3A) at one side close to the face part according to the generated three-dimensional model of the matching structure ring (3), wherein the obtained path forms a three-dimensional model of the 3D printing customized sealing ring (4B), as shown in the attached figure 14.
5. And 3D printing and producing the matching structure ring (3) and the customized sealing ring (4B) according to the three-dimensional model of the matching structure ring (3) and the three-dimensional model of the customized sealing ring (4B).
6. And (3) assembling the matching structure ring (3) produced by 3D printing, the customized sealing ring (4B) and the filter cloth (2) of the disposable mask, and finishing the manufacture of the mask as shown in the attached figure 15.
In the embodiment, the front photo P1(9) and the side photo P2(11) can provide more comprehensive data, the construction of the three-dimensional model data set is performed in combination with the ruler (7), and the addition of the side photo P2(11) can realize more accurate construction of the three-dimensional model (10) without adding acquisition steps significantly. The disposable mask is used as the filter cloth, consumables of the 3D printing part matching structure ring (3) and the customized sealing ring (4B) can be reduced, meanwhile, a wearer can replace the disposable mask by himself, and reuse of the mask is better achieved.
In combination with the 3 embodiments, the mask is produced by the method, so that the steps of facial data acquisition can be greatly simplified. The scale (7) can select various reference objects with standard size properties such as a graduated scale, a coin, a credit card and the like to obtain size comparison data and provide accurate size data for the three-dimensional model, and the acquisition of calibration data is covered in the shooting process; the invention needs less number of pictures to be shot, the process can get rid of the limitation of the scanner and 360-degree shooting in the prior art, the pictures can be shot by the prior art such as a camera or a smart phone with shooting function, and the pictures can be conveniently transmitted through the internet, a memory card or other approaches. For the collected photos, the three-dimensional model data set can be fully selected and utilized by Autodesk123D Catch, PhotoSacn, Recap 360 or other photo modeling software in the prior art for processing and analyzing, and the three-dimensional model can be constructed by Rhino, 3DS Max, SketchUp or other software, so that the method can be flexibly adjusted according to software cost and different hardware configurations in the implementation process, and has strong scene applicability. The final finished product can only consist of the filter cloth, the sealing ring and the structure matching ring, and other parts can be added, so that the requirements of customers can be customized individually, and the application requirements of different scenes are met. Can only carry out three-dimensional modeling to structure matching circle, and other parts selectively use the standard component, compare with the whole mode of printing of gauze mask among the prior art, not only practice thrift 3D and printed the cost to quicken the manufacture process, the introduction of structure matching circle has strengthened gauze mask and facial laminating degree, has increased the leakproofness of gauze mask.
In a preferred embodiment, in S1-2, a three-dimensional modeling data set is constructed in combination with one or more of big data techniques, face data sample libraries, neural network training, and deep learning, including those in the prior art. For example, in embodiment 2, the constructed three-dimensional model is corrected by using a big data technology, a face data sample library, neural network training and deep learning, the minimum error of a three-dimensional model data set can be reduced by about 20-30%, and the correction effect is gradually accurate along with the data accumulation of a user, so that the structure matching ring is more in line with the face structure of a wearer, and the sealing performance and the comfort performance of the mask product are further improved.
It should be noted that any technical solutions in the prior art can be adopted for the big data technology, the face data sample base, the neural network training and the deep learning, and the technical solutions formed by combining the technical solutions disclosed in the present patent are all within the protection scope of the present patent.
In a preferred embodiment, S1-2 further includes taking at least one side photograph P2 at an angle of 90 ° to the horizontal of the front face, and constructing a three-dimensional modeling data set using the front photograph P1 and the side photograph P2 in combination with the data from the ruler. For example, in example 3, the front photograph P1(9) and the side photograph P2(11) can provide more comprehensive data, the construction of a three-dimensional model data set is performed in combination with the ruler (7), and the addition of the side photograph P2(11) can make the structure matching ring more consistent with the structure of the face of the wearer without significantly increasing the acquisition steps, thereby making the product mask more airtight and comfortable.
In a preferred embodiment, in S2-1, a closed contour is constructed in combination with one or more of big data techniques, neural network training, and deep learning, including those in the prior art. For example, in embodiment 2, a big data technology, a face data sample base, neural network training and deep learning are matched to provide correction opinions and scheme selection when the three-dimensional model (10) generates a closed contour (3A), so that the fitting degree of the structure matching ring (3) and the face of a wearer is further improved, and the sealing performance and the comfort performance of the product mask are further improved.
It should be noted that any technical solutions in the prior art can be adopted for the big data technology, the neural network training and the deep learning, and the technical solutions formed by combining the technical solutions disclosed in this patent are all within the protection scope of this patent.
In a preferred embodiment, the closed contour is a projection of the interface onto the face. For example, in embodiment 3, by projecting the selected interface (3B), the configuration of the closed contour (3A) can be simplified, software can be run on a processing device with poor processing performance, and the configuration of the closed contour (3A) and the manufacturing speed can be increased.
In a preferred embodiment, S4 further includes an assembly housing, the housing and mating structure ring securing the filter cloth at the interface; or S4 further comprises an assembled filter cloth fixing ring, and the filter cloth fixing ring and the matching structure ring fix the filter cloth at the interface. For example, in embodiment 2, the fitting of the outer mask (1A) or the filter cloth fixing ring (1B) can be performed at the interface (3B) of the matching structure ring (3), so that the weight of the mask, the protection structure and the cost for manufacturing the mask can be flexibly adjusted according to the requirements of a wearer.
In a preferred embodiment, S4 further includes assembling a breather valve and/or a fan. For example, in embodiment 2, a breather valve (12) is added to the structure that can be adapted to the outer cover (1A) or the filter cloth fixing ring (1B) at the interface (3B) of the matching structure ring (3), as shown in fig. 9, the breather valve (12) can be replaced by a fan (13) at the same position; or as shown in figure 16, the outer cover (A1) is provided with two structures of a breather valve (12) and a fan (13). In the assembling step, the parts for assembling the breather valve and/or the fan are added, so that the wearing comfort of the mask can be improved, a wearer can breathe, the air circulation is kept, the requirements of different wearers can be met, and the applicability of different scenes is increased for the mask.
It should be noted that any technical solutions in the prior art can be adopted for the breather valve and the fan, and the technical solutions formed by combining the technical solutions disclosed in the present patent are all within the protection scope of the present patent.
In a preferred embodiment, the sealing ring is a standard piece manufactured industrially or manufactured by 3D printing. For example, in the embodiment 2 and the embodiment 3, the standard component sealing ring (4A) in the embodiment 2 does not need to be additionally printed, and the standard component is directly adopted, so that the rapid production is realized; the customized sealing ring (4B) in embodiment 3 can be designed at the three-dimensional model stage according to the facial data of the customer, and is manufactured by 3D printing, so that the fitting degree of the customized sealing ring and the face of the wearer can be improved, and the sealing performance and the comfort of the mask product are improved. Different sealing rings can be adjusted according to the demands of the wearer, and the balance of manufacturing efficiency and fitting degree is obtained.
In a preferred embodiment, S4 further comprises assembling a binding-cord holder and assembling a binding-cord. For example, in the embodiment 2, the selected assembly structure covers the binding rope fixer (6) and the binding rope (5), so that the adjustment for the wearer is convenient, and the wearing comfort is improved.
It should be noted that any technical solutions in the prior art can be adopted for the binding-rope fixer and the binding-rope, and the technical solutions formed by combining the technical solutions disclosed in this patent are all within the protection scope of this patent.
In a preferred embodiment, the filter cloth is a disposable medical mask. For example, in embodiment 3, the adopted filter cloth (2) is a disposable mask, and since the filter cloth has a fixing function, consumables including the matching structure ring (3), the customized sealing ring (4B) and other components which may be added can be reduced, and the manufacturing cost is reduced; meanwhile, the filter cloth (2) can be replaced by the disposable mask with the same specification on the market, the reuse of mask parts is facilitated, and the use cost is reduced.
It should be noted that any technical scheme in the prior art can be adopted for the filter cloth (2) of the disposable medical mask, and the technical scheme formed by combining the technical scheme disclosed by the patent is within the protection scope of the patent.
It should be understood that the above-described embodiments are merely exemplary of the present invention, and are not intended to limit the present invention, and that any modification, equivalent replacement, or improvement made without departing from the spirit and principle of the present invention shall fall within the protection scope of the present invention.

Claims (10)

1. A method for manufacturing a customized mask for an individual or an animal is characterized by comprising the following steps:
s1: three-dimensional acquisition and modeling of a face;
s1-1: arranging at least one scale on the face of the individual or the animal at the same plane;
s1-2: taking at least one picture of the face of a person or animal to be modeled, including a front picture P1 right in front of the face with a ruler, and constructing a three-dimensional modeling data set by utilizing photo modeling software and combining data of the ruler;
s2: generating a three-dimensional model of the structure of the matching structure ring;
the method comprises the following steps of (1) designing a matching structure ring structure by using the existing software, wherein the matching structure ring structure comprises the following steps;
s2-1: generating a three-dimensional model according to the three-dimensional modeling data set obtained in the step S1-2, and forming a closed contour at the part of the mask, which is required to be attached to the face;
s2-2: selecting an interface, and filling a path between the interface and the closed contour by taking the closed contour as a reference, wherein the obtained path is a three-dimensional model of the structure of the matching structure ring;
s3: 3D printing the matching structure ring;
3D printing and producing the matching structure ring according to the three-dimensional model of the structure of the matching structure ring generated in S2-2;
s4: assembling;
and assembling the matching structure ring produced in the step S3 with a sealing ring and filter cloth.
2. A method of making a customized respirator for an individual or animal according to claim 1, wherein: in the step S1-2, the three-dimensional modeling data set is constructed by combining one or more of big data technology, face data sample library, neural network training and deep learning in the prior art.
3. A method of making a customized respirator for an individual or animal according to claim 1, wherein: and S1-2, taking at least one side photo P2 at an included angle of 90 degrees in the horizontal direction of the front face, and constructing a three-dimensional modeling data set by using the front face photo P1 and the side face photo P2 and combining data of a ruler.
4. A method of making a customized respirator for an individual or animal according to claim 2 or claim 3, wherein: in the step S2-1, the closed contour is constructed by combining one or more of big data technology, neural network training and deep learning in the prior art.
5. A method of making a customized respirator for an individual or animal according to claim 2 or claim 3, wherein: the closed contour is a projection of the interface on a face.
6. The method of claim 4 wherein the mask is customized for an individual or animal, comprising: the S4 further comprises an assembly outer cover, and the outer cover and the matching structure ring fix the filter cloth at the interface; or
S4 still includes the equipment filter cloth retainer plate, the filter cloth retainer plate with the matching structure circle is in the kneck is fixed the filter cloth.
7. The method of claim 4 wherein the mask is customized for an individual or animal, comprising: the S4 further includes assembling a breather valve and/or a fan.
8. The method of claim 4 wherein the mask is customized for an individual or animal, comprising: the seal ring is a standard piece manufactured by industry or manufactured by 3D printing.
9. The method of claim 4 wherein the mask is customized for an individual or animal, comprising: the S4 further includes assembling a binding-rope holder and assembling a binding-rope.
10. The method of claim 4 wherein the mask is customized for an individual or animal, comprising: the filter cloth is a disposable medical mask.
CN202010313306.8A 2020-04-20 2020-04-20 Method for manufacturing customized mask for individual or animal Pending CN111516267A (en)

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Application publication date: 20200811