CN111515444A - Double housing planer - Google Patents
Double housing planer Download PDFInfo
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- CN111515444A CN111515444A CN202010368727.0A CN202010368727A CN111515444A CN 111515444 A CN111515444 A CN 111515444A CN 202010368727 A CN202010368727 A CN 202010368727A CN 111515444 A CN111515444 A CN 111515444A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D7/00—Planing or slotting machines characterised only by constructional features of particular parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/005—Devices for removing chips by blowing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/0067—Devices for removing chips chip containers located under a machine or under a chip conveyor
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- Milling, Drilling, And Turning Of Wood (AREA)
- Auxiliary Devices For Machine Tools (AREA)
Abstract
本发明公开了一种龙门刨床,其结构包括主轴箱、龙门架、一号油缸、横梁、吹屑装置、加工台、限位支座、集屑箱、集屑装置,本发明具有的效果:吹屑装置在一号油缸产生的直线动能作用下随横梁沿龙门架进行直线运动,在刨削中加工台带着工件通过龙门架作直线往复运动,吹屑装置能够利用加工台沿限位支座进行的向后直线动能,使得在刨削中横梁前端的左吹风口和右吹风口能够朝工件表面喷吹空气,使刨削中产生的切屑脱离工件表面,集屑装置能够利用加工台沿限位支座进行的向前直线动能,使得在刨削中呈轴对称结构设置的两个导屑罩能够在加工台两侧收集被空气吹落的切屑,并通过集屑装置将切屑集中输送至集屑箱中,从而实现切屑的自动高效回收。
The invention discloses a gantry planer, the structure of which includes a spindle box, a gantry frame, a No. 1 oil cylinder, a beam, a chip blowing device, a processing table, a limit support, a chip collecting box and a chip collecting device. The effect of the invention: The chip blowing device moves linearly along the gantry with the beam under the action of the linear kinetic energy generated by the No. 1 oil cylinder. During planing, the machining table takes the workpiece to reciprocate in a straight line through the gantry. The chip blowing device can use the machining table along the limit support. The backward linear kinetic energy of the seat enables the left and right air vents at the front end of the beam to blow air toward the workpiece surface during planing, so that the chips generated during planing can be separated from the workpiece surface. The forward linear kinetic energy of the limit support enables the two chip guides arranged in an axisymmetric structure during planing to collect the chips blown off by the air on both sides of the processing table, and to transport the chips in a centralized manner through the chip collection device into the chip box, so as to realize the automatic and efficient recycling of chips.
Description
技术领域technical field
本发明涉及刨床领域,尤其是涉及到一种龙门刨床。The invention relates to the field of planers, in particular to a gantry planer.
背景技术Background technique
龙门刨床主要用于刨削大型工件,也可在工作台上装夹多个零件同时加工,是工业的母机,龙门刨床的工作台带着工件通过门式框架作直线往复运动,空行程速度大于工作行程速度,横梁上一般装有两个垂直刀架,刀架滑座可在垂直面内回转一个角度,并可沿横梁作横向进给运动,龙门刨床在加工中加工件表面会停留大量切屑,工作台带着工件通过门式框架作直线往复运动过程中不易使切屑从加工件表面脱落,通常需要人工及时对加工件表面的切屑进行清理,大大降低了龙门刨床的工作效率低,且加工件生产成本高,因此需要研制一种龙门刨床,以此来解决龙门刨床在加工中加工件表面会停留大量切屑,工作台带着工件通过门式框架作直线往复运动过程中不易使切屑从加工件表面脱落,通常需要人工及时对加工件表面的切屑进行清理,大大降低了龙门刨床的工作效率低,且加工件生产成本高的问题。The gantry planer is mainly used for planing large workpieces, and it can also clamp multiple parts on the worktable for simultaneous processing. It is the mother machine of the industry. The worktable of the gantry planer takes the workpiece through the portal frame for linear reciprocating motion, and the idle travel speed is greater than that of the work. Travel speed, the beam is generally equipped with two vertical tool holders, the tool holder slide seat can rotate an angle in the vertical plane, and can perform lateral feed motion along the beam, the gantry planer will stay a lot of chips on the surface of the workpiece during processing, During the linear reciprocating motion of the worktable with the workpiece through the portal frame, it is not easy for the chips to fall off the surface of the workpiece. Usually, it is necessary to manually clean the chips on the surface of the workpiece in time, which greatly reduces the work efficiency of the gantry planer. The production cost is high, so it is necessary to develop a gantry planer to solve the problem that a large amount of chips will remain on the surface of the workpiece during the processing of the gantry planer, and the worktable will take the workpiece through the portal frame for linear reciprocating motion. If the surface falls off, it is usually necessary to manually clean the chips on the surface of the workpiece in time, which greatly reduces the problem of low working efficiency of the gantry planer and high production cost of the workpiece.
本发明内容SUMMARY OF THE INVENTION
针对现有技术的不足,本发明是通过如下的技术方案来实现:一种龙门刨床,其结构包括主轴箱、龙门架、一号油缸、横梁、吹屑装置、加工台、限位支座、集屑箱、集屑装置,所述的限位支座顶部设有加工台,所述的加工台和限位支座相互平行并且二者采用滑动配合,所述的限位支座上方设有龙门架,所述的龙门架垂直固定在限位支座上,所述的龙门架前端设有横梁,所述的横梁两端与龙门架采用滑动配合,所述的横梁顶部平行等距设有两根一号油缸,所述的一号油缸固定在龙门架上并且首端与横梁连接,所述的横梁前端设有主轴箱,所述的主轴箱垂直设置在横梁上并且二者采用滑动配合,所述的横梁底部设有吹屑装置,所述的吹屑装置通过横梁与加工台相配合,所述的限位支座底部设有集屑装置,所述的集屑装置安装在限位支座底部,所述的集屑装置前端设有集屑箱,所述的集屑箱扣合固定在限位支座底部并且与集屑装置连接。In view of the deficiencies of the prior art, the present invention is realized through the following technical solutions: a gantry planer, the structure of which includes a headstock, a gantry, a No. 1 oil cylinder, a beam, a chip blowing device, a processing table, a limit support, A chip collecting box and a chip collecting device, the top of the limit support is provided with a processing table, the processing table and the limit support are parallel to each other and the two are in sliding cooperation, and the limit support is provided above Gantry, the gantry is vertically fixed on the limit support, the front end of the gantry is provided with a beam, the two ends of the beam are slidingly matched with the gantry, and the top of the beam is parallel and equidistant. Two No. 1 oil cylinders, the No. 1 oil cylinder is fixed on the gantry frame and the head end is connected with the beam, the front end of the beam is provided with a headstock, the headstock is vertically arranged on the beam and the two adopt sliding fit , the bottom of the beam is provided with a chip blowing device, the chip blowing device is matched with the processing table through the beam, the bottom of the limit support is provided with a chip collecting device, and the chip collecting device is installed in the limit At the bottom of the support, the front end of the chip collecting device is provided with a chip collecting box, and the chip collecting box is fastened and fixed on the bottom of the limit support and is connected with the chip collecting device.
作为本技术方案的进一步优化,所述的吹屑装置由左吹屑联动机构、吹气固定机构、右吹屑联动机构组成,所述的吹气固定机构设于横梁前端并且二者相连接,所述的吹气固定机构两侧设有左吹屑联动机构和右吹屑联动机构,所述的左吹屑联动机构和右吹屑联动机构呈轴对称结构设置在吹气固定机构两侧。As a further optimization of this technical solution, the chip blowing device is composed of a left chip blowing linkage mechanism, an air blowing fixing mechanism, and a right chip blowing linkage mechanism. The blowing fixing mechanism is arranged at the front end of the beam and the two are connected. Both sides of the blowing fixing mechanism are provided with a left chip blowing linkage mechanism and a right chip blowing linkage mechanism, and the left chip blowing linkage mechanism and the right chip blowing linkage mechanism are arranged on both sides of the blowing fixing mechanism in an axisymmetric structure.
作为本技术方案的进一步优化,所述的左吹屑联动机构由升降联动结构、二号油缸、抽气管、左气筒、活塞、转盘、连杆组成,所述的升降联动结构顶部设有二号油缸,所述的二号油缸和升降联动结构相配合,所述的升降联动结构一侧设有左气筒,所述的左气筒一侧设有抽气管,所述的抽气管和左气筒连接,所述的左气筒内部设有活塞,所述的活塞和左气筒采用滑动配合,所述的活塞底端设有连杆,所述的连杆一侧设有转盘,所述的连杆首尾两端与活塞和转盘活动连接,所述的转盘和升降联动结构相配合。As a further optimization of this technical solution, the left chip blowing linkage is composed of a lifting linkage structure, a No. 2 oil cylinder, an air extraction pipe, a left air cylinder, a piston, a turntable, and a connecting rod. The top of the lifting linkage structure is provided with a No. 2 The oil cylinder, the No. 2 oil cylinder is matched with the lifting linkage structure, one side of the lifting linkage structure is provided with a left air cylinder, one side of the left air cylinder is provided with an air extraction pipe, and the air extraction pipe is connected with the left air cylinder, The left air cylinder is provided with a piston, the piston and the left air cylinder adopt sliding fit, the bottom end of the piston is provided with a connecting rod, one side of the connecting rod is provided with a turntable, and the end of the connecting rod is two. The end is movably connected with the piston and the turntable, and the turntable is matched with the lifting linkage structure.
作为本技术方案的进一步优化,所述的升降联动结构由固定立架、从动轮、轮框、一号传动带、上接触轮、主动轮组成,所述的轮框内部设有上接触轮,所述的上接触轮一侧设有主动轮,所述的主动轮和上接触轮固定连接,所述的上接触轮和主动轮通过转轴安装在轮框上,所述的轮框顶部中心位置设有固定立架,所述的固定立架垂直焊接在轮框顶部,所述的固定立架后端设有从动轮,所述的从动轮和固定立架连接,所述的从动轮和主动轮之间设有一号传动带,所述的主动轮通过一号传动带与从动轮连接。As a further optimization of this technical solution, the lifting linkage structure is composed of a fixed vertical frame, a driven wheel, a wheel frame, a No. 1 transmission belt, an upper contact wheel, and a driving wheel. The wheel frame is provided with an upper contact wheel, so One side of the upper contact wheel is provided with a driving wheel, the driving wheel and the upper contact wheel are fixedly connected, the upper contact wheel and the driving wheel are installed on the wheel frame through the rotating shaft, and the center position of the top of the wheel frame is set. There is a fixed stand, the fixed stand is vertically welded on the top of the wheel frame, the rear end of the fixed stand is provided with a driven wheel, the driven wheel is connected with the fixed stand, and the driven wheel and the driving wheel There is a No. 1 transmission belt between, and the driving wheel is connected with the driven wheel through the No. 1 transmission belt.
作为本技术方案的进一步优化,所述的吹气固定机构由左弯管接头、左伸缩气管、横架、左吹风口、右弯管接头、右伸缩气管、右吹风口组成,所述的横架两侧设有左吹风口和右吹风口,所述的左吹风口和右吹风口与横架相扣合,所述的横架顶部平行等距设有左伸缩气管和右伸缩气管,所述的左伸缩气管和左吹风口连接,所述的右伸缩气管和右吹风口连接,所述的左伸缩气管顶端设有左弯管接头,所述的左弯管接头和左伸缩气管连接,所述的右伸缩气管顶端设有右弯管接头,所述的右弯管接头和右伸缩气管连接。As a further optimization of this technical solution, the blowing fixing mechanism is composed of a left elbow joint, a left telescopic gas pipe, a horizontal frame, a left blowing outlet, a right elbow joint, a right telescopic gas pipe, and a right blowing outlet. Both sides of the frame are provided with a left air outlet and a right air outlet, the left air outlet and the right air outlet are fastened with the horizontal frame, and the top of the horizontal frame is provided with a left telescopic air pipe and a right telescopic air pipe in parallel and equidistant. The left telescopic trachea is connected with the left blowing outlet, the right telescopic trachea is connected with the right blowing outlet, the top of the left telescopic trachea is provided with a left elbow joint, and the left elbow joint is connected with the left telescopic trachea, The top of the right telescopic trachea is provided with a right elbow joint, and the right elbow joint is connected with the right telescopic trachea.
作为本技术方案的进一步优化,所述的集屑装置由升降传动机构、导屑罩、螺旋送料杆、送料直管、三号油缸、二号传动带、传动轮组成,所述的送料直管两侧呈轴对称结构设有两个导屑罩,所述的导屑罩和送料直管连接,所述的送料直管内部设有螺旋送料杆,所述的螺旋送料杆和送料直管相配合,所述的螺旋送料杆后端设有传动轮,所述的螺旋送料杆通过后端的延伸轴与传动轮连接,所述的送料直管顶部中心位置设有三号油缸,所述的三号油缸垂直扣合在送料直管顶部上,所述的三号油缸顶部设有升降传动机构,所述的三号油缸延伸端与升降传动机构相配合,所述的传动轮上设有二号传动带,所述的传动轮通过二号传动带与升降传动机构相配合。As a further optimization of this technical solution, the chip collecting device is composed of a lifting transmission mechanism, a chip guide cover, a screw feeding rod, a feeding straight pipe, a No. 3 oil cylinder, a No. 2 transmission belt, and a transmission wheel. There are two chip guide covers which are axially symmetrical on the side. The chip guide covers are connected with the feeding straight pipe. The inside of the straight feeding pipe is provided with a screw feeding rod. The screw feeding rod and the straight feeding pipe are matched with each other. , the rear end of the screw feeding rod is provided with a transmission wheel, the screw feeding rod is connected with the transmission wheel through the extension shaft at the rear end, and the center position of the top of the straight feeding pipe is provided with a No. 3 oil cylinder. Vertically buckled on the top of the feeding straight pipe, the top of the No. 3 oil cylinder is provided with a lifting transmission mechanism, the extension end of the No. 3 oil cylinder is matched with the lifting transmission mechanism, and the transmission wheel is provided with a No. 2 transmission belt. The transmission wheel is matched with the lifting transmission mechanism through the No. 2 transmission belt.
作为本技术方案的进一步优化,所述的升降传动机构由下接触轮、支座、连轴、直轨、主动侧轮、限位座组成,所述的支座顶部设有连轴,所述的连轴通过轴承横向安装在支座上,所述的连轴上平行等距设有两个下接触轮,所述的下接触轮和连轴固定连接,所述的支座两侧呈轴对称结构设有两个限位座,所述的限位座和支座相焊接,所述的限位座顶部设有主动侧轮,所述的主动侧轮和限位座采用滑动配合,所述的主动侧轮和连轴通过齿轮相啮合,所述的支座后端平行等距设有两根直轨,所述的直轨和支座采用滑动配合。As a further optimization of this technical solution, the lift transmission mechanism is composed of a lower contact wheel, a support, a connecting shaft, a straight rail, a driving side wheel, and a limit seat. The top of the support is provided with a connecting shaft, and the The connecting shaft is laterally installed on the support through the bearing, the connecting shaft is provided with two lower contact wheels in parallel and equidistant, the lower contact wheel and the connecting shaft are fixedly connected, and the two sides of the support are shafts. The symmetrical structure is provided with two limit seats, the limit seats and the support are welded, and the top of the limit seat is provided with an active side wheel, and the active side wheel and the limit seat adopt sliding fit, so The driving side wheel and the connecting shaft are meshed with gears, the rear end of the support is provided with two straight rails in parallel and equidistant, and the straight rails and the support adopt sliding fit.
有益效果beneficial effect
本发明一种龙门刨床,设计合理,功能性强,具有以下有益效果:The gantry planer of the present invention has reasonable design, strong functionality, and has the following beneficial effects:
本发明吹屑装置在一号油缸产生的直线动能作用下随横梁沿龙门架进行直线运动,在刨削中加工台带着工件通过龙门架作直线往复运动,吹屑装置能够利用加工台沿限位支座进行的向后直线动能,使得在刨削中横梁前端的左吹风口和右吹风口能够朝工件表面喷吹空气,使刨削中产生的切屑脱离工件表面,集屑装置能够利用加工台沿限位支座进行的向前直线动能,使得在刨削中呈轴对称结构设置的两个导屑罩能够在加工台两侧收集被空气吹落的切屑,并通过集屑装置将切屑集中输送至集屑箱中,以此来解决龙门刨床在加工中加工件表面会停留大量切屑,工作台带着工件通过门式框架作直线往复运动过程中不易使切屑从加工件表面脱落,通常需要人工及时对加工件表面的切屑进行清理,大大降低了龙门刨床的工作效率低,且加工件生产成本高的问题;The chip blowing device of the invention moves linearly along the gantry along with the beam under the action of the linear kinetic energy generated by the No. 1 oil cylinder. During planing, the machining table takes the workpiece to reciprocate in a straight line through the gantry, and the chip blowing device can use the edge limit of the machining table. The backward linear kinetic energy of the seat support enables the left air outlet and right air outlet at the front end of the beam to blow air toward the workpiece surface during planing, so that the chips generated in the planing are separated from the workpiece surface, and the chip collection device can be used for machining. The forward linear kinetic energy of the table along the limit support enables the two chip guides arranged in an axisymmetric structure during planing to collect the chips blown off by the air on both sides of the processing table, and the chips are collected by the chip collecting device. It is concentratedly transported to the chip box, so as to solve the problem that a large amount of chips will stay on the surface of the workpiece during the processing of the gantry planer. During the linear reciprocating motion of the worktable with the workpiece through the portal frame, it is not easy for the chips to fall off the surface of the workpiece. Usually It is necessary to manually clean the chips on the surface of the workpiece in time, which greatly reduces the problem of low work efficiency of the gantry planer and high production cost of the workpiece;
本发明轮框通过固定立架与左气筒连接,且二号油缸垂直安装在横梁上并且延伸端与轮框连接,通过二号油缸产生的直线动能,能够使上接触轮具备可升降的功能,便于控制上接触轮利用加工台沿限位支座进行的向后直线动能,且有利于刀具进行工作,因为主动轮通过一号传动带与从动轮连接,且从动轮通过转轴与转盘连接,所以上接触轮与直线运动中的加工台配合时,能够将加工台产生的直线运动转换为转盘的旋转运动,使活塞在连杆的带动下,在左气筒作直线往复运动,实现反复的抽气和喷气作业,因为左气筒通过左弯管接头和左伸缩气管与左吹风口连接,所以生成的空气气流会从左吹风口和右吹风口喷出,完成对工件表面切削的及时清理;The wheel frame of the invention is connected with the left air cylinder through a fixed vertical frame, and the No. 2 oil cylinder is vertically installed on the beam and the extension end is connected with the wheel frame, and the linear kinetic energy generated by the No. 2 oil cylinder can enable the upper contact wheel to have a liftable function, It is convenient to control the upper contact wheel using the backward linear kinetic energy of the processing table along the limit support, and is conducive to the work of the tool, because the driving wheel is connected with the driven wheel through the No. 1 transmission belt, and the driven wheel is connected with the turntable through the rotating shaft, so the upper When the contact wheel cooperates with the processing table in linear motion, it can convert the linear motion generated by the processing table into the rotary motion of the turntable, so that the piston is driven by the connecting rod to make a linear reciprocating motion in the left air cylinder to achieve repeated air extraction and pumping. Air jet operation, because the left air cylinder is connected to the left air outlet through the left elbow joint and the left telescopic air pipe, the generated air flow will be ejected from the left air outlet and the right air outlet to complete the timely cleaning of the workpiece surface cutting;
本发明两个相互平行的下接触轮通过连轴安装在支座上,连轴两端通过齿轮与呈轴对称的两个主动侧轮相啮合,且支座设于三号油缸顶部并且二者相连接,通过三号油缸产生的直线动能,能够使下接触轮具备可升降的功能,便于控制下接触轮利用加工台沿限位支座进行的向前直线动能,因为呈轴对称的两个主动侧轮通过二号传动带与传动轮连接,且传动轮和螺旋送料杆后端的延伸轴连接,所以在此过程中能够将加工台进行的向前直线运动转换为螺旋送料杆的回转运动,两个导屑罩呈轴对称结构设置在加工台两侧并且固定在限位支座上,所以被空气吹落的切屑,通过导屑罩落入送料直管中,并通过螺旋送料杆产生的回转运动集中回收至集屑箱中,从而实现切屑的自动回收。In the present invention, two mutually parallel lower contact wheels are mounted on a support through a connecting shaft, both ends of the connecting shaft are meshed with the two axially symmetrical driving side wheels through gears, and the support is arranged on the top of the No. 3 oil cylinder and the two Connected to each other, the linear kinetic energy generated by the No. 3 oil cylinder can make the lower contact wheel have the function of lifting and lowering, which is convenient to control the forward linear kinetic energy of the lower contact wheel using the processing table along the limit support. The driving side wheel is connected with the driving wheel through the No. 2 transmission belt, and the driving wheel is connected with the extension shaft at the rear end of the screw feed rod, so in this process, the forward linear motion of the processing table can be converted into the rotary motion of the screw feed rod. The chip guides are arranged on both sides of the processing table in an axisymmetric structure and are fixed on the limit supports, so the chips blown off by the air fall into the feeding straight pipe through the chip guides, and are rotated by the screw feeding rod. The movement is centrally recovered into the chip box, so as to realize the automatic recovery of chips.
附图说明Description of drawings
通过阅读参照以下附图对非限制性实施例所作的详细描述,本发明的其它特征、目的和优点将会变得更明显:Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:
图1为本发明一种龙门刨床的前视结构示意图;Fig. 1 is the front view structure schematic diagram of a kind of gantry planer of the present invention;
图2为本发明吹屑装置的前视结构示意图;Fig. 2 is the front view structure schematic diagram of the chip blowing device of the present invention;
图3为本发明左吹屑联动机构的前视结构示意图;Fig. 3 is the front view structure schematic diagram of the left chip blowing linkage mechanism of the present invention;
图4为本发明升降联动结构的侧视结构示意图;Fig. 4 is the side view structure schematic diagram of the lifting linkage structure of the present invention;
图5为本发明吹气固定机构的前视结构示意图;Fig. 5 is the front view structure schematic diagram of the blowing fixing mechanism of the present invention;
图6为本发明集屑装置的后视结构示意图;Fig. 6 is the rear view structure schematic diagram of the chip collecting device of the present invention;
图7为本发明升降传动机构的后视结构示意图。FIG. 7 is a schematic view of the rear view of the lift transmission mechanism of the present invention.
图中:主轴箱-1、龙门架-2、一号油缸-3、横梁-4、吹屑装置-5、左吹屑联动机构-51、升降联动结构-51a、固定立架-51a1、从动轮-51a2、轮框-51a3、一号传动带-51a4、上接触轮-51a5、主动轮-51a6、二号油缸-51b、抽气管-51c、左气筒-51d、活塞-51e、转盘-51f、连杆-51g、吹气固定机构-52、左弯管接头-52a、左伸缩气管-52b、横架-52c、左吹风口-52d、右弯管接头-52e、右伸缩气管-52f、右吹风口-52g、右吹屑联动机构-53、加工台-6、限位支座-7、集屑箱-8、集屑装置-9、升降传动机构-91、下接触轮-91a、支座-91b、连轴-91c、直轨-91d、主动侧轮-91e、限位座-91f、导屑罩-92、螺旋送料杆-93、送料直管-94、三号油缸-95、二号传动带-96、传动轮-97。In the picture: Spindle box-1, gantry-2, No. 1 oil cylinder-3, beam-4, chip blowing device-5, left chip blowing linkage mechanism-51, lifting linkage structure-51a, fixed stand-51a1, Driving wheel-51a2, wheel frame-51a3, No. 1 transmission belt-51a4, upper contact wheel-51a5, driving wheel-51a6, No. 2 oil cylinder-51b, exhaust pipe-51c, left air cylinder-51d, piston-51e, turntable-51f, Connecting rod-51g, blowing fixing mechanism-52, left elbow joint-52a, left telescopic gas pipe-52b, horizontal frame-52c, left air outlet-52d, right elbow joint-52e, right telescopic gas pipe-52f, right Air outlet-52g, right chip blowing linkage mechanism-53, processing table-6, limit support-7, chip collecting box-8, chip collecting device-9, lifting transmission mechanism-91, lower contact wheel-91a, support Seat-91b, connecting shaft-91c, straight rail-91d, driving side wheel-91e, limit seat-91f, chip guide-92, screw feeding rod-93, feeding straight pipe-94, No. 3 oil cylinder-95, No. 2 transmission belt -96, transmission wheel -97.
具体实施方式Detailed ways
为使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式以及附图说明,进一步阐述本发明的优选实施方案。In order to make the technical means, creative features, achieved goals and effects of the present invention easy to understand, the preferred embodiments of the present invention are further described below with reference to the specific embodiments and the accompanying drawings.
实施例1Example 1
请参阅图1-5,本发明提供一种龙门刨床的具体实施方式:Please refer to Figures 1-5, the present invention provides a specific embodiment of a gantry planer:
请参阅图1,一种龙门刨床,其结构包括主轴箱1、龙门架2、一号油缸3、横梁4、吹屑装置5、加工台6、限位支座7、集屑箱8、集屑装置9,所述的限位支座7顶部设有加工台6,所述的加工台6和限位支座7相互平行并且二者采用滑动配合,所述的限位支座7上方设有龙门架2,所述的龙门架2垂直固定在限位支座7上,所述的龙门架2前端设有横梁4,所述的横梁4两端与龙门架2采用滑动配合,所述的横梁4顶部平行等距设有两根一号油缸3,所述的一号油缸3固定在龙门架2上并且首端与横梁4连接,所述的横梁4前端设有主轴箱1,所述的主轴箱1垂直设置在横梁4上并且二者采用滑动配合,所述的横梁4底部设有吹屑装置5,所述的吹屑装置5通过横梁4与加工台6相配合,所述的限位支座7底部设有集屑装置9,所述的集屑装置9安装在限位支座7底部,所述的集屑装置9前端设有集屑箱8,所述的集屑箱8扣合固定在限位支座7底部并且与集屑装置9连接。Please refer to Figure 1, a gantry planer, its structure includes a
请参阅图2,所述的吹屑装置5由左吹屑联动机构51、吹气固定机构52、右吹屑联动机构53组成,所述的吹气固定机构52设于横梁4前端并且二者相连接,所述的吹气固定机构52两侧设有左吹屑联动机构51和右吹屑联动机构53,所述的左吹屑联动机构51和右吹屑联动机构53呈轴对称结构设置在吹气固定机构52两侧。Please refer to FIG. 2 , the
请参阅图3,所述的左吹屑联动机构51由升降联动结构51a、二号油缸51b、抽气管51c、左气筒51d、活塞51e、转盘51f、连杆51g组成,所述的升降联动结构51a顶部设有二号油缸51b,所述的二号油缸51b和升降联动结构51a相配合,所述的升降联动结构51a一侧设有左气筒51d,所述的左气筒51d一侧设有抽气管51c,所述的抽气管51c和左气筒51d连接,所述的左气筒51d内部设有活塞51e,所述的活塞51e和左气筒51d采用滑动配合,所述的活塞51e底端设有连杆51g,所述的连杆51g一侧设有转盘51f,所述的连杆51g首尾两端与活塞51e和转盘51f活动连接,所述的转盘51f和升降联动结构51a相配合。Please refer to FIG. 3, the left chip blowing
请参阅图4,所述的升降联动结构51a由固定立架51a1、从动轮51a2、轮框51a3、一号传动带51a4、上接触轮51a5、主动轮51a6组成,所述的二号油缸51b延伸端与轮框51a3连接且固定端与横梁4固定连接,所述的轮框51a3内部设有上接触轮51a5,所述的上接触轮51a5一侧设有主动轮51a6,所述的主动轮51a6和上接触轮51a5固定连接,所述的上接触轮51a5和主动轮51a6通过转轴安装在轮框51a3上,所述的轮框51a3顶部中心位置设有固定立架51a1,所述的固定立架51a1垂直焊接在轮框51a3顶部,所述的轮框51a3通过固定立架51a1与左气筒51d固定连接,所述的固定立架51a1后端设有从动轮51a2,所述的从动轮51a2和固定立架51a1连接,所述的从动轮51a2通过转轴安装在固定立架51a1上并且转轴的一端贯穿固定立架51a1与转盘51f连接,所述的从动轮51a2和主动轮51a6之间设有一号传动带51a4,所述的主动轮51a6通过一号传动带51a4与从动轮51a2连接。Referring to FIG. 4, the
请参阅图5,所述的吹气固定机构52由左弯管接头52a、左伸缩气管52b、横架52c、左吹风口52d、右弯管接头52e、右伸缩气管52f、右吹风口52g组成,所述的横架52c两侧设有左吹风口52d和右吹风口52g,所述的左吹风口52d和右吹风口52g与横架52c相扣合,所述的横架52c顶部平行等距设有左伸缩气管52b和右伸缩气管52f,所述的左伸缩气管52b和左吹风口52d连接,所述的右伸缩气管52f和右吹风口52g连接,所述的左伸缩气管52b顶端设有左弯管接头52a,所述的左弯管接头52a和左伸缩气管52b连接,所述的右伸缩气管52f顶端设有右弯管接头52e,所述的右弯管接头52e和右伸缩气管52f连接,所述的左伸缩气管52b通过左弯管接头52a与左气筒51d连接,所述的左吹风口52d和右吹风口52g倾斜设置在横梁4前端。Please refer to FIG. 5 , the
在使用时,因为轮框51a3通过固定立架51a1与左气筒51d连接,且二号油缸51b垂直安装在横梁4上并且延伸端与轮框51a3连接,通过二号油缸51b产生的直线动能,能够使上接触轮51a5具备可升降的功能,便于控制上接触轮51a5利用加工台6沿限位支座7进行的向后直线动能,且有利于刀具进行工作,因为主动轮51a6通过一号传动带51a4与从动轮51a2连接,且从动轮51a2通过转轴与转盘51f连接,所以上接触轮51a5与直线运动中的加工台6配合时,能够将加工台6产生的直线运动转换为转盘51f的旋转运动,使活塞51e在连杆51g的带动下,在左气筒51d作直线往复运动,实现反复的抽气和喷气作业,因为左气筒51d通过左弯管接头52a和左伸缩气管52b与左吹风口52d连接,所以生成的空气气流会从左吹风口52d和右吹风口52g喷出,完成对工件表面切削的及时清理。During use, because the wheel frame 51a3 is connected to the
实施例2Example 2
请参阅图1-7,本发明提供一种龙门刨床的具体实施方式:Please refer to Figures 1-7, the present invention provides a specific embodiment of a gantry planer:
请参阅图1,一种龙门刨床,其结构包括主轴箱1、龙门架2、一号油缸3、横梁4、吹屑装置5、加工台6、限位支座7、集屑箱8、集屑装置9,所述的限位支座7顶部设有加工台6,所述的加工台6和限位支座7相互平行并且二者采用滑动配合,所述的限位支座7上方设有龙门架2,所述的龙门架2垂直固定在限位支座7上,所述的龙门架2前端设有横梁4,所述的横梁4两端与龙门架2采用滑动配合,所述的横梁4顶部平行等距设有两根一号油缸3,所述的一号油缸3固定在龙门架2上并且首端与横梁4连接,所述的横梁4前端设有主轴箱1,所述的主轴箱1垂直设置在横梁4上并且二者采用滑动配合,所述的横梁4底部设有吹屑装置5,所述的吹屑装置5通过横梁4与加工台6相配合,所述的限位支座7底部设有集屑装置9,所述的集屑装置9安装在限位支座7底部,所述的集屑装置9前端设有集屑箱8,所述的集屑箱8扣合固定在限位支座7底部并且与集屑装置9连接。Please refer to Figure 1, a gantry planer, its structure includes a
请参阅图2,所述的吹屑装置5由左吹屑联动机构51、吹气固定机构52、右吹屑联动机构53组成,所述的吹气固定机构52设于横梁4前端并且二者相连接,所述的吹气固定机构52两侧设有左吹屑联动机构51和右吹屑联动机构53,所述的左吹屑联动机构51和右吹屑联动机构53呈轴对称结构设置在吹气固定机构52两侧。Please refer to FIG. 2 , the
请参阅图3,所述的左吹屑联动机构51由升降联动结构51a、二号油缸51b、抽气管51c、左气筒51d、活塞51e、转盘51f、连杆51g组成,所述的升降联动结构51a顶部设有二号油缸51b,所述的二号油缸51b和升降联动结构51a相配合,所述的升降联动结构51a一侧设有左气筒51d,所述的左气筒51d一侧设有抽气管51c,所述的抽气管51c和左气筒51d连接,所述的左气筒51d内部设有活塞51e,所述的活塞51e和左气筒51d采用滑动配合,所述的活塞51e底端设有连杆51g,所述的连杆51g一侧设有转盘51f,所述的连杆51g首尾两端与活塞51e和转盘51f活动连接,所述的转盘51f和升降联动结构51a相配合。Please refer to FIG. 3, the left chip blowing
请参阅图4,所述的升降联动结构51a由固定立架51a1、从动轮51a2、轮框51a3、一号传动带51a4、上接触轮51a5、主动轮51a6组成,所述的二号油缸51b延伸端与轮框51a3连接且固定端与横梁4固定连接,所述的轮框51a3内部设有上接触轮51a5,所述的上接触轮51a5一侧设有主动轮51a6,所述的主动轮51a6和上接触轮51a5固定连接,所述的上接触轮51a5和主动轮51a6通过转轴安装在轮框51a3上,所述的轮框51a3顶部中心位置设有固定立架51a1,所述的固定立架51a1垂直焊接在轮框51a3顶部,所述的轮框51a3通过固定立架51a1与左气筒51d固定连接,所述的固定立架51a1后端设有从动轮51a2,所述的从动轮51a2和固定立架51a1连接,所述的从动轮51a2通过转轴安装在固定立架51a1上并且转轴的一端贯穿固定立架51a1与转盘51f连接,所述的从动轮51a2和主动轮51a6之间设有一号传动带51a4,所述的主动轮51a6通过一号传动带51a4与从动轮51a2连接。Referring to FIG. 4, the
请参阅图5,所述的吹气固定机构52由左弯管接头52a、左伸缩气管52b、横架52c、左吹风口52d、右弯管接头52e、右伸缩气管52f、右吹风口52g组成,所述的横架52c两侧设有左吹风口52d和右吹风口52g,所述的左吹风口52d和右吹风口52g与横架52c相扣合,所述的横架52c顶部平行等距设有左伸缩气管52b和右伸缩气管52f,所述的左伸缩气管52b和左吹风口52d连接,所述的右伸缩气管52f和右吹风口52g连接,所述的左伸缩气管52b顶端设有左弯管接头52a,所述的左弯管接头52a和左伸缩气管52b连接,所述的右伸缩气管52f顶端设有右弯管接头52e,所述的右弯管接头52e和右伸缩气管52f连接,所述的左伸缩气管52b通过左弯管接头52a与左气筒51d连接,所述的左吹风口52d和右吹风口52g倾斜设置在横梁4前端。Please refer to FIG. 5 , the
请参阅图6,所述的集屑装置9由升降传动机构91、导屑罩92、螺旋送料杆93、送料直管94、三号油缸95、二号传动带96、传动轮97组成,所述的送料直管94两侧呈轴对称结构设有两个导屑罩92,所述的导屑罩92和送料直管94连接,所述的两个导屑罩92呈轴对称结构设置在加工台6两侧并且固定在限位支座7上,所述的送料直管94内部设有螺旋送料杆93,所述的螺旋送料杆93和送料直管94相配合,所述的螺旋送料杆93后端设有传动轮97,所述的螺旋送料杆93通过后端的延伸轴与传动轮97连接,所述的送料直管94顶部中心位置设有三号油缸95,所述的三号油缸95垂直扣合在送料直管94顶部上,所述的三号油缸95顶部设有升降传动机构91,所述的三号油缸95延伸端与升降传动机构91相配合,所述的传动轮97上设有二号传动带96,所述的传动轮97通过二号传动带96与升降传动机构91相配合,所述的送料直管94前端与集屑箱8活动连接。Please refer to FIG. 6 , the
请参阅图7,所述的升降传动机构91由下接触轮91a、支座91b、连轴91c、直轨91d、主动侧轮91e、限位座91f组成,所述的支座91b呈凸形结构并且顶部设有连轴91c,所述的连轴91c通过轴承横向安装在支座91b上,所述的连轴91c上平行等距设有两个下接触轮91a,所述的下接触轮91a和连轴91c固定连接,所述的支座91b两侧呈轴对称结构设有两个限位座91f,所述的限位座91f和支座91b相焊接,所述的限位座91f顶部设有主动侧轮91e,所述的主动侧轮91e和限位座91f采用滑动配合,所述的主动侧轮91e和连轴91c通过齿轮相啮合,所述的支座91b后端平行等距设有两根直轨91d,所述的直轨91d和支座91b采用滑动配合,所述的支座91b设于三号油缸95顶部并且二者相连接,所述的直轨91d设于送料直管94顶部并且二这相连接,所述的呈轴对称结构的两个主动侧轮91e通过二号传动带96与传动轮97相配合。Referring to FIG. 7 , the
在使用时,因为两个相互平行的下接触轮91a通过连轴91c安装在支座91b上,连轴91c两端通过齿轮与呈轴对称的两个主动侧轮91e相啮合,且支座91b设于三号油缸95顶部并且二者相连接,通过三号油缸95产生的直线动能,能够使下接触轮91a具备可升降的功能,便于控制下接触轮91a利用加工台6沿限位支座7进行的向前直线动能,因为呈轴对称的两个主动侧轮91e通过二号传动带96与传动轮97连接,且传动轮97和螺旋送料杆93后端的延伸轴连接,所以在此过程中能够将加工台6进行的向前直线运动转换为螺旋送料杆93的回转运动,两个导屑罩92呈轴对称结构设置在加工台6两侧并且固定在限位支座7上,所以被空气吹落的切屑,通过导屑罩92落入送料直管94中,并通过螺旋送料杆93产生的回转运动集中回收至集屑箱8中,从而实现切屑的自动回收。During use, because the two parallel
其具体实现原理如下:The specific implementation principle is as follows:
吹屑装置5在一号油缸3产生的直线动能作用下随横梁4沿龙门架2进行直线运动,在刨削中加工台6带着工件通过龙门架2作直线往复运动,吹屑装置5能够利用加工台6沿限位支座7进行的向后直线动能,使得在刨削中横梁4前端的左吹风口52d和右吹风口52g能够朝工件表面喷吹空气,使刨削中产生的切屑脱离工件表面,因为轮框51a3通过固定立架51a1与左气筒51d连接,且二号油缸51b垂直安装在横梁4上并且延伸端与轮框51a3连接,通过二号油缸51b产生的直线动能,能够使上接触轮51a5具备可升降的功能,便于控制上接触轮51a5利用加工台6沿限位支座7进行的向后直线动能,且有利于刀具进行工作,因为主动轮51a6通过一号传动带51a4与从动轮51a2连接,且从动轮51a2通过转轴与转盘51f连接,所以上接触轮51a5与直线运动中的加工台6配合时,能够将加工台6产生的直线运动转换为转盘51f的旋转运动,使活塞51e在连杆51g的带动下,在左气筒51d作直线往复运动,实现反复的抽气和喷气作业,因为左气筒51d通过左弯管接头52a和左伸缩气管52b与左吹风口52d连接,所以生成的空气气流会从左吹风口52d和右吹风口52g喷出,完成对工件表面切削的及时清理,集屑装置9能够利用加工台6沿限位支座7进行的向前直线动能,使得在刨削中呈轴对称结构设置的两个导屑罩92能够在加工台6两侧收集被空气吹落的切屑,并通过集屑装置9将切屑集中输送至集屑箱8中,因为两个相互平行的下接触轮91a通过连轴91c安装在支座91b上,连轴91c两端通过齿轮与呈轴对称的两个主动侧轮91e相啮合,且支座91b设于三号油缸95顶部并且二者相连接,通过三号油缸95产生的直线动能,能够使下接触轮91a具备可升降的功能,便于控制下接触轮91a利用加工台6沿限位支座7进行的向前直线动能,因为呈轴对称的两个主动侧轮91e通过二号传动带96与传动轮97连接,且传动轮97和螺旋送料杆93后端的延伸轴连接,所以在此过程中能够将加工台6进行的向前直线运动转换为螺旋送料杆93的回转运动,两个导屑罩92呈轴对称结构设置在加工台6两侧并且固定在限位支座7上,所以被空气吹落的切屑,通过导屑罩92落入送料直管94中,并通过螺旋送料杆93产生的回转运动集中回收至集屑箱8中,从而实现切屑的自动回收,以此来解决龙门刨床在加工中加工件表面会停留大量切屑,工作台带着工件通过门式框架作直线往复运动过程中不易使切屑从加工件表面脱落,通常需要人工及时对加工件表面的切屑进行清理,大大降低了龙门刨床的工作效率低,且加工件生产成本高的问题。The
以上显示和描述了本发明的基本原理、主要特征和本发明的优点,本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神或基本特征的前提下,不仅能够以其他的具体形式实现本发明,还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围,因此本发明要求保护范围由所附的权利要求书及其等同物界定,而不是上述说明限定。The basic principles, main features and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the descriptions in the above-mentioned embodiments and the description are only for illustrating the present invention. principle, without departing from the spirit or essential characteristics of the present invention, not only can the present invention be realized in other specific forms, but also various changes and improvements, these changes and improvements all fall within the scope of the claimed invention, therefore The claimed scope of the present invention is defined by the appended claims and their equivalents, rather than the foregoing description.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of embodiments, not each embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.
Claims (7)
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