CN111515271A - Orthopedic repair system for metal material of building steel structure and application method of orthopedic repair system - Google Patents
Orthopedic repair system for metal material of building steel structure and application method of orthopedic repair system Download PDFInfo
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- CN111515271A CN111515271A CN202010430947.1A CN202010430947A CN111515271A CN 111515271 A CN111515271 A CN 111515271A CN 202010430947 A CN202010430947 A CN 202010430947A CN 111515271 A CN111515271 A CN 111515271A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D3/00—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts
- B21D3/02—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts by rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D3/00—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/08—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers
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Abstract
The invention relates to an orthopedic repairing system for a metal material of a building steel structure, which is completed by matching repairing equipment, wherein the repairing equipment comprises a detection repairing frame and an angle control device arranged in the detection repairing frame, and the middle part of the upper end surface of the detection repairing frame is provided with an installation groove. The invention overcomes the problems that the shape of the building angle iron can only be simply repaired in the deformation repairing process of the metal section used in the existing steel structure building, the deformed trace of the building angle iron can not be further processed, the deformed trace on the surface of the repaired building angle iron is still obvious, secondary deformation is easy to occur, the effect of the building angle iron in the steel structure building is reduced, the quality of the steel structure building is influenced and the like, the existing building angle iron repairing equipment can not be flexibly used according to actual conditions, the using mode is single, and the complicated using condition can not be met.
Description
Technical Field
The invention relates to the technical field of steel structure buildings, in particular to a building steel structure metal material orthopedic repair system and a using method thereof.
Background
Compared with the traditional concrete building, the steel plate or the section steel replaces reinforced concrete, so that the steel structure building has higher strength and better shock resistance. Because the steel can be repeatedly used, the construction waste can be greatly reduced, and the steel is more environment-friendly, so the steel is widely adopted by all countries in the world and is applied to industrial buildings and civil buildings. Bearing capacity and life of steel construction building need pass through accurate calculation, therefore steel construction material must accord with the regulation and can reach anticipated effect, however steel that steel construction building used takes place to warp because of external force easily in actual transportation, especially be used for building angle bar, take place to warp easily at the in-process of carrying, handling and piling up, consequently need restore it before the use, present building angle bar repair equipment can't carry out nimble use according to actual conditions, the service mode is single, can't satisfy complicated in service behavior.
The existing metal section used for the steel structure building can only simply repair the shape of the building angle iron in the deformation repair process, the trace of the deformed building angle iron can not be further processed, the trace of the deformed building angle iron is still obvious, secondary deformation can easily occur, the effect of the building angle iron in the steel structure building is reduced, the quality of the steel structure building is influenced, the existing building angle iron repair equipment can not be flexibly used according to actual conditions, the use mode is single, and the complex use condition can not be met.
Therefore, the invention provides an orthopedic repair system for a metal material of a building steel structure and a using method thereof.
Disclosure of Invention
In order to achieve the purpose, the invention adopts the following technical scheme to realize the purpose: a building steel structure metal material orthopedic repair system is completed through the matching of repair equipment, the repair equipment comprises a detection repair frame and an angle control device arranged in the detection repair frame, the middle of the upper end face of the detection repair frame is provided with a mounting groove, a mounting column is mounted in the mounting groove, the left side and the right side of the upper end face of the detection repair frame are symmetrically provided with rotating grooves, an executing device is arranged in each rotating groove, and each executing device is connected to the corresponding mounting column;
s1, fixing the angle iron to be repaired, and controlling and adjusting the inclination angle of the mounting plate by the angle control device according to the specification of the angle iron to be repaired actually;
s2, controlling the detection and repair frame to move to a proper position, so that the adjusting and mounting plate can be attached to one end face of the angle iron to be subjected to orthopedic repair;
s3, controlling and adjusting the jacking plate by the air cylinder to stretch and retract so as to drive the L-shaped bracket to move to a proper working position;
s4, the first motor controls the lead screw to work to drive the L-shaped bracket to extrude and attach the other end face of the diagonal iron;
s5, performing multi-stage repair on the position needing the angle iron to be orthopedic through the operating mechanism.
The actuating device comprises a rotating sleeve ring which is rotatably arranged on the mounting column, an adjusting mounting plate is mounted on the rotating sleeve ring, an adjusting rod is arranged at the lower end of the adjusting mounting plate, the adjusting rod penetrates through a rotating groove in a sliding mode and abuts against the angle control device, a spring is arranged between the adjusting mounting plate and the detection and repair frame, an adjusting jacking plate is arranged on the adjusting mounting plate in a sliding mode, an air cylinder is connected between the adjusting jacking plate and the adjusting mounting plate, an adjusting groove is formed in the adjusting mounting plate, an L-shaped support is arranged in the adjusting groove in a sliding mode, a first motor is mounted on the adjusting jacking plate, an output shaft of the first motor penetrates through the adjusting jacking plate and is connected with a lead screw, the lead screw penetrates through the L-shaped support in a threaded fit;
the angle control device comprises a hydraulic cylinder arranged on the inner wall of the detection and repair frame and a control panel arranged on the hydraulic cylinder, linkage plates are symmetrically hinged to the left side and the right side of the inner wall of the detection and repair frame, one end face of each linkage plate abuts against the control panel, and the other end face of each linkage plate abuts against the adjusting rod;
the operation mechanism comprises detection conveying rollers which are symmetrically arranged in a rectangular groove through bearings, driven chain wheels are mounted on the upper sides of the detection conveying rollers, chains are connected between the driven chain wheels, a driving motor is mounted on the outer wall of the L-shaped support, a driving chain wheel is mounted on an output shaft of the driving motor, the driving chain wheel is meshed with the chains, an eccentric turntable is mounted on the lower side of the detection conveying roller, transverse reciprocating repair branched chains are symmetrically mounted on the front side and the rear side of the rectangular groove, and a longitudinal reciprocating repair branched chain is arranged in the middle of the rectangular groove;
the longitudinal reciprocating repair branched chain comprises a longitudinal guide plate arranged on the rectangular groove and a longitudinal guide rod arranged between the inner walls of the rectangular groove, wherein a longitudinal repair block is arranged on the longitudinal guide rod in a sliding manner, the longitudinal guide plate is provided with a reciprocating groove, a cylinder is arranged on the longitudinal guide plate, a connecting frame is arranged on the cylinder, and the connecting frame is connected to the longitudinal repair block through the reciprocating groove in a sliding manner.
Preferably, the transverse reciprocating repair branched chain comprises a transverse spring rod arranged on the inner wall of the rectangular groove and a transverse repair block arranged on the transverse spring rod, wherein a support rod is arranged on the transverse repair block and supports against an eccentric turntable, and the eccentric turntable drives the transverse repair block to perform transverse reciprocating motion when rotating.
Preferably, the longitudinal repairing block is of a cavity structure, the upper end face and the lower end face of the longitudinal repairing block are provided with operation grooves communicated with the cavity, a longitudinal repairing plate is arranged in the cavity through a spring, the upper end face of the longitudinal repairing plate abuts against the longitudinal guide plate, the lower end of the longitudinal repairing plate is provided with a fixing frame, and the longitudinal repairing roller is arranged in the fixing frame.
Preferably, the end face of the longitudinal guide plate, which is in contact with the longitudinal repair plate, is of a stepped structure, and the longitudinal repair plate moves downwards under the extrusion of the longitudinal guide plate when moving from bottom to top.
Preferably, the inner wall of the rotating lantern ring is uniformly provided with locking holes along the circumferential direction.
Preferably, the erection column is the cavity structure, has evenly seted up the fixed orifices on the erection column, installs the second motor on the inner wall of erection column, installs the camshaft on the output shaft of second motor, the activity is provided with the dead lever in the fixed orifices, and the cover is equipped with the spring on the dead lever, and the lower extreme of dead lever supports and leans on the camshaft, and the camshaft controls the dead lever and passes the fixed orifices and insert in the locking hole when rotating.
The method for repairing the whole angle iron by using the orthopedic repairing system comprises the following steps:
s1, controlling and adjusting the jacking plate to stretch and retract to drive the L-shaped bracket to move to a proper working position by the cylinder according to the specification of the angle iron to be repaired;
s2 controlling the detection repair frame to move to a proper position;
s3, a first motor controls a lead screw to work to drive an L-shaped bracket to be adjusted to a proper position, and a gap between the L-shaped bracket and an adjusting installation plate is in the shape of an angle iron to be repaired;
s4, drawing the angle iron to pass through the gap between the L-shaped bracket and the adjusting mounting plate at a constant speed;
s5, performing multi-stage repair on the position needing the angle iron to be orthopedic through the operating mechanism.
Advantageous effects
1. The invention overcomes the problems that the traditional repairing mode in the repairing process of the deformed building angle iron used in the existing steel structure building is only to simply repair the shape of the building angle iron, the deformed trace of the building angle iron cannot be further processed, the deformed trace on the surface of the repaired building angle iron is still obvious, secondary deformation is easy to occur, the effect of the building angle iron in the steel structure building is reduced, the quality of the steel structure building is influenced and the like, the existing building angle iron repairing equipment cannot be flexibly used according to actual conditions, the using mode is single, and the complicated using condition cannot be met.
2. According to the actual specification of the building angle iron, the angle control device drives the execution device to adjust the bending angle corresponding to the building angle iron in operation, the building angle iron is drawn to pass through the execution device at a constant speed, and the execution device repairs the building angle iron;
3. the detection conveying roller is driven by the driving motor to rotate through the chain in operation, the detection conveying roller drives the transverse reciprocating repair branched chain to perform primary repair on the deformed building angle iron through the eccentric turntable, the detection conveying roller rolls the building angle iron to achieve the purpose of secondary repair, and the longitudinal reciprocating repair branched chain performs longitudinal three-stage repair on the deformed building angle iron, so that the building angle iron can be comprehensively repaired, and the integral quality of a steel structure building is improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a cross-sectional view of the present invention;
FIG. 3 is a schematic diagram of an implementation of the present invention;
FIG. 4 is a block diagram of the inspection repair frame, mounting posts and components of the actuator of the present invention;
FIG. 5 is an enlarged view of the invention at C of FIG. 2;
figure 6 is a block diagram of the longitudinal restoration block, longitudinal restoration plate and longitudinal guide bar of the present invention.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in figures 1 and 6, the orthopedic repairing system for the metal material of the building steel structure is completed by matching repairing equipment, the repairing equipment comprises a detection repairing frame 1 and an angle control device 2 arranged inside the detection repairing frame 1, the middle part of the upper end surface of the detection repairing frame 1 is provided with a mounting groove, a mounting column 4 is arranged in the mounting groove, the left side and the right side of the upper end surface of the detection repairing frame 1 are symmetrically provided with rotating grooves, an executing device 3 is arranged in each rotating groove, the executing device 3 is connected on the mounting column 4,
the method for correcting the designated position of the metal material by using the correcting repair system for the metal material of the building steel structure comprises the following steps;
s1, fixing the angle iron to be repaired, and controlling and adjusting the inclination angle of the mounting plate 32 by the angle control device 2 according to the specification of the angle iron to be repaired actually;
s2, controlling the detection and repair frame 1 to move to a proper position, so that the adjusting and mounting plate 32 can be attached to one end face of the angle iron to be subjected to orthopedic repair;
s3, the air cylinder 39 controls and adjusts the jacking plate 38 to stretch and contract to drive the L-shaped bracket 34 to move to a proper working position;
s4, the first motor 35 controls the lead screw 36 to work to drive the L-shaped bracket 34 to extrude and attach the other end face of the angle iron;
s5, multi-stage repairing is carried out on the position where the angle iron needs to be reshaped through the operating mechanism 37.
The executing device 3 comprises a rotating lantern ring 31 which is rotatably arranged on the mounting column 4, an adjusting mounting plate 32 is arranged on the rotating lantern ring 31, an adjusting rod 33 is arranged at the lower end of the adjusting mounting plate 32, the adjusting rod 33 penetrates through a rotating groove in a sliding manner and abuts against the angle control device 2, a spring is arranged between the adjusting mounting plate 32 and the detection and repair frame 1, an adjusting jacking plate 38 is arranged on the adjusting mounting plate 32 in a sliding manner, an air cylinder 39 is connected between the adjusting jacking plate 38 and the adjusting mounting plate 32, an adjusting groove is formed in the adjusting mounting plate 32, an L-shaped bracket 34 is arranged in the adjusting groove in a sliding manner, a first motor 35 is arranged on the adjusting jacking plate 38, an output shaft of the first motor 35 penetrates through the adjusting jacking plate 38 and is connected with a lead screw 36, a rectangular groove is formed in the middle of the L-shaped support 34, and an operation mechanism 37 is installed in the rectangular groove;
the angle control device 2 comprises a hydraulic cylinder 21 arranged on the inner wall of the detection and repair frame 1 and a control panel 22 arranged on the hydraulic cylinder 21, linkage plates 23 are symmetrically hinged to the left side and the right side of the inner wall of the detection and repair frame 1, one end face of each linkage plate 23 abuts against the control panel 22, and the other end face of each linkage plate 23 abuts against an adjusting rod 33;
the hydraulic cylinder 21 is started to drive the control plate 22 to lift, the control plate 22 extrudes the adjusting rod 33 in the lifting process, and the extruded adjusting rod 33 drives the adjusting mounting plate 32 to adjust to the angle capable of adapting to building angle iron repair.
Start first motor 35 and drive lead screw 36 and rotate, lead screw 36 controls L type support 34 and supports and lean on the building angle bar in the transmission operation, and two terminal surfaces through adjusting between mounting panel 32 and the L type support 34 mutually support and carry on spacingly to the building angle bar, and the building angle bar moves under external force traction, restores the building angle bar of deformation through operating device 37 in the removal process.
According to the actual specification of the building angle iron, the angle control device 2 drives the execution device 3 to adjust the bending angle corresponding to the building angle iron, the building angle iron is pulled to pass through the execution device 3 at a constant speed, and the execution device 3 carries out repairing treatment on the building angle iron.
In order to ensure the stability of the operation of the post-angle-adjustment actuating device 3, the mounting column 4 is of a cavity structure, a fixing hole is uniformly formed in the mounting column 4, the inner wall of the mounting column 4 is provided with the second motor 41, the output shaft of the second motor 41 is provided with the cam shaft 42, a fixing rod 43 is movably arranged in the fixing hole, the fixing rod 43 is sleeved with a spring, the lower end of the fixing rod 43 is abutted against the cam shaft 42, and a locking hole is uniformly formed in the inner wall of the rotating sleeve ring 31 along the circumferential direction of the fixing rod. The second motor 41 is started, the second motor 41 controls the cam shaft 42 to rotate, the cam shaft 42 controls the fixing rod 43 to penetrate through the fixing hole to be inserted into the locking hole when rotating, so that the rotating lantern ring 31 is fixed on the mounting column 4, and after the fixing of the rotating lantern ring and the mounting column, the stability of the executing device 3 in operation is guaranteed.
The operating mechanism 37 comprises detection conveying rollers 371 symmetrically arranged in a rectangular groove through bearings, driven chain wheels 372 are arranged on the upper sides of the detection conveying rollers 371, chains 375 are connected between the driven chain wheels 372, a driving motor 373 is arranged on the outer wall of the L-shaped bracket 34, a driving chain wheel 374 is arranged on an output shaft of the driving motor 373, the driving chain wheel 374 is meshed with the chains 375, an eccentric turntable 376 is arranged on the lower side of the detection conveying rollers 371, transverse reciprocating repair branched chains 377 are symmetrically arranged on the front side and the rear side of the rectangular groove, and a longitudinal reciprocating repair branched chain 378 is arranged in the middle of the rectangular groove;
start driving motor 373 and detect conveying roller 371 through chain 375 transmission control and rotate, detect conveying roller 371 and drive horizontal reciprocal restoration branch 377 through eccentric turntable 376 and carry out the one-level restoration to the building angle bar that warp, it reaches the prosthetic purpose of second grade to detect conveying roller 371 to carry out the roll-in to the building angle bar, vertical reciprocal restoration branch 378 carries out vertical tertiary restoration to the building angle bar that warp, ensure the restoration that the building angle bar can be comprehensive, improve the holistic quality of steel construction building.
The transverse reciprocating repairing branched chain 377 comprises a transverse spring rod 3771 arranged on the inner wall of the rectangular groove and a transverse repairing block 3772 arranged on the transverse spring rod 3771, an abutting rod 3773 is arranged on the transverse repairing block 3772, the abutting rod 3773 abuts against the eccentric rotary table 376, the eccentric rotary table 376 drives the transverse repairing block 3772 to do transverse reciprocating motion when rotating, and transverse repairing processing is conducted on the building angle iron through the transverse repairing block 3772 which does reciprocating operation.
The longitudinal reciprocating repair branched chain 378 comprises longitudinal guide plates 3781 arranged on the rectangular groove and longitudinal guide rods 3782 arranged between the inner walls of the rectangular groove, wherein longitudinal repair blocks 3783 are arranged on the longitudinal guide rods 3782 in a sliding mode, reciprocating grooves are formed in the longitudinal guide plates 3781, air cylinders 3784 are arranged on the longitudinal guide plates 3781, connecting frames 3785 are arranged on the air cylinders 3784, and the connecting frames 3785 penetrate through the reciprocating grooves in a sliding mode to be connected to the longitudinal repair blocks 3783.
The longitudinal repairing block 3783 is of a cavity structure, the upper end face and the lower end face of the longitudinal repairing block 3783 are provided with operation grooves communicated with the cavity, a longitudinal repairing plate 3786 is arranged in the cavity through a spring, the upper end face of the longitudinal repairing plate 3786 abuts against the longitudinal guide plate 3781, the lower end of the longitudinal repairing plate 3786 is provided with a fixing frame 3787, and a longitudinal repairing roller 3788 is arranged in the fixing frame 3787.
The end face of the longitudinal guide plate 3781 contacting the longitudinal repair plate 3786 is in a stepped structure, and the longitudinal repair plate 3786 is pressed by the longitudinal guide plate 3781 to move downwards when moving from bottom to top.
The starting cylinder 3784 controls the longitudinal repairing block 3783 to move up and down through the connecting frame 3785, the longitudinal repairing block 3783 drives the longitudinal repairing plate 3786 to work in operation, and the longitudinal repairing plate 3786 is extruded by the longitudinal guide plate 3781 to move down when moving from bottom to top so as to drive the longitudinal repairing roller 3788 to apply pressure to the building angle iron, and further, the building angle iron is subjected to longitudinal repairing treatment in the moving process.
The method for repairing the whole angle iron by using the orthopedic repairing system comprises the following steps:
s1, according to the specification of the angle iron to be repaired, the air cylinder 39 controls and adjusts the jacking plate 38 to stretch and contract to drive the L-shaped bracket 34 to move to a proper working position;
s2 controlling and detecting the movement of the repair frame 1 to a proper position;
s3, the first motor 35 controls the lead screw 36 to work to drive the L-shaped bracket 34 to be adjusted to a proper position, and a gap between the L-shaped bracket 34 and the adjusting mounting plate 32 is in the shape of an angle iron to be repaired;
s4, drawing the angle iron to pass through the gap between the L-shaped bracket 34 and the adjusting mounting plate 32 at a constant speed;
s5, multi-stage repairing is carried out on the position where the angle iron needs to be reshaped through the operating mechanism 37.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The utility model provides an orthopedic repair system of building steel construction metal material, is detecting the angle controlling means (2) of repairing frame (1) inside including detecting and repairing frame (1) and setting, detect the up end middle part of repairing frame (1) and seted up the mounting groove, install erection column (4) in the mounting groove, detect the left and right sides symmetry of repairing frame (1) up end and seted up the rotation groove, rotate the inslot and be provided with final controlling element (3), final controlling element (3) are connected on erection column (4), its characterized in that:
the actuating device (3) comprises a rotating sleeve ring (31) rotatably arranged on the mounting column (4), an adjusting mounting plate (32) is mounted on the rotating sleeve ring (31), an adjusting rod (33) is arranged at the lower end of the adjusting mounting plate (32), the adjusting rod (33) penetrates through a rotating groove in a sliding manner to abut against the angle control device (2), a spring is arranged between the adjusting mounting plate (32) and the detection and repair frame (1), an adjusting jacking plate (38) is arranged on the adjusting mounting plate (32) in a sliding manner, an air cylinder (39) is connected between the adjusting jacking plate (38) and the adjusting mounting plate (32), an adjusting groove is formed in the adjusting mounting plate (32), an L-shaped bracket (34) is arranged in the adjusting groove in a sliding manner, a first motor (35) is mounted on the adjusting jacking plate (38), and an output shaft of the first motor (35) penetrates through the adjusting jacking plate (38) to, the screw rod (36) penetrates through the L-shaped support (34) in a threaded fit mode, a rectangular groove is formed in the middle of the L-shaped support (34), and an operation mechanism (37) is installed in the rectangular groove;
the operation mechanism (37) comprises detection conveying rollers (371) which are symmetrically arranged in a rectangular groove through bearings, driven chain wheels (372) are mounted on the upper sides of the detection conveying rollers (371), chains (375) are connected between the driven chain wheels (372), a driving motor (373) is mounted on the outer wall of an L-shaped support (34), a driving chain wheel (374) is mounted on an output shaft of the driving motor (373), the driving chain wheel (374) is meshed with the chains (375), an eccentric rotating disc (376) is mounted on the lower side of the detection conveying rollers (371), transverse reciprocating repair branched chains (377) are symmetrically mounted on the front side and the rear side of the rectangular groove, and a longitudinal reciprocating repair branched chain (378) is arranged in the middle of the;
the longitudinal reciprocating repair branched chain (378) comprises longitudinal guide plates (3781) arranged on the rectangular grooves and longitudinal guide rods (3782) arranged between the inner walls of the rectangular grooves, longitudinal repair blocks (3783) are arranged on the longitudinal guide rods (3782) in a sliding mode, reciprocating grooves are formed in the longitudinal guide plates (3781), air cylinders (3784) are arranged on the longitudinal guide plates (3781), connecting frames (3785) are arranged on the air cylinders (3784), and the connecting frames (3785) penetrate through the reciprocating grooves in a sliding mode and are connected to the longitudinal repair blocks (3783);
the method for correcting the designated position of the metal material by using the correcting repair system for the metal material of the building steel structure comprises the following steps;
s1, fixing the angle iron to be repaired, and controlling and adjusting the inclination angle of the mounting plate (32) by the angle control device (2) according to the specification of the angle iron to be repaired actually;
s2, controlling the detection and repair frame (1) to move to a proper position, so that the adjusting and mounting plate (32) can be attached to one end face of the angle iron needing orthopedic repair;
s3, controlling and adjusting the jacking plate (38) to stretch and retract by the air cylinder (39) to drive the L-shaped bracket (34) to move to a proper working position;
s4, a first motor (35) controls a lead screw (36) to work to drive an L-shaped support (34) to extrude and attach the other end face of the angle iron;
s5, multi-stage restoration is carried out on the position of the angle iron needing to be reshaped through the operation mechanism (37).
2. The orthopedic repair system of construction steel structure metal materials of claim 1, characterized in that: the angle control device (2) comprises a hydraulic cylinder (21) arranged on the inner wall of the detection and repair frame (1) and a control panel (22) arranged on the hydraulic cylinder (21), linkage plates (23) are symmetrically hinged to the left side and the right side of the inner wall of the detection and repair frame (1), one end face of each linkage plate (23) is abutted against the control panel (22) and the other end face of each linkage plate is abutted against an adjusting rod (33).
3. The orthopedic repair system of construction steel structure metal materials of claim 1, characterized in that: the transverse reciprocating repairing branched chain (377) comprises a transverse spring rod (3771) arranged on the inner wall of the rectangular groove and a transverse repairing block (3772) arranged on the transverse spring rod (3771), wherein the transverse repairing block (3772) is provided with a leaning rod (3773), the leaning rod (3773) is leaned against the eccentric rotating disc (376), and the eccentric rotating disc (376) drives the transverse repairing block (3772) to do transverse reciprocating motion when rotating.
4. The orthopedic repair system of construction steel structure metal materials of claim 1, characterized in that: the longitudinal repairing block (3783) is of a cavity structure, the upper end face and the lower end face of the longitudinal repairing block (3783) are provided with operation grooves communicated with the cavity, a longitudinal repairing plate (3786) is arranged in the cavity through a spring, the upper end face of the longitudinal repairing plate (3786) abuts against the longitudinal guide plate (3781), the lower end of the longitudinal repairing plate (3786) is provided with a fixing frame (3787), and a longitudinal repairing roller (3788) is arranged in the fixing frame (3787).
5. The orthopedic repair system of construction steel structure metal materials of claim 1, characterized in that: the end face of the longitudinal guide plate (3781) in contact with the longitudinal repairing plate (3786) is of a stepped structure, and the longitudinal repairing plate (3786) moves downwards under the extrusion of the longitudinal guide plate (3781) when moving from bottom to top.
6. The orthopedic repair system of construction steel structure metal materials of claim 1, characterized in that: locking holes are uniformly formed in the inner wall of the rotating lantern ring (31) along the circumferential direction of the inner wall.
7. The orthopedic repair system of construction steel structure metal materials of claim 1, characterized in that: the mounting column (4) is of a cavity structure, fixing holes are evenly formed in the mounting column (4), a second motor (41) is installed on the inner wall of the mounting column (4), a cam shaft (42) is installed on an output shaft of the second motor (41), a fixing rod (43) is movably arranged in the fixing holes, a spring is sleeved on the fixing rod (43), the lower end of the fixing rod (43) is abutted against the cam shaft (42), and the cam shaft (42) controls the fixing rod (43) to penetrate through the fixing holes to be inserted into the locking holes when rotating.
8. The orthopedic repair method for steel-structured metal materials as claimed in claim 1, wherein: when the orthopedic repair system of claim 1 is used to repair an entire angle iron, the method comprises the following steps:
s1, controlling and adjusting the jacking plate (38) to stretch and retract by the air cylinder (39) according to the specification of the angle iron to be repaired to drive the L-shaped bracket (34) to move to a proper working position;
s2 controlling the detection repairing frame (1) to move to a proper position;
s3, a first motor (35) controls a lead screw (36) to work to drive an L-shaped support (34) to be adjusted to a proper position, and a gap between the L-shaped support (34) and an adjusting mounting plate (32) is in the shape of an angle iron to be repaired;
s4, drawing the angle iron to pass through the gap between the L-shaped bracket (34) and the adjusting mounting plate (32) at a constant speed;
s5, multi-stage restoration is carried out on the position of the angle iron needing to be reshaped through the operation mechanism (37).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010430947.1A CN111515271B (en) | 2020-05-20 | 2020-05-20 | Orthopedic repair system for metal material of building steel structure and application method of orthopedic repair system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010430947.1A CN111515271B (en) | 2020-05-20 | 2020-05-20 | Orthopedic repair system for metal material of building steel structure and application method of orthopedic repair system |
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| CN111515271A true CN111515271A (en) | 2020-08-11 |
| CN111515271B CN111515271B (en) | 2021-09-28 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112090995A (en) * | 2020-09-08 | 2020-12-18 | 安徽宝光特钢集团万里电力铁塔有限公司 | Electric power iron tower angle steel detects repair equipment |
| CN112935898A (en) * | 2021-01-28 | 2021-06-11 | 陶定红 | Automatic cutting system of steel construction building section bar |
| CN115007687A (en) * | 2022-08-03 | 2022-09-06 | 泰州市新龙翔金属制品有限公司 | Mechanical type angle steel is coalignment for production line |
| CN116879051A (en) * | 2023-07-25 | 2023-10-13 | 中工建(山东)环保科技有限公司 | Angle iron bearing test equipment and test method thereof |
| CN116872057A (en) * | 2023-09-08 | 2023-10-13 | 合肥优晟电力科技有限公司 | Electric power iron tower prosthetic devices that polishes |
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| CN210387294U (en) * | 2019-05-27 | 2020-04-24 | 中电建武汉铁塔有限公司 | Automatic angle steel feeding mechanism |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| KR20130043026A (en) * | 2011-10-19 | 2013-04-29 | 대우조선해양 주식회사 | Supporting apparatus for curvature forming of metal plate |
| CN205701928U (en) * | 2016-04-16 | 2016-11-23 | 青岛海汇铁塔机械有限公司 | Angle steel arbor press |
| CN205852268U (en) * | 2016-05-25 | 2017-01-04 | 苏州荣盾人防工程防护设备有限公司 | Angle steel welding and straightening system and angle steel pinch roller bed device |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112090995A (en) * | 2020-09-08 | 2020-12-18 | 安徽宝光特钢集团万里电力铁塔有限公司 | Electric power iron tower angle steel detects repair equipment |
| CN112090995B (en) * | 2020-09-08 | 2023-05-12 | 安徽宝光特钢集团万里电力铁塔有限公司 | Electric power iron tower angle steel detects repair equipment |
| CN112935898A (en) * | 2021-01-28 | 2021-06-11 | 陶定红 | Automatic cutting system of steel construction building section bar |
| CN115007687A (en) * | 2022-08-03 | 2022-09-06 | 泰州市新龙翔金属制品有限公司 | Mechanical type angle steel is coalignment for production line |
| CN116879051A (en) * | 2023-07-25 | 2023-10-13 | 中工建(山东)环保科技有限公司 | Angle iron bearing test equipment and test method thereof |
| CN116879051B (en) * | 2023-07-25 | 2024-03-19 | 中工建(山东)环保科技有限公司 | Angle iron bearing test equipment and test method thereof |
| CN116872057A (en) * | 2023-09-08 | 2023-10-13 | 合肥优晟电力科技有限公司 | Electric power iron tower prosthetic devices that polishes |
| CN116872057B (en) * | 2023-09-08 | 2023-12-01 | 合肥优晟电力科技有限公司 | Electric power iron tower prosthetic devices that polishes |
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