CN111515267B - Working method of automatic roll core sleeve replacing device for cold rolling of steel coil - Google Patents
Working method of automatic roll core sleeve replacing device for cold rolling of steel coil Download PDFInfo
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- CN111515267B CN111515267B CN202010482411.4A CN202010482411A CN111515267B CN 111515267 B CN111515267 B CN 111515267B CN 202010482411 A CN202010482411 A CN 202010482411A CN 111515267 B CN111515267 B CN 111515267B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/24—Transferring coils to or from winding apparatus or to or from operative position therein; Preventing uncoiling during transfer
- B21C47/245—Devices for the replacement of full reels by empty reels or vice versa, without considerable loss of time
Abstract
The invention relates to the field of replacement of a roll core sleeve, in particular to a working method of an automatic replacement device of a roll core sleeve for cold rolling of a steel coil. The lifting mechanism drives the sleeve to move upwards, the clamping and releasing mechanism and the pulling mechanism take the old sleeve down, the new sleeve is installed, the method for replacing the sleeve manually is replaced, a large amount of working time of workers is saved, the workers do not need to stand above the pit to replace the sleeve, and the risk of falling of the workers is thoroughly avoided.
Description
Technical Field
The invention relates to the field of replacement of a roll core sleeve, in particular to a working method of an automatic replacement device of a roll core sleeve for cold rolling of a steel coil.
Background
When the conventional sleeve is changed on winding core of the winding machine, because the distance between the shaft of the winding core and the ground has a certain height, the winding core often needs a worker to stand above a deep pit, so that the worker is difficult to change the sleeve, and because the deep pit is too high, the worker needs to be very careful when changing the sleeve.
At present, along with the popularization and expansion of the production of ultrathin strip steel such as a cold rolling finishing unit in a steel mill and the like, the replacement of a paper sleeve of a uncoiling and coiling mandrel is more frequent in the production process. Originally, the method of crane lifting, steel coil trolley installation auxiliary supporting plate, manual assistance and the like is adopted for replacement. Taking a coiling machine as an example, because the position of a coiling drum is special, when a mandrel of the coiling machine is separated from the ground by about 1.5 meters and coils a steel plate, a traveling crane is used for lifting a paper sleeve originally, and a worker replacing the paper sleeve needs to stand on the edge of a deep pit with the depth of 5 meters to assist in installing the sleeve
Chinese patent application No.: cn201020117076. x; the pushing and unloading device drives the push plate to move forwards through the driving part, abuts against the end face of the defective winding core through the push plate, and pushes the winding core out of the winding drum, so that the dismounting operation of the winding core is greatly facilitated, and the production efficiency is improved; through setting up the concave arc baffle that can radially adjust, can be applicable to not unidimensional book core and shift out.
Chinese patent application No.: CN 201811115435.5; the utility model discloses a method for replacing a steel coil winding machine core sleeve, which does not need the auxiliary operation of a crane and also saves a special device arranged on a steel coil trolley, and on the other hand, an operator does not need to stand on the edge of a deep pit with the depth of 5 meters but operates on a safety stepping device, thereby being safe and reliable.
Both solutions have the following disadvantages:
1. the first scheme can be taken off the sleeve from rolling up the core, but take off and still need the manual work after rolling up the core and adorn new sleeve on rolling up the core, and the process is too complicated, extravagant workman's a large amount of operating time.
2. The second scheme is through adding safe device of marking time, and the workman of being convenient for changes roll core, reduces workman's construction risk, nevertheless because still need the workman to stand in the top of pit, if safe device of marking time breaks down, the workman still has the risk of falling, and changes the sleeve through the workman, extravagant workman's a large amount of operating time.
Disclosure of Invention
The invention aims to provide an automatic replacing device for a coil core sleeve for cold rolling of a steel coil and a working method.
In order to achieve the purpose, the invention adopts the following technical scheme:
the automatic replacing device for the winding core sleeve for cold rolling of the steel coil comprises a horizontal moving mechanism, a lifting mechanism, a pulling mechanism, a clamping and releasing mechanism, a pressing mechanism, a centering mechanism, a first replacing seat and a second replacing seat, wherein the horizontal moving mechanism is fixedly arranged above a deep pit, the lifting mechanism is fixedly arranged on the horizontal moving mechanism, the clamping and releasing mechanism is fixedly arranged at the top of the lifting mechanism, the pulling mechanism is fixedly arranged on the clamping and releasing mechanism, the first replacing seat and the second replacing seat are fixedly arranged on the pulling mechanism, the first replacing seat and the second replacing seat are arranged along the working direction of the pulling mechanism, the axes of the first replacing seat and the second replacing seat are parallel to the axial direction of the winding core, the centering mechanism is fixedly arranged on the second replacing seat and used for positioning the sleeve, the pressing mechanism is fixedly arranged on the second replacing seat, a first groove used for accommodating the sleeve is formed in the first replacing seat, a second groove used for accommodating the sleeve is formed in the second replacement seat.
Further, the horizontal moving mechanism comprises a driver, three groups of roller seats and two fixing plates, the two fixing plates are positioned on two sides of the pit and fixedly installed on the ground, the inner sides of the two fixing plates are positioned right above the pit, two angle irons are fixedly arranged at the top of each fixing plate, the two angle irons on each fixing plate are coaxial respectively, the supporting plate is positioned right above the two fixing plates, the three groups of roller seats are fixedly installed at the bottom of the supporting plate, the three groups of roller seats are uniformly distributed along the length direction of the supporting plate, rollers are fixedly arranged on each roller seat, each group of roller seats comprises two roller seats, the two roller seats are symmetrically arranged with each other, the two rollers on each group of roller seats are respectively arranged on the two angle irons, the driver for driving is fixedly installed on the supporting plate, and the fixing plates for blocking the end faces of the supporting plate are fixedly installed at the tops of the limit stops, be provided with the correlation photoelectric switch who is used for responding to the backup pad on the fixed plate, correlation photoelectric switch passes through support frame fixed mounting at the top of fixed plate.
Further, the driver comprises a driving motor, a first chain wheel, a second chain wheel, a motor base, a transmission shaft, a transmission wheel, two mounting plates, shaft covers and bearings, wherein the motor base is fixedly arranged on the support plate, the driving motor is fixedly arranged on the motor base, the first chain wheel is fixedly arranged on an output shaft of the driving motor, the transmission shaft is provided with steps, the transmission wheel is fixedly arranged on the steps of the transmission shaft, the lower surface of the transmission wheel is contacted with the ground, the second chain wheel is fixedly arranged on the steps of the transmission shaft and is connected with the first chain wheel through a chain, the two bearings are sleeved on the two sides of the transmission shaft, the inner sides of the two bearings are abutted against the two sides of the steps, the two bearings are fixedly arranged on the two mounting plates, the mounting plates are fixedly arranged at the bottom of the support plate, the two shaft covers are positioned on the outer sides of the two bearings, and the inner sides of the two shaft covers are abutted against the outer sides of the two bearings, and the two shaft covers are respectively and fixedly connected with the two mounting plates.
Further, elevating system includes lift platform, altitude plate, clamp plate and film formula pressure sensor, and lift platform fixed mounting is at the top of backup pad, presss from both sides off-line mechanism fixed mounting on lift platform's table surface, and the altitude plate is vertical fixed mounting on the fixed plate, and clamp plate fixed mounting is at the top of altitude plate, and film formula pressure sensor fixed mounting is provided with the fore-set that is used for extrudeing film formula pressure sensor in the bottom of clamp plate in the clamp off-line mechanism.
Further, press from both sides off-line and construct including mechanical clamping jaw, electronic slip table, supporting seat and extension pipe, supporting seat fixed mounting is on lift platform's working plane, and extension pipe fixed mounting is on the supporting seat, and electronic slip table fixed mounting is at the top of extension pipe, and the board fixed mounting that bends is on electronic slip table slide, and mechanical clamping jaw fixed mounting is on the board of bending, and fore-set fixed mounting is at the top of supporting seat.
Further, the mechanical clamping jaw comprises a clamping cylinder, two first pressing plates, a connecting block and two first rubber cushions, the clamping cylinder is fixedly installed on the bending plate, the two first pressing plates are fixedly installed on two clamping arms of the two clamping cylinders, the two connecting blocks are located on the inner sides of the two first pressing plates, the two connecting blocks are respectively fixedly connected with the two first pressing plates, the two first rubber cushions are located on the inner sides of the connecting block, and the two first rubber cushions are respectively fixedly connected with the two connecting blocks.
Further, pulling mechanism includes the slide, the cylinder, cylinder support, the threading board, two slides and slide rail, on two slide rail fixed mounting lift platform's the table surface, and two slides are mutual symmetry setting, two slides are installed respectively on two slide rails, slide fixed mounting is at the top of two slides, threading board fixed mounting is in the bottom of slide, the output and the threading board fixed connection of cylinder, cylinder fixed mounting is on cylinder support, and cylinder support fixed mounting is on lift platform's table surface, first change seat and the equal fixed mounting of second change seat are at the top of slide, first change seat is located one side that the second change seat is close to the cylinder.
Further, centering mechanism includes pipe, conical duct and mounting panel, and mounting panel fixed mounting is on the seat is changed to the second, and the one end fixed mounting of pipe is close to the second and changes one side of seat at the pipe, and conical duct fixed mounting is at the opposite side of pipe, and pipe and conical duct coaxial line set up.
Further, hold-down mechanism includes second rubber cushion, the second pressure strip, the slat, the handle, two guide pillars, extension spring and baffle, second rubber cushion is located the pipe directly over, and second rubber cushion fixed mounting is on the second pressure strip, slat fixed mounting is at the top of second pressure strip, handle fixed mounting is at the top of slat, two guide pillars are vertical fixed mounting in the bottom of slat, two baffle fixed mounting are in the both sides that the seat was changed to the second, two guide pillars pass two baffles respectively, and two guide pillars and two baffle sliding connection, two extension springs overlap respectively on two guide pillars, and the top of every extension spring and the bottom fixed connection of slat, the bottom of extension spring and the top fixed connection of baffle.
A working method of an automatic replacing device of a winding core sleeve for cold rolling of a steel coil is characterized in that.
S1: mounting and fixing a new sleeve;
the new sleeve is inserted into the round pipe of the second replacing seat, and after the sleeve is inserted into the round pipe, the batten is pulled downwards through the tension spring, so that the batten drives the second rubber cushion to compress the new sleeve, and the installation and fixation of the new sleeve are completed;
s2: horizontal movement;
the controller controls the driving motor to work, so that the driving motor drives the first chain wheel to move, the first chain wheel drives the second chain wheel to move through a chain, the second chain wheel drives the transmission shaft to move, the transmission shaft drives the transmission wheel to move, friction force is generated between the transmission wheel and the ground, the support plate is further moved, the support plate drives the three groups of roller seats to move, namely the support plate drives the six roller seats to move, the six roller seats drive the six rollers to move on the two angle irons, the end face of the support plate is sensed by the correlation photoelectric switch, the end face of the support plate touches the limit stop block, the correlation photoelectric switch transmits a signal to the controller, and the controller controls the driving motor to stop working;
s3: lifting control;
the controller controls the lifting platform to move, so that the lifting platform drives the pulling mechanism to move upwards, the top of the jacking column applies pressure to the film type pressure sensor, the film type pressure sensor transmits a signal to the controller, and the controller controls the lifting platform to stop working;
s4: clamping and removing the old sleeve;
the clamping cylinder is controlled to work through the controller, so that two working ends of the clamping cylinder drive the first pressing plate and the connecting block to move, so that two first rubber cushions are clamped on the outer edge of the sleeve, the electric sliding table is controlled to work through the controller, so that the electric sliding table drives the clamping cylinder to move, the clamping cylinder pulls out the sleeve from the winding core, and the old sleeve is clamped and taken off from the winding core into the first groove in the first replacing seat;
s5: clamping a new sleeve;
work is carried out through electronic slip table of controller control, make electronic slip table drive mechanical clamping jaw certain distance of moving forward, avoid mechanical clamping jaw to touch the new lantern ring, rethread controller control cylinder moves, and then make the output of cylinder drive the flighted plate and the slide moves, and then make the slide drive the slide and slide along the slide rail, and then change the seat to first change seat and second and stimulate, make the second change the seat move on the first position of changing the seat, rethread controller control electronic slip table and mechanical clamping jaw work, and then change the new sleeve on the seat with the second and press from both sides tightly, make again press from both sides the release mechanism and establish new sleeve cover on the core.
The invention has the beneficial effects that: this cold rolling of coil of strip is with rolling up automatic exchange device of core sleeve, drives equipment through horizontal migration mechanism and carries out horizontal migration. The lifting mechanism drives the sleeve to move upwards, the clamping and releasing mechanism and the pulling mechanism take the old sleeve down, the new sleeve is installed, the method for replacing the sleeve manually is replaced, a large amount of working time of workers is saved, the workers do not need to stand above the pit to replace the sleeve, and the risk of falling of the workers is thoroughly avoided.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the embodiments of the present invention will be briefly described below.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic perspective view of the horizontal moving mechanism;
FIG. 3 is a partial perspective view of the horizontal movement mechanism;
FIG. 4 is a perspective view of the actuator;
FIG. 5 is an exploded view of a portion of the actuator;
FIG. 6 is a partial perspective view of the horizontal movement mechanism;
FIG. 7 is a schematic view of a partial perspective structure of the lifting mechanism;
FIG. 8 is a schematic perspective view of the clamping mechanism;
FIG. 9 is a perspective view of a mechanical jaw;
FIG. 10 is a schematic perspective view of the pulling mechanism;
FIG. 11 is a partial perspective view of the present invention;
FIG. 12 is a perspective view of the pressing mechanism;
in the figure:
1. a horizontal movement mechanism; 1a, a driver; 1a1, drive motor; 1a2, a first sprocket; 1a3, second sprocket; 1a4, motor base; 1a5, drive shaft; 1a6, mounting plate; 1a7, axle cap; 1a8, bearing; 1a9, a driving wheel; 1b, a roller seat 1c and a roller; 1d, angle iron; 1e, fixing plates; 1h, a support plate; 1i, a limit stop; 1j, a correlation photoelectric switch;
2. a lifting mechanism; 2a, a lifting platform; 2b, a height plate; 2c, pressing a plate; 2d, a thin film pressure sensor; 2e, a top pillar;
3. a pulling mechanism; 3a, a sliding plate; 3b, a sliding seat; 3c, a slide rail; 3d, a cylinder; 3e, a cylinder support; 3f, thread plate;
4. a clamping and releasing mechanism; 4a, a mechanical clamping jaw; 4a1, clamp cylinder; 4a2, a first compacting plate; 4a3, connecting block; 4a4, a first rubber cushion; 4b, an electric sliding table; 4c, bending the plate; 4d, supporting seats; 4e, an extension pipe;
5. a hold-down mechanism; 5a, a second rubber cushion; 5b, a second pressing plate; 5c, laths; 5d, a handle; 5e, a guide post; 5f, a tension spring; 5h, a guide plate;
6. a centering mechanism; 6a, a round pipe; 6b, a conical tube; 6c, mounting plates;
7. a first replacement seat; 7a, a first groove;
8. a second replacement seat; 8a, a second groove.
Detailed Description
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; to better illustrate the embodiments of the present invention, some components of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product.
Referring to fig. 1 to 12, an automatic replacing device for a coil core sleeve for cold rolling of a steel coil comprises a horizontal moving mechanism 1, a lifting mechanism 2, a pulling mechanism 3, a clamping and releasing mechanism 4, a pressing mechanism 5, a centering mechanism 6, a first replacing seat 7 and a second replacing seat 8, wherein the horizontal moving mechanism 1 is fixedly arranged above a deep pit, the lifting mechanism 2 is fixedly arranged on the horizontal moving mechanism 1, the clamping and releasing mechanism 4 is fixedly arranged at the top of the lifting mechanism 2, the pulling mechanism 3 is fixedly arranged on the clamping and releasing mechanism 4, the first replacing seat 7 and the second replacing seat 8 are fixedly arranged on the pulling mechanism 3, the first replacing seat 7 and the second replacing seat 8 are arranged along the working direction of the pulling mechanism 3, the axial lines of the first replacing seat 7 and the second replacing seat 8 are parallel to the axial direction of the coil core, the centering mechanism 6 is fixedly arranged on the second replacing seat 8 and used for positioning the sleeve, hold-down mechanism 5 fixed mounting is offered on the second changes seat 8 on the first recess 7a that is used for holding telescopic that is offered on the seat 7, and offer on the second changes seat 8 and be used for holding telescopic second recess 8 a. When the sleeve on the winding core needs to be replaced, a new sleeve is inserted into the centering mechanism 6 of the second replacement seat 8, the new sleeve is pressed through the pressing mechanism 5, then a worker uses the controller starting device, then the controller controls the horizontal moving mechanism 1 to move, further the first replacement seat 7 moves to the lower part of the winding core, the controller controls the horizontal moving mechanism 1 to stop moving, then the controller controls the lifting mechanism 2 to work, further the lifting mechanism 2 drives the first replacement seat 7 to move upwards, then the controller controls the clamping and releasing mechanism 4 to work, further the clamping and releasing mechanism 4 clamps and releases the old sleeve from the winding core to the first replacement seat 7, then the controller controls the clamping and releasing mechanism 4 to move forwards for a certain distance, the controller controls the pulling mechanism 3 to work, further the first replacement seat 7 and the second replacement seat 8 are pulled, so that the second replacing seat 8 moves to the position of the first replacing seat 7, the clamping and disengaging mechanism 4 is controlled by the controller to work, a new sleeve on the second replacing seat 8 is clamped, and the clamping and disengaging mechanism 4 sleeves the new sleeve on the core sleeve.
The horizontal moving mechanism 1 comprises a driver 1a, three groups of roller seats 1b and two fixing plates 1e, the two fixing plates 1e are positioned at two sides of a pit, the two fixing plates 1e are fixedly arranged on the ground, the inner sides of the two fixing plates 1e are positioned right above the pit, two angle irons 1d are fixedly arranged at the top of each fixing plate 1e, the two angle irons 1d on each fixing plate 1e are coaxial respectively, a supporting plate 1h is positioned right above the two fixing plates 1e, the three groups of roller seats 1b are fixedly arranged at the bottom of the supporting plate 1h, the three groups of roller seats 1b are uniformly distributed along the length direction of the supporting plate 1h, rollers 1c are fixedly arranged on each roller seat 1b, each group of roller seats 1b comprises two roller seats 1b, the two roller seats 1b are symmetrically arranged, the two rollers 1c on each group of roller seats 1b are respectively arranged on the two angle irons 1d, a driver 1a for the drive goes up fixed mounting on backup pad 1h, and is used for blockking fixed plate 1e fixed mounting at limit stop 1 i's top of backup pad 1h terminal surface, is provided with correlation photoelectric switch 1j that is used for responding to backup pad 1h on fixed plate 1e, and correlation photoelectric switch 1j passes through support frame fixed mounting at the top of fixed plate 1 e. Drive backup pad 1h through driver 1a and move, and then make backup pad 1h drive three group's roller seat 1b and move, namely backup pad 1h drives six roller seat 1b and moves, six roller seat 1b drive six gyro wheels 1c and move on two angle bars 1d, and then make correlation photoelectric switch 1j sense the terminal surface of backup pad 1h, and the terminal surface of backup pad 1h touches limit stop 1i, correlation photoelectric switch 1j sends signal transfer to the controller, controller control driver 1a stop work.
The driver 1a comprises a driving motor 1a1, a first chain wheel 1a2, a second chain wheel 1a3, a motor base 1a4, a transmission shaft 1a5, a transmission wheel 1a9, two mounting plates 1a6, a shaft cover 1a7 and bearings 1a8, the motor base 1a4 is fixedly installed on a support plate 1h, the driving motor 1a1 is fixedly installed on a motor base 1a4, a first chain wheel 1a2 is fixedly installed on an output shaft of the driving motor 1a1, a step is arranged on the transmission shaft 1a5, a transmission wheel 1a9 is fixedly installed on the step of the transmission shaft 1a5, the lower surface of the transmission wheel 1a9 is in contact with the ground, a second chain wheel 1a3 is fixedly installed on the step of the transmission shaft 1a3, the second chain wheel 1a3 is connected with the first chain wheel 1a3 through a chain, two bearings 1a3 are sleeved on two sides of the transmission shaft 1a3, and the two inner sides of the two bearings 1a3 are fixedly installed on the mounting plates 3, and the mounting plate 1a6 is fixedly mounted at the bottom of the support plate 1h, the two shaft covers 1a7 are located at the outer sides of the two bearings 1a8, the inner sides of the two shaft covers 1a7 abut against the outer sides of the two bearings 1a8, and the two shaft covers 1a7 are respectively fixedly connected with the two mounting plates 1a 6. Control driving motor 1a1 through the controller and work, and then make driving motor 1a1 drive first sprocket 1a2 and move, and then make first sprocket 1a2 drive second sprocket 1a3 through the chain and move, and then make second sprocket 1a3 drive transmission shaft 1a5 move, and then make transmission shaft 1a5 drive wheel 1a9 and move, make drive wheel 1a9 drive backup pad 1h and move, through mounting panel 1a6, shaft cover 1a7 and bearing 1a8 play the effect of location and support to transmission shaft 1a 5.
Elevating system 2 includes elevating platform 2a, high board 2b, clamp plate 2c and film type pressure sensor 2d, elevating platform 2a fixed mounting is at the top of backup pad 1h, press from both sides 4 fixed mounting of taking off the line on elevating platform 2 a's table surface, high board 2b is vertical fixed mounting on fixed plate 1e, clamp plate 2c fixed mounting is at high board 2 b's top, film type pressure sensor 2d fixed mounting is in clamp plate 2 c's bottom, press from both sides the line and construct 4 last fore-set 2e that is used for extrudeing film type pressure sensor 2d that is provided with. Move through controller control lift platform 2a, and then make lift platform 2a drive pulling mechanism 3 upward movement, and then make the top of fore-set 2e exert pressure to film formula pressure sensor 2d, film formula pressure sensor 2d will give the controller to the signal transmission, and controller control lift platform 2a stop work plays the supporting role to film formula pressure sensor 2d through clamp plate 2c and altitude board 2 b.
Press from both sides off-line and construct 4 including mechanical clamping jaw 4a, electronic slip table 4b, supporting seat 4d and extension tube 4e, supporting seat 4d fixed mounting is on elevating platform 2 a's working plane, extension tube 4e fixed mounting is on supporting seat 4d, and electronic slip table 4b fixed mounting is at the top of extension tube 4e, the board 4c fixed mounting that bends is on electronic slip table 4b slide, mechanical clamping jaw 4a fixed mounting is on the board 4c that bends, fore-set 2e fixed mounting is at the top of supporting seat 4 d. Work is carried out through controller control mechanical clamping jaw 4a, and then makes mechanical clamping jaw 4a press from both sides tightly the sleeve, and electronic slip table 4b of rethread controller control carries out work, and then makes electronic slip table 4b drive mechanical clamping jaw 4a and move, and then makes mechanical clamping jaw 4a pull out the sleeve from rolling up the core, plays the effect of support through supporting seat 4d and extension tube 4e to electronic slip table 4 b.
The mechanical clamping jaw 4a comprises a clamping cylinder 4a1, two first pressing plates 4a2, a connecting block 4a3 and a first rubber cushion 4a4, wherein the clamping cylinder 4a1 is fixedly installed on the bending plate 4c, the two first pressing plates 4a2 are fixedly installed on two clamping arms of the two clamping cylinders 4a1, the two connecting blocks 4a3 are located on the inner sides of the two first pressing plates 4a2, the two connecting blocks 4a3 are respectively and fixedly connected with the two first pressing plates 4a2, the two first rubber cushions 4a4 are located on the inner sides of the connecting blocks 4a3, and the two first rubber cushions 4a4 are respectively and fixedly connected with the two connecting blocks 4a 3. The clamping cylinder 4a1 is moved by the controller, so that the two working ends of the clamping cylinder 4a1 drive the first pressing plate 4a2 and the connecting block 4a3 to move, and the two first rubber cushions 4a4 are clamped on the outer edge of the sleeve.
Pulling mechanism 3 includes slide 3a, cylinder 3d, cylinder support 3e, thread plate 3f, two slides 3b and slide rail 3c, on two slide rail 3c fixed mounting lift platform 2 a's the table surface, and two slide 3a are mutual symmetry setting, two slides 3b are installed respectively on two slide rail 3c, slide 3a fixed mounting is at two slides 3 b's top, thread plate 3f fixed mounting is in slide 3 a's bottom, cylinder 3 d's output and thread plate 3f fixed connection, cylinder 3d fixed mounting is on cylinder support 3e, and cylinder support 3e fixed mounting is on lift platform 2 a's table surface, first change seat 7 and the equal fixed mounting in slide 3 a's top of second change seat 8, first change seat 7 is located one side that second change seat 8 is close to cylinder 3 d. Control cylinder 3d through the controller and move, and then make the output of cylinder 3d drive thread plate 3f and slide 3a and move, and then make slide 3a drive slide 3b slide along slide rail 3c, and then change seat 8 and stimulate first change seat 7 and second for the second is changed seat 8 and is moved on the position of first change seat 7.
Centering mechanism 6 includes pipe 6a, conical duct 6b and mounting panel 6c, and mounting panel 6c fixed mounting is on the seat 8 is changed to the second, and the one end fixed mounting of pipe 6a is close to the second and changes one side of seat 8, and conical duct 6b fixed mounting is at the opposite side of pipe 6a, and pipe 6a and conical duct 6b coaxial setting. Insert the sleeve through the workman on pipe 6a, and then to the sleeve location, push away pipe 6a through conical tube 6b and play the guide effect to the sleeve.
The pressing mechanism 5 comprises a second rubber cushion 5a, a second pressing plate 5b, a strip plate 5c, a handle 5d, two guide posts 5e, a tension spring 5f and a guide plate 5h, the second rubber cushion 5a is positioned right above the circular tube 6a, the second rubber cushion 5a is fixedly arranged on the second pressing plate 5b, the strip plate 5c is fixedly arranged at the top of the second pressing plate 5b, the handle 5d is fixedly arranged at the top of the strip plate 5c, the two guide posts 5e are vertically and fixedly arranged at the bottom of the strip plate 5c, the two guide plates 5h are fixedly arranged at two sides of the second replacing seat 8, the two guide posts 5e respectively penetrate through the two guide plates 5h, and the two guide posts 5e are connected with the two guide plates 5h in a sliding way, the two tension springs 5f are respectively sleeved on the two guide posts 5e, and the top of each tension spring 5f is fixedly connected with the bottom of the slat 5c, and the bottom of each tension spring 5f is fixedly connected with the top of the guide plate 5 h. After the sleeve is inserted on the pipe 6a, through extension spring 5f pulling slat 5c downwards, and then make slat 5c drive second rubber cushion 5a compress tightly the sleeve, play the effect of direction through extension spring 5f and baffle 5h to the motion of slat 5 c.
A working method of an automatic replacing device of a winding core sleeve for cold rolling of a steel coil is characterized in that.
S1: mounting and fixing a new sleeve;
by inserting the new sleeve on the circular tube 6a of the second replacement seat 8, after the sleeve is inserted on the circular tube 6a, the strip plate 5c is pulled downwards by the tension spring 5f, so that the strip plate 5c drives the second rubber cushion 5a to compress the new sleeve, and the installation and fixation of the new sleeve are completed;
s2: horizontal movement;
the controller controls the driving motor 1a1 to work, so that the driving motor 1a1 drives the first chain wheel 1a2 to move, the first chain wheel 1a2 drives the second chain wheel 1a3 to move through a chain, the second chain wheel 1a3 drives the transmission shaft 1a5 to move, the transmission shaft 1a5 drives the transmission wheel 1a9 to move, the transmission wheel 1a9 generates friction with the ground, the support plate 1h moves, the support plate 1h drives the three groups of roller seats 1b to move, that is, the support plate 1h drives the six roller seats 1b to move, the six roller seats 1b drives the six rollers 1c to move on the two angle irons 1d, so that the opposite photoelectric switch 1j senses the end surface of the support plate 1h, and the end surface of the support plate 1h touches the limit stopper 1i, the opposite photoelectric switch 1j transmits a signal to the controller, the controller controls the driving motor 1a1 to stop working;
s3: lifting control;
the controller controls the lifting platform 2a to move, so that the lifting platform 2a drives the pulling mechanism 3 to move upwards, the top of the top column 2e applies pressure to the film type pressure sensor 2d, the film type pressure sensor 2d transmits a signal to the controller, and the controller controls the lifting platform 2a to stop working;
s4: clamping and removing the old sleeve;
the clamping cylinder 4a1 is controlled to work by the controller, so that two working ends of the clamping cylinder 4a1 drive the first pressing plate 4a2 and the connecting block 4a3 to move, so that the two first rubber cushions 4a4 are clamped on the outer edge of the sleeve, and then the controller controls the electric sliding table 4b to work, so that the electric sliding table 4b drives the clamping cylinder 4a1 to move, so that the clamping cylinder 4a1 pulls the sleeve out of the winding core, and the old sleeve is clamped and taken off from the winding core into the first groove 7a of the first replacing seat 7;
s5: clamping a new sleeve;
carry out work through electronic slip table 4b of controller control, make electronic slip table 4b drive mechanical clamping jaw 4a certain distance of forward motion, avoid mechanical clamping jaw 4a to touch the new lantern ring, rethread controller control cylinder 3d moves, and then make cylinder 3 d's output drive thread plate 3f and slide 3a move, and then make slide 3a drive slide 3b slide along slide rail 3c, and then change seat 8 and stimulate first change seat 7 and second, make second change seat 8 move on the position of first change seat 7, rethread controller control electronic slip table 4b and mechanical clamping jaw 4a carry out work, and then change the new sleeve on the seat 8 with the second and press from both sides tightly, make again press from both sides the offline mechanism 4 and establish new sleeve cover on the core.
The working principle is as follows: when the sleeve on the winding core needs to be replaced, firstly, a new sleeve is inserted on the circular tube 6a of the second replacement seat 8, after the sleeve is inserted on the circular tube 6a, the strip plate 5c is pulled downwards through the tension spring 5f, so that the strip plate 5c drives the second rubber cushion 5a to compress the new sleeve, then, a worker uses the controller starting device, the controller controls the driving motor 1a1 to work, so that the driving motor 1a1 drives the first chain wheel 1a2 to move, so that the first chain wheel 1a2 drives the second chain wheel 1a3 to move through a chain, so that the second chain wheel 1a3 drives the transmission shaft 1a5 to move, so that the transmission shaft 1a5 drives the transmission wheel 1a9 to move, so that the transmission wheel 1a9 generates friction with the ground, so that the support plate 1h moves, and the support plate 1h drives the three groups of roller seats 1b to move, namely, the support plate 1h drives six roller seats 1b to move, the six roller seats 1b drives six rollers 1c to move on two angle bars 1d, so that the opposite photoelectric switch 1j senses the end surface of the support plate 1h, the end surface of the support plate 1h touches a limit stop 1i, the opposite photoelectric switch 1j transmits a signal to the controller, the controller controls the driving motor 1a1 to stop working, so that the first replacing seat 7 moves to the lower part of the winding core, the controller controls the lifting platform 2a to work, so that the lifting platform 2a drives the pulling mechanism 3 to move upwards, so that the top of the top column 2e presses the film type pressure sensor 2d, the film type pressure sensor 2d transmits a signal to the controller, the controller controls the lifting platform 2a to stop working, and the controller controls the clamping cylinder 4a1 to work, then the two working ends of the clamping cylinder 4a1 drive the first pressing plate 4a2 and the connecting block 4a3 to move, so that the two first rubber cushions 4a4 are clamped on the outer edge of the sleeve, the controller controls the electric sliding table 4b to work, so that the electric sliding table 4b drives the clamping cylinder 4a1 to move, so that the clamping cylinder 4a1 pulls the sleeve out of the winding core, so that the old sleeve is clamped and taken off from the winding core into the first groove 7a on the first replacing seat 7, the controller controls the electric sliding table 4b to work, so that the electric sliding table 4b drives the mechanical clamping jaw 4a to move forward for a certain distance, the mechanical clamping jaw 4a is prevented from touching a new sleeve ring, the controller controls the cylinder 3d to move, so that the output end of the cylinder 3d drives the thread plate 3f and the sliding plate 3a to move, and the sliding plate 3a drives the sliding seat 3b to slide along the sliding rail 3c, and then change seat 8 to first change seat 7 and second and stimulate for the second is changed seat 8 and is moved on the position of first change seat 7, and rethread controller control electronic slip table 4b and mechanical clamping jaw 4a carry out work, and then presss from both sides tight with the new sleeve on the second change seat 8, makes again to press from both sides off-line mechanism 4 and establishes new sleeve cover on the core sleeve.
Claims (8)
1. The working method of the automatic roll core sleeve replacing device for cold rolling of the steel coil is characterized in that the steel coil is cooled
The automatic rolling core sleeve replacing device comprises a horizontal moving mechanism (1), a lifting mechanism (2), a pulling mechanism (3), a clamping and releasing mechanism (4), a pressing mechanism (5), a centering mechanism (6), a first replacing seat (7) and a second replacing seat (8), wherein the horizontal moving mechanism (1) is fixedly arranged above a deep pit, the lifting mechanism (2) is fixedly arranged on the horizontal moving mechanism (1), the clamping and releasing mechanism (4) is fixedly arranged at the top of the lifting mechanism (2), the pulling mechanism (3) is fixedly arranged on the clamping and releasing mechanism (4), the first replacing seat (7) and the second replacing seat (8) are fixedly arranged on the pulling mechanism (3), the first replacing seat (7) and the second replacing seat (8) are arranged along the working direction of the pulling mechanism (3), the axes of the first replacing seat (7) and the second replacing seat (8) are parallel to the axial direction of a rolling core, the centering mechanism (6) is fixedly arranged on the second replacing seat (8) and used for positioning the sleeve, the pressing mechanism (5) is fixedly arranged on the second replacing seat (8), a first groove (7 a) used for accommodating the sleeve is formed in the first replacing seat (7), and a second groove (8 a) used for accommodating the sleeve is formed in the second replacing seat (8);
the method comprises the following steps:
s1: mounting and fixing a new sleeve;
the new sleeve is inserted into the round pipe (6 a) of the second replacement seat (8), and after the sleeve is inserted into the round pipe (6 a), the strip plate (5 c) is pulled downwards through the tension spring (5 f), so that the strip plate (5 c) drives the second rubber cushion (5 a) to compress the new sleeve, and the installation and fixation of the new sleeve are completed;
clamping and removing the old sleeve: the clamping cylinder (4 a 1) is controlled to work by the controller, so that two working ends of the clamping cylinder (4 a 1) drive the first pressing plate (4 a 2) and the connecting block (4 a 3) to move, so that the two first rubber cushions (4 a 4) are clamped on the outer edge of the sleeve, the controller controls the electric sliding table (4 b) to work, the electric sliding table (4 b) drives the clamping cylinder (4 a 1) to move, the clamping cylinder (4 a 1) pulls the sleeve out of the winding core, and the old sleeve is clamped and taken off from the winding core into the first groove (7 a) in the first replacing seat (7);
the new sleeve is clamped: the controller controls the electric sliding table (4 b) to work, so that the electric sliding table (4 b) drives the mechanical clamping jaw (4 a) to move forward for a certain distance, the mechanical clamping jaw (4 a) is prevented from touching a new lantern ring, the controller controls the cylinder (3 d) to move, so that the output end of the cylinder (3 d) drives the thread plate (3 f) and the sliding plate (3 a) to move, so that the slide plate (3 a) drives the slide seat (3 b) to slide along the slide rail (3 c), further pulling the first replacing seat (7) and the second replacing seat (8), the second replacing seat (8) is moved to the position of the first replacing seat (7), and then the electric sliding table (4 b) and the mechanical clamping jaw (4 a) are controlled by the controller to work, and then clamping a new sleeve on the second replacement seat (8), and sleeving the new sleeve on the core sleeve by the clamping and releasing mechanism (4).
2. The method of operation of claim 1, wherein: also comprises the following steps:
s2: horizontal movement;
the controller controls the driving motor (1 a 1) to work, so that the driving motor (1 a 1) drives the first chain wheel (1 a 2) to move, the first chain wheel (1 a 2) drives the second chain wheel (1 a 3) to move through a chain, the second chain wheel (1 a 3) drives the transmission shaft (1 a 5) to move, the transmission shaft (1 a 5) drives the transmission wheel (1 a 9) to move, friction is generated between the transmission wheel (1 a 9) and the ground, the supporting plate (1 h) moves, the supporting plate (1 h) drives the three groups of roller seats (1 b) to move, namely the supporting plate (1 h) drives the six roller seats (1 b) to move, the six roller seats (1 b) drive the six rollers (1 c) to move on the two angle irons (1 d), and the opposite-jet photoelectric switch (1 j) senses the end face of the supporting plate (1 h), and the end face of the supporting plate (1 h) touches the limit stop (1 i), the opposite photoelectric switch (1 j) transmits a signal to the controller, and the controller controls the driving motor (1 a 1) to stop working.
3. The method of operation of claim 2, wherein: also comprises the following steps:
s3: lifting control;
the lifting platform (2 a) is controlled to move through the controller, the lifting platform (2 a) drives the pulling mechanism (3) to move upwards, the top of the ejection column (2 e) presses the thin film type pressure sensor (2 d), the thin film type pressure sensor (2 d) transmits a signal to the controller, and the controller controls the lifting platform (2 a) to stop working.
4. The working method of the automatic replacing device for the winding core sleeve for the cold rolling of the steel coil according to the claim 1 is characterized in that the horizontal moving mechanism (1) comprises a driver (1 a), three groups of roller seats (1 b) and two fixing plates (1 e), the two fixing plates (1 e) are positioned at two sides of the pit, the two fixing plates (1 e) are fixedly arranged on the ground, the inner sides of the two fixing plates (1 e) are positioned right above the pit, the top of each fixing plate (1 e) is fixedly provided with two angle irons (1 d), the two angle irons (1 d) on each fixing plate (1 e) are respectively coaxial, the supporting plate (1 h) is positioned right above the two fixing plates (1 e), the three groups of roller seats (1 b) are fixedly arranged at the bottom of the supporting plate (1 h), the three groups of roller seats (1 b) are uniformly distributed along the length direction of the supporting plate (1 h), all fixedly provided with gyro wheel (1 c) on every gyro wheel seat (1 b), every group gyro wheel seat (1 b) includes two gyro wheel seats (1 b), and two gyro wheel seats (1 b) are mutual symmetry and set up, and two gyro wheels (1 c) on every group gyro wheel seat (1 b) set up respectively on two angle bars (1 d), are used for fixed mounting on backup pad (1 h) on driven driver (1 a), and are used for blockking fixed plate (1 e) fixed mounting at the top of limit stop (1 i) of backup pad (1 h) terminal surface, are provided with correlation photoelectric switch (1 j) that are used for responding to backup pad (1 h) on fixed plate (1 e), and correlation photoelectric switch (1 j) passes through the top of support frame fixed mounting in fixed plate (1 e).
5. The working method of the automatic replacing device of the winding core sleeve for the cold rolling of the steel coil according to the claim 4 is characterized in that the driver (1 a) comprises a driving motor (1 a 1), a first chain wheel (1 a 2), a second chain wheel (1 a 3), a motor base (1 a 4), a transmission shaft (1 a 5), a driving wheel (1 a 9), two mounting plates (1 a 6), a shaft cover (1 a 7) and a bearing (1 a 8), the motor base (1 a 4) is fixedly arranged on the support plate (1 h), the driving motor (1 a 1) is fixedly arranged on the motor base (1 a 4), the first chain wheel (1 a 2) is fixedly arranged on the output shaft of the driving motor (1 a 1), a step is arranged on the transmission shaft (1 a 5), the driving wheel (1 a 9) is fixedly arranged on the step of the transmission shaft (1 a 5), the lower surface of the driving wheel (1 a 9) is in contact with the ground, the second chain wheel (1 a 3) is fixedly arranged on the step of the transmission shaft (5 a) 2, and the second chain wheel (1 a 3) is connected with the first chain wheel (1 a 2) through a chain, two bearings (1 a 8) are sleeved on two sides of the transmission shaft (1 a 5), the inner sides of the two bearings (1 a 8) are abutted to two sides of the step, the two bearings (1 a 8) are fixedly installed on the two installation plates (1 a 6), the installation plates (1 a 6) are fixedly installed at the bottom of the support plate (1 h), the two shaft covers (1 a 7) are located on the outer sides of the two bearings (1 a 8), the inner sides of the two shaft covers (1 a 7) are abutted to the outer sides of the two bearings (1 a 8), and the two shaft covers (1 a 7) are respectively and fixedly connected with the two installation plates (1 a 6).
6. The working method of the automatic replacing device for the winding core sleeve for the cold rolling of the steel coil according to the claim 1 is characterized in that the pulling mechanism (3) comprises a sliding plate (3 a), a cylinder (3 d), a cylinder bracket (3 e), a thread plate (3 f), two sliding seats (3 b) and a sliding rail (3 c), the two sliding rails (3 c) are fixedly arranged on the working table surface of the lifting platform (2 a), the two sliding plates (3 a) are symmetrically arranged, the two sliding seats (3 b) are respectively arranged on the two sliding rails (3 c), the sliding plate (3 a) is fixedly arranged on the tops of the two sliding seats (3 b), the thread plate (3 f) is fixedly arranged on the bottom of the sliding plate (3 a), the output end of the cylinder (3 d) is fixedly connected with the thread plate (3 f), the cylinder (3 d) is fixedly arranged on the cylinder bracket (3 e), and the cylinder bracket (3 e) is fixedly arranged on the working table surface of the lifting platform (2 a), first change seat (7) and second change equal fixed mounting of seat (8) are at the top of slide (3 a), and first change seat (7) are located one side that second change seat (8) are close to cylinder (3 d).
7. The working method of the automatic replacing device of the winding core sleeve for the cold rolling of the steel coil according to the claim 1 is characterized in that the pressing mechanism (5) comprises a second rubber cushion (5 a), a second pressing plate (5 b), a strip plate (5 c), a handle (5 d), two guide posts (5 e), a tension spring (5 f) and a guide plate (5 h), the second rubber cushion (5 a) is positioned right above the circular tube (6 a), the second rubber cushion (5 a) is fixedly arranged on the second pressing plate (5 b), the strip plate (5 c) is fixedly arranged on the top of the second pressing plate (5 b), the handle (5 d) is fixedly arranged on the top of the strip plate (5 c), the two guide posts (5 e) are vertically and fixedly arranged on the bottom of the strip plate (5 c), the two guide plates (5 h) are fixedly arranged on two sides of the second replacing seat (8), the two guide posts (5 e) respectively pass through the two guide plates (5 h), and the two guide posts (5 e) are connected with the two guide plates (5 h) in a sliding manner, the two tension springs (5 f) are respectively sleeved on the two guide posts (5 e), the top of each tension spring (5 f) is fixedly connected with the bottom of the batten (5 c), and the bottom of each tension spring (5 f) is fixedly connected with the top of each guide plate (5 h).
8. The working method of the automatic replacing device for the winding core sleeve for the cold rolling of the steel coil according to the claim 1 is characterized in that the clamping and releasing mechanism (4) comprises a mechanical clamping jaw (4 a), an electric sliding table (4 b), a supporting seat (4 d) and an extension pipe (4 e), the supporting seat (4 d) is fixedly arranged on the working plane of the lifting platform (2 a), the extension pipe (4 e) is fixedly arranged on the supporting seat (4 d), the electric sliding table (4 b) is fixedly arranged at the top of the extension pipe (4 e), a bending plate (4 c) is fixedly arranged on a sliding seat of the electric sliding table (4 b), the mechanical clamping jaw (4 a) is fixedly arranged on the bending plate (4 c), and a top column (2 e) is fixedly arranged at the top of the supporting seat (4 d); the mechanical clamping jaw (4 a) comprises a clamping cylinder (4 a 1), two first pressing plates (4 a 2), a connecting block (4 a 3) and a first rubber cushion (4 a 4), wherein the clamping cylinder (4 a 1) is fixedly installed on a bending plate (4 c), the two first pressing plates (4 a 2) are fixedly installed on two clamping arms of the two clamping cylinders (4 a 1), the two connecting blocks (4 a 3) are located on the inner sides of the two first pressing plates (4 a 2), the two connecting blocks (4 a 3) are fixedly connected with the two first pressing plates (4 a 2) respectively, the two first rubber cushions (4 a 4) are located on the inner sides of the connecting blocks (4 a 3), and the two first rubber cushions (4 a 4) are fixedly connected with the two connecting blocks (4 a 3) respectively.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010482411.4A CN111515267B (en) | 2020-06-01 | 2020-06-01 | Working method of automatic roll core sleeve replacing device for cold rolling of steel coil |
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| CN202010482411.4A CN111515267B (en) | 2020-06-01 | 2020-06-01 | Working method of automatic roll core sleeve replacing device for cold rolling of steel coil |
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| CN111515267B true CN111515267B (en) | 2021-12-17 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP4924097B2 (en) * | 2007-02-28 | 2012-04-25 | Ｊｆｅスチール株式会社 | Carousel reel sleeve changer |
| CN201960004U (en) * | 2010-12-22 | 2011-09-07 | 中色科技股份有限公司 | Rollup trolley device |
| CN106311803B (en) * | 2016-08-24 | 2018-03-09 | 河北工业大学 | A kind of lithium battery pole slice roll-in automatic roll-changing device |
| CN206435589U (en) * | 2017-01-08 | 2017-08-25 | 晋江市伟业城金属制品有限公司 | A kind of rolling mill steel coil strip drag-over unit |
| CN109159074B (en) * | 2018-09-25 | 2020-03-10 | 上海理工大学 | Method for replacing core sleeve of steel coil winding machine |
| CN210080397U (en) * | 2019-05-22 | 2020-02-18 | 十堰川洋工贸有限公司 | Automatic backrush device of coil stock decoiler machine |
| CN110315008B (en) * | 2019-06-21 | 2021-02-26 | 湖北三江航天江北机械工程有限公司 | Paying-off and disc-changing device and method for steel wire stranding machine |
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Effective date of registration: 20211201 Address after: 063000 Feng run Zhen Xiao Tun Cun, Fengrun District, Tangshan City, Hebei Province Applicant after: Tangshan Huarong strip rolling Co.,Ltd. Address before: 064200 century home community, Zunhua City, Tangshan City, Hebei Province Applicant before: Xu Zimin |
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