CN111509613A - A Humanoid Climbing Online Inspection Robot - Google Patents

A Humanoid Climbing Online Inspection Robot Download PDF

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CN111509613A
CN111509613A CN202010180132.2A CN202010180132A CN111509613A CN 111509613 A CN111509613 A CN 111509613A CN 202010180132 A CN202010180132 A CN 202010180132A CN 111509613 A CN111509613 A CN 111509613A
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climbing
humanoid
arm
inspection robot
fuselage
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CN111509613B (en
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温飞娟
阿扯月西
代平
邹文愚
朱泓霖
张洋
龙樟
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Southwest Petroleum University
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G1/00Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
    • H02G1/02Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for overhead lines or cables
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D57/00Vehicles characterised by having other propulsion or other ground- engaging means than wheels or endless track, alone or in addition to wheels or endless track
    • B62D57/02Vehicles characterised by having other propulsion or other ground- engaging means than wheels or endless track, alone or in addition to wheels or endless track with ground-engaging propulsion means, e.g. walking members
    • B62D57/024Vehicles characterised by having other propulsion or other ground- engaging means than wheels or endless track, alone or in addition to wheels or endless track with ground-engaging propulsion means, e.g. walking members specially adapted for moving on inclined or vertical surfaces

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  • Engineering & Computer Science (AREA)
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Abstract

本发明公开了一种仿人攀爬式线上巡检机器人,包括机身和分布于所述机身的多个攀爬手;所述攀爬手包括可钩住高压线的手指和用于带动所述手指沿高压线进行往复攀爬动作的手臂机构;本发明通过曲柄摇杆机构形成的手臂机构带动手指沿高压线延伸方向进行往复攀爬动作,实现机器人整体沿高压线行进,配合现有的自动巡检设备实现对高压线的自动巡检作业。

Figure 202010180132

The invention discloses a humanoid climbing type online inspection robot, which comprises a body and a plurality of climbing hands distributed on the body; The arm mechanism for the fingers to perform reciprocating climbing action along the high-voltage line; the arm mechanism formed by the crank-rocker mechanism of the present invention drives the fingers to perform the reciprocating climbing action along the extension direction of the high-voltage line, so that the robot can travel along the high-voltage line as a whole, and cooperate with the existing automatic patrol The inspection equipment realizes automatic inspection of high-voltage lines.

Figure 202010180132

Description

一种仿人攀爬式线上巡检机器人A Humanoid Climbing Online Inspection Robot

技术领域technical field

本发明涉及高压线路检修设备领域,特别涉及一种仿人攀爬式线上巡检机器人。The invention relates to the field of high-voltage line maintenance equipment, in particular to a humanoid climbing type online inspection robot.

背景技术Background technique

随着工业化、城市化进程的不断推进,用电需求不断增加,对电能传输要求不断提升。从产电区到用电区都采用高压线传输,高压线长期裸露在室外自然环境,由于天气、自身机械张力等因素,极易产生断裂、锈蚀、磨损等损伤,而且高压线上还有可能挂树枝、塑料、等异物。这些问题对电力输送安全性埋下了隐患,对电力输送产生影响,甚至发生危险造成电力瘫痪。为保证高压线正常输送电力,需要定期对高压线进行检查。由于高压线布置范围广、经过的地形复杂,人工巡检危险系数高、难度大。因此,设计巡检机器人对解决以上问题具有重要的意义。With the continuous advancement of industrialization and urbanization, the demand for electricity continues to increase, and the requirements for power transmission continue to increase. High-voltage lines are used for transmission from the power-generating area to the power-consuming area. The high-voltage lines are exposed to the outdoor natural environment for a long time. Due to factors such as weather and their own mechanical tension, it is easy to cause damage such as fracture, rust, and wear. plastic, etc. These problems have hidden dangers to the safety of power transmission, have an impact on power transmission, and even cause power paralysis in the event of danger. In order to ensure that the high-voltage line transmits electricity normally, it is necessary to check the high-voltage line regularly. Due to the wide arrangement of high-voltage lines and the complex terrain they pass through, manual inspection has a high risk factor and is difficult. Therefore, the design of inspection robots is of great significance to solve the above problems.

发明内容SUMMARY OF THE INVENTION

因此,本发明借鉴人攀爬绳索动作,设计了一种仿人攀爬式线上巡检机器人,该机器人利用连杆机构形成人攀爬绳索的运动轨迹,从而可靠的完成高压线路巡检作业。Therefore, the present invention designs a human-like climbing online inspection robot based on the action of people climbing ropes. The robot uses a link mechanism to form the motion trajectory of people climbing ropes, so as to reliably complete high-voltage line inspection operations. .

本发明的仿人攀爬式线上巡检机器人,包括机身和分布于所述机身的多个攀爬手;所述攀爬手包括可钩住高压线的手指和用于带动所述手指沿高压线进行往复攀爬动作的手臂机构;攀爬手的数量可根据需要设置,若机器人携带的巡检设备较重时,可合理增加攀爬手的数量;手指可采用挂钩结构便于将整个机器人悬吊于高压线上,手臂机构可以采用现有的曲柄摇杆机构、滑块摇杆机构等,带动手指完成沿高压线的攀爬动作轨迹,其攀爬动力相应采用电机、电动推杆等以驱动曲柄或滑块动作。The humanoid climbing-type online inspection robot of the present invention includes a body and a plurality of climbing hands distributed on the body; the climbing hands include fingers that can hook the high-voltage wire and are used to drive the fingers The arm mechanism for reciprocating climbing action along the high-voltage line; the number of climbing hands can be set as required. If the inspection equipment carried by the robot is heavy, the number of climbing hands can be increased reasonably; the fingers can be hooked to facilitate the entire robot. Suspended on the high-voltage line, the arm mechanism can use the existing crank-rocker mechanism, slider-rocker mechanism, etc., to drive the fingers to complete the climbing motion trajectory along the high-voltage line, and its climbing power is driven by motors, electric push rods, etc. Crank or slider action.

优选的,所述手臂机构通过腰转关节组件实现绕竖直轴线转动;所述腰转关节组件包括绕竖直轴线转动连接于机身以支承所述手臂机构的手臂支承台和用于驱动所述手臂支承台转动的腰转驱动电机。Preferably, the arm mechanism is rotated around a vertical axis through a lumbar swivel joint assembly; the lumbar swivel joint assembly includes an arm support platform rotatably connected to the body around the vertical axis to support the arm mechanism, and an arm support platform for driving the The waist rotation drive motor that rotates the arm support platform.

优选的,所述手臂机构包括设置于所述手臂支承台|的手臂驱动电机、固定于所述手臂驱动电机输出轴的曲柄、铰接于所述手臂支承台的摇杆和铰接于所述摇杆与曲柄之间的连杆;所述曲柄、连杆、摇杆和手臂支承台共同形成曲柄摇杆机构;所述手指设置于所述连杆的延伸段外端。Preferably, the arm mechanism includes an arm drive motor arranged on the arm support platform, a crank fixed on the output shaft of the arm drive motor, a rocker hinged on the arm support platform, and a rocker hinged on the rocker the connecting rod with the crank; the crank, the connecting rod, the rocker and the arm support platform together form a crank-rocker mechanism; the fingers are arranged on the outer end of the extension section of the connecting rod.

优选的,所述手指上设有用于与高压线配合的卡槽;所述卡槽的内壁设有摩擦层。Preferably, the finger is provided with a card slot for matching with the high-voltage line; the inner wall of the card slot is provided with a friction layer.

优选的,所述手臂支承台通过平面推力轴承支承于机身顶面;所述腰转驱动电机固定于机身底面,其输出轴通过法兰联轴器与所述手臂支承台连接。Preferably, the arm support platform is supported on the top surface of the fuselage through a plane thrust bearing; the waist rotation drive motor is fixed on the bottom surface of the fuselage, and its output shaft is connected to the arm support platform through a flange coupling.

优选的,所述机身为平板结构,其表面分布有减重孔;当然,机身也可根据需要采用其他形态,便于携带不同类型的巡检设备。Preferably, the fuselage is a flat plate structure with weight-reducing holes distributed on its surface; of course, the fuselage can also adopt other shapes as required, which is convenient for carrying different types of inspection equipment.

优选的,所述攀爬手成对设置;每对所述攀爬手的手指相对设置。Preferably, the climbing hands are arranged in pairs; the fingers of each pair of the climbing hands are arranged oppositely.

本发明的有益效果:本发明的仿人攀爬式线上巡检机器人,通过曲柄摇杆机构形成的手臂机构带动手指沿高压线延伸方向进行往复攀爬动作,实现机器人整体沿高压线行进,配合现有的自动巡检设备实现对高压线的自动巡检作业。The beneficial effects of the present invention: the humanoid climbing online inspection robot of the present invention drives the fingers to perform reciprocating climbing motions along the extension direction of the high-voltage line through the arm mechanism formed by the crank-rocker mechanism, so that the robot can travel along the high-voltage line as a whole, and cooperate with the current Some automatic inspection equipment realizes automatic inspection of high-voltage lines.

附图说明Description of drawings

下面结合附图和实施例对本发明作进一步描述。The present invention will be further described below with reference to the accompanying drawings and embodiments.

图1为本发明结构示意图;Fig. 1 is the structural representation of the present invention;

图2为本发明的腰转关节的结构示意图;Fig. 2 is the structural representation of the lumbar swivel joint of the present invention;

图3为本发明的手臂机构的结构示意图;Fig. 3 is the structural schematic diagram of the arm mechanism of the present invention;

图4为本发明的手指的结构示意图。FIG. 4 is a schematic structural diagram of a finger of the present invention.

具体实施方式Detailed ways

图1为本发明结构示意图;如图所示,本实施例的仿人攀爬式线上巡检机器人,包括机身1和分布于所述机身1的四个攀爬手;所述攀爬手包括可钩住高压线的手指4和用于带动所述手指4沿高压线进行往复攀爬动作的手臂机构3;1 is a schematic structural diagram of the present invention; as shown in the figure, the humanoid climbing online inspection robot of the present embodiment includes a fuselage 1 and four climbing hands distributed on the fuselage 1; The climbing hand includes fingers 4 capable of hooking the high-voltage line and an arm mechanism 3 for driving the fingers 4 to perform a reciprocating climbing action along the high-voltage line;

本实施例中,机身1为平板结构,其表面分布有减重孔;该减重结构通过拓扑优化设计后形成;当然,机身1上还应设置摄像头等巡检设备。In this embodiment, the fuselage 1 is a flat plate structure with weight-reducing holes distributed on its surface; the weight-reducing structure is formed through topology optimization design; of course, the fuselage 1 should also be provided with inspection equipment such as cameras.

所述手臂机构3通过腰转关节组件2实现绕竖直轴线转动;所述腰转关节组件2包括绕竖直轴线转动连接于机身1以支承所述手臂机构3的手臂支承台2-4和用于驱动所述手臂支承台2-4转动的腰转驱动电机2-1;所述手臂支承台2-4通过平面推力轴承2-2支承于机身1顶面;所述腰转驱动电机2-1固定于机身1底面,其输出轴通过法兰联轴器2-3与所述手臂支承台2-4连接;腰转驱动电机2-1通过驱动手臂支承台2-4沿竖直轴线转动,使手臂机构3能够始终沿着高压线的方向做攀爬动作,使机器人能够顺利通过高压线的拐弯(转角)处;当然,腰转驱动电机2-1可以由操纵者利用遥控器进行控制,或者利用摄像头、传感器等现有自动导向系统实时监测高压线的走向后控制腰转驱动电机2-1转动。The arm mechanism 3 is rotated around the vertical axis through the waist-swivel joint assembly 2; and a waist rotation drive motor 2-1 for driving the arm support table 2-4 to rotate; the arm support table 2-4 is supported on the top surface of the fuselage 1 through a plane thrust bearing 2-2; the waist rotation drive The motor 2-1 is fixed on the bottom surface of the fuselage 1, and its output shaft is connected with the arm support table 2-4 through the flange coupling 2-3; the waist rotation drive motor 2-1 drives the arm support table 2-4 along the The vertical axis rotates, so that the arm mechanism 3 can always perform the climbing action along the direction of the high-voltage line, so that the robot can smoothly pass the turning (corner) of the high-voltage line; Control, or use existing automatic guidance systems such as cameras and sensors to monitor the direction of the high-voltage line in real time and control the rotation of the waist-turning drive motor 2-1.

所述手臂机构3包括设置于所述手臂支承台|的手臂驱动电机3-1、固定于所述手臂驱动电机3-1输出轴的曲柄3-2、铰接于所述手臂支承台2-4的摇杆3-4(手臂支承台上设置于用于与摇杆3-4低端铰接的摇杆座3-3)和铰接于所述摇杆3-4与曲柄3-2之间的连杆3-5;所述曲柄3-2、连杆3-5、摇杆3-4和手臂支承台2-4共同形成曲柄摇杆机构;所述手指4设置于所述连杆3-5的延伸段外端;本实施例中的曲柄摇杆机构,摇杆3-4的外端与连杆3-5的中部相铰接,手指4设置在连杆3-5的外端,手臂驱动电机3-1带动曲柄3-2旋转,连杆3-5和摇杆3-4均进行往复摆动,利用连杆3-5带动手指4做沿高压线的攀爬动作。The arm mechanism 3 includes an arm drive motor 3-1 arranged on the arm support platform, a crank 3-2 fixed on the output shaft of the arm drive motor 3-1, and hinged on the arm support platform 2-4. The rocker 3-4 (the arm support platform is arranged on the rocker base 3-3 for hinged connection with the rocker 3-4 low end) and the rocker hinged between the rocker 3-4 and the crank 3-2. connecting rod 3-5; the crank 3-2, connecting rod 3-5, rocker 3-4 and arm support platform 2-4 together form a crank rocker mechanism; the finger 4 is arranged on the connecting rod 3- The outer end of the extension section of 5; in the crank-rocker mechanism in this embodiment, the outer end of the rocker 3-4 is hinged with the middle of the connecting rod 3-5, the finger 4 is arranged on the outer end of the connecting rod 3-5, and the arm The drive motor 3-1 drives the crank 3-2 to rotate, the connecting rod 3-5 and the rocker 3-4 swing back and forth, and the connecting rod 3-5 drives the finger 4 to perform a climbing action along the high-voltage line.

所述手指4通过手指关节4-1与连杆3-5外端连接,手指4上设有用于与高压线配合的卡槽;卡槽为梯形截面,有效避免手指4从高压线脱出;所述卡槽的内壁设有橡胶、硅胶等摩擦材料制作的摩擦层4-2,可有效提高其与高压线表面之间的摩擦力,确保行进过程中不打滑。The finger 4 is connected with the outer end of the connecting rod 3-5 through the finger joint 4-1, and the finger 4 is provided with a slot for matching with the high-voltage line; The inner wall of the groove is provided with a friction layer 4-2 made of friction materials such as rubber and silica gel, which can effectively improve the friction force between it and the surface of the high-voltage line to ensure no slippage during travel.

本实施例中,所述攀爬手设置两对;每对所述攀爬手的手指4相对设置,这种设置方式能提高攀爬手悬吊于高压线的可靠性;避免机器人从高压线脱出;每对攀爬手的两个手臂机构3的曲柄3-2相位应相差180°,确保两个手指4交替进行攀爬动作。In this embodiment, the climbing hands are provided with two pairs; the fingers 4 of each pair of the climbing hands are set opposite to each other, and this setting method can improve the reliability of the climbing hands hanging on the high-voltage line, and prevent the robot from falling out of the high-voltage line; The phases of the cranks 3-2 of the two arm mechanisms 3 of each pair of climbing hands should be 180° out of phase to ensure that the two fingers 4 alternately perform the climbing action.

最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be Modifications or equivalent substitutions without departing from the spirit and scope of the technical solutions of the present invention should be included in the scope of the claims of the present invention.

Claims (7)

1.一种仿人攀爬式线上巡检机器人,其特征在于:包括机身和分布于所述机身的多个攀爬手;所述攀爬手包括可钩住高压线的手指和用于带动所述手指沿高压线进行往复攀爬动作的手臂机构。1. A humanoid climbing type online inspection robot is characterized in that: it comprises a fuselage and a plurality of climbing hands distributed on the fuselage; The arm mechanism is used to drive the fingers to perform reciprocating climbing action along the high-voltage line. 2.根据权利要求1所述的仿人攀爬式线上巡检机器人,其特征在于:所述手臂机构通过腰转关节组件实现绕竖直轴线转动;所述腰转关节组件包括绕竖直轴线转动连接于机身以支承所述手臂机构的手臂支承台和用于驱动所述手臂支承台转动的腰转驱动电机。2 . The humanoid climbing type online inspection robot according to claim 1 , wherein the arm mechanism is rotated around a vertical axis through a waist-swivel joint assembly; the waist-swivel joint assembly comprises a The axis is rotatably connected to the fuselage to support the arm support table of the arm mechanism and the waist rotation drive motor for driving the arm support table to rotate. 3.根据权利要求2所述的仿人攀爬式线上巡检机器人,其特征在于:所述手臂机构包括设置于所述手臂支承台的手臂驱动电机、固定于所述手臂驱动电机输出轴的曲柄、铰接于所述手臂支承台的摇杆和铰接于所述摇杆与曲柄之间的连杆;所述曲柄、连杆、摇杆和手臂支承台共同形成曲柄摇杆机构;所述手指设置于所述连杆的延伸段外端。3. The humanoid climbing type online inspection robot according to claim 2, wherein the arm mechanism comprises an arm drive motor arranged on the arm support platform, an output shaft fixed on the arm drive motor The crank, the rocker hinged on the arm support platform and the connecting rod hinged between the rocker and the crank; the crank, the connecting rod, the rocker and the arm support platform together form a crank rocker mechanism; the The finger is arranged on the outer end of the extension section of the connecting rod. 4.根据权利要求3所述的仿人攀爬式线上巡检机器人,其特征在于:所述手指上设有用于与高压线配合的卡槽;所述卡槽的内壁设有摩擦层。4 . The humanoid climbing type online inspection robot according to claim 3 , wherein the fingers are provided with a slot for cooperating with the high-voltage line; the inner wall of the slot is provided with a friction layer. 5 . 5.根据权利要求4所述的仿人攀爬式线上巡检机器人,其特征在于:所述手臂支承台通过平面推力轴承支承于机身顶面;所述腰转驱动电机固定于机身底面,其输出轴通过法兰联轴器与所述手臂支承台连接。5 . The humanoid climbing online inspection robot according to claim 4 , wherein the arm support platform is supported on the top surface of the fuselage through a plane thrust bearing; the waist rotation drive motor is fixed on the fuselage. 6 . On the bottom surface, its output shaft is connected with the arm support table through a flange coupling. 6.根据权利要求5所述的仿人攀爬式线上巡检机器人,其特征在于:所述机身为平板结构,其表面分布有减重孔。6 . The humanoid climbing online inspection robot according to claim 5 , wherein the fuselage is a flat plate structure with weight-reducing holes distributed on its surface. 7 . 7.根据权利要求5所述的仿人攀爬式线上巡检机器人,其特征在于:所述攀爬手成对设置;每对所述攀爬手的手指相对设置。7 . The humanoid climbing type online inspection robot according to claim 5 , wherein the climbing hands are arranged in pairs; the fingers of each pair of the climbing hands are arranged relative to each other. 8 .
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