CN111503173B - Electromagnetic clutch device - Google Patents
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- CN111503173B CN111503173B CN202010286648.5A CN202010286648A CN111503173B CN 111503173 B CN111503173 B CN 111503173B CN 202010286648 A CN202010286648 A CN 202010286648A CN 111503173 B CN111503173 B CN 111503173B
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- 230000008878 coupling Effects 0.000 claims abstract description 140
- 238000010168 coupling process Methods 0.000 claims abstract description 140
- 238000005859 coupling reaction Methods 0.000 claims abstract description 140
- 230000000670 limiting effect Effects 0.000 claims abstract description 132
- 230000009471 action Effects 0.000 claims description 16
- 230000013011 mating Effects 0.000 claims description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 238000010586 diagram Methods 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 5
- 238000009434 installation Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 229910052742 iron Inorganic materials 0.000 description 3
- 230000007935 neutral effect Effects 0.000 description 3
- 210000000078 claw Anatomy 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000009347 mechanical transmission Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000005415 magnetization Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000000452 restraining effect Effects 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D27/00—Magnetically- or electrically- actuated clutches; Control or electric circuits therefor
- F16D27/10—Magnetically- or electrically- actuated clutches; Control or electric circuits therefor with an electromagnet not rotating with a clutching member, i.e. without collecting rings
- F16D27/108—Magnetically- or electrically- actuated clutches; Control or electric circuits therefor with an electromagnet not rotating with a clutching member, i.e. without collecting rings with axially movable clutching members
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D27/00—Magnetically- or electrically- actuated clutches; Control or electric circuits therefor
- F16D27/14—Details
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- Engineering & Computer Science (AREA)
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- Mechanical Operated Clutches (AREA)
Abstract
Description
技术领域technical field
本公开涉及机械传动技术领域,尤其涉及一种电磁离合装置。The present disclosure relates to the technical field of mechanical transmission, and in particular, to an electromagnetic clutch device.
背景技术Background technique
在机械传动系统中,通过离合器来实现动力端和被驱动端的即时的分离或结合。一般广泛运用的有牙嵌式与摩擦片式两大类。牙嵌式是通过牙的相互嵌合传递动力,摩擦片式是通过摩擦片副接触面间的摩擦力传递动力。In a mechanical transmission system, the instantaneous separation or coupling of the power end and the driven end is achieved by means of a clutch. Generally, there are two types of tooth claw type and friction plate type. The tooth claw type transmits power through the mutual fitting of the teeth, and the friction plate type transmits power through the friction between the contact surfaces of the friction plate pair.
这两种离合器都是通过一定的压紧力迫使两端压紧得以传递动力,而提供压紧力的方式也有不同,一般常见的有机械拨叉式、液压式、电磁式三种。机械式多用杠杆机构实现,液压式需要额外的油压系统,而电磁式只需要预埋电线即可实现远距离操控,因此电磁式离合器在数控机床、电动汽车等机械中有着广泛的应用。Both of these two clutches transmit power by forcing the two ends to be compressed by a certain pressing force, and the methods of providing the pressing force are also different. Generally, there are three common types: mechanical fork type, hydraulic type, and electromagnetic type. The mechanical multi-purpose lever mechanism is realized, the hydraulic type requires an additional hydraulic system, and the electromagnetic type only needs pre-embedded wires to realize long-distance control. Therefore, the electromagnetic clutch has a wide range of applications in CNC machine tools, electric vehicles and other machinery.
相关技术中的电磁离合器只能实现一路动力输出的即时断开与结合,即单个离合器不能实现多路动力输出的即时断开与结合,若要实现两路动力切换输出,需要两个电磁离合器才能实现,在对电磁离合器安装尺寸和重量要求较严的情况时,此种电磁离合器将无法满足要求。The electromagnetic clutch in the related art can only realize the instant disconnection and combination of one power output, that is, a single clutch cannot realize the instant disconnection and combination of multiple power outputs. It can be realized that when the installation size and weight of the electromagnetic clutch are strictly required, the electromagnetic clutch cannot meet the requirements.
发明内容SUMMARY OF THE INVENTION
本公开的实施例提供了一种电磁离合装置,能够通过单个电磁离合装置实现两路动力的切换输出。The embodiments of the present disclosure provide an electromagnetic clutch device, which can realize the switching output of two paths of power through a single electromagnetic clutch device.
本公开的实施例提供了一种电磁离合装置,包括:Embodiments of the present disclosure provide an electromagnetic clutch device, including:
第一部件,包括安装座、第一结合件和设在安装座与第一结合件之间的线圈,第一结合件相对于安装座绕电磁离合装置的轴线可转动地设置,被配置为输出动力;The first part includes a mounting seat, a first coupling part and a coil arranged between the mounting seat and the first coupling part, the first coupling part is rotatably arranged around the axis of the electromagnetic clutch device relative to the mounting seat, and is configured to output power;
第二部件,包括第二结合件,被配置为输出动力;和The second component, including the second joint, is configured to output power; and
第三部件,被配置为接收输入动力,与第一部件和第二部件同轴设置,且沿轴向位于第一部件和第二部件之间,第三部件包括连接件、衔铁和结合环,结合环套设在连接件外,衔铁沿轴向设在连接件朝向第一部件的一侧,衔铁上可活动地设有第一限位件,连接件上设有第二限位件;其中,a third member configured to receive the input power, disposed coaxially with the first member and the second member and positioned axially between the first member and the second member, the third member including a connector, an armature and a coupling ring, The combination ring is sleeved outside the connecting piece, the armature is axially arranged on the side of the connecting piece facing the first part, the armature is movably provided with a first limiting piece, and the connecting piece is provided with a second limiting piece; wherein ,
在线圈断电时,第一限位件与第二限位件限位配合,以限制结合环和衔铁朝向靠近第一部件的方向移动,从而使结合环与第二结合件联接通过第二部件输出动力;When the coil is de-energized, the first limiting member and the second limiting member are limitedly engaged to limit the movement of the coupling ring and the armature toward the direction close to the first part, so that the coupling ring and the second coupling part are coupled through the second part output power;
在线圈通入第一预设电信号时,在电磁力作用下,第一限位件解除与第二限位件的限位配合,且结合环和衔铁相对于连接件朝向靠近第一部件的方向移动至结合环与第一结合件联接,从而通过第一部件输出动力。When the coil is connected to the first preset electrical signal, under the action of the electromagnetic force, the first limiting member releases the limiting cooperation with the second limiting member, and the coupling ring and the armature face toward the first component relative to the connecting member. The direction is moved so that the coupling ring is coupled with the first coupling member, thereby outputting power through the first member.
在一些实施例中,在线圈通入第二预设电信号时,在电磁力作用下,第一限位件解除与第二限位件的限位配合,且结合环和衔铁相对于连接件朝向靠近第一部件的方向移动至结合环与第一结合件和第二结合件均脱开;第二预设电信号小于第一预设电信号。In some embodiments, when the coil is connected to the second preset electrical signal, under the action of the electromagnetic force, the first limiting member releases the limiting cooperation with the second limiting member, and the coupling ring and the armature are relative to the connecting member Moving toward the direction close to the first component until the coupling ring is disengaged from both the first coupling piece and the second coupling piece; the second preset electrical signal is smaller than the first preset electrical signal.
在一些实施例中,第三部件还包括铰接座,设在衔铁的周向侧壁上;第二限位件设在连接件朝向衔铁的端面上,且位于衔铁的径向外侧;第一限位件的第一端与铰接座可转动地连接,第二端被构造为在线圈断电时与第一限位件配合限位。In some embodiments, the third component further includes a hinge seat, which is arranged on the circumferential side wall of the armature; the second limiting member is arranged on the end surface of the connecting piece facing the armature, and is located radially outside the armature; The first end of the positioning member is rotatably connected with the hinge base, and the second end is configured to cooperate with the first limiting member to limit the position when the coil is de-energized.
在一些实施例中,第一限位件的第一端沿径向远离铰接座的部位设有嵌件,嵌件能够被线圈通电产生的电磁力吸引,以使第一限位件转动解除与第二限位件的限位配合。In some embodiments, an insert is provided on the first end of the first limiting member radially away from the hinge seat, and the insert can be attracted by the electromagnetic force generated by the energization of the coil, so that the rotation of the first limiting member is released from the contact with the hinge. The limit fit of the second limit piece.
在一些实施例中,第二限位件从衔铁的端面朝外延伸,以在第二限位件与连接件的端面之间形成凹槽,在第一限位件与第二限位件限位配合的状态下,第一限位件的第二端嵌入凹槽,且抵靠于结合环。In some embodiments, the second limiting member extends outward from the end face of the armature to form a groove between the second limiting member and the end face of the connecting member, and the first limiting member and the second limiting member In the state of restraint matching, the second end of the first restraint member is embedded in the groove and abuts against the coupling ring.
在一些实施例中,第二限位件上朝向连接件的侧壁上设有引导槽,引导槽与凹槽的槽口连接,被构造为引导第一限位件脱出凹槽,并限制第一限位件完全脱离第二限位件。In some embodiments, a guide groove is provided on the side wall of the second limiting member facing the connecting member, the guiding groove is connected with the notch of the groove, and is configured to guide the first limiting member to escape from the groove and restrict the first limiting member to escape from the groove. A limiter is completely separated from the second limiter.
在一些实施例中,结合环包括:In some embodiments, the binding loop includes:
环状部,套设在连接件外,且相对于连接件沿轴向可移动地设置;以及an annular portion sleeved on the outside of the connecting piece and movably disposed relative to the connecting piece in the axial direction; and
第一圆环延伸部和第二圆环延伸部,分别连接于环状部沿轴向的两端,第一圆环延伸部用于与第一结合件联接,第二圆环延伸部用于与第二结合件联接,且第一圆环延伸部与衔铁之间形成容纳空间,第一限位件和第二限位件位于容纳空间内。The first annular extension portion and the second annular extension portion are respectively connected to both ends of the annular portion along the axial direction, the first annular extension portion is used for connecting with the first joint, and the second annular extension portion is used for It is connected with the second combination piece, and an accommodating space is formed between the first annular ring extension and the armature, and the first limiting piece and the second limiting piece are located in the accommodating space.
在一些实施例中,第三部件还包括第一复位元件,设在第一限位件与衔铁之间,被配置为使第一限位件在线圈断电状态下复位至与第二限位件限位配合。In some embodiments, the third component further includes a first reset element, disposed between the first limit member and the armature, configured to reset the first limit member to the second limit when the coil is de-energized Parts limit fit.
在一些实施例中,衔铁在周向上具有径向尺寸超出连接件的凸出部,凸出部远离第一部件的端面抵靠于结合环。In some embodiments, the armature has a protrusion in the circumferential direction that has a radial dimension beyond the connector, and the end face of the protrusion remote from the first part abuts against the coupling ring.
在一些实施例中,第一部件还包括输出轴,输出轴与第一结合件同轴连接,且从远离第三部件的一侧伸出;In some embodiments, the first part further comprises an output shaft, the output shaft is coaxially connected with the first coupling part and protrudes from a side away from the third part;
第二部件还包括齿环,齿环同轴连接在第二结合件远离第三部件的一侧;和The second part further includes a toothed ring coaxially connected to a side of the second coupling member away from the third part; and
第三部件还包括输入轴,第二结合件上沿轴向设有通孔,输入轴同轴连接在连接件上,且从通孔和齿环的孔伸出。The third component also includes an input shaft, a through hole is arranged on the second coupling member along the axial direction, the input shaft is coaxially connected to the connecting member, and protrudes from the through hole and the hole of the gear ring.
在一些实施例中,衔铁朝向第一部件的端面上设有容纳孔,容纳孔的底部设有导向孔,导向孔的内径小于容纳孔,第三部件还包括:In some embodiments, the end face of the armature facing the first component is provided with a receiving hole, the bottom of the receiving hole is provided with a guide hole, the inner diameter of the guide hole is smaller than the receiving hole, and the third component further includes:
导向件,包括导向柱和连接在导向柱的第一端的限位台,导向柱的第二端从容纳孔内穿过导向孔与连接件连接,导向柱在导向孔内可移动地设置;和The guide member includes a guide column and a limit platform connected to the first end of the guide column, the second end of the guide column is connected to the connecting piece through the guide hole from the accommodating hole, and the guide column is movably arranged in the guide hole; and
第二复位元件,套设于导向柱,且位于限位台与容纳孔的底部之间。The second reset element is sleeved on the guide post and is located between the limiting platform and the bottom of the accommodating hole.
在一些实施例中,结合环与第一结合件沿轴向相对的端面上设有第一配合齿对,结合环与第二结合件沿轴向相对的端面上设有第二配合齿对。In some embodiments, the axially opposite end surfaces of the coupling ring and the first coupling member are provided with a first matching tooth pair, and the axially opposite end surfaces of the coupling ring and the second coupling member are provided with a second matching tooth pair.
本公开实施例的电磁离合装置,在线圈断电时,第一限位件与第二限位件限位配合,以限制结合环和衔铁朝向靠近第一部件的方向移动,从而使结合环与第二结合件联接通过第二部件输出动力;在线圈通入第一预设电信号时,电磁力使第一限位件解除与第二限位件的限位配合,且结合环和衔铁相对于连接件朝向靠近第一部件的方向移动至结合环与第一结合件联接,从而通过第一部件输出动力。此种电磁离合装置能够可靠地实现两路动力的切换输出,可提高传动系统中动力输出的灵活性,并减小离合装置的整体重量和安装尺寸。In the electromagnetic clutch device according to the embodiment of the present disclosure, when the coil is de-energized, the first limiting member and the second limiting member are limitedly engaged to limit the movement of the coupling ring and the armature toward the direction close to the first component, so that the coupling ring and the The second coupling piece is connected to output power through the second part; when the coil is connected to the first preset electrical signal, the electromagnetic force makes the first limiting piece release the limit fit with the second limiting piece, and the coupling ring and the armature are opposite to each other When the connecting piece moves toward the direction close to the first part, the coupling ring is coupled with the first coupling part, so as to output power through the first part. The electromagnetic clutch device can reliably realize the switching output of two paths of power, can improve the flexibility of the power output in the transmission system, and reduce the overall weight and installation size of the clutch device.
附图说明Description of drawings
此处所说明的附图用来提供对本公开的进一步理解,构成本申请的一部分,本公开的示意性实施例及其说明用于解释本公开,并不构成对本公开的不当限定。在附图中:The accompanying drawings described herein are used to provide a further understanding of the present disclosure and constitute a part of the present application. The exemplary embodiments of the present disclosure and their descriptions are used to explain the present disclosure and do not constitute an improper limitation of the present disclosure. In the attached image:
图1为本公开电磁离合装置的一些实施例的结构示意图;FIG. 1 is a schematic structural diagram of some embodiments of the disclosed electromagnetic clutch device;
图2为图1中的A处放大图;Fig. 2 is the enlarged view of A place in Fig. 1;
图3为本公开电磁离合装置在线圈断电时的状态示意图;3 is a schematic diagram of the state of the electromagnetic clutch device of the present disclosure when the coil is powered off;
图4为本公开电磁离合装置在线圈通电瞬间的状态示意图;4 is a schematic diagram of the state of the electromagnetic clutch device of the present disclosure at the moment when the coil is energized;
图5为本公开电池离合装置在线圈通入第二预设电信号的状态示意图;FIG. 5 is a schematic diagram of the state of the battery clutch device of the disclosure when the coil is connected to a second preset electrical signal;
图6为本公开电池离合装置在线圈通入第一预设电信号的状态示意图。FIG. 6 is a schematic diagram of the state of the battery clutch device of the present disclosure when the coil is connected to the first preset electrical signal.
附图标记说明Description of reference numerals
1、第一部件;11、安装座;12、第一结合件;121、环状基体部;122、套筒部;13、输出轴;131、平键;14、轴承;15、供电接口;16、线圈;1. The first part; 11. The mounting seat; 12. The first joint part; 121. The annular base part; 122, the sleeve part; 13, the output shaft; 131, the flat key; 16. Coil;
2、第二部件;21、第二结合件;211、连接盘;212、环状结构;22、齿环;2. The second component; 21. The second joint; 211, the connecting plate; 212, the annular structure; 22, the toothed ring;
3、第三部件;31、连接件;32、衔铁;321、凸出部;322、容纳孔;323、导向孔;33、结合环;331、环状部;332、第一圆环延伸部;333、第二圆环延伸部;34、输入轴;35、铰接座;36、第一限位件;361、嵌件;37、第二限位件;371、凹槽;372、引导槽;381、第一复位元件;382、第二复位元件;39、导向件;391、导向柱;392、限位台。3. The third component; 31, the connecting piece; 32, the armature; 321, the protruding part; 322, the receiving hole; 323, the guide hole; 33, the coupling ring; 333, the second ring extension; 34, the input shaft; 35, the hinge seat; 36, the first limiter; 361, the insert; 37, the second limiter; 371, the groove; 381, the first reset element; 382, the second reset element; 39, the guide; 391, the guide column; 392, the limit table.
具体实施方式Detailed ways
以下详细说明本公开。在以下段落中,更为详细地限定了实施例的不同方面。如此限定的各方面可与任何其他的一个方面或多个方面组合,除非明确指出不可组合。尤其是,被认为是优选的或有利的任何特征可与其他一个或多个被认为是优选的或有利的特征组合。The present disclosure is described in detail below. In the following paragraphs, different aspects of the embodiments are defined in more detail. Aspects so defined may be combined with any other aspect or aspects, unless explicitly stated otherwise. In particular, any feature considered preferred or advantageous may be combined with one or more other features considered preferred or advantageous.
本公开中出现的“第一”、“第二”等用语仅是为了方便描述,以区分具有相同名称的不同组成部件,并不表示先后或主次关系。Terms such as "first" and "second" appearing in the present disclosure are only for the convenience of description, to distinguish different components with the same name, and do not indicate a sequence or a primary-secondary relationship.
此外,当元件被称作“在”另一元件“上”时,该元件可以直接在所述另一元件上,或者可以间接地在所述另一元件上并且在它们之间插入有一个或更多个中间元件。另外,当元件被称作“连接到”另一元件时,该元件可以直接连接到所述另一元件,或者可以间接地连接到所述另一元件并且在它们之间插入有一个或更多个中间元件。在下文中,同样的附图标记表示同样的元件。Also, when an element is referred to as being “on” another element, it can be directly on the other element or be indirectly on the other element with one or more intervening therebetween. more intermediate elements. Also, when an element is referred to as being "connected to" another element, it can be directly connected to the another element or be indirectly connected to the another element with one or more intervening elements therebetween an intermediate element. In the following, the same reference numerals refer to the same elements.
本公开中采用了“上”、“下”、“顶”、“底”、“前”、“后”、“内”和“外”等指示的方位或位置关系的描述,这仅是为了便于描述本公开,而不是指示或暗示所指的装置必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本公开保护范围的限制。而且,下面实施例中提到的“轴向”、“周向”和“径向”均是相对于电磁离合装置而言。The description of orientation or positional relationship indicated by "upper", "lower", "top", "bottom", "front", "rear", "inner" and "outer" etc. is used in the present disclosure, which is only for the purpose of It is for the convenience of describing the present disclosure, rather than indicating or implying that the referred device must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the scope of protection of the present disclosure. Moreover, the "axial", "circumferential" and "radial" mentioned in the following embodiments are all relative to the electromagnetic clutch device.
在传动系统中,经常出现一路动力输入连接两路动力输出,并且这两路输出是二选一的切换模式,相关技术中需要设置两个电磁离合器分别负责一路动力输出,在设计要求对离合器的重量和安装尺寸苛刻的时候,则无法满足使用要求。有鉴于此,本公开提供了一种改进的电磁离合器来代替常规的两个电磁离合器,以降低电池离合器的总重量和尺寸。In the transmission system, one power input is often connected to two power outputs, and the two outputs are a two-way switching mode. In the related art, two electromagnetic clutches need to be set up to be responsible for one power output respectively. When the weight and installation size are strict, it cannot meet the requirements of use. In view of this, the present disclosure provides an improved electromagnetic clutch to replace the conventional two electromagnetic clutches to reduce the overall weight and size of the battery clutch.
如图1所示,本公开提供了一种电磁离合装置,在一些实施例中,电磁离合装置包括:同轴设置的第一部件1、第二部件2和第三部件3,且第三部件3沿轴向位于第一部件1和第二部件2之间。在安装到传动系统中之前,这三个部件可以是相互独立的。As shown in FIG. 1 , the present disclosure provides an electromagnetic clutch device. In some embodiments, the electromagnetic clutch device includes: a first part 1 , a
其中,第一部件1包括安装座11、第一结合件12和沿轴向设在安装座11与第一结合件12之间的线圈16,第一结合件12相对于安装座11绕电磁离合装置的轴线可转动地设置,被配置为输出动力。安装座11可呈环状结构,且安装座11朝向第三部件3的端面上设有环槽,线圈16设在环槽内,且线圈16通过设在安装座11上的供电接口15供电。The first component 1 includes a mounting
第一结合件12包括环状基体部121和套筒部122,环状基体部121位于安装座11朝向第三部件3的一端,并覆盖线圈16,套筒部122同轴连接在环状基体部121沿径向的内端,且在环状基体部121的内孔中延伸,安装座11与套筒部122之间设有轴承14,例如,轴承14可设置一个,或者为了使离合装置工作时受力平衡,可沿着轴向间隔设置至少两个轴承14。环状基体部121朝向第三部件3的端面上沿径向的外侧区域可设置齿,以形成牙嵌式电磁离合器,或者设置为摩擦面,以形成摩擦式电磁离合器。The first joint 12 includes an
安装座11和第一结合件12可采用电工纯铁等可被磁化的材料制成,以在线圈16通电时围绕安装座11和第一结合件12形成磁路。The mounting
第二部件2包括第二结合件21,被配置为输出动力。根据离合装置类型的不同,第二结合件21朝向第三部件3的端面的径向外侧区域可设置齿或摩擦面等。第二结合件21可包括连接盘211和环状结构212,环状结构212连接在连接盘211的径向外侧端,用于与结合环33联接,通过设置连接盘211能够增加齿环22与第二结合件21之间的连接力。可选地,连接盘211和环状结构212设计为一体结构。The
第三部件3被配置为接收输入动力。如图1和图2所示,第三部件3包括连接件31、衔铁32和结合环33。连接件31上可连接输入轴34,在工作过程中连接件31的轴向位置固定,结合环33套设在连接件31外,连接件31可采用环状或盘状结构。衔铁32沿轴向设在连接件31朝向第一部件1的一侧,衔铁32上可活动地设有第一限位件36,连接件31上设有第二限位件37。根据离合装置类型的不同,结合环33沿轴向两端面的径向外侧区域可设置齿或摩擦面等。The
衔铁32和结合环33可采用电工纯铁等可被磁化的材料制成,以在通过线圈16通电时产生的电磁力吸引衔铁32和结合环33朝向第一部件1运动,从而使结合环33与第一结合件12联接。此处提到的“联接”是指能够通过齿嵌合和摩擦力的方式传递输入动力。The
如图3所示,在线圈16断电时,第一限位件36与第二限位件37限位配合,以限制结合环33和衔铁32朝向靠近第一部件1的方向移动,从而使结合环33与第二结合件21联接,且结合环33与第一结合件12脱开,仅通过第二部件2输出动力。As shown in FIG. 3 , when the
如图1所示,衔铁32在周向上具有径向尺寸超出连接件31的凸出部321,凸出部321远离第一部件1的端面抵靠于结合环33。由于连接件31的位置保持不变,第一限位件36与第二限位件37限位配合可使衔铁32位置固定。进一步地,在凸出部321的抵靠作用下,结合环33也保持位置固定。此时,结合环33与第二结合件21可靠地联接,能够通过第二部件2输出动力。As shown in FIG. 1 , the
在线圈16通入第一预设电信号时,例如通入第一预设电流,在电磁力作用下,第一限位件36解除与第二限位件37的限位配合,且结合环33和衔铁32相对于连接件31朝向靠近第一部件1的方向移动至结合环33与第一结合件12联接,此时,结合环33与第二结合件21脱开,此时仅通过第一部件1输出动力。When the
本公开的电磁离合装置能够将输入动力可选择地通过第一结合件12或第二结合件21输出,且动力输出可靠,可提高传动系统中动力输出的灵活性,并减小离合装置的整体重量和安装尺寸。The electromagnetic clutch device of the present disclosure can selectively output the input power through the
在该实施例的基础上,如图5所示,在线圈16通入第二预设电信号时,在电磁力作用下,第一限位件36解除与第二限位件37的限位配合,且结合环33和衔铁32相对于连接件31朝向靠近第一部件1的方向移动至结合环33与第一结合件12和第二结合件21均脱开,即结合环33沿轴向的两端面分别与第一结合件12和第二结合件21之间均有间隙;第二预设电信号小于第一预设电信号。例如在线圈16通入第一预设电流,第二预设电流小于第一预设电流。On the basis of this embodiment, as shown in FIG. 5 , when the
本公开的电磁离合装置在通入第二预设电信号时,能使第一限位件36与第二限位件37的限位配合失效,结合环33和衔铁32在磁性作用下到达中位,进入空档状态,第一结合件12和第二结合件21均不输出动力。由此,该电磁离合装置可以在空档、第一路动力输出和第二路动力输出之间切换。When the electromagnetic clutch device of the present disclosure is supplied with the second preset electrical signal, the limit cooperation between the first limiting
如图2所示,第三部件3还包括铰接座35,设在衔铁32的周向侧壁上;第二限位件37设在连接件31朝向衔铁32的端面上,且位于衔铁32的径向外侧;第一限位件36的第一端与铰接座35在通过轴线的平面内可转动地连接,第二端被构造为在线圈16断电时与第一限位件36配合限位。As shown in FIG. 2 , the
在该实施例中,第一限位件36以转动的方式在限位和解除限位两种状态之间切换,可节省电磁离合器的轴向空间,且能够可靠地进行状态切换。可选地,第一限位件36也可以轴向移动的方式在限位和解除限位两种状态之间切换。In this embodiment, the first limiting
如图2所示,第一限位件36的第一端沿径向远离铰接座35的部位设有嵌件361,嵌件361能够被线圈16通电产生的电磁力吸引,以使第一限位件36转动解除与第二限位件37的限位配合。例如,嵌件361可采用电工纯铁等能被磁化的材料,第一限位件36除嵌件361以外的其余部分则采用不具有磁化特性的材料。As shown in FIG. 2 , an
由于嵌件361位于第一限位件36远离铰接座35的位置,在线圈16通电时,仅对第一限位件36的顶端产生吸引力,以较小的电磁力就能够吸引第一限位件36转动,且能减小施加于第一限位件36与铰接座35之间转动轴上的径向力,使转动更灵活,提高离合装置状态切换的可靠性。Since the
如图2所示,第二限位件37从衔铁32的端面朝外延伸,以在第二限位件37与连接件31的端面之间形成凹槽371,在第一限位件36与第二限位件37限位配合的状态下,第一限位件36的第二端嵌入凹槽371,且抵靠于结合环33。例如,第一限位件36为扳扣,第二限位件37为卡钩。As shown in FIG. 2 , the second limiting
在此基础上,如图5所示,第二限位件37上朝向连接件31的侧壁上设有引导槽372,引导槽372与凹槽371的槽口连接,被构造为引导第一限位件36脱出凹槽371,并限制第一限位件36完全脱离第二限位件37。On this basis, as shown in FIG. 5 , a
具体地,引导槽372与槽口邻接的部分具有第一斜面,以引导第一限位件36脱出凹槽371,引导槽372远离槽口的部分设有第二斜面,第二斜面与第一斜面连接,且第二斜面相对于轴线的倾角增大,以限制第一限位件36完全脱离第二限位件37,从而使第一限位件36在线圈16断电后容易再次进入凹槽371。Specifically, the portion of the
通过在第二限位件37上设置凹槽371和引导槽372,能提高离合装置在不同状态切换时的平顺性和可靠性。By arranging the
如图1所示,结合环33包括:环状部331,套设在连接件31外,且相对于连接件31沿轴向可移动地设置;以及第一圆环延伸部332和第二圆环延伸部333,分别连接于环状部331沿轴向的两端,第一圆环延伸部332用于与第一结合件12联接,第二圆环延伸部333用于与第二结合件21联接,且第一圆环延伸部332与衔铁32之间形成容纳空间Q,第一限位件36和第二限位件37位于容纳空间Q内。As shown in FIG. 1 , the
该实施例能够充分利用衔铁32和结合环33之间的径向空间设置第一限位件36和第二限位件37,使电池离合装置内的结构更紧凑,减小安装时的占用空间;而且第一限位件36和第二限位件37设在第一圆环延伸部332的径向内侧,在电池离合装置使用过程中可防止异物进入凹槽371,保证离合器的工作状态能可靠切换。This embodiment can make full use of the radial space between the
如图2所示,第三部件3还包括第一复位元件381,设在第一限位件36与衔铁32之间,被配置为使第一限位件36在线圈16断电状态下复位至与第二限位件37限位配合,具体地,使第一限位件36的第二端进入凹槽371内。As shown in FIG. 2 , the
如图6所示,衔铁32朝向第一部件1的端面上设有容纳孔322,容纳孔322的底部设有导向孔323,导向孔323的内径小于容纳孔322,第三部件3还包括:导向件39,包括导向柱391和连接在导向柱391的第一端的限位台392,导向柱391的第二端从容纳孔322内穿过导向孔323与连接件31连接,导向柱391在导向孔323内可移动地设置;和第二复位元件382,套设于导向柱391,且位于限位台392与容纳孔322的底部之间,用于使衔铁32复位,进一步地,衔铁32通过凸出部321推动结合环33复位至与第二结合件21联接。As shown in FIG. 6 , the end face of the
实际中,第二复位元件382可沿周向间隔设置多个,以为衔铁32和结合环33提供均衡的复位力,第一限位件36和第二限位件37形成的限位配合结构也可沿周向间隔设置多个,以为衔铁32和结合环33提供均衡的限位作用,且第二复位元件382与限位配合结构可沿轴向交替设置。In practice, a plurality of second
在上述实施例的基础上,第一部件1还包括输出轴13,输出轴13与第一结合件12同轴连接,且从远离第三部件3的一侧伸出。具体地,输出轴13插入第一结合件12的套筒部122配合,例如可通过平键131或花键等连接。第二部件2还包括齿环22,齿环22同轴连接在第二结合件21远离第三部件3的一侧,例如齿环22可设置内齿或外齿中的至少一种,以便与其它齿轮啮合传递动力。第三部件3还包括输入轴34,第二结合件21上沿轴向设有通孔,输入轴34同轴连接在连接件31上,且从通孔和齿环22的孔伸出。例如,输入轴34与连接件31连接的一端可采用盘状结构,以便于连接件31的端部连接,提供连接面积。On the basis of the above embodiment, the first component 1 further includes an
由于第三部件3设在第一部件1和第二部件2之间,将输入轴34从第二结合件21的通孔和齿环22的孔中伸出,能够减小电磁离合装置的径向尺寸。Since the
可选地,第一结合件12也可通过在其外周连接齿环输出动力,第二结合件21也可连接输出轴输出动力,结合环33也可通过在其外周连接齿环接收输入动力等。Optionally, the
在上述实施例中,电磁离合装置为牙嵌式电磁离合器,结合环33与第一结合件12沿轴向相对的端面上设有第一配合齿对,结合环33与第二结合件21沿轴向相对的端面上设有第二配合齿对。In the above-mentioned embodiment, the electromagnetic clutch device is a jaw type electromagnetic clutch, the end face of the
或者,电磁离合装置为摩擦式电磁离合器,结合环33与第一结合件12沿轴向相对的端面上分别设有第一配合摩擦面,结合环33与第二结合件21沿轴向相对的端面上分别设有第二配合摩擦面。Alternatively, the electromagnetic clutch device is a friction-type electromagnetic clutch, the end faces of the
下面将结合图3至图6说明本公开电池离合装置的工作原理。由于图3至图6仅展示了位于轴线一侧的结构图,为了能够同时体现出第一复位元件381和第二复位元件382,将第二复位元件382显示在第一复位元件381所在剖面。电磁离合装置通过输入轴34接收动力输入,有三种工作状态:The working principle of the battery clutch device of the present disclosure will be described below with reference to FIGS. 3 to 6 . 3 to 6 only show the structural views on one side of the axis, in order to reflect the
1、第一状态:1. The first state:
如图4所示,线圈16处于断电状态,不产生磁场,第一限位件36在第一复位元件381的作用下,嵌入凹槽371内,对衔铁32和结合环33进行轴向限位,使结合环33与第二结合件21联接,输入轴34的转动带动第三部件3、第二结合件21和齿环22转动,以通过第二结合件21右侧的齿环22输出动力。As shown in FIG. 4 , the
由于第二复位元件382的弹性作用较弱,通过第一限位件36和第二限位件37的限位配合,能够为齿环22传递动力提供足够的压紧力,提高动力传递的可靠性。Since the elastic effect of the
2、第二状态:2. The second state:
在线圈16通入第一预设电信号时,产生第一磁场,第一限位件36上的嵌件361在电磁力作用下克服第一复位元件381的作用力,绕铰接座35上的转轴转动,以使第一限位件36的第二端从凹槽371中脱出,图4为通电瞬间的状态示意图。When the
如图5所示,第一限位件36的第二端从凹槽371中脱出并沿着引导槽372的第一斜面向外移动,直至到达第二斜面被限位停止转动。此时第一限位件36与第二限位件37的限位配合作用被解除,衔铁32在磁力作用下克服第二复位元件382的作用朝向第一部件1移动,衔铁32与连接件31之间出现间隙,结合环33也在磁力作用下朝向第一部件1移动直至与第一结合件12联接,输入轴34的转动会带动第三部件3、第一结合件12和输出轴13转动,从而通过与第一结合件12连接的输出轴13传递动力。As shown in FIG. 5 , the second end of the first limiting
3、第三状态:3. The third state:
与第二状态不同的是,线圈16通入第二预设电信号,第二预设电信号小于第一预设电信号,产生弱于第一磁场的第二磁场。Different from the second state, the
在第一限位件36与第二限位件37的限位配合作用被解除后,衔铁32在磁力作用下克服第二复位元件382的作用朝向第一部件1移动,衔铁32与连接件31之间出现间隙,结合环33也在磁力作用下朝向第一部件1移动,直至结合环33沿轴向的两端面与第一结合件12和第二结合件21脱离,输入轴34的转动不会传递至第一结合件12和第二结合件21,处于空档状态。After the restraining cooperation between the first limiting
本公开的电磁离合装置只设置一套线圈16,就能够实现一路输入和两路选择性输出,集成了两个传统离合器的功能,与传统离合器相比增加了右侧的第二部件2输出动力,而且,本公开的方案与设置两套线圈16简单将两个离合器集成的结构方式完全不同。而且,由于第二部件2的动力输出通过限位结构的作用来保证,可提供更大更稳定的扭矩输出,在应用于牙嵌式电磁离合器时,可防止丢失齿速。另外,其布置空间和重量也大幅减小,可减小40%左右。The electromagnetic clutch device of the present disclosure is only provided with one set of
以上对本公开所提供的一种电磁离合装置进行了详细介绍。本文中应用了具体的实施例对本公开的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本公开的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本公开原理的前提下,还可以对本公开进行若干改进和修饰,这些改进和修饰也落入本公开权利要求的保护范围内。The electromagnetic clutch device provided by the present disclosure has been introduced in detail above. The principles and implementations of the present disclosure are described herein by using specific embodiments, and the descriptions of the above embodiments are only used to help understand the method and the core idea of the present disclosure. It should be pointed out that for those skilled in the art, without departing from the principles of the present disclosure, several improvements and modifications can also be made to the present disclosure, and these improvements and modifications also fall within the protection scope of the claims of the present disclosure.
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FR1480574A (en) * | 1966-05-18 | 1967-05-12 | Stromag Maschf | Tooth coupling with synchronization device |
US5431269A (en) * | 1992-12-08 | 1995-07-11 | Fichtel & Sachs Ag | Transmission for a motor vehicle with a friction clutch having a clutch disc with torsionally locked friction ring |
CN101761591A (en) * | 2010-01-01 | 2010-06-30 | 韩凤琳 | Roller type electromagnetic clutch |
JP5935906B2 (en) * | 2013-01-25 | 2016-06-15 | トヨタ自動車株式会社 | Connection / disconnection mechanism |
DE102015015238A1 (en) * | 2014-12-15 | 2016-06-30 | Scania Cv Ab | Gear shift device, transmission, vehicle and method for gear shifting in a transmission |
CN205533873U (en) * | 2016-03-23 | 2016-08-31 | 天津百德四方传动设备有限公司 | Directional location tooth inlays formula electromagnetic clutch |
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