CN111502086A - Self-heat-preservation double-model-shell superposed wall structure and superposed wall comprising same - Google Patents
Self-heat-preservation double-model-shell superposed wall structure and superposed wall comprising same Download PDFInfo
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- CN111502086A CN111502086A CN202010466625.2A CN202010466625A CN111502086A CN 111502086 A CN111502086 A CN 111502086A CN 202010466625 A CN202010466625 A CN 202010466625A CN 111502086 A CN111502086 A CN 111502086A
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- 238000004321 preservation Methods 0.000 title claims abstract description 27
- 239000010410 layer Substances 0.000 claims abstract description 101
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 26
- 239000000463 material Substances 0.000 claims abstract description 11
- 238000009415 formwork Methods 0.000 claims description 35
- 239000012774 insulation material Substances 0.000 claims description 31
- 239000011810 insulating material Substances 0.000 claims description 26
- 230000002265 prevention Effects 0.000 claims description 21
- 238000009413 insulation Methods 0.000 claims description 19
- 239000011374 ultra-high-performance concrete Substances 0.000 claims description 17
- 239000004567 concrete Substances 0.000 claims description 14
- 239000004570 mortar (masonry) Substances 0.000 claims description 13
- 239000002131 composite material Substances 0.000 claims description 11
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 230000002787 reinforcement Effects 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 239000004793 Polystyrene Substances 0.000 claims description 4
- 239000004744 fabric Substances 0.000 claims description 4
- 229920002223 polystyrene Polymers 0.000 claims description 4
- 239000011241 protective layer Substances 0.000 claims description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 3
- 229910021389 graphene Inorganic materials 0.000 claims description 3
- 229910052710 silicon Inorganic materials 0.000 claims description 3
- 239000010703 silicon Substances 0.000 claims description 3
- 238000010276 construction Methods 0.000 abstract description 16
- 238000000034 method Methods 0.000 abstract description 15
- 238000005516 engineering process Methods 0.000 abstract description 5
- 238000009417 prefabrication Methods 0.000 abstract description 5
- 239000002344 surface layer Substances 0.000 abstract description 5
- 230000001681 protective effect Effects 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 230000010354 integration Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009435 building construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/84—Walls made by casting, pouring, or tamping in situ
- E04B2/86—Walls made by casting, pouring, or tamping in situ made in permanent forms
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/92—Protection against other undesired influences or dangers
- E04B1/94—Protection against other undesired influences or dangers against fire
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Acoustics & Sound (AREA)
- Building Environments (AREA)
Abstract
The invention discloses a self-heat-preservation double-model-shell superposed wall structure and a superposed wall comprising the same, wherein the self-heat-preservation double-model-shell superposed wall structure comprises an inner model shell, an outer model shell and a plurality of connecting ribs, the outer model shell comprises a first protective surface layer, a first A-grade fireproof heat-preservation material layer and a first reinforcing net rack, the first protective surface layer is connected to one side, back to the inner model shell, of the first A-grade fireproof heat-preservation material layer, the first reinforcing net rack is arranged in the first A-grade fireproof heat-preservation material layer, the connecting ribs are all arranged between the first A-grade fireproof heat-preservation material layer and the inner model shell, and two ends of each connecting rib are respectively connected to the inner model shell and. The structural strength requirement and the heat preservation performance of the self-heat preservation double-model shell superposed wall structure can be met; meanwhile, the overall thickness is obviously reduced, the use of a wall body supporting system in the construction process is omitted, the prefabrication process and the construction process are further optimized, and the effective application and popularization of the superposed wall technology are facilitated.
Description
Technical Field
The invention relates to a self-heat-preservation double-model-shell superposed wall structure and a superposed wall comprising the same.
Background
With the development of building industrialization technology and the gradual exposure of the problems of labor shortage, low construction efficiency and uneven building quality, the assembly type construction method gradually replaces the traditional building construction method with the advantages of high construction efficiency, controllable quality, labor saving and the like. The laminated wall does not need sleeves or slurry anchors for connection, has good integrity, has the characteristics of smooth and clean two surfaces of the plate and the like, integrates the advantages of high construction progress of a prefabricated structure and good integrity of a cast-in-place structure, and is favored by the market.
Wall insulation systems made of laminated walls are currently roughly divided into two categories. The other is a rear-pasting type, namely, after the main body part of the wall body is constructed, a heat-insulating material is pasted on the rear part of the outer vertical surface to form a wall body heat-insulating system. The construction process is complex, the construction period is long, and the field wet operation is more; the other method is that when the superposed wall component is prefabricated in a factory, the original concrete material is replaced by a structure formed by combining an insulating layer (the insulating material is XPS extruded sheet or EPS polystyrene board) and an outer sheet board on one side of the superposed wall, and then the superposed wall is connected with a formwork on the other side through a steel bar truss; although the form basically realizes the integration of the heat insulation structure, the whole thickness of the prefabricated laminated wall component is greatly increased due to the influence of the structure of the prefabricated laminated wall component in a factory and the type of the heat insulation material, and the integral thickness has great influence on the building volume rate, the actual use area of the building, the manufacturing cost and the like.
Disclosure of Invention
The invention aims to overcome the defects in the prior art, and provides a self-heat-preservation double-shell superposed wall structure and a superposed wall comprising the same.
The invention is realized by the following technical scheme:
the utility model provides a self preservation temperature bimodulus shell coincide wall construction, its includes inner mould shell, outer mould shell and a plurality of splice bar, outer mould shell includes first architectural surface, a first A level fire prevention insulation material layer and first enhancement rack, a first A level fire prevention insulation material layer with the interval sets up between the inner mould shell, a first architectural surface connect in dorsad in a first A level fire prevention insulation material layer one side of inner mould shell, first enhancement rack is located in a first A level fire prevention insulation material layer, a plurality of the splice bar all is located a first A level fire prevention insulation material layer with between the inner mould shell, just the both ends of splice bar connect respectively in the inner mould shell with first enhancement rack.
Further, the first protective layer comprises mortar and a reinforcing layer, the mortar is connected to the first A-level fireproof heat-insulating material layer, and the reinforcing layer is arranged in the mortar.
Further, the reinforcing layer is a steel mesh or a mesh cloth.
Further, self preservation temperature bimodulus shell coincide wall structure still includes the finish coat, the finish coat connect in the outside of first armor layer.
Further, the first A-level fireproof heat-insulating material layer is made of an organic-inorganic composite heat-insulating material.
Furthermore, the first A-level fireproof heat-insulating material layer is made of a heat-insulating material containing a siliceous substance, a calcareous substance and a polystyrene material.
Further, the first A-level fireproof heat-insulating material layer is made of a silicon graphene heat-insulating material.
Further, interior mould shell includes second armor layer, second A level fire prevention insulation material layer and second enhancement rack, second A level fire prevention insulation material layer with interval sets up between the outer mould shell, the second armor layer connect in dorsad in the second A level fire prevention insulation material layer one side of outer mould shell, the second is strengthened the rack and is located in the second A level fire prevention insulation material layer.
Further, the inner formwork comprises an ultra-high performance concrete layer and a reinforcing part, the ultra-high performance concrete layer and the outer formwork are arranged at intervals, the reinforcing part is arranged in the ultra-high performance concrete layer, and the connecting ribs are connected to the reinforcing part.
The utility model provides a superimposed wall, its includes concrete layer and as above self preservation temperature bimodulus shell superimposed wall structure, the concrete layer pour in the inner formword with between the outer formword, just the concrete layer with the inner formword, outer formword and a plurality of the splice bar is connected.
The invention has the beneficial effects that: the structure strength requirement and the heat preservation performance of the self-heat preservation double-model shell superposed wall structure can be met through the factory prefabricated self-heat preservation double-model shell superposed wall structure; meanwhile, the overall thickness is obviously reduced, the use of a wall body supporting system in the construction process is omitted, the prefabrication process and the construction process are further optimized, and the effective application and popularization of the superposed wall technology are facilitated.
Drawings
Fig. 1 is a schematic view of the internal structure of a laminated wall according to embodiment 1 of the present invention.
Fig. 2 is a schematic view of an internal structure of a self-insulation double-shell laminated wall structure of the laminated wall in embodiment 1 of the invention.
Fig. 3 is a schematic view of the internal structure of the laminated wall in embodiment 2 of the present invention.
Fig. 4 is a schematic view of an internal structure of a self-insulation double-shell laminated wall structure of a laminated wall in embodiment 2 of the invention.
Description of reference numerals:
First A-level fireproof heat-insulating material layer 11
First reinforcing net frame 12
Second A-level fireproof heat-insulating material layer 21
Second reinforcing grid 22
Ultra-high performance concrete layer 24
Reinforcing part 25
Connecting rib 3
Detailed Description
The following description of the embodiments refers to the accompanying drawings, which are included to illustrate specific embodiments in which the invention may be practiced.
Example 1
As shown in fig. 1 and 2, the present embodiment discloses a composite wall, which includes a concrete layer 10 and a self-insulation double-shell composite wall structure. Self preservation temperature bimodulus shell coincide wall structure includes inner formwork shell 2, outer formwork shell 1 and a plurality of splice bar 3, outer formwork shell 1 includes first veil 13, first A level fire prevention insulation material layer 11 and first enhancement rack 12, interval setting between first A level fire prevention insulation material layer 11 and the inner formwork shell 2, first veil 13 is connected in the one side of first A level fire prevention insulation material layer 11 dorsad inner formwork shell 2, first enhancement rack 12 is located in first A level fire prevention insulation material layer 11, a plurality of first splice bar 3 all is located between first A level fire prevention insulation material layer 11 and the inner formwork shell 2, and the both ends of first splice bar 3 are connected respectively in inner formwork shell 2 and first enhancement rack 12.
The self-heat-preservation double-mold-shell superposed wall structure is prefabricated through factory processing, in the embodiment, the inner mold shell 2, the outer mold shell 1 and the connecting ribs 3 are respectively processed and manufactured, and then the two ends of the connecting ribs 3 are respectively connected to the inner mold shell 2 and the outer mold shell 1, so that the factory-prefabricated self-heat-preservation double-mold-shell superposed wall structure is realized. The concrete layer 10 is poured between the inner mold shell 2 and the outer mold shell 1, and the concrete layer 10 is connected with the inner mold shell 2, the outer mold shell 1 and the connecting ribs 3.
The outer formwork 1 can satisfy the fire-proof heat-insulating property of the superposed wall through the first A-level fire-proof heat-insulating material layer 11, and can satisfy the structural strength requirement of the superposed wall through the first reinforcing net rack 12. The composite wall has the advantages that the composite wall meets the heat insulation performance, simultaneously cancels the concrete external wall panel, realizes the integrated molding of the concrete layer 10, the internal mold shell 2, the external mold shell 1 and the connecting ribs 3 by pouring the concrete layer 10 on the premise of meeting the strength requirement of the composite wall, and realizes the integrated target of the composite wall. Meanwhile, the overall thickness is obviously reduced, the use of a wall body supporting system in the construction process is omitted, the prefabrication process and the construction process are further optimized, and the effective application and popularization of the superposed wall technology are facilitated.
The first surface protection layer 13 comprises mortar and a reinforced layer, the mortar is connected to the first A-level fireproof heat-insulation material layer 11, and the reinforced layer is arranged in the mortar. Locate the whole firmness of structure that can strengthen first armor layer 13 in the mortar with the enhancement layer, and be used for the flattening protection through the mortar. The reinforced layer can be a steel mesh, and the reinforced layer can also be a grid cloth, so that the impact strength and the crack resistance of the self-insulation double-formwork superposed wall structure can be effectively enhanced through the steel mesh or the grid cloth. Wherein, the mortar can be polymer anti-crack mortar, which improves the safety and stability of the laminated wall.
The self-insulation double-model-shell superposed wall structure further comprises a decorative surface layer, and the decorative surface layer is connected to the outer side of the first protective surface layer 13. Through increasing the finish coat in the outside of first armor layer 13 for the coincide wall is used for protecting the wall body, beautifies the building through the finish coat, and satisfies the operation requirement, simultaneously, realizes integration dry construction, realizes that manufacturing procedure is more simple and convenient, has improved the efficiency of construction.
The first A-level fireproof heat-insulating material layer 11 is made of an organic-inorganic composite heat-insulating material. The heat-insulating performance of the organic-inorganic composite heat-insulating material can ensure that the strength reaches the related product standard requirement under the condition of the heat-insulating material with the same thickness, and the fireproof performance reaches A2 level, so that an additional composite inorganic plate is not needed to enhance the strength and the fireproof performance.
The first A-level fireproof heat-insulating material layer 11 is made of a heat-insulating material containing a siliceous substance, a calcareous substance and a polystyrene material. The heat preservation performance and the fire behavior of self preservation temperature bimodulus shell coincide wall structure have effectively been guaranteed, have improved the safety and stability of coincide wall greatly. Preferably, the material of the first class-a fireproof thermal insulation material layer 11 is a silicon graphene thermal insulation material.
In this embodiment, the inner mold shell 2 includes a second protective layer 23, a second a-level fireproof heat-insulating material layer 21 and a second reinforcing net rack 22, the second a-level fireproof heat-insulating material layer 21 and the outer mold shell 1 are arranged at intervals, the second protective layer 23 is connected to one side of the second a-level fireproof heat-insulating material layer 21, which is back to the outer mold shell 1, and the second reinforcing net rack 22 is arranged in the second a-level fireproof heat-insulating material layer 21.
In this embodiment, the specific structure of the inner mold shell 2 is completely the same as that of the outer mold shell 1, and two ends of the connecting rib 3 are detachably connected to the outer mold shell 1 and the inner mold shell 2. Namely, the outer formwork 1, the inner formwork 2 and the connecting ribs 3 are of split structures, and the self-heat-preservation double-formwork superposed wall structure is manufactured only by being assembled and manufactured by connecting the two ends of the connecting ribs 3 with the outer formwork 1 and the inner formwork 2 respectively, so that the self-heat-preservation double-formwork superposed wall structure does not need to be distinguished during processing and manufacturing, and is convenient to process and manufacture. Wherein, there is the connecting piece in one side of outer mould shell 1 and interior mould shell 2, and splice bar 3 can detachably connect in the connecting piece.
Example 2
In this embodiment 2, the same portions as those in embodiment 1 are not repeated, and only different portions will be described. As shown in fig. 3 and 4, in the present embodiment 2, the inner mold shell 2 includes an ultra-high performance concrete layer 24 and a reinforcement portion 25, the ultra-high performance concrete layer 24 and the outer mold shell 1 are spaced apart from each other, the reinforcement portion 25 is disposed in the ultra-high performance concrete layer 24, and the connection rib 3 is connected to the reinforcement portion 25. The ultra-high performance concrete layer 24 is formed by pouring ultra-high performance concrete, and has high strength, good wear resistance and excellent anti-explosion performance; the reinforcing part 25 is arranged in the ultra-high performance concrete layer 24, so that the overall structural strength of the self-insulation double-formwork superposed wall structure is further enhanced, and the structural strength requirement of the superposed wall is met. The reinforcing portion 25 may be a net frame, a steel mesh layer, or the like.
In this embodiment, the connecting ribs 3 and the reinforcing part 25 are integrally formed, when the ultrahigh-performance concrete is poured into the mold and the ultrahigh-performance concrete layer 24 is formed, the reinforcing part 25 is arranged in the ultrahigh-performance concrete layer 24, the connecting ribs 3 are exposed out of the outer surface of the ultrahigh-performance concrete layer 24, and then the connecting ribs 3 are connected with the first reinforcing net rack 12 of the outer formwork 1, so that the prefabrication of the self-heat-insulation double-formwork superposed wall structure is realized. Of course, in other embodiments, the connecting rib 3 can be integrally formed with the first reinforcing grid 12 of the outer formwork 1, and then the connecting rib 3 is connected with the reinforcing portion 25 of the inner formwork 2.
The above disclosure is only for the purpose of illustrating the preferred embodiments of the present invention, and it is therefore to be understood that the invention is not limited by the scope of the appended claims.
Claims (10)
1. The utility model provides a self preservation temperature bimodulus shell coincide wall structure, its characterized in that, it includes interior mould shell, outer mould shell and a plurality of splice bar, outer mould shell includes first architectural surface protection layer, first A level fire prevention insulation material layer and first enhancement rack, first A level fire prevention insulation material layer with the interval sets up between the interior mould shell, first architectural surface protection connect in first A level fire prevention insulation material layer dorsad one side of interior mould shell, first enhancement rack is located in the first A level fire prevention insulation material layer, a plurality of the splice bar all is located first A level fire prevention insulation material layer with between the interior mould shell, just the both ends of splice bar connect respectively in interior mould shell with first enhancement rack.
2. The self-insulation double-formwork overlapped wall structure as claimed in claim 1, wherein the first facing layer comprises mortar and a reinforcing layer, the mortar is connected to the first A-level fireproof heat-insulation material layer, and the reinforcing layer is arranged in the mortar.
3. The self-insulation double-formwork overlapped wall structure as claimed in claim 2, wherein the reinforcing layer is a steel mesh or a mesh cloth.
4. The self-insulation double-model-shell overlapped wall structure as claimed in claim 1, further comprising a finishing layer, wherein the finishing layer is connected to the outer side of the first protective layer.
5. The self-insulation double-formwork overlapped wall structure as claimed in claim 1, wherein the first A-grade fireproof and heat-insulation material layer is made of an organic-inorganic composite heat-insulation material.
6. The self-insulation double-formwork overlapped wall structure as claimed in claim 5, wherein the first A-level fireproof and heat-insulation material layer is made of a heat-insulation material containing a siliceous material, a calcareous material and a polystyrene material.
7. The self-insulation double-formwork overlapped wall structure as claimed in claim 5, wherein the first A-grade fireproof and heat-insulation material layer is made of a silicon graphene heat-insulation material.
8. The self-insulation double-formwork overlapped wall structure as claimed in any one of claims 1 to 7, wherein the inner formwork comprises a second facing layer, a second A-level fireproof and heat-insulating material layer and a second reinforcing net rack, the second A-level fireproof and heat-insulating material layer and the outer formwork are arranged at intervals, the second facing layer is connected to one side, back to the outer formwork, of the second A-level fireproof and heat-insulating material layer, and the second reinforcing net rack is arranged in the second A-level fireproof and heat-insulating material layer.
9. The self-insulation double-formwork overlapped wall structure as claimed in any one of claims 1 to 7, wherein the inner formwork comprises an ultra-high performance concrete layer and a reinforcement part, the ultra-high performance concrete layer and the outer formwork are arranged at intervals, the reinforcement part is arranged in the ultra-high performance concrete layer, and the connecting rib is connected to the reinforcement part.
10. An overlapped wall, characterized in that, it includes concrete layer and the self preservation temperature bimodulus shell overlapped wall structure of any claim 1-9, the concrete layer is poured in the interior casing with between the outer mould shell, and the concrete layer with interior casing, outer mould shell and a plurality of the splice bar is connected.
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CN202672406U (en) * | 2012-06-26 | 2013-01-16 | 张钟元 | Double-board laminated concrete shear wall |
CN203769099U (en) * | 2014-01-29 | 2014-08-13 | 聊城市金龙节能建材有限公司 | Cast-in-situ external mold heat preservation integrated board |
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CN105604221A (en) * | 2016-03-08 | 2016-05-25 | 万保金 | Preformed wall formwork with steel bars |
CN205857450U (en) * | 2016-07-13 | 2017-01-04 | 广州市晨熙加固工程技术服务有限公司 | A kind of novel all-in-one wall body structure |
CN106522411A (en) * | 2016-12-23 | 2017-03-22 | 万保金 | Concrete wall provided with truss bar in prefabricated formwork shell |
CN110453810A (en) * | 2019-09-12 | 2019-11-15 | 上海圣奎塑业有限公司 | Insulation construction integration composite wallboard |
CN210086579U (en) * | 2019-05-13 | 2020-02-18 | 陕西建研结构工程股份有限公司 | Prefabricated construction of assembled UHPC superimposed shear wall |
CN212897012U (en) * | 2020-05-28 | 2021-04-06 | 上海圣奎塑业有限公司 | Self-heat-preservation double-model-shell superposed wall structure and superposed wall comprising same |
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2020
- 2020-05-28 CN CN202010466625.2A patent/CN111502086A/en active Pending
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN202672406U (en) * | 2012-06-26 | 2013-01-16 | 张钟元 | Double-board laminated concrete shear wall |
CN203769099U (en) * | 2014-01-29 | 2014-08-13 | 聊城市金龙节能建材有限公司 | Cast-in-situ external mold heat preservation integrated board |
CN204781386U (en) * | 2015-05-18 | 2015-11-18 | 北京正元天瑞建筑墙体保温技术有限责任公司 | Thermal -insulated heated board of glass bead fire prevention that has steel wire mesh sheet |
CN105604221A (en) * | 2016-03-08 | 2016-05-25 | 万保金 | Preformed wall formwork with steel bars |
CN205857450U (en) * | 2016-07-13 | 2017-01-04 | 广州市晨熙加固工程技术服务有限公司 | A kind of novel all-in-one wall body structure |
CN106522411A (en) * | 2016-12-23 | 2017-03-22 | 万保金 | Concrete wall provided with truss bar in prefabricated formwork shell |
CN210086579U (en) * | 2019-05-13 | 2020-02-18 | 陕西建研结构工程股份有限公司 | Prefabricated construction of assembled UHPC superimposed shear wall |
CN110453810A (en) * | 2019-09-12 | 2019-11-15 | 上海圣奎塑业有限公司 | Insulation construction integration composite wallboard |
CN212897012U (en) * | 2020-05-28 | 2021-04-06 | 上海圣奎塑业有限公司 | Self-heat-preservation double-model-shell superposed wall structure and superposed wall comprising same |
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