CN111498596A

CN111498596A - Finished pipe winding machine for rubber hose production

Info

Publication number: CN111498596A
Application number: CN202010398238.XA
Authority: CN
Inventors: 金银河
Original assignee: Individual
Current assignee: Shandong Huarui Rubber Pipe Industry Co ltd
Priority date: 2020-05-12
Filing date: 2020-05-12
Publication date: 2020-08-07
Anticipated expiration: 2040-05-12
Also published as: CN111498596B

Abstract

The invention provides a finished pipe winding machine for rubber hose production, which belongs to the rubber hose production and comprises a winding mechanism, wherein a hose conveying mechanism is fixedly arranged in the middle of the side wall of one end of a winding surface side fixing mechanism, a pressing and guiding mechanism is fixedly arranged on the top of the winding mechanism, a cutting mechanism is fixedly arranged on the surface of the side wall of the winding mechanism, and a winding mechanism is fixedly arranged at one end of the cutting mechanism. The pipeline can be conveyed and processed by the box body which is arranged to conveniently utilize the pipe conveying device inside the box body.

Description

Finished pipe winding machine for rubber hose production

Technical Field

The invention belongs to the production of rubber hoses, and particularly relates to a finished pipe winding machine for producing rubber hoses.

Background

The rubber hose is a steel wire braided rubber hose. The rubber tube consists of an inner rubber layer, a steel wire braided layer and an outer rubber layer. The flexible pipe is suitable for conveying hydraulic fluid such as alcohol, fuel oil, lubricating oil, emulsion and the like, the design of the flexible pipe is different according to the difference of the use working conditions and performance requirements, and common parameters comprise size, pressure, weight, length, flexibility, chemical durability and the like.

1) In the conventional rubber hose daily production process, the rubber hose is inconvenient to wind, collect and process, the manual winding process is complicated in the winding process, the winding efficiency is inconvenient to improve, and the knotting and winding processes are difficult and complicated in the later-stage arrangement process;

2) the in-process of hose needs be carried out comparatively convenient cutting off according to the thickness difference of winding the number of turns to current manual work, thereby leads to being not convenient for carry out the cutting-off processing of freedom according to the length of hose in the middle of the process of cutting.

Disclosure of Invention

The invention aims to provide a finished product pipe winding machine for rubber hose production, and aims to solve the problems that the conventional rubber hose in the prior art is inconvenient to wind, collect and process the rubber hose in a daily production process, the manual winding process is complicated in the winding process, the winding efficiency is inconvenient to improve, and the knotting and winding processes are difficult and complicated in the later arrangement process.

In order to achieve the purpose, the invention provides the following technical scheme: including winding mechanism, winding mechanism's one end lateral wall middle part fixed mounting has hose conveying mechanism, winding mechanism's top surface avris still fixed mounting has presses down the derivation mechanism, winding mechanism's lateral wall fixed surface installs cutting mechanism, cutting mechanism's one end fixed mounting has winding mechanism.

In order to facilitate conveying of the processed hose, the winding mechanism preferably includes a strip-shaped support base plate, support rubber pads are fixedly mounted at four corners of the bottom of the support base plate, the bottom end of each support rubber pad is supported and fixed with the ground, a box body for winding processing is fixedly mounted at the top end of the support base plate, a material conveying cabinet is fixedly mounted on the side of the top surface of the box body, a circular material guide opening is formed in the middle of the top end of the material conveying cabinet, material guide pipes are inserted into the surface of the material guide opening, a pipe body support frame is arranged on the surface of the outer wall of each material guide pipe, support guide rods are vertically and fixedly mounted at four corners of the bottom of the pipe body support frame, and the bottom ends of the four support guide rods are fixedly connected with the top edges of the material guide pipes.

In order to achieve the purpose of automatically conveying hoses, the bottom end of the material conveying cabinet is preferably in sealed communication with the side edge of the top of the box body, circular through holes are formed in the two side edges of the side wall of the box body, a hose conveying mechanism is embedded in the through holes and comprises a base which is fixedly inserted into the inner wall of the box body, a collecting and conveying roller is transversely embedded in the middle of the base, a crawler wheel used for embedding and conveying pipelines is fixedly installed in the middle of the collecting and conveying roller, a plurality of conveying grooves are formed in the surface of the crawler wheel, a first stepping motor is fixedly installed on the surface of one base, the shell of the stepping motor is fixedly connected with the base, and the output end of the stepping motor is in transmission connection with the end head of the conveying roller.

In order to enable the conveyed hose to be extruded and conveyed, the pressing and guiding-out mechanism is fixedly mounted on the edge side of the top surface of the conveying cabinet, the pressing and guiding-out mechanism comprises an extruding cabinet vertically and fixedly communicated with the edge side of the top of the box body, a pressure roller used for limiting and supporting the hose is fixedly mounted inside the extruding cabinet, and one end of the pressure roller is connected with a second stepping motor in a transmission manner.

In order to facilitate flexible cutting according to the need of hose winding, the cutting mechanism preferably comprises a support frame fixedly mounted and connected with the side wall of the box body, the support frame is composed of four guide rods and a support plate which are transversely mounted, a square support plate is fixedly mounted at the end of each guide rod, a pipeline connecting through hole is formed in the middle of the support plate, guide pipes are fixedly mounted inside the pipeline connecting through holes, one end of each guide pipe is communicated with the side wall of the box body, a cutting blade is fixedly mounted at the end of each guide pipe, a first motor is fixedly mounted at the end of each cutting blade, an electric telescopic rod is fixedly mounted at the top of each first motor, and the side wall of each electric telescopic rod is fixedly connected with the surface of the middle of the support plate.

In order to achieve the purpose of winding the hose, as a preferred embodiment of the present invention, the winding mechanism includes a material guiding groove in supporting connection with the supporting plate, one end of the material guiding groove is fixedly provided with the bobbin, two side surfaces of the bobbin are also fixedly provided with the bobbin supporting frame, one end of the bobbin supporting frame is fixedly provided with a second motor for driving the bobbin to rotate, and the bottom of the second motor is fixedly provided with a base fixed to the bobbin supporting frame in a supporting manner.

In order to facilitate operation and control, as a preferred embodiment of the present invention, a switch panel is fixedly mounted on a front surface of the box, a first stepping motor switch, a second stepping motor switch, a first motor switch, an electric telescopic rod switch and a second motor switch are respectively disposed on a surface of the switch panel, the first stepping motor is electrically connected to the first stepping motor switch, the second stepping motor is electrically connected to the second stepping motor switch, the first motor is electrically connected to the first motor switch, the electric telescopic rod is electrically connected to the electric telescopic rod switch, the second motor is electrically connected to the second motor switch, and the first stepping motor switch, the second stepping motor switch, the first motor switch, the electric telescopic rod switch and the second motor switch are all electrically connected to an external power source.

Compared with the prior art, the invention has the beneficial effects that:

1) the flexible leather hose is guided in and then conveyed under the action of the conveying cabinet arranged in the winding mechanism, so that the guide pipe and the hose support frame can be utilized to reduce friction and shaking of the conveying cabinet in the hose conveying process in order to improve stability of the hose conveying process, subsequent arrangement of users is facilitated, the pipes can be conveyed and processed by the aid of the hose conveying device arranged in the hose conveying cabinet, manual operation of the users is avoided, and convenience in the operation process and efficiency of conveying the pipes are improved;

2) the collection roller arranged in the material conveying cabinet can clamp, extrude and convey the placed hose, a user only needs to turn on a switch of a first stepping motor, then the first stepping motor drives the collection roller inside to rotate in the electrifying process, and at the moment, when the collection roller rotates, the hose is clamped and fixedly conveyed in the clamping process of the conveying groove, so that the situations of slipping, deviation and the like in the conveying process are prevented;

3) the baffle box conveniently carries out the guide with the rubber hose who derives and handles, can fix the wraparound with the help of the baffle box and connect the processing, then through opening the second motor switch, second motor circular telegram operation and drive the second motor that output end department set up and carry out circular telegram and rotate immediately, at the in-process of second motor at high-speed pivoted, and then can be convenient for drive its rotation with the wraparound, thereby be convenient for realize carrying out the wraparound surface to the wraparound with rubber hose, so as to reach the purpose of rolling hose, also can be according to the rolling needs so that drive cutting blade under electric telescopic handle's drive effect simultaneously, the realization is handled the sharp cutting of rubber hose.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:

FIG. 1 is a schematic view of the present invention;

FIG. 2 is a schematic side view of the present invention;

FIG. 3 is a schematic structural view of a winding mechanism according to the present invention;

fig. 4 is a schematic front structural view of the present invention.

In the figure: 1. a winding mechanism; 101. a support base plate; 102. supporting the rubber pad; 103. a box body; 104. a material conveying cabinet; 105. a material guide pipe; 106. a pipe body support frame; 2. a hose conveying mechanism; 201. a base; 3. a pressing and leading-out mechanism; 301. an extrusion cabinet; 4. a cutting mechanism; 401. a support plate; 402. a conduit; 403. a cutting blade; 404. an electric telescopic rod; 5. a winding mechanism; 501. a material guide chute; 502. a bobbin; 503. a cylinder support frame; 504. a second motor; 505. a base; 6. a switch panel.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example 1

Referring to fig. 1-4, the present invention provides the following technical solutions: including winding mechanism 1, winding mechanism 1's one end lateral wall middle part fixed mounting has hose conveying mechanism 2, and winding mechanism 1's top surface avris still fixed mounting presses derivation mechanism 3, and winding mechanism 1's lateral wall fixed mounting has cutting mechanism 4, and cutting mechanism 4's one end fixed mounting has winding mechanism 5.

In this embodiment: winding mechanism 1 includes banding supporting baseplate 101, the equal fixed mounting in four edges in bottom of supporting baseplate 101 has supporting rubber pad 102, supporting rubber pad 102's bottom is fixed with ground support, supporting baseplate 101's top fixed mounting has the box 103 of wire-wrapping processing usefulness, the top surface avris fixed mounting of box 103 has defeated material cabinet 104, circular shape guide opening has been seted up at the top middle part of defeated material cabinet 104, the surface interlude of guide opening is equipped with passage 105, passage 105's outer wall surface is equipped with body support frame 106, the equal vertical fixed mounting in four edges in bottom of body support frame 106 has the support guide arm, the bottom and the 105 top edge fixed connection of passage of four support guide arms.

Specifically, in daily use, in order to facilitate carrying the processing with the hose that has processed, consequently can be with the help of the effect of the inside defeated material cabinet 104 that sets up of winding mechanism 1 down with the hose leading-in then carry, in order to facilitate the stability that improves body transportation process immediately, usable passage 105 and body support frame 106 so that alleviate the friction of this defeated material cabinet 104 and rock at the in-process that the hose carried, so that the subsequent arrangement of user of service, conveniently utilize its inside body conveyor to carry the processing with the pipeline through the box 103 that is equipped with, avoid the user of service manual to operate, improve convenience and pipeline's in the operation process efficiency.

In this embodiment: the bottom of defeated material cabinet 104 and the sealed intercommunication setting of top avris of box 103, and the lateral wall both sides that are located box 103 have all seted up the circular shape through-hole, hose conveying mechanism 2 is installed in the inside scarf joint of through-hole, hose conveying mechanism 2 includes and alternates fixed base 201 with box 103 inner wall, the middle part of base 201 transversely is scarf jointed there is the collection transmission roller, the middle part fixed mounting who collects the transmission roller has the athey wheel that is used for carrying out the scarf joint to the pipeline, a plurality of conveyer trough has been seted up on the surface of athey wheel, one of them base 201's fixed surface installs first step motor, step motor's casing portion and base 201 fixed connection, step motor's output and the end department transmission of transmission roller are connected.

It is concrete, in order to reach the purpose of automatic transport hose, consequently the user can with the help of the collection roller that sets up in the defeated material cabinet 104 alright will put into the hose of going into press from both sides tight extrusion and carry, user only need open step first step motor switch, then first step motor drives inside collection roller at the in-process of circular telegram and rotates, this moment when collecting the roller pivoted, the joint in-process through the conveyer trough and then realize fixed the carrying and then prevent to cause the condition such as skew of skidding at the in-process of carrying to the joint of hose.

In this embodiment: the delivery cabinet 104 top surface avris fixed mounting press the guiding mechanism 3, press guiding mechanism 3 include with the vertical extrusion cabinet 301 of fixed intercommunication of box 103 top avris, the inside fixed mounting who extrudes cabinet 301 has the pressure roller that is used for injecing the support to the hose, the one end transmission of pressure roller is connected and is equipped with second step motor.

Specifically, when daily use, when user needs extrude the output with this hose, then user can carry out the circular telegram operation with the help of second step motor, and when step motor was at the in-process of circular telegram operation, its output can drive the inside pressure roller of extrusion cabinet 301 and rotate, and when the pressure roller at the pivoted in-process, can extrude the transport processing again with the hose of sending, can carry out the hose from the end.

In this embodiment: cutting mechanism 4 includes the support frame of being connected with box 103 lateral wall fixed mounting, the support frame comprises guide arm and layer board 401 that four horizontal installations set up, the end department fixed mounting of guide arm has square layer board 401, layer board 401's middle part is seted up and is equipped with the pipe connection through-hole, the equal fixed mounting in inside of pipe connection through-hole has pipe 402, the one end of pipe 402 and box 103's lateral wall intercommunication, the end department fixed mounting of pipe 402 has cutting blade 403, cutting blade 403's end department fixed mounting has first motor, the top fixed mounting of first motor has electric telescopic handle 404, electric telescopic handle 404's lateral wall and layer board 401's middle part fixed surface are connected.

Specifically, in daily use, in order to carry out nimble cutting according to the hose wiring needs for convenience, the user can open the motor switch, then first motor circular telegram and drive the cutting blade 403 that the output set up and carry out high-speed rotation, when the user is carrying out the circular telegram operation with electric telescopic handle 404, telescopic motion about this moment electric telescopic handle 404's output carries out to the realization moves down the position of motor, and then realize realizing fast the cutting after moving down to the inner wall contact with the hose.

In this embodiment: the winding mechanism 5 comprises a guide chute 501 in supporting connection with the supporting plate 401, a bobbin 502 is fixedly mounted at one end of the guide chute 501, a cylinder support frame 503 is further fixedly mounted on the side surfaces of two sides of the bobbin 502, a second motor 504 for driving the bobbin 502 to rotate is fixedly mounted at one end of the cylinder support frame 503, and a base 505 in supporting connection with the cylinder support frame 503 is fixedly mounted at the bottom of the second motor 504.

Specifically, in the daily use process, a user can conveniently guide the rubber hose led out through the guide chute 501 arranged in the device, the bobbin 502 can be fixedly wound and connected through the guide chute 501, then the second motor switch is turned on, the second motor 504 is powered on to run and drives the second motor 504 arranged at the output end to be powered on to rotate, when the second motor 504 rotates at a high speed, the bobbin 502 can be conveniently driven to rotate, and therefore the rubber hose can be wound and connected onto the surface of the bobbin 502, and the purpose of winding the hose can be achieved.

In this embodiment: the positive fixed surface of box 103 installs flush mounting plate of switch 6, flush mounting plate of switch 6's surface is equipped with first step motor switch respectively, second step motor switch, first motor switch, electric telescopic handle switch and second motor switch, first step motor and first step motor switch electric connection, second step motor and second step motor switch electric connection, first motor and first motor switch electric connection, electric telescopic handle 404 and electric telescopic handle switch electric connection, second motor 504 and second motor switch electric connection, first step motor switch, second step motor switch, first motor switch, electric telescopic handle switch and second motor switch all with external power supply electric connection.

Specifically, in the daily use process, the first stepping motor switch, the second stepping motor switch, the first motor switch, the electric telescopic rod switch and the second motor switch can be flexibly and respectively controlled to be switched on and off according to needs, so that the smooth conveying and winding collection of the hose can be realized in the daily use process.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a finished product tubular product coiler is used in rubber hose production, a serial communication port, including winding mechanism (1), the one end lateral wall middle part fixed mounting of winding mechanism (1) has hose conveying mechanism (2), the top surface avris of winding mechanism (1) still fixed mounting presses derivation mechanism (3), the lateral wall fixed surface of winding mechanism (1) installs cutting mechanism (4), the one end fixed mounting of cutting mechanism (4) has winding mechanism (5).

2. The winding machine for the finished pipes for the production of the rubber hoses as claimed in claim 1, wherein: winding mechanism (1) includes banding supporting baseplate (101), the equal fixed mounting in four edges in bottom of supporting baseplate (101) has supporting rubber pad (102), the bottom and the ground of supporting rubber pad (102) support fixedly, the top fixed mounting of supporting baseplate (101) has box (103) of wire-wrapping processing usefulness, the top surface avris fixed mounting of box (103) has defeated material cabinet (104), the circular shape guide mouth has been seted up at the top middle part of defeated material cabinet (104), the surface interlude of guide mouth is equipped with stand (105), the outer wall surface of stand (105) is equipped with body support frame (106), the equal vertical fixed mounting in four edges in bottom of body support frame (106) has supporting guide arm, four supporting guide arm's bottom and stand (105) top edge fixed connection.

3. The winding machine for the finished pipes for the production of the rubber hoses as claimed in claim 2, wherein: the sealed intercommunication setting of top avris of bottom and box (103) of defeated material cabinet (104), and the lateral wall both sides that are located box (103) have all seted up the circular shape through-hole, hose conveying mechanism (2) are installed in the inside scarf joint of through-hole, hose conveying mechanism (2) include alternate fixed base (201) with box (103) inner wall, the middle part of base (201) transversely has been inlayed and has been collected the transmission roller, the middle part fixed mounting who collects the transmission roller has the athey wheel that is used for carrying out the scarf joint to the pipeline, a plurality of conveyer trough has been seted up on the surface of athey wheel, one of them the fixed surface of base (201) installs first step motor, step motor's casing and base (201) fixed connection, step motor's output and the end department transmission of transmission roller are connected.

4. The winding machine for the finished pipes for the production of the rubber hoses as claimed in claim 3, wherein: the top surface avris fixed mounting of defeated material cabinet (104) has and presses derivation mechanism (3), press derivation mechanism (3) include with extrusion cabinet (301) of the vertical fixed intercommunication of box (103) top avris, the inside fixed mounting of extrusion cabinet (301) has the pressure roller that is used for injecing the support to the hose, the one end transmission of pressure roller is connected and is equipped with the second step motor.

5. The winding machine for the finished pipes for the production of the rubber hoses as claimed in claim 4, wherein: cutting mechanism (4) include the support frame of being connected with box (103) lateral wall fixed mounting, the support frame comprises guide arm and layer board (401) that four horizontal installations set up, the end department fixed mounting of guide arm has square layer board (401), the middle part of layer board (401) is seted up and is equipped with the pipeline connect through-hole, the equal fixed mounting in inside of pipeline connect through-hole has pipe (402), the one end of pipe (402) and the lateral wall intercommunication of box (103), the end department fixed mounting of pipe (402) has cutting blade (403), the end department fixed mounting of cutting blade (403) has first motor, the top fixed mounting of first motor has electric telescopic handle (404), the lateral wall of electric telescopic handle (404) is connected with the middle part fixed surface of layer board (401).

6. The winding machine for the finished pipes for the production of the rubber hoses as claimed in claim 5, wherein: winding mechanism (5) include baffle box (501) of being connected with layer board (401) support, the one end fixed mounting of baffle box (501) has bobbin (502), the both sides side surface of bobbin (502) still fixed mounting have barrel support frame (503), wherein one end fixed mounting of barrel support frame (503) has and is used for driving bobbin (502) pivoted second motor (504), the bottom fixed mounting of second motor (504) has and supports fixed base (505) with barrel support frame (503).

7. The winding machine for the finished pipes for the production of the rubber hoses as claimed in claim 6, wherein: the utility model discloses a box, including box (103), box, electric telescopic handle switch, external power source, switch panel (6), the surface of switch panel (6) is equipped with first step motor switch, second step motor switch, first motor switch, electric telescopic handle switch and second motor switch respectively, first step motor and first step motor switch electric connection, second step motor and second step motor switch electric connection, first motor and first motor switch electric connection, electric telescopic handle (404) and electric telescopic handle switch electric connection, second motor (504) and second motor switch electric connection, first step motor switch, second step motor switch, first motor switch, electric telescopic handle switch and second motor switch all with external power source electric connection.