CN111496855A - Foaming cotton preparation and forming process - Google Patents
Foaming cotton preparation and forming process Download PDFInfo
- Publication number
- CN111496855A CN111496855A CN202010361522.XA CN202010361522A CN111496855A CN 111496855 A CN111496855 A CN 111496855A CN 202010361522 A CN202010361522 A CN 202010361522A CN 111496855 A CN111496855 A CN 111496855A
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- Prior art keywords
- slitting
- workbench
- overturning
- driving
- fixing
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- 229920000742 Cotton Polymers 0.000 title claims abstract description 63
- 238000000034 method Methods 0.000 title claims abstract description 19
- 230000008569 process Effects 0.000 title claims abstract description 18
- 238000005187 foaming Methods 0.000 title abstract description 26
- 238000002360 preparation method Methods 0.000 title abstract description 16
- 230000007246 mechanism Effects 0.000 claims abstract description 66
- 238000007599 discharging Methods 0.000 claims abstract description 26
- 239000006260 foam Substances 0.000 claims description 25
- 230000002457 bidirectional effect Effects 0.000 claims description 15
- 238000005520 cutting process Methods 0.000 claims description 15
- 230000000712 assembly Effects 0.000 claims description 12
- 238000000429 assembly Methods 0.000 claims description 12
- 238000004519 manufacturing process Methods 0.000 claims description 11
- 238000000465 moulding Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 6
- 230000007306 turnover Effects 0.000 claims description 5
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000000007 visual effect Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000013012 foaming technology Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 239000004587 polysulfide sealant Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/045—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member for thin material, e.g. for sheets, strips or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/02—Means for moving the cutting member into its operative position for cutting
- B26D5/04—Means for moving the cutting member into its operative position for cutting by fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
- B26D5/086—Electric, magnetic, piezoelectric, electro-magnetic means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/0006—Means for guiding the cutter
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/015—Means for holding or positioning work for sheet material or piles of sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/20—Cutting beds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2628—Means for adjusting the position of the cutting member
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
- B26D2007/322—Means for performing other operations combined with cutting for conveying or stacking cut product the cut products being sheets, e.g. sheets of paper
Abstract
The invention relates to a foaming cotton preparation and forming process, in particular to a foaming cotton preparation and forming device which comprises a workbench, a slitting driving mechanism, a clinging guide mechanism, an adjustable slitting mechanism and a turning and discharging mechanism, wherein the adjustable slitting mechanism comprises two adjusting components arranged in a mirror image manner and three slitting blades; the device related to the process provided by the invention can realize automatic operation and batch slitting and forming, solves the problem of simple and repeated manual operation, and greatly improves the forming and processing efficiency.
Description
Technical Field
The invention relates to the technical field of processing of foamed cotton, and particularly provides a preparation and forming process of foamed cotton.
Background
The foamed cotton is a material containing air holes produced by a foaming technology, such as a polystyrene foamed board, a polyvinyl chloride foamed insulation board, polyurethane foaming glue and the like, and the products in the market, such as foamed plastic, pearl cotton, foamed rubber, water-swelling water stop glue, polysulfide sealant and the like, generally belong to foaming series products. The foamed cotton has the advantages of buffering, shock resistance, heat insulation, moisture resistance, chemical corrosion resistance and the like, and is widely applied to various fields of transportation, product packaging, civil construction, refrigeration and heat preservation, daily sundry goods and the like.
The foaming cotton can be processed into various shapes and structures according to specific requirements in the forming and processing process, wherein the foaming cotton plate is further processed into a foaming cotton block with a certain thickness, in the actual production and forming process, the foaming cotton plate is often manually cut into the foaming cotton block with a certain thickness specification, the simple operation is repeated, the labor is wasted, generally only one block can be sequentially cut, and the processing efficiency is low.
Based on the problems, the invention provides a foaming cotton preparation and forming process, and particularly relates to a foaming cotton preparation and forming device.
Disclosure of Invention
In order to solve the problems, the invention provides a process for preparing and forming foamed cotton, which is used for solving the problems mentioned in the background technology.
In order to achieve the purpose, the invention adopts the following technical scheme to realize the purpose: a process for preparing and molding foam cotton comprises the following steps:
s1, adjusting the cutter spacing: adjusting the distance between the cutting blades in the adjustable cutting mechanism according to the thickness of the foamed cotton block to be cut;
s2, lifting adjustment, namely on the basis of completing the adjustment of the tool distance in the step S1, driving the vertically arranged slitting blades to wholly ascend or descend by a lifting adjustment cylinder, so that the distance between the slitting blade positioned at the lowest position and the worktable surface after the lifting adjustment is equal to the distance between the two adjacent slitting blades by taking the worktable surface as a reference;
s3, placing a cotton board: placing a foaming cotton board to be cut on the table top of the workbench, and enabling the side wall of the foaming cotton board to be tightly leaned against the discharging baffle;
s4, tight adhesion guide: tightly attaching two sides of the foaming cotton plate through a tight attaching guide mechanism;
s5, slitting a cotton board: the slitting driving mechanism drives the slitting blades to move towards the direction close to the discharging baffle, so that the slitting blades are used for slitting the foam cotton plate, and a plurality of foam cotton blocks with required thickness are obtained;
s6, overturning and discharging: turning and discharging the foamed cotton blocks obtained by cutting through a turning and discharging mechanism;
the foamed cotton preparation and forming device comprises a workbench, a cutting driving mechanism, a clinging guiding mechanism, an adjustable cutting mechanism and an overturning unloading mechanism, wherein open type avoiding areas are arranged on two sides of a table surface of the workbench, a rectangular avoiding groove is arranged on the table surface of the workbench, the overturning unloading mechanism is arranged on the workbench and comprises a turnover L-shaped unloading baffle, the unloading baffle comprises a baffle and a supporting plate which is perpendicular to the baffle, when the supporting plate is in a horizontal state, the supporting plate is positioned in the avoiding groove, the upper end surface of the supporting plate is flush with or lower than the table surface of the workbench, the cutting driving mechanism is arranged on the workbench and comprises a moving platform which penetrates through the bottom of the workbench, and the clinging guiding mechanism is arranged on the moving platform and used for clinging to two sides of a cotton plate, wherein:
the adjustable slitting mechanism comprises two adjusting assemblies and three slitting blades, the two adjusting assemblies are arranged in a mirror image mode, the adjusting assemblies are distributed in two avoidance areas in a one-to-one correspondence mode, each adjusting assembly comprises a lifting adjusting cylinder, a L plate, a span adjusting cylinder, a two-way scale guide post, a fixed cutter holder, a sliding cutter holder, a spring and a connecting rod, the lifting adjusting cylinder is fixedly installed at the bottom of the moving platform, the L plate is located above the moving platform and fixedly connected with an output end of the lifting adjusting cylinder, the span adjusting cylinder is fixedly installed on the outer side wall of the L plate, the two-way scale guide post is vertically and fixedly installed on the L plate, a zero scale mark marked on the two-way scale guide post is located at a length equal division position, two length scales which gradually increase from the zero scale mark to shaft ends of two sides are marked on the two-way scale guide post, the fixed cutter holder is fixed on the two-way scale guide post, the fixed cutter holder is located at the zero scale position, two guide posts are fixedly connected with the cutter holder L plate, the two sliding cutter holders are respectively slidably connected with the two adjusting blades, the sliding cutter holder is fixedly connected with the two adjusting blades, the sliding cutter holder is connected with the sliding cutter holder, the sliding blade is fixedly connected with the two adjusting cylinder, the sliding blade is connected in series, the two adjusting cylinder, the sliding blade is connected with the two adjusting blade holder, the sliding blade is connected with the two adjusting cylinder, the sliding blade holder, the sliding blade is connected with the sliding blade holder.
Preferably, the slitting drive mechanism further comprises a drive motor, two lead screws and a transmission belt, wherein the two lead screws are located at the same height, the drive motor is fixedly installed on the side wall of the workbench through a motor fixing seat, a drive belt wheel is arranged on an output shaft of the drive motor, the two lead screws are horizontally and rotatably installed on the workbench, a driven belt wheel is arranged at one side shaft end of each lead screw, the transmission belt is sleeved on the drive belt wheel and the two driven belt wheels, and the movable platform is in threaded connection with the two lead screws.
Preferably, moving platform is last to be equipped with two relatively lead screw axial vertically slide rail, paste tight guiding mechanism and include two fixed mounting and be in moving platform is last to take seat bearing, horizontal rotation to install two hand wheel two-way screw rod between the seat bearing and two all slide to set up two direction subassembly between the slide rail, two direction subassembly one-to-one distributes in two keep away the position district, just direction subassembly is higher than the workstation mesa, the two-way screw rod of hand wheel is followed the workstation bottom is passed, two direction subassembly with the two opposite screw thread section correspondence threaded connection of screw thread direction soon on the two-way screw rod of hand wheel.
Preferably, the overturning and discharging mechanism further comprises an overturning driving cylinder and an L-shaped overturning plate, the overturning plate is hinged to a position, close to the side wall, on the workbench, the overturning driving cylinder is hinged to the bottom of the workbench and between the overturning plates, and the discharging baffle is fixedly connected to the overturning plate.
Preferably, the guide assembly comprises a sliding roller frame which is arranged between the two sliding rails in a sliding mode and a plurality of guide rollers which are arranged on the sliding roller frame in a linear uniform arrangement mode and vertically rotate, and the sliding roller frame is in threaded connection with the hand wheel bidirectional screw.
Preferably, the sliding tool apron is provided with a visual hole, and the scales marked on the bidirectional scale guide post can be observed through the visual hole.
The technical scheme has the following advantages or beneficial effects:
1. the invention provides a foamed cotton preparation and forming process, and particularly relates to a foamed cotton preparation and forming device.
2. The invention provides a foaming cotton preparation and forming process, and particularly relates to a foaming cotton preparation and forming device.
3. The invention provides a foaming cotton preparation and forming process, and particularly relates to a foaming cotton preparation and forming device.
Drawings
The invention and its features, aspects and advantages will become more apparent from reading the following detailed description of non-limiting embodiments with reference to the accompanying drawings. The drawings, in which like numerals refer to like parts throughout the several views and which are not necessarily drawn to scale, emphasis instead being placed upon illustrating the principles of the invention.
FIG. 1 is a process flow chart of a process for preparing and molding foam provided by the invention;
FIG. 2 is a top view of a device for preparing and forming foamed cotton provided by the present invention;
FIG. 3 is an enlarged partial schematic view at A in FIG. 2;
FIG. 4 is a front view of a foam producing and forming apparatus provided in the present invention;
FIG. 5 is a front view of the guide assembly;
FIG. 6 is a front view of the adjustable slitting mechanism;
fig. 7 is a partially enlarged schematic view at B in fig. 6.
The machine comprises a workbench, a clearance area, a clearance groove, a slitting driving mechanism, a driving motor, a driving belt wheel, a screw rod, a driven belt wheel, a driving belt wheel, a moving platform, a sliding rail, a sticking guide mechanism, a belt seat bearing, a hand wheel bidirectional screw, a guide assembly, a 331, a sliding roller frame, a 332, a guide roller, an adjustable slitting mechanism, a 41, an adjusting assembly, a 411, a lifting adjusting cylinder, a 412, a L plate, a 413, a span adjusting cylinder, a 4131, a sliding hinge seat, a 414, a bidirectional scale guide column, a 415, a fixed tool seat, a 4151, a guide rod, a 416, a sliding tool seat, a 4161, a visible hole, an 417, a spring, an 418, a connecting rod, a 42, a slitting blade, a 5, a turnover discharging mechanism, a 51, a turnover driving cylinder, a 52, a turnover plate, a 53, a discharging baffle, a 532 and a retainer plate.
Detailed Description
The following detailed description of the embodiments of the present invention will be given with reference to the accompanying drawings for the purpose of providing those skilled in the art with a more complete, accurate and thorough understanding of the concept and technical solution of the present invention, and to facilitate the implementation thereof, but not to limit the present invention.
Referring to the attached drawings 1-7, a process for preparing and molding foam comprises the following steps:
s1, adjusting the cutter spacing: the distance between the slitting blades 42 in the slitting mechanism 4 can be adjusted according to the thickness of the foamed cotton block to be slit;
s2, lifting adjustment, namely on the basis of completing the adjustment of the tool distance in the step S1, the lifting adjustment cylinder 411 drives the vertically arranged slitting blades 42 to wholly lift or descend, so that the distance between the slitting blade 42 positioned at the lowest position and the table surface of the working table 1 after the lifting adjustment is equal to the distance between the two adjacent slitting blades 42 by taking the table surface of the working table 1 as a reference;
s3, placing a cotton board: placing the foam board to be cut on the table top of the workbench 1, and enabling the side wall of the foam board to be tightly leaned against the discharging baffle 53;
s4, tight adhesion guide: the two sides of the foaming cotton plate are tightly attached through the tight attaching guide mechanism 3;
s5, slitting a cotton board: the slitting driving mechanism 2 drives the slitting blade 42 to move towards the direction close to the discharging baffle 53, so that the slitting blade 42 is used for slitting the foam cotton board, and a plurality of foam cotton blocks with required thickness are obtained;
s6, overturning and discharging: turning and discharging the foamed cotton blocks obtained by cutting through a turning and discharging mechanism 5;
the foamed cotton preparation and forming process adopting the steps S1-S6 further specifically relates to a foamed cotton preparation and forming device, which comprises a workbench 1, a slitting driving mechanism 2, a sticking guiding mechanism 3, an adjustable slitting mechanism 4 and an overturning unloading mechanism 5, wherein open type avoiding areas 11 are arranged on two sides of the table top of the workbench 1, a rectangular avoiding groove 12 is arranged on the table top of the workbench 1, the overturning unloading mechanism 5 is arranged on the workbench 1, the slitting driving mechanism 2 is arranged on the workbench 1, and the sticking guiding mechanism 3 is arranged on a moving platform 24 and used for sticking two sides of a foamed cotton plate tightly; wherein:
the adjustable slitting mechanism 4 comprises two adjusting assemblies 41 which are arranged in a mirror image manner and three slitting blades 42, the two adjusting assemblies 41 are distributed in two avoidance areas 11 in a one-to-one correspondence manner, the adjusting assemblies 41 comprise a lifting adjusting cylinder 411, a L plate 412, a span adjusting cylinder 413, a bidirectional scale guide post 414, a fixed tool apron 415, a sliding tool apron 416, a spring 417 and a connecting rod 418, the lifting adjusting cylinder 412 is arranged at the bottom of the moving platform 24 through a bolt, the L plate 412 is arranged above the moving platform 24 and is fixedly connected with the output end of the lifting adjusting cylinder 411, the span adjusting cylinder 413 is fixedly arranged on the outer side wall of the guide post L plate 412 through a screw, the guide post is arranged on the outer side wall of the moving platform 24 through a fixed guide post 415, the guide post 415 is fixedly arranged on the guide post 415, the guide post is fixedly arranged on the two equal-length fixing guide post 415, the guide post is fixedly connected with the guide post 415, the guide post is fixedly connected with the guide rod 415, the guide rod fixedly arranged on the guide rod, the guide rod is fixedly connected with the guide rod fixedly arranged on the guide rod fixedly connected with the two guide rod fixedly.
When the blade distance is adjusted in step S1, by synchronously starting the two span adjusting cylinders 413, the sliding hinge seat 4131 is driven by the span adjusting cylinders 413 to slide along the guide rod 4151, when in a state of pulling the sliding hinge seat 4131, the sliding hinge seat 4131 will pull the two sliding blade seats 416 to slide closer to the fixed blade seat 415 through the connecting rod 418, the blade distance will decrease, and conversely, when in a state of pushing the sliding hinge seat 4131, the sliding hinge seat 4131 will push the two sliding blade seats 416 to slide away from the fixed blade seat 415 through the connecting rod 418, the blade distance will increase, and when actually adjusting, the adjusted adjacent blade distance is equal to the thickness of the foamed cotton block to be slit and molded.
After the tool distance adjusting operation of step S1 is completed, the lifting adjusting operation of step S2 may be performed, specifically, two lifting adjusting cylinders 411 are synchronously started to drive the two L plates 412 to synchronously move in the vertical direction, so as to drive the three slitting blades 42 to synchronously move along with the three slitting blades, and then the distance between the lowermost slitting blade 42 and the table top of the workbench 1 is adjusted, so that the distance is equal to the distance between the adjacent slitting blades 42 after being adjusted.
After the adjustment operations of steps S1 and S2 are completed, the operation of placing the foam board of step S3 can be performed, that is, the thick foam board to be slit is placed on the table top of the worktable 1, and it is noticed that one side of the foam board is tightly attached to the baffle 531, which is convenient for the slitting operation.
Because the foaming cotton plate is relatively soft and easy to deform, the two sides of the foaming cotton plate are tightly attached through the tight attaching guide mechanism 3, the cutting operation is more convenient, and the cutting deformation is prevented, so that a regular foaming cotton block cannot be obtained, two slide rails 241 which are vertical to the axial direction of the lead screw 22 are arranged on the moving platform 24, the tight attaching guide mechanism 3 comprises two belt seat bearings 31 which are fixedly arranged on the moving platform 24 through screws, a hand wheel bidirectional screw 32 which is horizontally and rotatably arranged between the two belt seat bearings 31 and two guide assemblies 33 which are respectively and slidably arranged between the two slide rails 241, the two guide assemblies 33 are correspondingly distributed in the two avoiding areas 11 one by one, the guide assemblies 33 are higher than the table surface of the working table 1, the hand wheel bidirectional screw 32 penetrates through the bottom of the working table 1, the guide assemblies 33 comprise a sliding roller frame 331 which is slidably arranged between the two slide rails 241 and seven guide rollers 332 which are linearly and uniformly arranged and vertically and rotatably, the two sliding roller frames 331 are correspondingly in threaded connection with two thread sections with opposite thread directions on the hand wheel bidirectional screw 32.
When the step S4 is performed to attach the foam board tightly, the handwheels on either side are rotated, the two sliding roller frames 331 are driven by the handwheel bidirectional screw 32 to slide oppositely until the foam board placed on the table top of the workbench 1 is centered automatically and attached tightly between the guide rollers 332 on both sides, and the cutting operation is performed while the guide rollers 332 roll attached to the foam board, so that the cutting deformation can be effectively avoided.
Slitting drive mechanism 2 is used for driving adjustable slitting mechanism 4 to accomplish automatic slitting to the foaming cotton board, slitting drive mechanism 2 includes driving motor 21, two lead screw 22 that are located same height, drive belt 23 and the moving platform 24 that passes from 1 bottom of workstation, driving motor 21 passes through motor fixing base fixed mounting on the lateral wall of workstation 1, be equipped with driving pulley 211 on driving motor 21's the output shaft, two lead screw 22 horizontal rotation install on workstation 1, one side axle head of lead screw 22 is equipped with from the driven pulleys 221, driving belt 23 cover is established on driving pulley 211 and two from the driven pulleys 221, moving platform 24 and two lead screw 22 threaded connection.
When the cotton board slitting operation of step S5 is performed, the slitting drive mechanism 2 is required to drive the adjustable slitting mechanism 4 in a matching manner to complete automatic slitting, specifically, by starting the drive motor 21, the driving pulley 211 drives the two driven pulleys 221 to synchronously rotate through the driving belt 23, so that the two lead screws 22 drive the moving platform 24 to move towards the direction close to the baffle 531, and the moving platform 24 drives the three slitting blades 42 to synchronously move transversely along with the driving belt, thereby completing automatic slitting of the foamed cotton board.
The overturning and discharging mechanism 5 comprises an overturning driving cylinder 51, an L-shaped overturning plate 52 and an overturning L-shaped discharging baffle 53, wherein the overturning plate 52 is hinged on the position, close to the side wall, of the workbench 1, the overturning driving cylinder 51 is hinged between the bottom of the workbench 1 and the overturning plate 52, the discharging baffle 53 is welded on the overturning plate 52, the discharging baffle 53 comprises a baffle 531 and a retainer plate 532 perpendicular to the baffle 531, when the retainer plate 532 is in a horizontal state, the retainer plate 532 is positioned in the avoiding groove 12, and the upper end face of the retainer plate 532 is flush with the table top of the workbench 1.
After the completion is cut, adjustable cutting mechanism 4 returns to initial position, alright carry out step S6 upset unloading operation afterwards, can realize automatic discharge through upset discharge mechanism 5, it is concrete, drive actuating cylinder 51 shrink through starting the upset, thereby drive returning face plate 52 and rotate along articulated department, baffle 53 of unloading will be along with returning face plate 52 moves together, thereby at the in-process of upset, ask flitch 532 will be to being the foaming cotton piece of the state of piling up after cutting, and accomplish automatic discharge along with the upset, improve the automation mechanized operation of shaping processing, avoid artifical the trouble of unloading and getting the material.
In order to facilitate the observation of the scales during the adjustment of the tool distance, the sliding tool holder 416 is provided with a visible hole 4161, and the scales marked on the bidirectional scale guide post 414 can be observed through the visible hole 4161. The adjusted distance can be directly read through the visual hole 4161.
Those skilled in the art will appreciate that variations may be implemented by those skilled in the art in combination with the prior art and the above-described embodiments, and will not be described in detail herein. Such variations do not affect the essence of the present invention and are not described herein.
The above description is of the preferred embodiment of the invention. It is to be understood that the invention is not limited to the particular embodiments described above, in that devices and structures not described in detail are understood to be implemented in a manner common in the art; it will be understood by those skilled in the art that various changes and modifications may be made, or equivalents may be modified, without departing from the spirit of the invention. Therefore, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention are still within the scope of the protection of the technical solution of the present invention, unless the contents of the technical solution of the present invention are departed.
Claims (6)
1. A process for preparing and forming foamed cotton is characterized by comprising the following steps: the molding process specifically comprises the following steps:
s1, adjusting the cutter spacing: adjusting the distance between the slitting blades (42) in the adjustable slitting mechanism (4) according to the thickness of the foamed cotton block to be slit;
s2, lifting adjustment, namely on the basis of completing the adjustment of the tool distance in the step S1, driving the vertically arranged slitting blades (42) to wholly ascend or descend by a lifting adjustment cylinder (411), so that the distance between the slitting blade (42) positioned at the lowest position and the table surface of the working table (1) after the lifting adjustment is equal to the distance between the two adjacent slitting blades (42) by taking the table surface of the working table (1) as a reference;
s3, placing a cotton board: placing a foam board to be cut on the table top of the workbench (1), and enabling the side wall of the foam board to be tightly leaned against the discharging baffle (53);
s4, tight adhesion guide: the two sides of the foam cotton plate are tightly attached through the tight attaching guide mechanism (3);
s5, slitting a cotton board: the slitting driving mechanism (2) drives the slitting blade (42) to move towards the direction close to the discharging baffle (53), so that the slitting blade (42) is used for slitting the foam cotton board, and a plurality of foam cotton blocks with required thickness are obtained;
s6, overturning and discharging: turning and discharging the foamed cotton blocks obtained by cutting through a turning and discharging mechanism (5);
the device comprises a workbench (1), a slitting driving mechanism (2), a clinging guiding mechanism (3), an adjustable slitting mechanism (4) and an overturning unloading mechanism (5), wherein open type avoiding areas (11) are arranged on two sides of a table board of the workbench (1), a rectangular avoiding groove (12) is formed in the table board of the workbench (1), the overturning unloading mechanism (5) is arranged on the workbench (1), the overturning unloading mechanism (5) comprises a turnover L-shaped unloading baffle (53), the unloading baffle (53) comprises a baffle (531) and a material supporting plate (532) vertically arranged with the baffle (531), when the material supporting plate (532) is in a horizontal state, the material supporting plate (532) is positioned in the avoiding groove (12), the upper end surface of the material supporting plate (532) is flush with the workbench (1) or lower than the workbench (1), the clinging guiding mechanism (3) is arranged on the top of the slitting driving mechanism (24), and the slitting driving mechanism (2) is used for driving the slitting mechanism (1), and the slitting mechanism (3) is arranged on the workbench (2):
the adjustable slitting mechanism (4) comprises two adjusting assemblies (41) and three slitting blades (42) which are arranged in a mirror image manner, the two adjusting assemblies (41) are distributed in the two avoiding regions (11) in a one-to-one correspondence manner, each adjusting assembly (41) comprises a lifting adjusting cylinder (411), a L plate (412), a span adjusting cylinder (413), a bidirectional scale guide post (414), a fixed tool apron (415), a sliding tool apron (416), a spring (4171) and a connecting rod (418), the lifting adjusting cylinder (411) is fixedly installed at the bottom of the moving platform (24), the L plate (412) is located above the moving platform (24) and is fixedly connected with the output end of the lifting adjusting cylinder (411), the span adjusting cylinder (413) is fixedly installed on the outer side wall of the L plate (412), the bidirectional scale guide post (414) is vertically and fixedly installed on the L plate (412), zero scale lines marked on the bidirectional scale guide post (414) are located at equal division positions of the length, the two fixed tool apron (415) and the two cutting tool apron (416) are hinged between the two fixed tool apron (415) and the two fixing guide rods (416), the two adjusting cylinder (416) and the two sliding tool apron (416) are hinged to the two fixing guide rod (416), the two adjusting cylinder (416), the two fixing guide rod (416), the two adjusting cylinder (416) is hinged to the two fixing guide rod (415), the two fixing guide rod (416), the two adjusting cylinder (416), the two fixing guide rod (416), the two adjusting cylinder (416) and the two fixing rod (416), the two fixing rod (416) and the two fixing rod (416) are hinged to be connected in series, the two fixing guide rod (415), the two fixing guide rod (416), the two fixing guide rod (415), the two fixing tool apron (416), the two fixing guide rod (416), the two fixing rod (415), the two fixing guide rod (416), the two fixing guide rod.
2. The process for preparing and molding foam according to claim 1, wherein the process comprises the following steps: cut actuating mechanism (2) and still include driving motor (21), two lead screw (22) and drive belt (23) that are located same height, driving motor (21) pass through motor fixing base fixed mounting be in on the lateral wall of workstation (1), be equipped with driving pulley (211), two on the output shaft of driving motor (21) lead screw (22) horizontal rotation is installed on workstation (1), one side axle head of lead screw (22) is equipped with from driving pulley (221), drive belt (23) cover is established driving pulley (211) and two on from driving pulley (221), moving platform (24) and two lead screw (22) threaded connection.
3. The process for preparing and molding foam according to claim 2, wherein the process comprises the following steps: be equipped with two relatively on moving platform (24) lead screw (22) axial vertically slide rail (241), it includes two fixed mounting to paste tight guiding mechanism (3) take seat bearing (31), horizontal rotation on moving platform (24) to install two hand wheel two-way screw rod (32) between area seat bearing (31) and two equal slip settings are two guide component (33), two between slide rail (241) guide component (33) one-to-one distributes two keep away in position district (11), just guide component (33) are higher than workstation (1) mesa, hand wheel two-way screw rod (32) are followed workstation (1) bottom is passed, two guide component (33) with the screw thread revolves to two opposite screw thread section correspondence threaded connection on hand wheel two-way screw rod (32).
4. The process for preparing and forming the foamed cotton according to claim 1, wherein the overturning and discharging mechanism (5) further comprises an overturning driving cylinder (51) and an overturning plate (52) in the shape of L, the overturning plate (52) is hinged on the workbench (1) at a position close to the side wall, the overturning driving cylinder (51) is hinged between the bottom of the workbench (1) and the overturning plate (52), and the discharging baffle (53) is fixedly connected to the overturning plate (52).
5. The process for preparing and molding foam according to claim 3, wherein the process comprises the following steps: the guide assembly (33) comprises two sliding roller frames (331) arranged between the sliding rails (241) in a sliding mode and a plurality of guide rollers (332) which are arranged on the sliding roller frames (331) in a straight line uniform arrangement mode and vertically rotate, and the sliding roller frames (331) are in threaded connection with the hand wheel bidirectional screw (32).
6. The process for preparing and molding foam according to claim 1, wherein the process comprises the following steps: the sliding tool apron (416) is provided with a visible hole (4161), and scales marked on the bidirectional scale guide post (414) can be observed through the visible hole (4161).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010361522.XA CN111496855A (en) | 2020-04-30 | 2020-04-30 | Foaming cotton preparation and forming process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010361522.XA CN111496855A (en) | 2020-04-30 | 2020-04-30 | Foaming cotton preparation and forming process |
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| Publication Number | Publication Date |
|---|---|
| CN111496855A true CN111496855A (en) | 2020-08-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010361522.XA Withdrawn CN111496855A (en) | 2020-04-30 | 2020-04-30 | Foaming cotton preparation and forming process |
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| Country | Link |
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| CN (1) | CN111496855A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113400382A (en) * | 2021-07-07 | 2021-09-17 | 陈柏良 | Heat-insulation packaging bag and processing method and processing system thereof |
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| KR20110010310U (en) * | 2010-04-26 | 2011-11-02 | 김기영 | Automatic sponge cutting device |
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| CN110055740A (en) * | 2019-05-25 | 2019-07-26 | 安徽商贸职业技术学院 | A kind of cutting device of painting canvas |
| CN110405818A (en) * | 2019-08-19 | 2019-11-05 | 陶闽榕 | A kind of industry sponge preparation secondary operation molding machine |
| CN209920052U (en) * | 2019-04-27 | 2020-01-10 | 苏州吴江金茂保温材料有限公司 | Slitting device for foam board |
| CN210148203U (en) * | 2019-06-17 | 2020-03-17 | 湖北亚飞新材料有限公司 | Cutting device is used in processing of wood-plastic composite board |
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| KR20110010310U (en) * | 2010-04-26 | 2011-11-02 | 김기영 | Automatic sponge cutting device |
| CN204916313U (en) * | 2015-07-28 | 2015-12-30 | 湖北神州建材有限责任公司 | Packing turning device |
| CN209920052U (en) * | 2019-04-27 | 2020-01-10 | 苏州吴江金茂保温材料有限公司 | Slitting device for foam board |
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| CN113400382A (en) * | 2021-07-07 | 2021-09-17 | 陈柏良 | Heat-insulation packaging bag and processing method and processing system thereof |
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Application publication date: 20200807 |