CN111496547A - Enclosure mass production processing line and processing method - Google Patents

Enclosure mass production processing line and processing method Download PDF

Info

Publication number
CN111496547A
CN111496547A CN202010336518.8A CN202010336518A CN111496547A CN 111496547 A CN111496547 A CN 111496547A CN 202010336518 A CN202010336518 A CN 202010336518A CN 111496547 A CN111496547 A CN 111496547A
Authority
CN
China
Prior art keywords
linear driving
driving mechanism
extrusion
plate
working platform
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202010336518.8A
Other languages
Chinese (zh)
Other versions
CN111496547B (en
Inventor
康望才
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hunan Hankun Industrial Co Ltd
Original Assignee
Hunan Hankun Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hunan Hankun Industrial Co Ltd filed Critical Hunan Hankun Industrial Co Ltd
Priority to CN202010336518.8A priority Critical patent/CN111496547B/en
Publication of CN111496547A publication Critical patent/CN111496547A/en
Application granted granted Critical
Publication of CN111496547B publication Critical patent/CN111496547B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H17/00—Fencing, e.g. fences, enclosures, corrals
    • E04H17/14—Fences constructed of rigid elements, e.g. with additional wire fillings or with posts
    • E04H17/16—Fences constructed of rigid elements, e.g. with additional wire fillings or with posts using prefabricated panel-like elements, e.g. wired frames
    • E04H17/165—Fences constructed of rigid elements, e.g. with additional wire fillings or with posts using prefabricated panel-like elements, e.g. wired frames using panels with rigid filling and frame

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Laser Beam Processing (AREA)

Abstract

The invention discloses a fence batch production processing line, wherein the fence comprises a mesh plate, a frame fixing seat, a supporting rod and a supporting rod fixing seat, wherein the frame comprises an outer frame and a plurality of inner reinforcing pipes; enclose shelves batched production processing line includes: the blanking machine is used for blanking the mesh plate, the supporting rod and the inner reinforced pipe; the outer frame processing device is used for processing the outer frame; the frame fixing seat processing device is used for processing the frame fixing seat; the supporting rod fixing seat processing device is used for processing the supporting rod fixing seat; the butt welding machine is used for welding the outer frame and the inner reinforcing pipe and welding the mesh plate and the frame; the paint spraying machine is used for spraying paint on the mesh plate, the frame fixing seat, the supporting rod and the supporting rod fixing seat; and the UV printer is used for printing the surface pattern of the sprayed mesh plate. The invention has high production efficiency, saves manpower and can be suitable for batch production.

Description

Enclosure mass production processing line and processing method
Technical Field
The invention relates to the technical field of enclosure production equipment, in particular to an enclosure batch production processing line and a processing method.
Background
The fence is mainly suitable for construction sites and urban highway construction and is used for protecting and dividing construction areas, isolating external environments, protecting and shielding. However, the existing enclosure has poor structural stability, is troublesome to assemble and disassemble and is inconvenient to transport. In order to improve the performance of the enclosure, i developed a novel enclosure 100 ', as shown in fig. 24-30, which includes a mesh plate 1', a frame 2 ', a frame fixing seat 5', a support rod 3 'and a support rod fixing seat 6', wherein the frame 2 'includes an outer frame 20' and a plurality of inner reinforcing tubes 21 ', and the inner reinforcing tubes 21' include a plurality of transverse reinforcing tubes 211 'and a plurality of longitudinal reinforcing tubes 210'; the support rod fixing seat 6 ' is in an inverted U-shaped structure, waist circular holes 601 ' are formed in two opposite side edges, and bolt holes 602 ' are formed in the bottom of the support rod fixing seat; the frame fixing seat 5 ' comprises a fixing plate 51 ' and two clamping plates 50 ' arranged in the middle of the fixing plate 51 ' in parallel at intervals, wherein a first through hole 501 ' is formed in each clamping plate 50 ', second through holes 510 ' are formed in two edges of the fixing plate 51 ', the outer frame 20 ' is of a square structure formed by four steel pipes, the connecting surface between every two steel pipes is 45 degrees, the outer frame 20 ' and the inner reinforcing pipes 21 ' are welded into a whole, and the mesh plate 1 ' and the frame 2 ' are welded into a whole. When the enclosure 100 ' is used, the frame 2 ' is fixed between the two clamping plates 50 ', so that the effective positioning of the frame 2 ' is realized, the clamping plates 50 ' are connected with the frame 2 ' through the fasteners, and the fixing plate 51 ' is connected with the ground 7 ' through the fasteners, so that the connection between the mesh plate 1 ' and the frame 2 ' and the ground 7 ' is realized; meanwhile, one end of the supporting rod 3 ' is connected with the frame 20 ' through a fastener, the other end of the supporting rod 3 ' is connected with the supporting rod fixing seat 6 ' through a fastener, the supporting rod 3 ' comprises a short rod 30 ' and a long rod 31 ', supporting stability is improved, the supporting rod fixing seat 6 ' is connected with the ground 7 ' through a fastener, the reinforcing and fixing effects of the mesh plate 1 ' and the frame 2 ' are achieved through the supporting rod 3 ', the overall structural strength of the enclosure 100 ' is improved, stability is high, external impact resistance is high, and the fastener comprises an existing bolt, a nut, a screw and the like. The screen plate 1 ', the frame 2', the frame fixing seat 5 ', the support rod 3' and the support rod fixing seat 6 'which are included in the enclosure 100' can be assembled and disassembled, so that the enclosure 100 'is convenient to transport, the cost is saved, and the enclosure 100' is convenient to assemble and disassemble. The invention provides a fence batch production processing line for realizing the efficient production of an outer frame 20 ', a frame fixing seat 5', a supporting rod fixing seat 6 'and a fence 100'.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a fence mass production processing line which is high in production efficiency, saves manpower and can be suitable for mass production.
In order to achieve the purpose, the invention provides a fence batch production processing line, wherein the fence comprises a mesh plate, a frame fixing seat, a supporting rod and a supporting rod fixing seat, wherein the frame comprises an outer frame and a plurality of inner reinforcing pipes; enclose shelves batched production processing line includes:
the blanking machine is used for blanking the mesh plate, the supporting rod and the inner reinforced pipe;
the outer frame processing device is used for processing the outer frame;
the frame fixing seat processing device is used for processing the frame fixing seat;
the supporting rod fixing seat processing device is used for processing the supporting rod fixing seat;
the butt welding machine is used for welding the outer frame and the inner reinforcing pipe and welding the mesh plate and the frame;
the paint spraying machine is used for spraying paint on the mesh plate, the frame fixing seat, the supporting rod and the supporting rod fixing seat;
a UV printer used for printing the surface pattern of the sprayed mesh plate;
the outer frame machining device comprises a third working platform, a steel pipe feeding mechanism for feeding steel pipes, a fourth cutting mechanism for cutting 45-degree notches of the steel pipes and a welding mechanism, wherein the steel pipe feeding mechanism, the fourth cutting mechanism and the welding mechanism are sequentially arranged on the third working platform; the 45-degree notch surfaces of the two steel pipes are attached to each other, and the welding mechanism welds the two steel pipes.
Furthermore, the supporting rod fixing seat is in an inverted U-shaped structure, waist circular holes are formed in two opposite side edges of the supporting rod fixing seat, and bolt holes are formed in the bottom of the supporting rod fixing seat; the processing device for the supporting rod fixing seat comprises a first working platform, a first winding drum mechanism for winding a first iron plate, a first laser cutting mechanism for cutting a bolt hole and a waist round hole in the first iron plate, a first cutting mechanism for cutting the first iron plate into a rectangular iron block, and a first extrusion forming mechanism for extruding the rectangular iron block into an inverted U-shaped structure, wherein the first winding drum mechanism, the first laser cutting mechanism, the first cutting mechanism and the first extrusion forming mechanism are sequentially arranged on the first working platform; the processing device for the supporting rod fixing seat further comprises a first conveying mechanism which is arranged on the first working platform and used for conveying the inverted U-shaped structure obtained by extruding the first iron plate, the rectangular iron block and the first extrusion forming mechanism.
Further, the first laser cutting mechanism comprises a first support connected with the first working platform, a first linear driving mechanism installed on the first support, a first moving seat connected with the first linear driving mechanism, a second linear driving mechanism installed on the first moving seat, and a first laser cutting gun connected with the second linear driving mechanism; the first laser cutting mechanism continuously cuts the first iron plate by taking a combined hole group as a unit, wherein the combined hole group comprises two rows of waist-round hole groups and a bolt hole group positioned in the middle of the two rows of waist-round hole groups, each waist-round hole group comprises a plurality of waist-round holes arranged side by side at intervals, each bolt hole group comprises a plurality of bolt holes arranged side by side at intervals, and the rectangular iron block formed by cutting by the first cutting mechanism is provided with the combined hole group;
the processing device for the supporting rod fixing seats further comprises a second cutting mechanism, and the second cutting mechanism cuts the inverted-U-shaped structure obtained by extrusion of the first extrusion forming mechanism into a plurality of independent supporting rod fixing seats.
Further, the first cutting mechanism comprises a second bracket, a third linear driving mechanism and a first special-shaped cutter, and the first special-shaped cutter is in a reverse U-shaped structure; the second support is connected with the first working platform, the third linear driving mechanism is installed on the second support, the first special-shaped cutter is connected with the third linear driving mechanism, and the third linear driving mechanism drives the first special-shaped cutter to move up and down.
Further, the first extrusion forming mechanism comprises a third support, an upper extrusion assembly and a lower extrusion assembly, the upper extrusion assembly comprises a fourth linear driving mechanism and an upper extrusion block, and the lower extrusion assembly comprises a fifth linear driving mechanism and a lower extrusion block;
the third support is connected with the first working platform; the fourth linear driving mechanism is arranged on the third support, the upper extrusion block is connected with the fourth linear driving mechanism, and the fourth linear driving mechanism and the upper extrusion block are positioned above the first working platform;
the fifth linear driving mechanism is arranged on the third support, the lower extrusion block is connected with the fifth linear driving mechanism, and the fifth linear driving mechanism and the lower extrusion block are positioned below the first working platform;
the lower extrusion block is of an inverted U-shaped structure, the lower extrusion block is matched with the outer contour of the support rod fixing seat, the lower part of the upper extrusion block is of a cuboid structure, and the upper extrusion block is matched with the inner contour of the support rod fixing seat;
through grooves are formed in the first working platform corresponding to two side edges of the lower extrusion block; the fifth linear driving mechanism drives the lower extrusion block to move up and down, and the fourth linear driving mechanism drives the upper extrusion block to move up and down; when in extrusion forming, the rectangular iron block is clamped between the lower extrusion block and the upper extrusion block, and the rectangular iron block is extruded into an inverted U-shaped structure.
Furthermore, the first extrusion forming mechanism further comprises a side extrusion assembly positioned above the first working platform, and the side extrusion assembly comprises a sixth linear driving mechanism and a side extrusion plate connected with the sixth linear driving mechanism; the two sixth linear driving mechanisms are alternately arranged on the upper extrusion block, and the upper extrusion block is clamped between the two side extrusion plates; and the sixth linear driving mechanism drives the side extrusion plates to move so as to adjust the distance between the two side extrusion plates.
Further, the second cutting mechanism comprises a fourth support, a seventh linear driving mechanism and a second special-shaped cutter, the fourth support is connected with the first working platform, the seventh linear driving mechanism is installed on the fourth support, and the second special-shaped cutter comprises a cutter plate connected with the seventh linear driving mechanism and a plurality of cutter bodies which are installed on the cutter plate at intervals.
Furthermore, the frame fixing seat comprises a fixing plate and two clamping plates which are arranged in the middle of the fixing plate in parallel at intervals, wherein the clamping plates are provided with first through holes, and two edges of the fixing plate are provided with second through holes; the frame fixing seat processing device comprises a second working platform, a second winding drum mechanism for winding a second iron plate, a second extrusion forming mechanism for extruding two parallel straight plates on the second iron plate, and a third cutting mechanism for cutting the second iron plate and the two straight plates, wherein the width of the straight plates is equal to the width of the clamping plate, the length of the straight plates is N times of the length of the clamping plate, N is more than or equal to 1, and N is a natural number;
the second winding drum mechanism, the second extrusion forming mechanism and the third cutting mechanism are sequentially arranged on the second working platform; the frame fixing seat machining device further comprises a second conveying mechanism which is arranged on the second working platform and used for conveying the second iron plate.
Further, the frame fixing seat processing device further comprises a second laser cutting mechanism which is arranged on the second working platform and is positioned between the second drum mechanism and the second extrusion forming mechanism, wherein the second laser cutting mechanism comprises a fifth support connected with the second working platform, an eighth linear driving mechanism installed on the fifth support, a second moving seat connected with the eighth linear driving mechanism, a ninth linear driving mechanism installed on the second moving seat, and a second laser cutting gun connected with the ninth linear driving mechanism; the second laser cutting mechanism continuously cuts on the second iron plate by taking a through hole group as a unit, wherein the through hole group consists of two rows of second through hole groups, four rows of first through hole groups are clamped between the two rows of second through hole groups, the first through hole groups are formed by alternately arranging a plurality of first through holes, and the second through hole groups are formed by alternately arranging a plurality of second through holes.
Further, the second extrusion forming mechanism comprises a first-stage extrusion assembly and a second-stage extrusion assembly, wherein the first-stage extrusion assembly comprises a sixth support, a tenth linear driving mechanism, an eleventh linear driving mechanism, a compression roller and an extrusion plate to be formed; the number of the compression rollers is two;
the sixth support is connected with the second working platform; the tenth linear driving mechanism is arranged on the sixth support, the two compression rollers are arranged in parallel at intervals and are rotationally connected with the tenth linear driving mechanism, and the tenth linear driving mechanism and the compression rollers are positioned above the second working platform; a rectangular window is arranged between the second working platform and the two corresponding compression rollers;
the eleventh linear driving mechanism is mounted on the sixth support, the extrusion plate to be molded is connected with the eleventh linear driving mechanism, and the eleventh linear driving mechanism and the extrusion plate to be molded are located below the second working platform; the extrusion plate to be formed is aligned to the middle of the two compression rollers;
when the first-stage extrusion assembly extrudes the second iron plate, the two compression rollers press the second iron plate, the extrusion plate to be formed moves upwards and penetrates through the rectangular window to extrude the second iron plate, and the second iron plate between the two compression rollers is extruded into an arch structure;
the secondary extrusion assembly comprises a seventh bracket, a twelfth linear driving mechanism, a thirteenth linear driving mechanism, a middle forming extrusion plate and a side forming extrusion plate;
the seventh support is connected with the second working platform, the twelfth linear driving mechanism is installed on the seventh support, and the twelfth linear driving mechanism is connected with the middle forming extrusion plate; the two thirteenth linear driving mechanisms are alternately arranged on the middle forming extrusion plate, the thirteenth linear driving mechanisms are connected with the side forming extrusion plates, the middle forming extrusion plate is clamped between the two side forming extrusion plates, and the thirteenth linear driving mechanisms drive the side forming extrusion plates to move so as to adjust the distance between the two side forming extrusion plates;
when the secondary extrusion assembly extrudes, an arch structure is clamped between the side forming extrusion plate and the middle forming extrusion plate, and the side forming extrusion plate and the middle forming extrusion plate extrude the arch structure, so that two sides of the arch structure are overlapped to form a straight plate.
Further, the third cutting mechanism comprises an eighth support, a fourteenth linear driving mechanism and a third differential cutter, the eighth support is connected with the second working platform, the fourteenth linear driving mechanism is mounted on the eighth support, and the third differential cutter comprises an upper cutter plate, a lower cutter body and a side cutter body; the upper part of the upper knife board is connected with the fourteenth linear driving mechanism, and a plurality of lower knife bodies which are arranged alternately are arranged below the upper knife board; one side of the lower knife board close to the second extrusion forming mechanism is connected with the side knife body.
Furthermore, the fourth cutting mechanism comprises a support, a thirteenth linear driving mechanism, a fourth rotary driving mechanism, a knife rest and a disc-shaped right-angle cutter, the support is connected with the third working platform, the thirteenth linear driving mechanism is installed on the support, the thirteenth linear driving mechanism is connected with the knife rest, the fourth rotary driving mechanism is installed on the knife rest, and the disc-shaped right-angle cutter is connected with the fourth rotary driving mechanism; a rectangular window is formed in the third working platform corresponding to the disc-shaped right-angle cutter; the cutting part of the disc-shaped right-angle cutter is of a right-angle structure consisting of two 45-degree annular inclined planes.
Further, the welding mechanism comprises a ninth support, a fourteenth linear driving mechanism, a fifteenth linear driving mechanism, a guide rail seat and a welding machine, the ninth support is connected with the third working platform, the fourteenth linear driving mechanism is mounted on the ninth support, the fourteenth linear driving mechanism is connected with the guide rail seat, the fifteenth linear driving mechanism is mounted on the guide rail seat, and the fifteenth linear driving mechanism is connected with the welding machine.
Furthermore, the outer frame machining device further comprises a bending mechanism located below the third working platform, the bending mechanism comprises a fifth rotary driving mechanism, a driving seat, a driving connecting rod, a bending rod and guide posts, an arc-shaped window is formed in the third working platform, the driving seat is connected with the third working platform, the fifth rotary driving mechanism is installed on the driving seat, the fifth rotary driving mechanism is connected with one end of the driving connecting rod, the other end of the driving connecting rod is connected with the bending rod, the two guide posts are arranged on the third working platform at intervals, and the middle of the two guide posts is aligned with the steel pipe; the bending rod penetrates through the arc-shaped window from bottom to top; and the bending mechanism bends one section of the cut steel pipe to the other section of the cut steel pipe, so that the 45-degree notch surfaces of the two sections of steel pipes are attached to each other.
According to the invention, a first iron plate is wound on a first winding mechanism, under the action of the first winding mechanism, continuous conveying of the first iron plate is realized, then a first laser cutting mechanism realizes cutting of a waist round hole and a bolt hole on the first iron plate, after the laser cutting is finished, the first cutting mechanism cuts the part of the first iron plate, which is cut with the waist round hole and the bolt hole, at the forefront to form a rectangular iron block, the rectangular iron block is extruded into an inverted U-shaped structure through a first extrusion forming mechanism, the two sides of the inverted U-shaped structure are provided with the waist round hole, and the bottom of the inverted U-shaped structure is provided with the bolt hole; the formed part obtained by extrusion of the first extrusion forming mechanism can be directly the supporting rod fixing seat or a formed part comprising a plurality of supporting rod fixing seats, and then is cut into a plurality of independent supporting rod fixing seats through the second cutting mechanism. The supporting rod fixing and processing device provided by the invention realizes automatic processing of the supporting rod fixing seat, is high in production efficiency, can be suitable for batch production, and saves manpower.
According to the invention, a second iron plate is wound on a second winding drum mechanism, under the action of the second winding drum mechanism, the second iron plate is continuously conveyed, then two parallel straight plates are extruded on the second iron plate by a second extrusion forming mechanism, a third cutting mechanism finishes the cutting of the second iron plate and the two straight plates to obtain a plurality of independent primary forming frame fixing seats, and first through holes and second through holes are not processed on the primary forming frame fixing seats, so that the batch production of the primary forming fixing seats is finished through the circular processing. Furthermore, the first through hole and the second through hole in the second iron plate are cut by the second laser cutting mechanism before the second extrusion forming mechanism performs extrusion forming, and the formed frame fixing seat is obtained after the second extrusion forming mechanism and the third cutting mechanism perform laser cutting.
The steel pipe feeding mechanism of the invention sends the steel pipes to the fourth cutting mechanism, the cutting of the 45-degree notches of the steel pipes is realized through the fourth cutting mechanism, after the cutting of the 45-degree notches of the two steel pipes is finished, the 45-degree notch surfaces of the two steel pipes are jointed, the two steel pipes are welded into a whole by the welding mechanism, and thus every two steel pipes in the four steel pipes are welded in sequence to finish the processing of the outer frame. Furthermore, the fourth cutting mechanism can complete the cutting of 45-degree notches of the two steel pipes at one time, and the steel pipe cutting efficiency is improved. Furthermore, under the bending mechanism, one section of the steel pipe is bent towards the other section, the 45-degree notch surfaces of the two sections of the steel pipes are jointed and then welded through the welding mechanism, the three sections of the steel pipes can be welded at one time, so that a preliminary frame with a structure like the U is obtained, after the 45-degree notches at the two ends of the fourth section of the steel pipe are cut out under the action of the fourth cutting mechanism, an operator operates to weld the preliminary frame with the structure like the U and the fourth section of the steel pipe to obtain a formed frame, compared with the existing whole process, the manual operation is realized, the manual labor intensity is reduced to a certain extent, and the processing efficiency of the frame is improved.
The invention also provides a processing method of the enclosure batch production processing line, which comprises the following steps:
s1: the blanking machine carries out blanking according to the sizes required by the mesh plate, the supporting rod and the inner reinforced pipe;
s2: respectively processing an outer frame, a frame fixing seat and a support rod fixing seat by an outer frame processing device, a frame fixing seat processing device and a support rod fixing seat processing device;
s3: welding the outer frame and the inner reinforcing pipe through a butt welding machine, and welding the mesh plate and the frame;
s4: spraying paint on the mesh plate, the support rod, the inner reinforced pipe, the outer frame, the frame fixing seat and the support rod fixing seat by a paint spraying machine;
s5: after painting, the screen plate was printed with a pattern by a UV printer.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a split perspective view of a fence batch production line of the present invention.
Fig. 2 is a perspective view of the supporting rod fixing seat processing device of the invention.
Fig. 3 is a perspective view of fig. 2 cut away.
Fig. 4 is a perspective view of a first laser cutting mechanism of the present invention.
Fig. 5 is a perspective view of fig. 4 rotated by a certain angle.
Fig. 6 is a perspective view of a first cutting mechanism of the present invention.
Fig. 7 is a perspective view of fig. 6 cut away.
Fig. 8 is a perspective view of the first extrusion molding mechanism of the present invention.
Fig. 9 is a perspective view of fig. 8 cut away.
Fig. 10 is a perspective view of a second cutting mechanism of the present invention.
Fig. 11 is a perspective view of the frame fixing seat processing device of the present invention.
Fig. 12 is a perspective view of fig. 11 cut away.
Fig. 13 is a perspective view of a second extrusion molding mechanism of the present invention.
Fig. 14 is a perspective view of fig. 13 cut away.
FIG. 15 is a cut-away perspective view of a primary compression assembly of the present invention.
Fig. 16 is an enlarged view of fig. 15 at a.
Fig. 17 is a cut-away perspective view of the third cutting mechanism of the present invention.
Fig. 18 is a perspective view of the outer frame processing apparatus of the present invention.
Fig. 19 is a perspective view of fig. 18 rotated by a certain angle.
Fig. 20 is a perspective view of a fourth cutting mechanism of the present invention.
Fig. 21 is a perspective view of the present invention showing a de-bowing mechanism.
Fig. 22 is a perspective view of fig. 21 rotated by a certain angle.
Fig. 23 is a perspective view of a disc-shaped right angle cutter of the present invention.
Figure 24 is a perspective view of the rail.
Fig. 25 is a perspective view of fig. 24 rotated by a certain angle.
Fig. 26 is an enlarged view of fig. 24 at B.
Fig. 27 is an enlarged view at C in fig. 24.
Fig. 28 is a perspective view of the frame fixing seat.
Fig. 29 is an enlarged view of fig. 24 at D.
Fig. 30 is a perspective view of the support rod fixing base.
Detailed Description
The following detailed description of the present invention is given for the purpose of better understanding technical solutions of the present invention by those skilled in the art, and the present description is only exemplary and explanatory and should not be construed as limiting the scope of the present invention in any way.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
It is to be understood that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," "outer," and the like are used in a generic and descriptive sense only and not for purposes of limitation, the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," "outer," and the like are used in the generic and descriptive sense only and not for purposes of limitation, as the term is used in the generic and descriptive sense, and not for purposes of limitation, unless otherwise specified or implied, and the specific reference to a device or element is intended to be a reference to a particular element, structure, or component. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.
Furthermore, the terms "horizontal", "vertical", "overhang" and the like do not imply that the components are required to be absolutely horizontal or overhang, but may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
As shown in fig. 1 to 30, in the enclosure mass production line provided by the present embodiment, the enclosure 100 ' includes a mesh plate 1 ', a frame 2 ', a frame fixing seat 5 ', a support rod 3 ' and a support rod fixing seat 6 ', and the frame 2 ' includes an outer frame 20 ' and a plurality of inner reinforcing tubes 21 '; enclose shelves batched production processing line includes:
the blanking machine is used for blanking the mesh plate 1 ', the support rod 3 ' and the inner reinforced pipe 21 ';
an outer frame processing device 3 for processing the outer frame 20';
the frame fixing seat processing device 2 is used for processing the frame fixing seat 5';
the supporting rod fixing seat processing device 1 is used for processing the supporting rod fixing seat 6';
a butt welding machine for welding the outer frame 20 'and the inner reinforcing pipe 21' and welding the mesh plate 1 'and the frame 2';
the paint spraying machine is used for spraying paint on the mesh plate 1 ', the frame 2 ', the frame fixing seat 5 ', the supporting rod 3 ' and the supporting rod fixing seat 6 ';
and the UV printer is used for printing the surface pattern of the mesh plate 1' after painting.
According to the mesh plate 1 ', bracing piece 3 ' and interior reinforced pipe 21 ' ' size in this embodiment, the blanking machine carries out accurate unloading, through frame processingequipment 3, frame fixing base processingequipment 2, frame 20 ' is realized respectively to bracing piece fixing base processingequipment 1, the high-efficient processing of frame fixing base 5 ' and bracing piece fixing base 6 ', high production efficiency, the welding of frame 20 ' and interior reinforced pipe 21 ' and the welding of mesh plate 1 ' and frame 2 ' are accomplished through the butt-joint machine to the back, accomplish the paint spraying through the paint spraying machine after the welding is accomplished, make and enclose shelves 100 ' can not rust, the life who encloses shelves 100 ' has been improved, accomplish the pattern printing on mesh plate 1 ' surface through the UV printer after spraying paint, make and enclose shelves 100 ' have abundant urban landscape, promote the function of culture city grade. The embodiment realizes the efficient and orderly production of the enclosure 100', saves manpower, and can be suitable for batch production.
In this embodiment, preferably, the support rod fixing seat 6 ' is in an inverted-n-shaped structure, and the two opposite side edges are respectively provided with a waist circular hole 601 ', and the bottom of the support rod fixing seat is provided with a bolt hole 602 '; the processing device 1 for the supporting rod fixing seat comprises a first working platform 10, a first winding drum mechanism 11 used for winding a first iron plate 100, a first laser cutting mechanism 12 used for cutting a bolt hole 602 'and a waist-round hole 601' on the first iron plate 100, a first cutting mechanism 13 used for cutting the first iron plate 100 into a rectangular iron block, and a first extrusion forming mechanism 14 used for extruding the rectangular iron block into an inverted U-shaped structure, wherein the first winding drum mechanism 11, the first laser cutting mechanism 12, the first cutting mechanism 13 and the first extrusion forming mechanism 14 are sequentially arranged on the first working platform 10; the processing device 1 further comprises a first conveying mechanism 16 which is arranged on the first working platform 10 and used for conveying the inverted U-shaped structure obtained by extruding the first iron plate 100, the rectangular iron block and the first extrusion forming mechanism 14.
The working principle of the supporting rod fixing seat processing device 1 of the embodiment is as follows:
the first iron plate 100 is wound on the first winding mechanism 11, the first iron plate 100 is continuously conveyed under the action of the first winding mechanism 11, the first laser cutting mechanism 12 cuts the bolt holes 602 'and the waist circular holes 601' on the first iron plate 100, after the laser cutting is finished, the first cutting mechanism 13 cuts the part of the first iron plate 100 with the bolt hole 602 'and the oval hole 601' at the forefront to form a rectangular iron block, the rectangular iron block is extruded into an inverted U-shaped structure by the first extrusion molding mechanism 14, and the two sides of the inverted-U-shaped structure are provided with kidney-shaped holes 601 ', the bottom is provided with stud holes 602', the formed piece obtained by extrusion of the first extrusion molding mechanism 14 'can be directly the support rod fixing seat 6', or can be a formed piece comprising a plurality of support rod fixing seats 6 ', and the formed piece is to be cut to obtain a plurality of independent support rod fixing seats 6'. In the processing process of the supporting rod fixing seat 6', the first conveying mechanism 16 realizes the conveying of the first iron plate 100, namely the conveying of the inverted U-shaped structure obtained by the rectangular iron blocks and the extrusion of the first extrusion forming mechanism 14; after the first cutting mechanism 16 cuts the first iron plate 100 into rectangular iron blocks, the rectangular iron blocks have no moving ability, and at this time, the first conveying mechanism 16 conveys the rectangular iron blocks and the inverted-u-shaped structure obtained by extrusion of the first extrusion molding mechanism 14. This embodiment has realized the automated production of bracing piece fixing base 6', need not artifical the participation, and production efficiency is high, uses manpower sparingly.
In this embodiment, the first winding mechanism 11 includes a first rotation driving mechanism disposed on the first work platform 10, and a first material roller connected to the first rotation driving mechanism and used for winding the first iron plate 100. The first rotary driving mechanism may adopt an existing motor, or a combination of a motor and a speed reducer, etc., the first iron plate 100 is wound on the first material roller, and the first rotary driving mechanism realizes the winding and continuous conveying of the first iron plate 100.
In this embodiment, the first working platform 10 includes a first platform body 101 and a first platform bracket 102 disposed below the first platform body 101. The corresponding first reel mechanism 11, the first laser cutting mechanism 12, the first cutting mechanism 13 and the first extrusion forming mechanism 14 are sequentially arranged on the first platform body. The first conveying mechanism 16 is provided on the first stage body 101.
As shown in fig. 4 and 5, in this embodiment, it is further preferable that the first laser cutting mechanism 12 includes a first support 120 connected to the first working platform 10, a first linear driving mechanism 121 mounted on the first support 120, a first movable base 122 connected to the first linear driving mechanism 121, a second linear driving mechanism 123 mounted on the first movable base 122, and a first laser cutting gun 124 connected to the second linear driving mechanism 123; the first laser cutting mechanism 12 continuously cuts the first iron plate 100 by taking a combined hole group as a unit, wherein the combined hole group comprises two rows of waist-round hole groups and a bolt hole group positioned in the middle of the two rows of waist-round hole groups, each waist-round hole group comprises a plurality of waist-round holes 601 'arranged side by side at intervals, each bolt hole group comprises a plurality of bolt holes 602' arranged side by side at intervals, and the rectangular iron block cut by the first cutting mechanism 13 is provided with the combined hole group; the processing device 1 further comprises a second cutting mechanism 15, wherein the second cutting mechanism 15 cuts the inverted-U-shaped structure obtained by the extrusion of the first extrusion forming mechanism 14 into a plurality of independent support rod fixing seats 6'. The number of the waist holes 601 'and the number of the bolt holes 602' are determined according to the width of the first work platform 10, the width of the first iron plate 100, the width of the support bar fixing seat 6 ', the number of the waist holes 601' and the bolt holes 602 'on the support bar fixing seat 6', and other factors. During operation, the first linear driving mechanism 121 drives the first moving base 122 to move, and the second linear driving mechanism 123 drives the first laser cutting gun 124 to move, so as to continuously cut the combined hole group on the first iron plate 100, and the cutting efficiency is high. In the present embodiment, the first linear driving mechanism 121 and the second linear driving mechanism 122 may be implemented by an existing linear motion driving device such as an oil cylinder, an air cylinder, an electric push rod, or the like. This embodiment has improved the production efficiency of bracing piece fixing base 1 greatly, realizes the mass production.
As shown in fig. 4 and 5, in the present embodiment, the first linear driving mechanism 121 preferably includes a first linear driving motor 1210, a first lead screw 1211 and a first nut sleeve 1212, the first lead screw 1211 is rotatably mounted on the first bracket 120, the first nut sleeve 1212 is sleeved on the first lead screw 1211, the first moving seat 122 is connected to the first nut sleeve 1212, and the first linear driving motor 1210 is mounted on the first bracket 120 and connected to the first lead screw 1211. When the first linear driving motor 1210 is operated, the first linear driving motor 1210 is started to drive the first lead screw 1211 to rotate, so that the first nut sleeve 1212 moves back and forth on the first lead screw 1211 to move the first moving seat 122 back and forth, wherein the first bracket 120 is further provided with a first guide rod 1213 parallel to the first lead screw 1211, and the first nut sleeve 1212 is provided with a first guide hole through which the first guide rod 1213 passes, so that the guiding function of the back and forth movement of the first moving seat 122 is realized under the action of the first guide rod 1213 and the first guide hole, and the moving precision of the first moving seat 122 is ensured.
As shown in fig. 4 and 5, in the present embodiment, the second linear driving mechanism 123 preferably includes a second linear driving motor 1231, a second lead screw 1232, a second nut sleeve 1233, and a first moving frame 1235, the second lead screw 1232 is rotatably mounted on the first moving base 122, the second nut sleeve 1233 is sleeved on the second lead screw 1232, the first moving frame 1235 is connected with the second nut sleeve 1233, the first laser cutting gun 124 is connected with the first moving frame 1235, and the second linear driving motor 1231 is mounted on the first moving base 122 and connected with the second lead screw 1232. During operation, the second linear driving motor 1231 is started to drive the second lead screw 1232 to rotate, so that the second nut sleeve 1233 moves back and forth on the second lead screw 1232, so that the first movable frame 1235 and the first laser cutting gun 124 move back and forth relative to the first movable base 122, wherein the first movable base 122 is further provided with a second guide rod 1234 parallel to the second lead screw 1232, the second nut sleeve 1233 is provided with a second guide hole through which the second guide rod 1234 passes, so that the guide function of the first movable frame 1235 moving back and forth is realized under the action of the second guide rod 1234 and the second guide hole 123, and the movement accuracy of the first movable frame 1235 and the first laser cutting gun 124 is ensured.
As shown in fig. 6 and 7, in this embodiment, it is further preferable that the first cutting mechanism 13 includes a second support 130, a third linear driving mechanism 131 and a first profile cutter 132, and the first profile cutter 32 has a structure of "n" -type; the second support 130 is connected to the first working platform 10, the third linear driving mechanism 131 is installed on the second support 130, the first contour cutter 132 is connected to the third linear driving mechanism 131, and the third linear driving mechanism 131 drives the first contour cutter 132 to move up and down. During operation, the third linear driving mechanism 131 drives the first special-shaped cutter 132 to move up and down, the two side edges of the first special-shaped cutter 132 cut the first iron plate 100 to form a rectangular iron block, the operation is simple and convenient, and meanwhile, the first special-shaped cutter 132 is designed into a structure of inverted U shape to cut out the rectangular iron block at one time, so that the cutting precision of the rectangular iron block is ensured. In the present embodiment, the third linear driving mechanism 131 may be an existing linear motion driving device such as an oil cylinder, an air cylinder, an electric push rod, or the like.
As shown in fig. 8 and 9, the present embodiment further preferably includes the first extrusion molding mechanism 14 including a third bracket 141, an upper extrusion assembly including a fourth linear driving mechanism 142 and an upper extrusion block 143, and a lower extrusion assembly including a fifth linear driving mechanism 146 and a lower extrusion block 145;
the third bracket 141 is connected with the first working platform 10; the fourth linear driving mechanism 142 is mounted on the third support 141, the upper extrusion block 143 is connected to the fourth linear driving mechanism 142, and the fourth linear driving mechanism 142 and the upper extrusion block 143 are located above the first working platform 10;
the fifth linear driving mechanism 146 is mounted on the third bracket 141, the lower extrusion block 145 is connected to the fifth linear driving mechanism 146, and the fifth linear driving mechanism 146 and the lower extrusion block 145 are located below the first working platform 10;
the lower extrusion block 145 is in an inverted U-shaped structure, the lower extrusion block 145 is matched with the outer contour of the support rod fixing seat 6 ', the lower part of the upper extrusion block 143 is in a cuboid structure, and the upper extrusion block 143 is matched with the inner contour of the support rod fixing seat 6';
through grooves 1011 are formed in the two side edges of the first working platform 10 corresponding to the lower extrusion block 145; the fifth linear driving mechanism 146 drives the lower pressing block 145 to move up and down, and the fourth linear driving mechanism 142 drives the upper pressing block 143 to move up and down; during extrusion molding, the rectangular iron blocks are clamped between the lower extrusion block 145 and the upper extrusion block 143, and the rectangular iron blocks are extruded into an inverted U-shaped structure.
The first extrusion molding mechanism 14 of the present embodiment operates as follows:
after the first cutting mechanism 13 finishes cutting, the rectangular iron block is conveyed to the first extrusion forming mechanism 14 under the action of the first conveying mechanism 16, the fourth linear driving mechanism 142 drives the upper extrusion block 143 to move downwards to compress the rectangular iron block, the fifth linear driving mechanism 146 drives the lower extrusion block 145 to move upwards to two sides of the lower extrusion block 145 to penetrate through the two through grooves 1011, at this time, the rectangular iron block aligned with the through grooves 1011 is pushed upwards by the lower extrusion block 145 and continues to move upwards along with the lower extrusion block 145, so that the rectangular iron block is extruded into an inverted U-shaped structure under the matching action of the upper extrusion block 143 and the lower extrusion block 145, and the extrusion forming process is finished.
In the present embodiment, the fourth linear driving mechanism 142 and the fifth linear driving mechanism 145 may be an existing linear motion driving device such as an oil cylinder, an air cylinder, an electric push rod, or the like.
As shown in fig. 8 and 9, in this embodiment, it is further preferable that the first extrusion molding mechanism 14 further includes a side extrusion assembly located above the first working platform 10, and the side extrusion assembly includes a sixth linear driving mechanism 144, a side extrusion plate 147 connected to the sixth linear driving mechanism 144; the two sixth linear driving mechanisms 144 are alternately mounted on the upper extrusion block 143, and the upper extrusion block 143 is sandwiched between the two side extrusion plates 147; the sixth linear driving mechanism 144 drives the side pressing plates 147 to move, so as to adjust the distance between the side pressing plates 147. After the lower extrusion block 145 and the upper extrusion block 143 finish the extrusion of the rectangular iron block, the fifth linear driving mechanism 146 drives the lower extrusion block 145 to move downward, the lower extrusion block 145 returns to the position below the first working platform 10, at this time, the sixth linear driving mechanism 144 drives the side extrusion plate 147 to move toward the upper extrusion block 143, so that the side of the inverted-u-shaped structure is continuously extruded under the action of the side extrusion plate 147 and the upper extrusion block 143, the stability of the extrusion molding is further improved, the structural stability of the inverted-u-shaped structure obtained by the extrusion molding is ensured, after the extrusion is finished, the sixth linear driving mechanism 144 drives the side extrusion plate 147 to move away from the upper extrusion block 143 to an initial position, the fourth linear driving mechanism 142 drives the upper extrusion block 143 to move upward to the initial position, and the first conveying mechanism 16 drives the inverted-u-shaped structure obtained by the extrusion molding to move downward in one working step. In this embodiment, the first conveying mechanism 16 drives the extruded inverted-n-shaped structure to move toward the second cutting mechanism 15, so as to cut the inverted-n-shaped structure into a plurality of independent supporting rod fixing seats 6' under the action of the second cutting mechanism 15. In the present embodiment, the sixth linear driving mechanism 144 may adopt an existing linear motion driving device such as an oil cylinder, an air cylinder, an electric push rod, and the like.
As shown in fig. 8 and 9, it is further preferable that the side compression plates 147 include an outer compression plate 1471 connected to the sixth linear driving mechanism 144, and an inner compression plate 1472 connected to the outer compression plate 1471, and the inner compression plate 1472 is detachably connected to the outer compression plate 1471. In this embodiment, the inner squeeze plate 1472 and the upper squeeze block 143 further squeeze the side edges of the inverted-n-shaped structure, wherein the inner squeeze plate 1472 is detachable with respect to the outer squeeze plate 1471, so that when the inner squeeze plate 1472 is damaged, only the inner squeeze plate 1472 is replaced without replacing the side squeeze plates 147 as a whole, thereby saving the manufacturing cost. Specifically, the inner compression plate 1472 is detachably connected with respect to the outer compression plate 1471 by a fastener.
As shown in fig. 8 and 9, in this embodiment, it is further preferable that the side pressing assembly further includes a first guide rod 148, a first guide hole through which the first guide rod 148 passes is provided on the upper pressing block 143, one end of the first guide rod 148 is connected to the side pressing plate 147, and the other end of the first guide rod 148 passes through the first guide hole, so that the first guide rod 148 and the first guide hole function to achieve a guiding function when the side pressing plate 147 moves. Specifically, one end of the first guide bar 148 is connected to the outer pressing plate 1471.
As shown in fig. 10, in the present embodiment, it is further preferable that the second cutting mechanism 15 includes a fourth support 150, a seventh linear driving mechanism 151, and a second profile cutter, the fourth support 150 is connected to the first work platform 101, the seventh linear driving mechanism 151 is mounted on the fourth support 150, and the second profile cutter includes a knife plate 152 connected to the seventh linear driving mechanism 151, and a plurality of knife bodies 153 alternately mounted on the knife plate 152. When the extrusion device works, after the first extrusion forming mechanism 14 finishes the extrusion of the inverted-U-shaped structure, the first conveying mechanism 16 conveys the inverted-U-shaped structure to the second cutting mechanism 15, the seventh linear driving mechanism 151 drives the second special-shaped cutter to move downwards to the cutter bodies 153 to cut the inverted-U-shaped structure into a plurality of independent support rod fixing seats 6 ', the seventh linear driving mechanism 151 drives the second special-shaped cutter to move upwards to the initial position, and meanwhile, the independent support rod fixing seats 6' are further conveyed to a finished product area under the action of the first conveying mechanism 16. In the present embodiment, the seventh linear driving mechanism 151 may adopt an existing linear motion driving device such as an oil cylinder, an air cylinder, an electric push rod, and the like.
As shown in fig. 2, in this embodiment, it is further preferable that the first conveying mechanism 16 includes a first motor, a first driving belt, a first driving roller installed on the first motor, and a first driven roller connected to the first driving roller through the first driving belt, the two first conveying mechanisms 16 are in a strip structure and installed on two sides of the first working platform, respectively, and the first driving belt contacts with an edge of the first iron plate. The first belt is in frictional contact with the first iron plate 100 to convey the first iron plate 100, and certainly, the first belt is also in frictional contact with the rectangular iron block and the edge of the inverted-U-shaped structure formed by extrusion molding.
In this embodiment, it is further preferable that the frame fixing seat 5 'includes a fixing plate 51', two clamping plates 50 'arranged in the middle of the fixing plate 51' in parallel at intervals, the clamping plate 50 'is provided with a first through hole 501', and two edges of the fixing plate 51 'are provided with second through holes 510'; the frame fixing seat processing device 2 comprises a second working platform 20, a second winding drum mechanism 21 for winding a second iron plate 200, a second extrusion forming mechanism 23 for extruding two parallel straight plates 50 on the second iron plate 200, and a third cutting mechanism 24 for cutting the second iron plate 200 and the two straight plates 50, wherein the width of the straight plates 50 is equal to the width of the clamping plate 50 ', the length of the straight plates 50 is N times of the length of the clamping plate 50', N is more than or equal to 1, and N is a natural number; the number of N is determined according to the width of the second working platform 20, the width of the second iron plate 200, and other factors.
The second winding drum mechanism 21, the second extrusion forming mechanism 23 and the third cutting mechanism 24 are sequentially arranged on the second working platform 20; the frame fixing seat processing device 2 further includes a second conveying mechanism 25 disposed on the second working platform 20 and used for conveying the second iron plate 200.
The working principle of the frame fixing seat processing device 2 in the embodiment is as follows:
the second iron plate 200 is wound on the second winding drum mechanism 21, under the action of the second winding drum mechanism 21, the second iron plate 200 is continuously conveyed, the first extrusion forming mechanism 23 extrudes two parallel straight plates 50 on the second iron plate 200, the third cutting mechanism 24 finishes the cutting of the second iron plate 200 and the two straight plates 50 to obtain a plurality of independent primary forming frame fixing seats, and the first through holes 501 'and the second through holes 510' are not processed on the primary forming frame fixing seats, so that the primary forming fixing seats are circularly processed to finish the batch production of the primary forming fixing seats. Wherein the first through hole 501 'and the second through hole 510' on the fixing seat of the preliminary forming frame are further processed by a drilling machine or a laser cutting machine.
In this embodiment, it is further preferable that the frame fixing seat processing device 2 further includes a second laser cutting mechanism 22 disposed on the second working platform 20 and located between the second reel mechanism 21 and the second extrusion forming mechanism 23, where the second laser cutting mechanism 22 includes a fifth support connected to the second working platform 20, an eighth linear driving mechanism mounted on the fifth support, a second moving seat connected to the eighth linear driving mechanism, a ninth linear driving mechanism mounted on the second moving seat, and a second laser cutting gun connected to the ninth linear driving mechanism; the second laser cutting mechanism continuously cuts the second iron plate 200 by taking a through hole group as a unit, wherein the through hole group comprises two rows of second through hole groups and four rows of first through hole groups, the first through hole groups are formed by alternately arranging a plurality of first through holes 501 ', and the second through hole groups are formed by alternately arranging a plurality of second through holes 510'. The number of the first through holes 501 'in the first through hole group and the number of the second through holes 510' in the second through hole group are determined according to the width of the second work platform 20, the width of the second iron plate 200, the width of the frame fixing seat 5 ', the number of the first through holes 501' and the second through holes 510 'in the frame fixing seat 5', and other factors. During operation, the eighth linear driving mechanism drives the second movable seat to move, and the ninth linear driving mechanism drives the second laser cutting gun to move, so that the continuous cutting of the through hole group on the second iron plate 200 is realized, and the cutting efficiency is high. After laser cutting, the formed frame fixing seat 5 'is obtained through the second extrusion forming mechanism 23 and the third cutting mechanism 24, and the first through hole 501' and the second through hole 510 'do not need to be processed, so that the processing efficiency of the frame fixing seat 5' is effectively improved. This embodiment has realized the automated production of frame fixing base 5', need not artifical the participation, and production efficiency is high, uses manpower sparingly. The structure and principle of the second laser cutting mechanism 22 in this embodiment are the same as those of the first laser cutting mechanism 12, and referring to fig. 3 and 4, corresponding drawings of the second laser cutting mechanism 22 are not provided.
In this embodiment, the eighth linear driving mechanism may adopt existing linear motion driving devices such as an oil cylinder, an air cylinder, an electric push rod, and the like. In this embodiment, preferably, the eighth linear driving mechanism includes a third linear driving motor, a third screw rod, and a third nut sleeve, the third screw rod is rotatably installed on the fifth bracket, the third nut sleeve is sleeved on the third screw rod, the second moving seat is connected to the third nut sleeve, and the third linear driving motor is installed on the fifth bracket and connected to the third screw rod. During operation, the third linear driving motor is started to drive the third screw rod to rotate, so that the third nut sleeve moves back and forth on the third screw rod to move the second moving seat back and forth, wherein the fifth support is further provided with a third guide rod parallel to the third screw rod, the third nut sleeve is provided with a third guide hole through which the third guide rod passes, so that the guide function of the second moving seat back and forth movement is realized under the action of the third guide rod and the third guide hole, and the moving precision of the second moving seat is ensured.
Preferably, in this embodiment, the ninth linear driving mechanism includes a fourth linear driving motor, a fourth lead screw, a fourth nut sleeve, and a second moving frame, the fourth lead screw is rotatably mounted on the second moving seat, the fourth nut sleeve is sleeved on the fourth lead screw, the second moving frame is connected to the fourth nut sleeve, the second laser cutting gun is connected to the second moving frame, and the fourth linear driving motor is mounted on the second moving seat and connected to the fourth lead screw. During operation, the fourth linear driving motor is started to drive the fourth screw rod to rotate, so that the fourth nut sleeve moves back and forth on the fourth screw rod, the second moving frame and the second laser cutting gun move back and forth relative to the second moving seat, a fourth guide rod parallel to the fourth screw rod is further arranged on the second moving seat, a fourth guide hole through which the fourth guide rod penetrates is formed in the fourth nut sleeve, the guide function of the back and forth movement of the second moving frame is realized under the action of the fourth guide rod and the fourth guide hole, the moving accuracy of the second moving frame and the second laser cutting gun is guaranteed, the structure and the principle of the ninth linear driving mechanism are the same as those of the second linear driving mechanism 123, and the ninth linear driving mechanism is shown in figures 4 and 5, and corresponding figures corresponding to the ninth linear driving mechanism are not provided any more.
Further preferably, the second extrusion molding mechanism 23 includes a primary extrusion assembly 230 and a secondary extrusion assembly 231, the primary extrusion assembly 230 includes a sixth support 2301, a tenth linear driving mechanism 2302, an eleventh linear driving mechanism 2304, a pressure roller 2303, and a to-be-molded extrusion plate 2305; the number of the compression rollers 2303 is two;
the sixth bracket 2301 is connected with the second working platform 20; the tenth linear driving mechanism 2302 is installed on the sixth bracket 2301, the two pressing rollers 2303 are arranged in parallel at intervals and are both rotatably connected with the tenth linear driving mechanism 2302, and the tenth linear driving mechanism 2302 and the pressing rollers 2303 are located above the second working platform 20; a rectangular window 2010 is arranged between the two compression rollers 2303 corresponding to the second working platform 20;
the eleventh linear driving mechanism 2304 is installed on the sixth bracket 2301, the to-be-molded extrusion plate 2305 is connected with the eleventh linear driving mechanism 2304, and the eleventh linear driving mechanism 2304 and the to-be-molded extrusion plate 2305 are located below the second working platform 20; the extrusion plate 2305 to be formed is aligned with the middle of the two compression rollers 2303;
when the primary pressing assembly 230 presses the second iron plate 200, the two pressing rollers 2303 press the second iron plate 200, the pressing plate 2305 to be formed moves upward and presses the second iron plate 200 after passing through the rectangular window 2010, and the second iron plate 2303 between the two pressing rollers 2303 is pressed into an arch structure;
the secondary extrusion assembly 231 includes a seventh rack 2311, a twelfth linear drive mechanism 2312, a thirteenth linear drive mechanism 2315, a middle profiled extrusion plate 2313, and a side profiled extrusion plate 2314;
the seventh support 2311 is connected to the second work platform 20, the twelfth linear driving mechanism 2312 is installed on the seventh support 2311, and the twelfth linear driving mechanism 2312 is connected to the middle molding extrusion plate 2313; two thirteenth linear driving mechanisms 2315 are alternately arranged on the middle molding extrusion plate 2313, the thirteenth linear driving mechanisms 2315 are connected with the side molding extrusion plates 2314, the middle molding extrusion plate 2313 is clamped between the two side molding extrusion plates 2314, and the thirteenth linear driving mechanisms 2315 drive the side molding extrusion plates 2314 to move so as to adjust the distance between the two side molding extrusion plates 2314;
when the secondary extrusion assembly 231 extrudes, an arch structure is sandwiched between the lateral extrusion molding plate 2314 and the middle extrusion molding plate 2313, and the lateral extrusion molding plate 2314 and the middle extrusion molding plate 2313 extrude the arch structure, so that two sides of the arch structure are overlapped to form the straight plate 50.
In the present embodiment, the tenth linear driving mechanism 2302, the eleventh linear driving mechanism 2304, the twelfth linear driving mechanism 2312 and the thirteenth linear driving mechanism 2315 may be implemented by conventional linear driving devices such as an oil cylinder, an air cylinder, an electric push rod, etc.
The second extrusion molding mechanism 23 in the present embodiment operates as follows:
first, the working principle of the primary extrusion assembly 230: the second iron plate 200 is conveyed to the primary extrusion assembly 230, the tenth linear driving mechanism 2302 drives the two press rollers 2302 to move down to the two press rollers 2302 to press the second iron plate 200, at this time, the eleventh linear driving mechanism 2304 drives the extrusion plate 2305 to be formed to move up and pass through the rectangular window 2010 to continue to extrude upwards, so that the second iron plate 200 between the two press rollers 2303 is extruded into an arch structure, after the extrusion of the arch structure to be formed is completed, the eleventh linear driving mechanism 2304 drives the extrusion plate 2305 to be formed to move down to the lower part of the second working platform 20, meanwhile, the tenth linear driving mechanism 2302 drives the two press rollers 2303 to move up to the initial position, the arch structure moves towards the secondary extrusion assembly 231 under the action of the second winding drum mechanism 21 and the second conveying mechanism 25, and thus the extrusion of the arch structure to be formed is completed continuously in a cycle. When the laser cutting of the through-hole groups is first completed by the second laser cutting mechanism 22, a row of first through-hole groups is arranged on both sides of the arch structure to be formed and extruded. The second iron plate 200 is not drawn with the through hole group corresponding to the arch structure or the like as in fig. 11 to 14, but this does not affect the expression of the present embodiment.
Second, the working principle of the secondary extrusion component 231: after the extrusion to be formed is completed, the arch structures are moved to the secondary extrusion assembly 231, wherein the middle of the two arch structures are moved to be aligned with the middle forming extrusion plate 2313, at this time, the twelfth linear driving mechanism 2312 drives the middle forming extrusion plate 2313 to move downwards to the middle forming extrusion plate 2313 to compress the middle of the two arch structures, and the second two thirteenth linear driving mechanisms 2315 respectively drive the corresponding side forming extrusion plates 2314 to move towards the middle forming extrusion plate 2313, so that the two sides of the arch structures are extruded and overlapped to form the straight plate 50, and the two straight plates 50 which are parallel to each other are obtained. When the laser cutting of the sets of through holes is first accomplished by the second laser cutting mechanism 22, the two sides of the arch are extruded and superimposed to form the straight plate 50, with the first sets of through holes on the two sides of the arch being positioned opposite each other.
In this embodiment, as shown in fig. 15 to 16, the extrusion block 2305 to be formed preferably includes a large rectangular body section 23051, a tapered section 23052 and a small rectangular body section 23053 in sequence from bottom to top, the large rectangular body section 23051, the tapered section 23052 and the small rectangular body section 23053 are in smooth transition, and the tapered section 23052 is gradually reduced in size from bottom to top.
Further preferably, the side molding pressing plate 2314 comprises an outer pressing plate 23141 connected with the thirteenth linear driving mechanism 2315, and an inner pressing block 23142 connected with the outer pressing plate 23141, wherein the inner pressing block 23142 is detachably connected with the outer pressing block 23141. In this embodiment, the arch structure is pressed by the inner pressing block 23142 and the middle molding pressing plate 2313, wherein the inner pressing plate 23142 is detachable with respect to the outer pressing plate 23141, so that when the inner pressing plate 23142 is damaged, only the inner pressing plate 23142 is replaced, the side molding pressing plate 2314 does not need to be replaced integrally, and the manufacturing cost is saved. Specifically, the inner compression plate 23142 is detachably connected with respect to the outer compression plate 23141 by a fastener.
In this embodiment, the primary compression assembly 230 further comprises a plate 2306 and a link 2307, the tenth linear drive mechanism 2302 is connected to the plate 2306, and the plate 2306 is rotatably connected to the compression roller 2303 via the link 2307. Specifically, both ends of the pressing roller 2303 are connected to both sides of the flat plate 2306 by the connecting rods 2307, respectively.
As shown in fig. 13 and 14, in this embodiment, it is further preferable that the secondary pressing assembly 231 further includes a second guide rod 2316, a second guide hole through which the second guide rod 2316 passes is formed on the middle molded pressing block 2313, one end of the second guide rod 2316 is connected to the side molded pressing plate 2314, and the other end of the second guide rod 2316 passes through the second guide hole, so that the guide function of the side molded pressing plate 2314 during movement is realized under the action of the second guide rod 2316 and the second guide hole. Specifically, one end of the second guide bar 2316 is connected to the outer pressing plate 23141.
As shown in fig. 17, in the present embodiment, it is further preferable that the third cutting mechanism 24 includes an eighth holder 240, a fourteenth linear driving mechanism 241, and a third differential cutter, the eighth holder 240 is connected to the second work platform 20, the fourteenth linear driving mechanism 241 is mounted on the eighth holder 240, and the third differential cutter includes an upper cutter plate 242, a lower cutter body 243, and a side cutter body 244; the upper knife plate 242 is connected to the fourteenth linear driving mechanism 241 at the upper side thereof, and a plurality of lower knife bodies 243 arranged alternately at the lower side thereof, and the side knife bodies 244 are connected to the lower knife plate 243 at a side close to the second extrusion molding mechanism 23. In operation, the fourteenth linear driving mechanism 241 drives the third differential cutter to move downwards, so as to cut the second iron plate 200 and the two straight plates 50 under the action of the lower cutter body 243 and the side cutter bodies 244, and cut the parts where the two straight plates 50 are extruded to form a plurality of independent frame fixing seats 5'. In the present embodiment, the fourteenth linear driving mechanism 241 may be an existing linear driving device such as an oil cylinder, an air cylinder, an electric push rod, or the like. In this embodiment, the third guide cutter further includes an edge cutter body 245, and the edge cutter body 245 is connected to the upper cutter plate 242 on a side close to the second conveying mechanism 25, so as to cut the excess edge material.
In this embodiment, it is further preferable that the second reel mechanism 21 includes a second rotation driving mechanism disposed on the second work platform 20, and a second material roller connected to the second rotation driving mechanism and used for winding the second iron plate 200. The second rotary driving mechanism may adopt an existing motor, or a combination of a motor and a speed reducer, and the like, the second iron plate 200 is wound on the second material roller, and the second rotary driving mechanism is used for realizing the winding and continuous conveying of the second iron plate 200. The second rotary driving mechanism can adopt an existing motor or a combination of the motor and a speed reducer.
In this embodiment, preferably, the second conveying mechanism includes a second motor, a second driving belt, a second driving roller installed on the second motor, and a second driven roller connected to the second driving roller through the second driving belt, the second conveying mechanism is in a strip structure and installed on two side edges of the second working platform 20, respectively, and the second driving belt contacts with an edge of the second iron plate 200. The second transmission belt is in friction contact with the second iron plate 200 to realize the transportation of the second iron plate 200, and after the third cutting mechanism 24 finishes the cutting, the plurality of frame fixing seats 5' are transported to the finished product area through the second transportation mechanism 25.
In this embodiment, the second working platform 20 preferably includes a second platform body 201 and a second platform support 202 disposed below the second platform body 201. The corresponding second reel mechanism 21, second laser cutting mechanism 22, second extrusion forming mechanism 23 and third cutting mechanism 24 are disposed on the second platform body 201. The second conveying mechanism 25 is disposed on the second stage body 201.
As shown in fig. 18 to 23, in this embodiment, it is further preferable that the outer frame processing apparatus 3 includes a third working platform 30, a steel pipe feeding mechanism 31 for feeding the steel pipe 300, a fourth cutting mechanism 32 for cutting a 30045 ° notch of the steel pipe, and a welding mechanism 34, and the steel pipe feeding mechanism 31, the fourth cutting mechanism 32, and the welding mechanism 34 are sequentially disposed on the third working platform 30; the 45-degree notch surfaces of the two steel pipes 300 are attached, and the welding mechanism 34 welds every two steel pipes 300.
The working principle of the outer frame processing device 3 of the present embodiment is as follows:
the steel pipe feeding mechanism 31 sends the steel pipes 300 to the fourth cutting mechanism 32, the fourth cutting mechanism 32 cuts the 45-degree notches of the steel pipes 300, after the two steel pipes 300 finish cutting the 45-degree notches, the 45-degree notch surfaces of the two steel pipes 300 are attached to each other, the welding mechanism 34 welds the two steel pipes 300 into a whole, and therefore every two steel pipes 300 in the four steel pipes 300 are welded in sequence to finish the processing of the outer frame 20'. This embodiment has effectively improved the machining efficiency of frame 20', the cost of using manpower sparingly.
In this embodiment, it is further preferable that the fourth cutting mechanism 32 includes a support 321, a fifteenth linear driving mechanism 322, a fourth rotary driving mechanism 324, a knife rest 323, and a disc-shaped right-angle cutter 325, the support 321 is connected to the third working platform 30, the fifteenth linear driving mechanism 322 is mounted on the support 321, the fifteenth linear driving mechanism 322 is connected to the knife rest 323, the fourth rotary driving mechanism 324 is mounted on the knife rest 323, and the disc-shaped right-angle cutter 325 is connected to the fourth rotary driving mechanism 324; a rectangular window 3010 is arranged at the position, corresponding to the disc-shaped right-angle cutter 325, of the third working platform 30; the cutting part of the disc-shaped right-angle cutter 325 is a right-angle structure consisting of two 45-degree annular inclined planes 3250. During operation, the fifteenth linear driving mechanism 322 drives the tool rest 323 to move downwards, and the fourth rotary driving mechanism 324 drives the disc-shaped right-angle cutter 325 to rotate, so that the steel pipe 300 is cut into two sections, the 45-degree gaps of the two sections of steel pipes 300 are opposite, the 45-degree gaps of the two sections of steel pipes 300 can be cut at one time, and the cutting efficiency of the steel pipes 300 is improved. The fourth rotation driving mechanism 324 may be an existing motor, or a combination of a motor and a speed reducer.
In the present embodiment, the fifteenth linear driving mechanism 322 may adopt an existing linear motion driving device such as an oil cylinder, an air cylinder, an electric push rod, and the like. In this embodiment, the fifteenth linear driving mechanism 322 preferably includes a fifth linear driving motor 3221, a fifth lead screw 3222, and a fifth nut sleeve 3224, wherein the fifth lead screw 3222 is rotatably mounted on the support 321, the fifth nut sleeve 3224 is sleeved on the fifth lead screw 3222, the tool holder 323 is connected to the fifth nut sleeve 3224, and the fifth linear driving motor 3221 is mounted on the support 321 and connected to the fifth lead screw 3222. In operation, the fifth linear driving motor 3221 is activated to drive the fifth lead screw 3222 to rotate, so that the fifth nut sleeve 3224 moves back and forth on the fifth lead screw 3222, so that the tool holder 323 moves up and down relative to the support 321, wherein the support 321 is further provided with a fifth guide rod 3223 parallel to the fifth lead screw 3222, the fifth nut sleeve 3224 is provided with a fifth guide hole through which the fifth guide rod 3223 passes, so that under the action of the fifth guide rod 3223 and the fifth guide hole, the up and down movement guiding function of the tool holder 323 is realized, and the movement precision of the tool holder 323 is ensured, the structure and principle of the fifteenth linear driving mechanism 322 are the same as those of the first linear driving mechanism 121 and the second linear driving mechanism 123, referring to fig. 4 and 5, corresponding drawings corresponding to the fifteenth linear driving mechanism 322 are not provided.
Further preferably, the welding mechanism 34 includes a ninth support, a sixteenth linear driving mechanism, a seventeenth linear driving mechanism, a guide rail seat and a welding gun, the ninth support is connected to the third working platform 30, the sixteenth linear driving mechanism is installed on the ninth support, the sixteenth linear driving mechanism is connected to the guide rail seat, the seventeenth linear driving mechanism is installed on the guide rail seat, and the seventeenth linear driving mechanism is connected to the welding gun. When the welding gun works, the sixteenth linear driving mechanism drives the guide rail seat to move, and the seventeenth linear driving mechanism drives the welding gun to move, so that the welding of a 30045-degree butt joint surface of the two steel pipes is completed. The structure and principle of the welding mechanism 34 of the present embodiment are the same as those of the first laser mechanism 12, and with reference to fig. 4 and 5, a drawing corresponding to the welding mechanism 34 is not provided. In the present embodiment, the sixteenth linear driving mechanism and the seventeenth linear driving mechanism may adopt existing linear motion driving devices such as an oil cylinder, an air cylinder, an electric push rod, and the like.
In this embodiment, preferably, the sixteenth linear driving mechanism includes a sixth linear driving motor, a sixth lead screw, and a sixth nut sleeve, the sixth lead screw is rotatably installed on the ninth bracket, the sixth nut sleeve is sleeved on the sixth lead screw, the sixth linear driving motor is installed on the ninth bracket and connected to the sixth lead screw, and the guide rail seat is connected to the sixth nut sleeve. When the guide rail seat is in work, the sixth linear driving motor is started to drive the sixth screw rod to rotate, so that the sixth nut sleeve moves back and forth on the sixth screw rod to enable the guide rail seat to move back and forth, wherein the ninth support is further provided with a sixth guide rod parallel to the sixth screw rod, the sixth nut sleeve is provided with a sixth guide hole through which the sixth guide rod penetrates, the guide function of the back and forth movement of the guide rail seat is achieved under the action of the sixth guide rod and the sixth guide hole, and the movement precision of the guide rail seat is guaranteed. The structure and principle of the sixteenth linear driving mechanism are the same as those of the first linear driving mechanism and the second linear driving mechanism, and referring to fig. 4 and 5, corresponding drawings corresponding to the sixteenth linear driving mechanism are not provided.
Preferably, in this embodiment, the seventeenth linear driving mechanism includes a seventh linear driving motor, a seventh lead screw, a seventh nut sleeve, and a third moving frame, the seventh lead screw is rotatably mounted on the guide rail seat, the seventh nut sleeve is sleeved on the seventh lead screw, the seventh linear driving motor is mounted on the guide rail seat and connected to the seventh lead screw, the third moving frame is connected to the seventh nut sleeve, and the welding gun is connected to the third moving frame. During operation, the seventh linear driving motor is started to drive the seventh lead screw to rotate, so that the seventh nut sleeve moves back and forth on the seventh lead screw to move the third moving frame back and forth, wherein the guide rail seat is further provided with a seventh guide rod parallel to the seventh lead screw, the seventh nut sleeve is provided with a seventh guide hole through which the seventh guide rod passes, under the action of the seventh guide rod and the seventh guide hole, the guide function of the third moving frame and the welding gun moving back and forth is realized, and the moving precision of the third moving frame and the welding gun is ensured. The structure and principle of the seventeenth linear driving mechanism are the same as those of the first linear driving mechanism and the second linear driving mechanism, and referring to fig. 4 and 5, corresponding drawings corresponding to the seventeenth linear driving mechanism are not provided.
In this embodiment, it is further preferable that the outer frame processing apparatus 3 further includes a bending mechanism 33 located below the third working platform 30, the bending mechanism 33 includes a fifth rotation driving mechanism 335, a driving seat 334, a driving connecting rod 333, a bending rod 331 and a guiding column 336, the third working platform 30 is provided with an arc window 3011, the driving seat 334 is connected with the third working platform 30, the fifth rotation driving mechanism 335 is installed on the driving seat 334, the fifth rotation driving mechanism 335 is connected with one end of the driving connecting rod 333, the other end of the driving connecting rod 333 is connected with the bending rod 301, the two guiding columns 336 are alternately arranged on the third working platform 30, and the middle of the two guiding columns 336 is aligned with the steel pipe 300; the bending rod 331 penetrates through the circular arc window 3011 from bottom to top; the bending mechanism 33 bends one section of the cut steel pipe 300 toward the other section, so that the 45-degree notch surfaces of the two sections of steel pipes 300 are attached to each other.
The operation principle of the bending mechanism 33 of the present embodiment is as follows:
when the steel pipe 300 is cut by the fourth cutting mechanism 32, the two sections of the steel pipe 300 are not completely cut off, and a small part is reserved and not cut off, so that the steel pipe 300 can be continuously and linearly conveyed forwards, and the rapid bending of the bending mechanism 33 is not influenced. The welding mechanism 34 moves to an initial position in a direction away from the bending mechanism 33, the steel pipe feeding mechanism 31 continues to feed the cut steel pipe 300 between the two guide columns 336 until a position with two 45-degree notches is cut to the two guide columns 336, at this time, the steel pipe feeding mechanism 31 stops conveying, the fifth rotary driving mechanism 335 drives the driving connecting rod 333 to rotate, so that the bending rod 331 is driven to rotate in the arc-shaped window 3011, one section of the steel pipe 300 is bent towards the other section, the 45-degree notch surfaces of the two sections of steel pipes 300 are attached, namely, the two sections of steel pipes 300 are vertically arranged, after the bending mechanism 33 finishes bending, the fifth rotary driving mechanism 335 drives the driving connecting rod 333 to return to the initial position, at this time, the welding mechanism 34 moves towards the bending mechanism 33 and moves back to a working position, the welding mechanism 34 finishes welding the 45-degree contact surfaces of the two steel pipes 300, and after welding is finished; the welding mechanism 34 returns to the initial position again, the steel pipe feeding mechanism 31 continues to convey the steel pipes 300 to continue to complete bending and welding, and the welding of the three sections of steel pipes 300 is completed at one time, so that a preliminary outer frame with a structure of the reverse U shape is obtained, after the fourth section of steel pipe 300 cuts 45-degree gaps at two ends of the fourth section of steel pipe 300 under the action of the fourth cutting mechanism 32, an operator welds the preliminary outer frame with the structure of the reverse U shape and the fourth section of steel pipe 300 to obtain a formed outer frame 20 ', compared with the participation of personnel in the whole process, the labor intensity is reduced to a certain extent, and the processing efficiency of the outer frame 20' is improved. In this embodiment, the width of the third working platform 30 is increased and widened compared to that of fig. 18, so that the steel pipe 300 does not need to be manually supported during the bending process, and the stability of the bending process is ensured. In the present embodiment, the fifth rotation driving mechanism 335 may be a conventional motor, a combination of a motor and a speed reducer, or the like.
In this embodiment, the outer frame processing device 3 preferably includes an eighteenth linear driving mechanism (not shown) disposed below the third working platform 30, and the eighteenth linear driving mechanism is connected to the welding mechanism 34. Correspondingly, the ninth bracket is movably installed with the third working platform 30. In the present embodiment, the eighteenth linear driving mechanism may adopt existing linear motion driving devices such as an oil cylinder, an air cylinder, an electric push rod, and the like. In operation, the eighteen linear driving mechanisms drive the welding mechanism 34 to move relative to the third working platform 30, so as to move the welding mechanism 34 to the initial position or the working position. The eighteenth linear driving mechanism can adopt the existing linear motion driving equipment such as an oil cylinder, an air cylinder, an electric push rod and the like. Of course, the preferred configuration of the first linear drive mechanism 121 as shown in fig. 3 and 4 may be employed.
In this embodiment, the outer surface of the bending rod 331 is preferably wrapped with a rubber layer 332. The rubber layer 332 prevents the surface of the steel pipe 300 from being damaged due to pressure in the bending process, and the steel pipe 300 is effectively protected.
In this embodiment, preferably, the steel tube feeding mechanism 31 includes a third rotation driving mechanism 312 on the third working platform 30, and a third material roller 311 connected to the third rotation driving mechanism 312, and the third material roller 311 is provided with an annular groove 3101 engaged with the steel tube 300. When the device is used, the steel pipe 300 is matched with the annular groove 3101, the steel pipe 300 is positioned between the third working platform 30 and the annular groove 3101, the third rotary driving mechanism 312 drives the third material roller 311 to rotate, and the steel pipe 300 is driven to be conveyed towards the fourth cutting mechanism 32 under the action of friction force. The third rotation driving mechanism 312 may be an existing motor, or a combination of a motor and a speed reducer.
In this embodiment, the third working platform 30 preferably includes a third platform body 301 and a third platform bracket 302 disposed below the third platform body 301. The corresponding steel pipe feeding mechanism 31, the fourth cutting mechanism 32, the bending mechanism 33, and the welding mechanism 34 are provided on the third stage body 301.
Blanking machine, butt-joint machine, paint spraying machine and UV printer directly adopt among this embodiment current product can, reduce the research and development cost.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (15)

1. The enclosure batch production processing line is characterized in that the enclosure comprises a mesh plate, a frame fixing seat, a supporting rod and a supporting rod fixing seat, wherein the frame comprises an outer frame and a plurality of inner reinforcing pipes; enclose shelves batched production processing line includes:
the blanking machine is used for blanking the mesh plate, the supporting rod and the inner reinforced pipe;
the outer frame processing device is used for processing the outer frame;
the frame fixing seat processing device is used for processing the frame fixing seat;
the supporting rod fixing seat processing device is used for processing the supporting rod fixing seat;
the butt welding machine is used for welding the outer frame and the inner reinforcing pipe and welding the mesh plate and the frame;
the paint spraying machine is used for spraying paint on the mesh plate, the frame fixing seat, the supporting rod and the supporting rod fixing seat;
a UV printer used for printing the surface pattern of the sprayed mesh plate;
the outer frame machining device comprises a third working platform, a steel pipe feeding mechanism for feeding steel pipes, a fourth cutting mechanism for cutting 45-degree notches of the steel pipes and a welding mechanism, wherein the steel pipe feeding mechanism, the fourth cutting mechanism and the welding mechanism are sequentially arranged on the third working platform; the 45-degree notch surfaces of the two steel pipes are attached to each other, and the welding mechanism welds the two steel pipes.
2. The surround mass production line according to claim 1, wherein the support bar holders are of inverted-n-shaped structure and have round holes on two opposite sides and bolt holes on the bottom; the processing device for the supporting rod fixing seat comprises a first working platform, a first winding drum mechanism for winding a first iron plate, a first laser cutting mechanism for cutting a bolt hole and a waist round hole in the first iron plate, a first cutting mechanism for cutting the first iron plate into a rectangular iron block, and a first extrusion forming mechanism for extruding the rectangular iron block into an inverted U-shaped structure, wherein the first winding drum mechanism, the first laser cutting mechanism, the first cutting mechanism and the first extrusion forming mechanism are sequentially arranged on the first working platform; the processing device for the supporting rod fixing seat further comprises a first conveying mechanism which is arranged on the first working platform and used for conveying the inverted U-shaped structure obtained by extruding the first iron plate, the rectangular iron block and the first extrusion forming mechanism.
3. The enclosure batch production and processing line according to claim 2, wherein the first laser cutting mechanism comprises a first support connected with the first working platform, a first linear driving mechanism mounted on the first support, a first movable seat connected with the first linear driving mechanism, a second linear driving mechanism mounted on the first movable seat, and a first laser cutting gun connected with the second linear driving mechanism; the first laser cutting mechanism continuously cuts the first iron plate by taking a combined hole group as a unit, wherein the combined hole group comprises two rows of waist-round hole groups and a bolt hole group positioned in the middle of the two rows of waist-round hole groups, each waist-round hole group comprises a plurality of waist-round holes arranged side by side at intervals, each bolt hole group comprises a plurality of bolt holes arranged side by side at intervals, and the rectangular iron block formed by cutting by the first cutting mechanism is provided with the combined hole group;
the processing device for the supporting rod fixing seats further comprises a second cutting mechanism, and the second cutting mechanism cuts the inverted-U-shaped structure obtained by extrusion of the first extrusion forming mechanism into a plurality of independent supporting rod fixing seats.
4. The surround mass production line of claim 2, wherein the first cutting mechanism comprises a second support, a third linear drive mechanism, and a first profiled cutter, the first profiled cutter being of a n-shaped configuration; the second support is connected with the first working platform, the third linear driving mechanism is installed on the second support, the first special-shaped cutter is connected with the third linear driving mechanism, and the third linear driving mechanism drives the first special-shaped cutter to move up and down.
5. The surround mass production processing line according to claim 2, wherein the first extrusion forming mechanism comprises a third bracket, an upper extrusion assembly and a lower extrusion assembly, the upper extrusion assembly comprises a fourth linear driving mechanism and an upper extrusion block, and the lower extrusion assembly comprises a fifth linear driving mechanism and a lower extrusion block;
the third support is connected with the first working platform; the fourth linear driving mechanism is arranged on the third support, the upper extrusion block is connected with the fourth linear driving mechanism, and the fourth linear driving mechanism and the upper extrusion block are positioned above the first working platform;
the fifth linear driving mechanism is arranged on the third support, the lower extrusion block is connected with the fifth linear driving mechanism, and the fifth linear driving mechanism and the lower extrusion block are positioned below the first working platform;
the lower extrusion block is of an inverted U-shaped structure, the lower extrusion block is matched with the outer contour of the support rod fixing seat, the lower part of the upper extrusion block is of a cuboid structure, and the upper extrusion block is matched with the inner contour of the support rod fixing seat;
through grooves are formed in the first working platform corresponding to two side edges of the lower extrusion block; the fifth linear driving mechanism drives the lower extrusion block to move up and down, and the fourth linear driving mechanism drives the upper extrusion block to move up and down; when in extrusion forming, the rectangular iron block is clamped between the lower extrusion block and the upper extrusion block, and the rectangular iron block is extruded into an inverted U-shaped structure.
6. The enclosure batch production line according to claim 5, wherein the first extrusion molding mechanism further comprises a side extrusion assembly located above the first working platform, the side extrusion assembly comprises a sixth linear driving mechanism and a side extrusion plate connected with the sixth linear driving mechanism; the two sixth linear driving mechanisms are alternately arranged on the upper extrusion block, and the upper extrusion block is clamped between the two side extrusion plates; and the sixth linear driving mechanism drives the side extrusion plates to move so as to adjust the distance between the two side extrusion plates.
7. The enclosure batch production and processing line according to claim 3, wherein the second cutting mechanism comprises a fourth support, a seventh linear driving mechanism and a second special-shaped cutter, the fourth support is connected with the first working platform, the seventh linear driving mechanism is mounted on the fourth support, and the second special-shaped cutter comprises a cutter plate connected with the seventh linear driving mechanism and a plurality of cutter bodies alternately mounted on the cutter plate.
8. The enclosure batch production and processing line according to claim 1, wherein the frame fixing seat comprises a fixing plate and two clamping plates arranged in the middle of the fixing plate in parallel and at intervals, the clamping plates are provided with first through holes, and two edges of the fixing plate are provided with second through holes; the frame fixing seat processing device comprises a second working platform, a second winding drum mechanism for winding a second iron plate, a second extrusion forming mechanism for extruding two parallel straight plates on the second iron plate, and a third cutting mechanism for cutting the second iron plate and the two straight plates, wherein the width of the straight plates is equal to the width of the clamping plate, the length of the straight plates is N times of the length of the clamping plate, N is more than or equal to 1, and N is a natural number;
the second winding drum mechanism, the second extrusion forming mechanism and the third cutting mechanism are sequentially arranged on the second working platform; the frame fixing seat machining device further comprises a second conveying mechanism which is arranged on the second working platform and used for conveying the second iron plate.
9. The enclosure batch production processing line according to claim 8, wherein the frame fixing seat processing device further comprises a second laser cutting mechanism which is arranged on the second working platform and is located between the second reel mechanism and the second extrusion forming mechanism, and the second laser cutting mechanism comprises a fifth support connected with the second working platform, an eighth linear driving mechanism installed on the fifth support, a second moving seat connected with the eighth linear driving mechanism, a ninth linear driving mechanism installed on the second moving seat, and a second laser cutting gun connected with the ninth linear driving mechanism; the second laser cutting mechanism continuously cuts on the second iron plate by taking a through hole group as a unit, wherein the through hole group consists of two rows of second through hole groups, four rows of first through hole groups are clamped between the two rows of second through hole groups, the first through hole groups are formed by alternately arranging a plurality of first through holes, and the second through hole groups are formed by alternately arranging a plurality of second through holes.
10. The enclosure batch production and processing line according to claim 8, wherein the second extrusion molding mechanism comprises a first-stage extrusion assembly and a second-stage extrusion assembly, and the first-stage extrusion assembly comprises a sixth support, a tenth linear driving mechanism, an eleventh linear driving mechanism, a press roller and an extrusion plate to be molded; the number of the compression rollers is two;
the sixth support is connected with the second working platform; the tenth linear driving mechanism is arranged on the sixth support, the two compression rollers are arranged in parallel at intervals and are rotationally connected with the tenth linear driving mechanism, and the tenth linear driving mechanism and the compression rollers are positioned above the second working platform; a rectangular window is arranged between the second working platform and the two corresponding compression rollers;
the eleventh linear driving mechanism is mounted on the sixth support, the extrusion plate to be molded is connected with the eleventh linear driving mechanism, and the eleventh linear driving mechanism and the extrusion plate to be molded are located below the second working platform; the extrusion plate to be formed is aligned to the middle of the two compression rollers;
when the first-stage extrusion assembly extrudes the second iron plate, the two compression rollers press the second iron plate, the extrusion plate to be formed moves upwards and penetrates through the rectangular window to extrude the second iron plate, and the second iron plate between the two compression rollers is extruded into an arch structure;
the secondary extrusion assembly comprises a seventh bracket, a twelfth linear driving mechanism, a thirteenth linear driving mechanism, a middle forming extrusion plate and a side forming extrusion plate;
the seventh support is connected with the second working platform, the twelfth linear driving mechanism is installed on the seventh support, and the twelfth linear driving mechanism is connected with the middle forming extrusion plate; the two thirteenth linear driving mechanisms are alternately arranged on the middle forming extrusion plate, the thirteenth linear driving mechanisms are connected with the side forming extrusion plates, the middle forming extrusion plate is clamped between the two side forming extrusion plates, and the thirteenth linear driving mechanisms drive the side forming extrusion plates to move so as to adjust the distance between the two side forming extrusion plates;
when the secondary extrusion assembly extrudes, an arch structure is clamped between the side forming extrusion plate and the middle forming extrusion plate, and the side forming extrusion plate and the middle forming extrusion plate extrude the arch structure, so that two sides of the arch structure are overlapped to form a straight plate.
11. The enclosure mass production processing line according to claim 8, wherein the third cutting mechanism comprises an eighth bracket, a fourteenth linear driving mechanism and a third differential cutter, the eighth bracket is connected with the second working platform, the fourteenth linear driving mechanism is mounted on the eighth bracket, and the third differential cutter comprises an upper cutter plate, a lower cutter body and a side cutter body; the upper part of the upper knife board is connected with the fourteenth linear driving mechanism, and a plurality of lower knife bodies which are arranged alternately are arranged below the upper knife board; one side of the lower knife board close to the second extrusion forming mechanism is connected with the side knife body.
12. The fence batch production and processing line according to claim 1, wherein the fourth cutting mechanism comprises a support, a thirteenth linear driving mechanism, a fourth rotary driving mechanism, a cutter holder and a disc-shaped right-angle cutter, the support is connected with the third working platform, the thirteenth linear driving mechanism is mounted on the support, the thirteenth linear driving mechanism is connected with the cutter holder, the fourth rotary driving mechanism is mounted on the cutter holder, and the disc-shaped right-angle cutter is connected with the fourth rotary driving mechanism; a rectangular window is formed in the third working platform corresponding to the disc-shaped right-angle cutter; the cutting part of the disc-shaped right-angle cutter is of a right-angle structure consisting of two 45-degree annular inclined planes.
13. The enclosure mass production processing line according to claim 1, wherein the welding mechanism includes a ninth support, a fourteenth linear driving mechanism, a fifteenth linear driving mechanism, a guide rail seat and a welding machine, the ninth support is connected to the third working platform, the fourteenth linear driving mechanism is mounted on the ninth support, the fourteenth linear driving mechanism is connected to the guide rail seat, the fifteenth linear driving mechanism is mounted on the guide rail seat, and the fifteenth linear driving mechanism is connected to the welding machine.
14. The enclosure batch production processing line according to claim 1, wherein the outer frame processing device further comprises a bending mechanism located below the third working platform, the bending mechanism comprises a fifth rotary driving mechanism, a driving seat, a driving connecting rod, a bending rod and guide posts, an arc-shaped window is formed in the third working platform, the driving seat is connected with the third working platform, the fifth rotary driving mechanism is mounted on the driving seat and connected with one end of the driving connecting rod, the other end of the driving connecting rod is connected with the bending rod, the two guide posts are alternately arranged on the third working platform, and the middle of the two guide posts is aligned with the steel pipe; the bending rod penetrates through the arc-shaped window from bottom to top; and the bending mechanism bends one section of the cut steel pipe to the other section of the cut steel pipe, so that the 45-degree notch surfaces of the two sections of steel pipes are attached to each other.
15. A method of manufacturing a rail mass production line according to any one of claims 1 to 14, comprising the steps of:
s1: the blanking machine carries out blanking according to the sizes required by the mesh plate, the supporting rod and the inner reinforced pipe;
s2: respectively processing an outer frame, a frame fixing seat and a support rod fixing seat by an outer frame processing device, a frame fixing seat processing device and a support rod fixing seat processing device;
s3: welding the outer frame and the inner reinforcing pipe through a butt welding machine, and welding the mesh plate and the frame;
s4: spraying paint on the mesh plate, the support rod, the inner reinforced pipe, the outer frame, the frame fixing seat and the support rod fixing seat by a paint spraying machine;
s5: after painting, the screen plate was printed with a pattern by a UV printer.
CN202010336518.8A 2020-04-24 2020-04-24 Enclosure mass production processing line and processing method Active CN111496547B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010336518.8A CN111496547B (en) 2020-04-24 2020-04-24 Enclosure mass production processing line and processing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010336518.8A CN111496547B (en) 2020-04-24 2020-04-24 Enclosure mass production processing line and processing method

Publications (2)

Publication Number Publication Date
CN111496547A true CN111496547A (en) 2020-08-07
CN111496547B CN111496547B (en) 2021-01-12

Family

ID=71874747

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202010336518.8A Active CN111496547B (en) 2020-04-24 2020-04-24 Enclosure mass production processing line and processing method

Country Status (1)

Country Link
CN (1) CN111496547B (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112355526A (en) * 2020-11-19 2021-02-12 湖南汉坤实业有限公司 Assembled encloses shelves and uses integration device
CN112372318A (en) * 2020-11-05 2021-02-19 湖南翰坤实业有限公司 Bending forming device for rectangular frame
CN113798860A (en) * 2021-09-28 2021-12-17 江阴道达汽车饰件有限公司 Digital manufacturing device and process for spraying bracket

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU425698A1 (en) * 1972-03-24 1974-04-30 Г. В. Проскур ков , И. И. Калужский Толь ттинский политехнический институт METHOD OF MANUFACTURING CORRUGATED PRODUCTS
FR2517579A1 (en) * 1981-12-08 1983-06-10 Soudure Autogene Francaise Fabrication of ribbed sheet steel panels - uses intermittent feed to pass strip via folding, edge welding and cutting posts at intervals
CN105855899A (en) * 2016-06-15 2016-08-17 江苏恒久钢构有限公司 Latticed frame member assembly auto-processing line
CN206286717U (en) * 2016-12-28 2017-06-30 刘海杰 A kind of efficient building materials composite plate cutter sweep
CN206636324U (en) * 2017-03-14 2017-11-14 林锋 Without column assembling type enclosing shield
CN107443022B (en) * 2017-08-30 2018-06-29 江苏利通电子股份有限公司 Stainless steel TV frame moulding process and equipment
CN208744136U (en) * 2018-09-18 2019-04-16 苏州聚昶精密五金机械有限公司 A kind of continuously shaped mold of shearing bending

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112372318A (en) * 2020-11-05 2021-02-19 湖南翰坤实业有限公司 Bending forming device for rectangular frame
CN112372318B (en) * 2020-11-05 2021-10-15 湖南翰坤实业有限公司 Bending forming device for rectangular frame
CN112355526A (en) * 2020-11-19 2021-02-12 湖南汉坤实业有限公司 Assembled encloses shelves and uses integration device
CN112355526B (en) * 2020-11-19 2022-04-29 湖南汉坤实业有限公司 Assembled encloses shelves and uses integration device
CN113798860A (en) * 2021-09-28 2021-12-17 江阴道达汽车饰件有限公司 Digital manufacturing device and process for spraying bracket

Also Published As

Publication number Publication date
CN111496547B (en) 2021-01-12

Similar Documents

Publication Publication Date Title
CN111496549A (en) Frame processingequipment and enclose high-efficient production system of shelves
CN111496547B (en) Enclosure mass production processing line and processing method
CN111346934B (en) Frame fixing base processingequipment and enclose shelves processing lines
CN111496476A (en) Processing device for supporting rod fixing seat and enclosure production and processing system
CN210523680U (en) Steel wire fixed-length cutting device
WO2006119595A1 (en) System for serial line for cutting and bending of steel bars, rods and coils for manufacture of stirrups and longitudinal girders as well as assembly of steel armatures for beams, pillars, base plates, blocks, stakes, drums and other structural elements of reinforced concrete
CN112372317A (en) Enclose fender stand production facility for rectangle frame
CN111496548B (en) Fence production and processing system and processing method
CN111702487B (en) Automatic upright column framework production equipment
CN212145303U (en) Frame fixing base processingequipment
CN212019999U (en) Enclose shelves production and processing system
CN209273549U (en) PCB shears board separating device
CN212093876U (en) Preliminary extrusion mechanism and extrusion device for frame fixing base
CN112372318B (en) Bending forming device for rectangular frame
CN111531221B (en) Silicon steel cutting machine
CN112317652A (en) Method for manufacturing metal framework of building steel-concrete structure stand column
CN211916089U (en) Processing device for supporting rod fixing seat
CN112405001B (en) Processing device for square tube with bevel opening
CN214350822U (en) Apron board processing all-in-one
CN214184768U (en) Pipe bender
CN212525540U (en) Punching press mechanism of bending and automatic stand skeleton production facility
CN212095246U (en) Special-shaped cutting mechanism and supporting rod fixing base machining device
EP1262290B1 (en) Sawing device for panels made of wood, of plastic material, or similar
CN114012454A (en) Automatic production line for steel grating
CN211916090U (en) Outer frame machining device

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant