CN111489176A - Material tracing system based on RFID - Google Patents
Material tracing system based on RFID Download PDFInfo
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- CN111489176A CN111489176A CN202010281512.5A CN202010281512A CN111489176A CN 111489176 A CN111489176 A CN 111489176A CN 202010281512 A CN202010281512 A CN 202010281512A CN 111489176 A CN111489176 A CN 111489176A
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q30/00—Commerce
- G06Q30/018—Certifying business or products
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
- G06K17/0029—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device the arrangement being specially adapted for wireless interrogation of grouped or bundled articles tagged with wireless record carriers
Abstract
The invention discloses a material tracing system based on RFID, which is characterized in that RFID electronic tags are adhered to materials of each packaging unit, data information of the materials is uploaded to a stereoscopic warehouse system, data association between the materials and code discs for storing the materials is established, tracking management of the materials from receiving, warehousing, shelving and returning is realized by using a tracking system, data interaction is realized with an ERP (enterprise resource planning) sales system, complete data record and difficult loss of the materials are realized, changed data of the materials are accurately uploaded to the system, manual statistics are replaced, the working efficiency is improved, the labor cost is reduced, the material tracing source used in each production process is realized, and the information of the materials is ensured to be correct, the quality is met and the requirements of food safety are met.
Description
Technical Field
The invention belongs to the field of material tracing systems, and particularly relates to a material tracing system based on an RFID.
Background
At present, with the increase of the demand of the quantity and the variety of food, the required materials in the production process are increased, the warehousing or the consumption of the materials in the production process are mostly manually recorded, once the food has problems, the batches of the materials with the problems are difficult to trace, meanwhile, the material turnover adopts a manual recording mode, data errors or loss are easily caused, the material records are incomplete, the number of the turnover materials in and out of the warehouse is large, the manual recording efficiency is low, time and labor are consumed, and the source and the material quality information can not be traced for the materials used in each process.
Disclosure of Invention
In order to overcome the defects, the invention provides a material tracing system based on RFID, which can improve the working efficiency, reduce the labor cost, replace manual statistics, realize the tracing of the material used in each production process, and ensure that the information of the material is correct, the quality of the material meets the requirements of food safety.
In order to solve the problems, the invention is realized according to the following technical scheme:
an RFID-based material traceability system, comprising:
and the stereoscopic warehouse system is used for acquiring and storing the data information of the materials after the materials of each packaging unit are endowed with the RFID electronic tags.
And the code scanning management system is used for scanning the RFID electronic tag and the tag of the code disc for storing the material to realize data association.
And the ERP sales system is used for realizing the order management functions of the materials, including order state inquiry, order information change and the like.
And the tracking system is used for realizing the tracking management of warehousing, shelving and warehousing of the materials and realizing data interaction with the ERP sales system.
Furthermore, the stereoscopic warehouse system comprises a receiving function module, and the receiving function module is used for supporting the generation of the RFID electronic tags of the materials and realizing the function of binding the RFID electronic tags with the bar codes of the code discs through the code scanning management system.
Further, by using an RFID code reader to read the ID of the RFID electronic tag, the chip power of the RFID electronic tag is not lower than 10W;
further, the power of the RFID code reader is not lower than 30W, and the power can be adjusted between 1W and 30W, so that the shielding effect of the material on the RFID code reader is eliminated, and shielding measures such as adding a shielding plate to the material are taken.
Further, the stereoscopic warehouse system comprises a warehouse entry distribution module used for distributing the warehouse location of the materials, the code scanning management system scans the RFID electronic tags of the materials and compares the RFID electronic tags with the data information of the materials stored in the stereoscopic warehouse system, and if the RFID electronic tags are not in one-to-one correspondence with the data information, early warning information is generated and uploaded to the stereoscopic warehouse system.
Further, the stereoscopic warehouse system comprises an inventory management module for supporting the display and query of the materials.
Further, the stereoscopic warehouse system comprises a shelving function module for supporting the material to be shelved, the code scanning management system scans the RFID electronic tags of the materials and compares the RFID electronic tags with the data information of the materials stored in the stereoscopic warehouse system, and if the RFID electronic tags do not correspond to the data information one by one, early warning information is generated and uploaded to the stereoscopic warehouse system.
Further, the stereoscopic warehouse system comprises a report query module for displaying a report and displaying the type and the quantity of the materials.
Further, after the code scanning management system establishes data association, the associated information is sent to the stereoscopic warehouse system, and the stereoscopic warehouse system stores the associated information.
Further, the ERP sales system records warehousing information, shelving information and warehousing information of the materials.
Further, the tracking system traces back the information of the materials according to the RFID electronic tags and transmits the information to the ERP sales system.
Further, the tracking system includes forward tracking and backward tracking.
Compared with the prior art, the invention has the beneficial effects that:
the invention discloses a material tracing system based on RFID, which is characterized in that RFID electronic tags are adhered to materials of each packaging unit, data information of the materials is uploaded to a stereoscopic warehouse system, data association between the materials and code discs for storing the materials is established, tracking management of the materials from receiving, warehousing, shelving and returning is realized by using a tracking system, data interaction is realized with an ERP (enterprise resource planning) sales system, complete data record and difficult loss of the materials are realized, changed data of the materials are accurately uploaded to the system, manual statistics are replaced, the working efficiency is improved, the labor cost is reduced, the material tracing source used in each production process is realized, and the information of the materials is ensured to be correct, the quality is met and the requirements of food safety are met.
Drawings
Fig. 1 is a schematic structural diagram of the RFID-based material tracing system according to an embodiment of the present invention.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
As shown in fig. 1, the present embodiment discloses a material tracing system based on RFID, which includes a stereoscopic warehouse system 1, a code scanning management system 2, an ERP sales system 3, and a tracking system 4.
Specifically, the stereoscopic warehouse system 1 is configured to acquire and store data information of the material after the RFID tag is assigned to the material in each packaging unit.
Specifically, the content example of the json data set included in the RFID tag in the present embodiment at least includes the following information:
{ "RFID": 10011"," VAT _ REGISTRATION _ NUM ": 440101618403848", "VENTOR _ NAME": Guangzhou Zhufeng color printing paper products, Inc "," VENTOR _ ITEM _ NO ": 1234567", "VENTOR _ ITEM _ DESC": 8-degree super-cool 1.0 version carton "," VENTOR _ L OT _ NO ": L0-2018112404/", "VENTOR _ BOX _ QTY": 85"," CUSTOMER _ SUB L OT _ NO ": 0-1 yuan for a good drink prize", "CUSTOMER _ ITEM _ ID": 33624 "}.
Next, the key value information included in the above information will be described:
RFID: and (4) reading the RFID on the RFID electronic tag.
VAT _ REGISTRATION _ NUM: the corresponding value is the supplier's "social credit code" (nationally unique tax identification code).
VENDOR _ NAME: the corresponding value is the vendor name.
VENDOR _ ITEM _ NO: the corresponding value is the material batch code of the supplier, and the supplier fills in the material batch code according to the own information system.
VENDOR _ ITEM _ DESC: the corresponding value is the material batch description of the supplier, and the supplier fills in according to the own information system.
And the corresponding value of the VENDOR material batch information is VENDOR material batch information, and the VENDOR fills the material batch information according to the information system of the VENDOR.
VENDOR _ BOX _ QTY: the corresponding value is the amount of material in the package corresponding to the current RFID per tray/box/roll, etc., which is filled in by the supplier as per actual amount.
And CUSTOMER _ SUB L OT _ NO, wherein the corresponding value is the SUB-batch information of the client ERP sales system.
CUSTOMER _ ITEM _ ID: the corresponding value is the material lot code ID of the customer ERP sales system.
The supplier end drives the bar code printer to print the RFID bar code, then the RFID bar code is pasted on the material box, the bar code is verified through the RFID handset, after the RFID bar code is printed, the supplier end can automatically submit the bar code information of the RFID to the background through a program, and after the submission is completed, the warehouse site can acquire the submitted box code relation information.
Specifically, the stereoscopic warehouse system 1 includes a receiving function module 11, a warehousing distribution module 12, an inventory management module 13, an shelving function module 14, and a report query module 15.
Specifically, the receiving function module 11 is used for generating an RFID electronic tag for supporting the materials and realizing the function of binding the RFID electronic tag with the bar code of the code wheel through the code scanning management system 2.
Specifically, the RFID reader is used for reading the ID of the RFID electronic tag, the chip power of the RFID electronic tag is not lower than 10W, the power of the RFID reader is not lower than 30W, the situation that the judgment result is influenced due to the fact that the shielding effect of part of materials on the RFID reader is too large is avoided, the RFID electronic tag of the metal material is attached to the outer side of the material box, the bar code on the code disc is placed outwards, and the reading missing risk is reduced. If the material is filled liquid, the shielding effect of the liquid on the RFID code reader is obvious, so that the RFID electronic tag cannot be attached below the liquid level surface and can be completely read by being attached above the liquid level surface.
Specifically, the power of the RFID code reader can be adjusted between 1W and 30W according to field test conditions, when the power of the code reader is 1W, the distance between the code reader and the RFID electronic tag is 20cm, data can be read, when the power of the code reader is 30W, the distance between the code reader and the RFID electronic tag is 9m, the data can be read, the shielding performance of different materials influences the reading distance, and therefore in order to ensure the reading stability of all materials, the RFID code reader can operate at the maximum power of 30W as much as possible.
Specifically, when the materials are received, the bar codes of the code disc are scanned by a handheld machine or an automatic scanning device, the ID of the RFID electronic tag of each packaging unit is read by an RFID code reader, meanwhile, the received codes are automatically generated according to the material coding rules of the warehouse, and the related information of the materials on the code disc can be inquired through the code disc bar codes after the code disc bar codes and the RFID electronic tags are bound.
Specifically, the warehousing distribution module 12 is configured to perform warehouse location distribution on the materials, scan the RFID tags of the materials by the code scanning management system 2, compare the scanned RFID tags with the data information of the materials stored in the stereoscopic warehouse system 1, generate the early warning information if the scanned RFID tags do not correspond to the data information one to one, and upload the early warning information to the stereoscopic warehouse system 1.
Specifically, the code scanning management system 2 scans the RFID tags of the materials on the shelves, compares the RFID tags with the data information stored in the stereoscopic warehouse system 1, and if the data information of the two is in one-to-one correspondence, normal shelf production is performed, and the consumption amount of the materials is uploaded to the ERP sales system 3; if the data information of the two is not in one-to-one correspondence, corresponding early warning information is generated and uploaded to the stereoscopic warehouse system 1, the conveyor belt on the production line is controlled to stop running at the moment, an alarm is generated, relevant personnel verify the RFID electronic tags of the materials, the consistency of the materials on the shelves and the information of the materials is ensured, and manual statistics is replaced to realize automation.
Specifically, the bar code of the code disc for storing the material is scanned to obtain the material information corresponding to the code disc, and the warehousing distribution module 12 of the stereoscopic warehouse system 1 distributes the cargo space and stores the cargo space information and the corresponding code disc and material information.
Specifically, the inventory management module 13 is used for supporting the display and query of materials.
Specifically, after warehousing distribution is completed, the material information on the goods position, the consumption and the residual amount of the materials after being put on shelves can be inquired through inventory inquiry.
Specifically, the shelving function module 14 is configured to support shelving of materials required for production, scan the RFID electronic tags of the materials by the code scanning management system 2, compare the RFID electronic tags with the data information of the materials stored in the stereoscopic warehouse system 1, generate early warning information if the scanned RFID electronic tags do not correspond to the data information one to one, and upload the early warning information to the stereoscopic warehouse system 1.
Specifically, the code scanning management system 2 scans RFID electronic tags of the materials on shelves, compares the RFID electronic tags with data information stored in the stereoscopic warehouse system 1, and if the data information of the two data tags is in one-to-one correspondence, normal shelf production is performed, and meanwhile, the consumption amount of the materials is uploaded to the ERP sales system 3; if the data information of the two is not in one-to-one correspondence, corresponding early warning information is generated and uploaded to the stereoscopic warehouse system 1, the conveyor belt on the production line is controlled to stop running at the moment, an alarm is generated, relevant personnel verify the RFID electronic tags of the materials, the consistency of the materials on the shelves and the information of the materials is ensured, and manual statistics is replaced to realize automation.
Specifically, shielding measures such as shielding plates need to be added around the warehousing materials and the shelving materials, so that the RFID code reader is prevented from misreading other materials in the temporary storage area to form serial codes, and the number and the type of the read materials are inconsistent to form false alarms, thereby causing loss.
Specifically, the system communicates with the ERP sales system 3 to obtain the station production task information, including the types and the quantities of the materials, PFID electronic tags of the materials are read through a code reading device after the materials are put on shelf, the system automatically records the quantities corresponding to the IDs as consumption, meanwhile, the material information and the consumption are bound and recorded in the stereoscopic warehouse system 1, the collected quantities of the materials corresponding to the RFID electronic tags are collected at regular time and uploaded to the ERP sales system 3, the ERP sales system 3 automatically generates the batch consumption records of the materials, consumption statistics of the materials is achieved, and manual statistics is replaced.
Specifically, the report query module 15 is configured to display a report and display the type and the quantity of the material.
Specifically, after the code scanning management system 2 establishes data association, the association information is sent to the stereoscopic warehouse system 1, and the stereoscopic warehouse system 1 stores the association information.
Specifically, after the code wheel bar code and the RFID electronic tag of the material are bound to establish data association, the obtained association information is uploaded to the stereoscopic warehouse system 1 for storage, and meanwhile, the system can calculate the consumed quantity by scanning the bar code pasted on the material.
Specifically, the ERP sales system 3 is configured to implement order management functions of the material, including querying an order state, changing order information, and the like;
specifically, the ERP sales system 3 records and manages warehousing information, shelving information and warehousing information of the materials, feeds back order states of the materials and changed order information, meanwhile, the ERP sales system 3 can inquire the order states of the materials, receives material consumption quantities uploaded by the stereoscopic warehouse system 1, and displays the material consumption quantities in the order states of the materials.
Specifically, the tracking system 4 is used for realizing the tracking management of warehousing, shelving and warehousing of materials and realizing data interaction with the ERP sales system 3.
Specifically, the tracking system 4 can realize forward tracking and direction tracking, the tracking system 4 can trace the information and the state of the material according to the RFID electronic tag and transmit the information to the ERP sales system 3, the forward tracking can inquire the information of the material in the processes of receiving goods from a supplier, putting the material in storage, returning the material to a warehouse and the like, and the backward tracking can reversely know the material source information through the station information of putting the material on the shelf, including code disc bar codes, warehouse positions, suppliers and the like.
Those of ordinary skill in the art will appreciate that the various illustrative elements and algorithm steps described in connection with the embodiments disclosed herein may be implemented as electronic hardware or combinations of computer software and electronic hardware. Whether such functionality is implemented as hardware or software depends upon the particular application and design constraints imposed on the implementation. Skilled artisans may implement the described functionality in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present invention.
In the embodiments provided in the present application, it should be understood that the disclosed apparatus and method may be implemented in other ways. For example, the above-described apparatus embodiments are merely illustrative, and for example, the division of the units is only one logical division, and other divisions may be realized in practice, for example, a plurality of units or components may be combined or integrated into another system, or some features may be omitted, or not executed. In addition, the shown or discussed mutual coupling or direct coupling or communication connection may be an indirect coupling or communication connection through some interfaces, devices or units, and may be in an electrical, mechanical or other form.
The units described as separate parts may or may not be physically separate, and parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of the embodiment.
In addition, functional units in the embodiments of the present invention may be integrated into one processing unit, or each unit may exist alone physically, or two or more units are integrated into one unit.
The functions, if implemented in the form of software functional units and sold or used as a stand-alone product, may be stored in a computer-viewable storage medium. Based on such understanding, the technical solution of the present invention may be embodied in the form of a software product, which is stored in a storage medium and includes instructions for causing a computer device (which may be a personal computer, a server, or a network device) to execute all or part of the steps of the method according to the embodiments of the present invention. And the aforementioned storage medium includes: various media capable of storing program codes, such as a U disk, a removable hard disk, a ROM, a RAM, a magnetic disk, or an optical disk.
While the preferred embodiments of the present invention have been illustrated and described in detail, it should be understood that modifications and variations can be effected by one skilled in the art in light of the above teachings without undue experimentation. Therefore, the technical solutions available to those skilled in the art through logic analysis, reasoning or limited experiments based on the present invention concept should be within the scope of protection defined by the claims.
Claims (10)
1. An RFID-based material traceability system, comprising:
the stereoscopic warehouse system is used for acquiring and storing data information of the materials after the materials of each packaging unit are endowed with RFID electronic tags;
the code scanning management system is used for scanning the RFID electronic tag and the tag of the code disc for storing the material to realize data association;
the ERP sales system is used for realizing the order management functions of the materials, including order state inquiry, order information change and the like;
and the tracking system is used for realizing the tracking management of warehousing, shelving and warehousing of the materials and realizing data interaction with the ERP sales system.
2. The RFID-based material traceability system of claim 1, wherein:
the stereoscopic warehouse system comprises a receiving function module, a code scanning management system and a display module, wherein the receiving function module is used for supporting the generation of the RFID electronic tag of the material and realizing the function of binding the RFID electronic tag with the bar code of the code disc through the code scanning management system;
reading the ID of the RFID electronic tag by using an RFID code reader, wherein the chip power of the RFID electronic tag is not lower than 10W;
the power of the RFID code reader is not lower than 30W, the power can be adjusted between 1W and 30W, the power is used for eliminating the shielding effect of the material on the RFID code reader, and shielding measures such as adding a shielding plate and the like are taken for the material.
3. The RFID-based material traceability system of claim 1, wherein:
the stereoscopic warehouse system comprises a warehouse entry distribution module used for distributing the warehouse location of the materials, the code scanning management system scans the RFID electronic tags of the materials and compares the RFID electronic tags with the data information of the materials stored in the stereoscopic warehouse system, and if the RFID electronic tags do not correspond to the data information one by one, early warning information is generated and uploaded to the stereoscopic warehouse system.
4. The RFID-based material traceability system of claim 1, wherein:
the stereoscopic warehouse system comprises an inventory management module for supporting the display and query of the materials.
5. The RFID-based material traceability system of claim 1, wherein:
the stereoscopic warehouse system comprises a loading function module used for supporting the material to be loaded, the code scanning management system scans the RFID electronic tags of the material and compares the RFID electronic tags with the data information of the material stored in the stereoscopic warehouse system, and if the RFID electronic tags do not correspond to the data information one by one, early warning information is generated and uploaded to the stereoscopic warehouse system.
6. The RFID-based material traceability system of claim 1, wherein:
the stereoscopic warehouse system comprises a report query module which is used for displaying a report and displaying the type and the quantity of the materials.
7. The RFID-based material traceability system of claim 1, wherein:
and after the code scanning management system establishes data association, the associated information is sent to the stereoscopic warehouse system, and the stereoscopic warehouse system stores the associated information.
8. The RFID-based material traceability system of claim 1, wherein:
and the ERP sales system records warehousing information, shelving information and warehouse returning information of the materials.
9. The RFID-based material traceability system of claim 1, wherein:
and the tracking system traces the information of the materials according to the RFID electronic tag and transmits the information to the ERP sales system.
10. An RFID-based material traceability system of claim 9, wherein:
the tracking system includes forward tracking and backward tracking.
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| CN202010281512.5A CN111489176A (en) | 2020-04-10 | 2020-04-10 | Material tracing system based on RFID |
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