CN111487196A - 3D detection device and method for building aluminum electrolytic cell integral lining - Google Patents
3D detection device and method for building aluminum electrolytic cell integral lining Download PDFInfo
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- CN111487196A CN111487196A CN202010452985.7A CN202010452985A CN111487196A CN 111487196 A CN111487196 A CN 111487196A CN 202010452985 A CN202010452985 A CN 202010452985A CN 111487196 A CN111487196 A CN 111487196A
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- 238000001514 detection method Methods 0.000 title claims abstract description 16
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 13
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 11
- 238000000034 method Methods 0.000 title abstract description 11
- 238000005868 electrolysis reaction Methods 0.000 claims description 3
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical compound [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 claims description 2
- 239000004411 aluminium Substances 0.000 claims 1
- 238000010276 construction Methods 0.000 claims 1
- 230000007547 defect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
- G01N21/9515—Objects of complex shape, e.g. examined with use of a surface follower device
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
The invention discloses a 3D detection device and a method for building an integral lining of an aluminum electrolytic cell, wherein the device comprises a fixed frame, and the fixed frame is arranged right above the electrolytic cell; a moving frame is arranged on the tracks on the two main beams of the fixed frame, a moving device is arranged on the tracks on the two main beams of the moving frame, and the moving frame and the moving device are both provided with automatic positioning systems; the moving device is provided with a 3D camera and a furnace building device; the 3D camera and the furnace building device can be driven by the moving frame and the moving device to move in the direction of X, Y. Compared with the prior art, the technical scheme of the invention can efficiently monitor the furnace building quality in real time, guide the furnace building operation and fill the industrial blank.
Description
Technical Field
The invention belongs to the technical field of aluminum electrolysis intelligent equipment, and particularly relates to a 3D detection device and a method for building an aluminum cell integral lining.
Background
The whole lining furnace building process of the aluminum electrolytic cell is a novel lining furnace building process, manual operation is adopted at present, related process flows, technical equipment and supporting facilities refer to the previous lining furnace building specification, corresponding process flows and operation specifications are not established, the defects of low furnace building quality, single detection means and the like exist, false detection and missing detection occur, and various technical equipment and supporting facilities need to be updated urgently.
Disclosure of Invention
The invention aims to provide a 3D detection device and a method for building an integral lining of an aluminum electrolytic cell, which aim to overcome the defects of single furnace building quality detection means, low reliability of detection results, complicated detection process and the like in the novel integral lining furnace building process in the aluminum industry in the prior art.
The invention is realized by the following steps:
firstly, the invention provides a 3D detection device for the whole lining furnace building of an aluminum electrolytic cell, which comprises a fixed frame, wherein the fixed frame is arranged right above the electrolytic cell; a moving frame is arranged on the tracks on the two main beams of the fixed frame, a moving device is arranged on the tracks on the two main beams of the moving frame, and the moving frame and the moving device are provided with automatic positioning systems; the moving device is provided with a 3D camera and a furnace building device; the 3D camera and the furnace building device can move freely in the direction of X, Y under the drive of the moving frame and the moving device.
Further, a control device for controlling the whole system is included, and the control device is placed on the ground beside the electrolytic bath.
The 3D detection method for the whole lining furnace building of the aluminum electrolytic cell by adopting the device comprises the following steps: the control device sends out a furnace building instruction, the moving frame and the moving device drive the 3D camera and the furnace building device to perform furnace building operation according to a track route preset by the system, the 3D camera monitors and feeds back spatial position information of an operation surface in real time while the furnace building device performs operation, the control device performs analysis and calculation according to the received spatial position information, judges whether the furnace building quality reaches the standard at present, and corrects the operation track of the furnace building device according to a calculation result.
Compared with the prior art, the technical scheme of the invention can efficiently monitor the furnace building quality in real time, guide the furnace building operation and fill the industrial blank.
Drawings
FIG. 1 is a schematic elevational view of the present invention;
fig. 2 is a schematic plan view of the present invention.
Description of reference numerals: 1-an electrolytic cell, 2-a fixed frame, 3-a movable frame, 4-a movable device, 5-a 3D camera and 6-a furnace building device.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
As shown in fig. 1 and 2, the present invention is constituted such that: the device comprises an electrolytic cell 1, a fixed frame 2, a movable frame 3, a movable device 4, a 3D camera 5 and a furnace building device 6.
The fixed frame 2 is arranged right above the electrolytic bath 1. The movable frame 3 runs on the rails of the two main beams of the fixed frame 2. The moving means 4 run on tracks on the two main beams of the moving frame 3. Both the aforementioned moving rack 3 and the aforementioned moving device 4 have an automatic positioning system. The moving device 4 is provided with a 3D camera 5 and a furnace building device 6. The 3D camera 5 and the furnace building device 6 can be driven by the moving frame 3 and the moving device 4 to move in the direction X, Y. The control device 7 is placed on the ground beside the electrolytic cell 1.
During operation, the control device 7 sends out a furnace building instruction, the moving frame 3 and the moving device 4 drive the 3D camera 5 and the furnace building device 6 to carry out furnace building operation according to a track route preset by the system, the 3D camera 5 monitors and feeds back spatial position information of an operation surface in real time while the furnace building device 6 carries out operation, the control device 7 carries out analysis and calculation according to the received spatial position information, whether the quality of the currently built furnace reaches the standard or not is judged, and the operation track of the furnace building device 6 is corrected according to a calculation result.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.
Claims (3)
1. The utility model provides a whole inside lining of aluminium cell builds stove 3D detection device which characterized in that: comprises a fixed frame (2), wherein the fixed frame (2) is arranged right above the electrolytic bath (1); a moving frame (3) is arranged on the tracks on the two main beams of the fixed frame (2), a moving device (4) is arranged on the tracks on the two main beams of the moving frame (3), and the moving frame (3) and the moving device (4) are provided with automatic positioning systems; the moving device (4) is provided with a 3D camera (5) and a furnace building device (6); the 3D camera (5) and the furnace building device (6) can be driven by the moving frame (3) and the moving device (4) to move randomly in the direction of X, Y.
2. The 3D detection device for the whole lining furnace building of the aluminum electrolysis cell according to claim 1, which is characterized in that: and a control device (7) for controlling the whole system, the control device (7) being placed on the ground beside the electrolytic cell (1).
3. A3D detection method for the construction of a furnace in the integral lining of an aluminum electrolysis cell by adopting the device of claim 1 or 2 is characterized by comprising the following steps: the control device (7) sends out a furnace building instruction, the moving frame (3) and the moving device (4) drive the 3D camera (5) and the furnace building device (6) to carry out furnace building operation according to a track route preset by a system, the 3D camera (5) monitors and feeds back spatial position information of an operation surface in real time while the furnace building device (6) carries out operation, the control device (7) carries out analysis and calculation according to the received spatial position information, whether the furnace building quality reaches the standard or not is judged, and the operation track of the furnace building device (6) is corrected according to a calculation result.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010452985.7A CN111487196A (en) | 2020-05-26 | 2020-05-26 | 3D detection device and method for building aluminum electrolytic cell integral lining |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010452985.7A CN111487196A (en) | 2020-05-26 | 2020-05-26 | 3D detection device and method for building aluminum electrolytic cell integral lining |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111487196A true CN111487196A (en) | 2020-08-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010452985.7A Pending CN111487196A (en) | 2020-05-26 | 2020-05-26 | 3D detection device and method for building aluminum electrolytic cell integral lining |
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| CN (1) | CN111487196A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112725836A (en) * | 2020-12-18 | 2021-04-30 | 贵阳铝镁设计研究院有限公司 | Aluminum cell lining integral forming and strickling device |
| CN113776453A (en) * | 2021-07-28 | 2021-12-10 | 贵阳铝镁设计研究院有限公司 | Aluminum electrolysis cell scanning result automatic splicing method based on laser line profiler array |
| CN113790669A (en) * | 2021-07-28 | 2021-12-14 | 贵阳铝镁设计研究院有限公司 | Aluminum electrolysis cell furnace building result detection method based on laser line profiler array scanning |
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| CN105571324A (en) * | 2015-12-07 | 2016-05-11 | 贵阳铝镁设计研究院有限公司 | Building method of metallurgical furnace and3D printing robot adopted forbuildingmetallurgical furnace |
| US20160273907A1 (en) * | 2015-03-20 | 2016-09-22 | Process Metrix | Characterization of Refractory Lining of Metallurgical Vessels Using Autonomous Scanners |
| CN109269567A (en) * | 2018-10-26 | 2019-01-25 | 广东恒新建设有限公司 | A kind of construction monitoring system |
| JP2019123784A (en) * | 2018-01-15 | 2019-07-25 | Ｊｆｅスチール株式会社 | An inspection method at furnace building of a coke oven and a furnace building method of the coke oven |
| CN212391385U (en) * | 2020-05-26 | 2021-01-22 | 贵阳铝镁设计研究院有限公司 | 3D detection device for whole lining furnace building of aluminum electrolytic cell |
-
2020
- 2020-05-26 CN CN202010452985.7A patent/CN111487196A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20160273907A1 (en) * | 2015-03-20 | 2016-09-22 | Process Metrix | Characterization of Refractory Lining of Metallurgical Vessels Using Autonomous Scanners |
| CN105571324A (en) * | 2015-12-07 | 2016-05-11 | 贵阳铝镁设计研究院有限公司 | Building method of metallurgical furnace and3D printing robot adopted forbuildingmetallurgical furnace |
| JP2019123784A (en) * | 2018-01-15 | 2019-07-25 | Ｊｆｅスチール株式会社 | An inspection method at furnace building of a coke oven and a furnace building method of the coke oven |
| CN109269567A (en) * | 2018-10-26 | 2019-01-25 | 广东恒新建设有限公司 | A kind of construction monitoring system |
| CN212391385U (en) * | 2020-05-26 | 2021-01-22 | 贵阳铝镁设计研究院有限公司 | 3D detection device for whole lining furnace building of aluminum electrolytic cell |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112725836A (en) * | 2020-12-18 | 2021-04-30 | 贵阳铝镁设计研究院有限公司 | Aluminum cell lining integral forming and strickling device |
| CN113776453A (en) * | 2021-07-28 | 2021-12-10 | 贵阳铝镁设计研究院有限公司 | Aluminum electrolysis cell scanning result automatic splicing method based on laser line profiler array |
| CN113790669A (en) * | 2021-07-28 | 2021-12-14 | 贵阳铝镁设计研究院有限公司 | Aluminum electrolysis cell furnace building result detection method based on laser line profiler array scanning |
| CN113790669B (en) * | 2021-07-28 | 2024-07-19 | 贵阳铝镁设计研究院有限公司 | Aluminum cell furnace construction result detection method based on laser line profiler array scanning |
| CN113776453B (en) * | 2021-07-28 | 2024-07-23 | 贵阳铝镁设计研究院有限公司 | Automatic splicing method for aluminum electrolysis cell scanning result based on laser line profiler array |
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