CN111484877B - Microwave hydrothermal carbon decoupling chemical chain gasification method for regulating and controlling quality of synthesis gas - Google Patents

Microwave hydrothermal carbon decoupling chemical chain gasification method for regulating and controlling quality of synthesis gas Download PDF

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CN111484877B
CN111484877B CN202010381630.3A CN202010381630A CN111484877B CN 111484877 B CN111484877 B CN 111484877B CN 202010381630 A CN202010381630 A CN 202010381630A CN 111484877 B CN111484877 B CN 111484877B
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reaction
carbon
gasification
oxygen
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CN111484877A (en
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牟子申
张雯
唐博
寇丁桀
胡子涵
刘威
陈雪梅
谯贵川
罗子豪
王茂强
尹月鹏
唐金勇
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Chengdu Univeristy of Technology
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/08Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor
    • B01J19/12Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor employing electromagnetic waves
    • B01J19/122Incoherent waves
    • B01J19/126Microwaves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J6/00Heat treatments such as Calcining; Fusing ; Pyrolysis
    • B01J6/008Pyrolysis reactions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00049Controlling or regulating processes
    • B01J2219/00051Controlling the temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00049Controlling or regulating processes
    • B01J2219/00162Controlling or regulating processes controlling the pressure
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J2300/00Details of gasification processes
    • C10J2300/06Modeling or simulation of processes
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J2300/00Details of gasification processes
    • C10J2300/09Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
    • C10J2300/0913Carbonaceous raw material
    • C10J2300/0916Biomass

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Combustion & Propulsion (AREA)
  • Health & Medical Sciences (AREA)
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  • Hydrogen, Water And Hydrids (AREA)

Abstract

The invention provides a microwave hydrothermal carbon decoupling chemical chain gasification method for regulating and controlling the quality of synthesis gas, which comprises the following operation steps: A. particle manufacturing: the user selects biomass raw materials in advance, then the user puts into the reactor with biomass raw materials to the equal proportion water of pouring into in the reactor, then the user uses the booster pump to exert pressure in the reactor, thereby biomass raw materials and water carry out hydrothermal reaction in the reactor, form hydrothermal charcoal granule. According to the invention, through the flow coordination of particle manufacturing, an oxygen carrier gasification reaction domain, reaction kinetics, reactor construction, an interactive influence system and an amplification rule, the product components of microwave hydrothermal carbon gasification can be directionally regulated and controlled, so that the full conversion effect of a microwave hydrothermal coupling chemical chain gasification technology to high-added-value HMF and synthesis gas is realized, the directional reconstruction mechanism of oxygen, carbon and hydrogen in gasification reaction is disclosed, and the quality of the regulated synthesis gas of oxygen, carbon and hydrogen in the hydrothermal carbon gasification reaction is finally improved.

Description

Microwave hydrothermal carbon decoupling chemical chain gasification method for regulating and controlling quality of synthesis gas
Technical Field
The invention relates to the field of hydrothermal carbon, in particular to a microwave hydrothermal carbon decoupling chemical chain gasification method for regulating and controlling the quality of synthesis gas.
Background
The hydrothermal carbon is a black solid product which takes biomass or components thereof as raw materials, takes water as a solvent and a reaction medium, and is obtained by hydrothermal reaction at a certain temperature and under a self-generated pressure environment, takes carbon as a main body and is rich in oxygen-containing functional groups.
The chemical chain gasification utilizes lattice oxygen in an oxygen carrier to replace gasification media such as oxygen-enriched air and the like in the conventional gasification reaction, provides required oxygen elements for the gasification of solid fuel, and obtains synthesis gas mainly comprising CO and H2, and compared with the traditional gasification mode, the chemical chain gasification has the following advantages: the equipment for preparing pure oxygen is saved, and the cost is saved; the oxidation of the oxygen carrier is an exothermic reaction, which can provide heat for the subsequent process and play a role of a heat carrier.
In the process of researching the hydrothermal carbon gasification reaction, a user needs to use a microwave hydrothermal carbon decoupling chemical chain gasification method to directionally reconstruct and regulate oxygen, carbon and hydrogen, however, in the implementation process of the existing microwave hydrothermal carbon decoupling chemical chain gasification method, the quality of regulated and controlled synthesis gas is poor, and the components of the microwave hydrothermal carbon gasification product cannot be directionally regulated and controlled, so that the effect of full conversion from the microwave hydrothermal coupling chemical chain gasification technology to high-added-value HMF and synthesis gas cannot be realized, and simultaneously, the high-added-value HMF of the product cannot be completely converted into CO and H2Therefore, the oxygen, carbon and hydrogen directional reconstruction mechanism in the gasification reaction is not disclosed.
Therefore, it is necessary to provide a microwave hydrothermal char-decoupled chemical looping gasification method for regulating and controlling the quality of syngas to solve the above technical problems.
Disclosure of Invention
The invention provides a microwave hydrothermal carbon decoupling chemical chain gasification method for regulating and controlling the quality of synthesis gas, and solves the problems that the quality of the synthesis gas is poor to regulate and control and the full conversion effect of a microwave hydrothermal coupling chemical chain gasification technology to high-added-value HMF and the synthesis gas cannot be realized in the implementation process of the conventional microwave hydrothermal carbon decoupling chemical chain gasification method.
In order to solve the technical problems, the microwave hydrothermal carbon decoupling chemical chain gasification method for regulating and controlling the quality of the synthesis gas provided by the invention comprises the following operation steps:
A. particle manufacturing: a user selects a biomass raw material in advance, then the user puts the biomass raw material into a reactor, and injects equal-proportion water into the reactor, and then the user uses a booster pump to apply pressure to the reactor, so that the biomass raw material and the water carry out hydrothermal reaction in the reactor to form hydrothermal carbon particles;
B. oxygen carrier gasification reaction domain: then, a user performs a physical experiment on the prefabricated hydrothermal carbon particles, applies physical fields such as a temperature field, a flow field and a concentration field to the hydrothermal carbon particles, observes the change of the hydrothermal carbon particles in different field areas, and researches the surface interface reaction rule of the oxygen carrier particles in the hydrothermal carbon gasification process;
C. reaction kinetics: according to the air flow dynamics principle, a user observes and records the adsorption and elementary reaction dynamics of synthesis gas molecules on the surface interfaces of an oxygen carrier and carbon particles in the hydrothermal carbon gasification process, and reveals the mechanism form of directional reconstruction of oxygen, carbon and hydrogen in the gasification reaction;
D. constructing a reactor: then, the user places the hydrothermal carbon particles into a low-energy-consumption interactive reactor to carry out molecular construction treatment, so that oxygen is transferred in the molecular reaction of the hydrothermal carbon particles, carbon and hydrogen components are directionally recombined, and high-added-value HMF is formed;
E. the interactive influence system comprises: the user further carries out gas interaction pyrolysis reaction on the oxygen, carbon and hydrogen molecules separated out from the hydrothermal carbon particles in the interactive reactor, and the user records interaction data among the oxygen, carbon and hydrogen molecules;
F. the amplification rule is as follows: then establishing a theoretical model according to the influence rule of the hydrothermal carbon chemical chain gasification process; the fluidization reconstruction characteristics of hydrothermal carbon particle molecules in the reactor, the hydrothermal carbon particle molecule concentrated phase particle hydrodynamics in the reactor and the dynamic response mechanism of the reactor under the thermal state operation condition are researched, and the obtained data are tabulated and recorded.
Preferably, in the step A particle manufacturing, the reaction time of the reactor ranges from 6 to 24h, the reaction temperature ranges from 150 ℃ to 400 ℃, and the pressure inside the reactor ranges from 150 to 300 bar.
Preferably, in the step C reaction kinetics, according to the magnitude of the gas density, hydrogen < carbon < oxygen, hydrogen is located at the uppermost part of the inner cavity of the reactor, oxygen is located below hydrogen, and carbon dioxide is located below oxygen.
Preferably, in the step D reactor construction, the high value-added HMF is completely converted into a mixed product of CO and H2, and H in the high value-added product2The ratio to CO is 2: 1.
preferably, in the step E, the temperature control range of the interactive reactor is 600-900 ℃, and the pyrolysis time of the interactive reactor is in the range of 8-20 h.
Preferably, the parameter data recorded in the oxygen carrier gasification reaction domain in the step B, the interaction influence system in the step E and the amplification rule in the step F are all recorded into a computer storage hard disk, the self-checking period of the storage hard disk is two weeks, and the automatic updating period of the storage hard disk is 180 days.
Compared with the related technology, the microwave hydrothermal carbon decoupling chemical chain gasification method for regulating and controlling the quality of the synthesis gas has the following beneficial effects:
the invention provides a microwave hydrothermal carbon decoupling chemical chain gasification method for regulating and controlling the quality of synthesis gas,
1. the invention can directionally regulate and control the product components of microwave hydrothermal carbon gasification by matching the processes of particle manufacturing, oxygen carrier gasification reaction domain, reaction kinetics, reactor construction, interactive influence system and amplification rule, thereby realizing the full conversion effect of the microwave hydrothermal coupling chemical chain gasification technology to high added value HMF and synthesis gas, and completely converting the high added value HMF of the product into CO and H2Thereby revealing the directional reconstruction mechanism of oxygen, carbon and hydrogen in the gasification reaction and finally improving the quality of the synthesis gas regulated by oxygen, carbon and hydrogen in the hydrothermal carbon gasification reaction;
2. the reaction time range of the reactor is between 6 and 24 hours and the reaction temperature range is between 1The temperature of 50-400 ℃ can ensure that the biomass raw material has sufficient time to react in the reactor, thereby preventing the reaction effect of the biomass raw material from being influenced by insufficient time, the pressure intensity range of the air pressure in the reactor is between 150 and 300bar, the pressure can be sufficiently supplied to the interior of the reactor, the hydrothermal reaction rate between the biomass raw material and water is accelerated, and the hydrogen is obtained according to the numerical value of the gas density<Carbon (C)<Oxygen can be distributed at different heights by gases with different densities according to the gas dynamics principle, and the gases with different densities are completely converted into a mixed product of CO and H2 through the high value-added HMF and H in the high value-added product2The ratio to CO is 2: enhancing CO and H of the product2The conversion rate of the gas molecules is further enhanced by the temperature control range of the interactive reactor being 600-900 ℃ and the pyrolysis time range of the interactive reactor being 8-20h, the pyrolysis rate of the gas molecules in the interactive reactor is further enhanced, the regulation and control synthesis quality of the gas molecules is enhanced, the self-checking period of the storage hard disk is two weeks and the automatic updating period of the storage hard disk is 180 days, and a user can conveniently retrieve and look up required data within the range of 180 days in the later period.
Detailed Description
The invention is further described with reference to the following figures and embodiments.
The microwave hydrothermal carbon decoupling chemical chain gasification method for regulating and controlling the quality of synthesis gas comprises the following operation steps:
A. particle manufacturing: a user selects a biomass raw material in advance, then the user puts the biomass raw material into a reactor, and injects equal-proportion water into the reactor, and then the user uses a booster pump to apply pressure to the reactor, so that the biomass raw material and the water carry out hydrothermal reaction in the reactor to form hydrothermal carbon particles;
B. oxygen carrier gasification reaction domain: then, a user performs a physical experiment on the prefabricated hydrothermal carbon particles, applies physical fields such as a temperature field, a flow field and a concentration field to the hydrothermal carbon particles, observes the change of the hydrothermal carbon particles in different field areas, and researches the surface interface reaction rule of the oxygen carrier particles in the hydrothermal carbon gasification process;
C. reaction kinetics: according to the air flow dynamics principle, a user observes and records the adsorption and elementary reaction dynamics of synthesis gas molecules on the surface interfaces of an oxygen carrier and carbon particles in the hydrothermal carbon gasification process, and reveals the mechanism form of directional reconstruction of oxygen, carbon and hydrogen in the gasification reaction;
D. constructing a reactor: then, the user places the hydrothermal carbon particles into a low-energy-consumption interactive reactor to carry out molecular construction treatment, so that oxygen is transferred in the molecular reaction of the hydrothermal carbon particles, carbon and hydrogen components are directionally recombined, and high-added-value HMF is formed;
E. the interactive influence system comprises: the user further carries out gas interaction pyrolysis reaction on the oxygen, carbon and hydrogen molecules separated out from the hydrothermal carbon particles in the interactive reactor, and the user records interaction data among the oxygen, carbon and hydrogen molecules;
F. the amplification rule is as follows: then establishing a theoretical model according to the influence rule of the hydrothermal carbon chemical chain gasification process; the fluidization reconstruction characteristics of hydrothermal carbon particle molecules in the reactor, the hydrothermal carbon particle molecule concentrated phase particle hydrodynamics in the reactor and the dynamic response mechanism of the reactor under the thermal state operation condition are researched, and the obtained data are tabulated and recorded.
In the step A, in the particle manufacturing, the reaction time range of the reactor is 6-24h, the specific time is 18h, the reaction temperature range is 150-400 ℃, the specific temperature is 350 ℃, the biomass raw material can have sufficient time to react in the reactor, the reaction effect of the biomass raw material is prevented from being influenced by insufficient time, the pressure intensity range of the air pressure inside the reactor is 150-300bar, the specific air pressure is 250bar, the pressure can be supplied to the inside of the reactor sufficiently, and the hydrothermal reaction rate between the biomass raw material and water is accelerated.
In the reaction kinetics of the step C, according to the numerical value of the gas density, hydrogen is less than carbon and is less than oxygen, and the distribution of gases with different densities at different heights can be realized according to the gas dynamics principle, wherein the hydrogen is positioned at the top of the inner cavity of the reactor, the oxygen is positioned below the hydrogen, and the carbon dioxide is positioned below the oxygen.
In the step D reactor construction, the high value-added HMF is completely converted into a mixed product of CO and H2, and H in the high value-added product2With COThe ratio is 2: 1, the conversion rate of CO and H2 of the product is enhanced.
In the step E, the temperature control range of the interactive reactor is 600-900 ℃, the specific temperature is 800 ℃, and the pyrolysis time range of the interactive reactor is 8-20h, the specific time is 15h, so that the pyrolysis rate of the gas molecules in the interactive reactor is further enhanced, and the regulation and control synthesis quality of the gas molecules is enhanced.
And (3) recording the parameter data recorded in the oxygen carrier gasification reaction domain in the step (B), the interactive influence system in the step (E) and the amplification rule in the step (F) into a computer storage hard disk, wherein the self-checking period of the storage hard disk is two weeks, and the automatic updating period of the storage hard disk is 180 days, so that a user can conveniently call and look up the required data in the range of 180 days in the later period.
Compared with the related technology, the microwave hydrothermal carbon decoupling chemical chain gasification method for regulating and controlling the quality of the synthesis gas has the following beneficial effects:
the invention can directionally regulate and control the product components of microwave hydrothermal carbon gasification by matching the processes of particle manufacturing, oxygen carrier gasification reaction domain, reaction kinetics, reactor construction, interactive influence system and amplification rule, thereby realizing the full conversion effect of the microwave hydrothermal coupling chemical chain gasification technology to high added value HMF and synthesis gas, and completely converting the high added value HMF of the product into CO and H2Thereby revealing the directional reconstruction mechanism of oxygen, carbon and hydrogen in the gasification reaction and finally improving the quality of the synthesis gas regulated by oxygen, carbon and hydrogen in the hydrothermal carbon gasification reaction.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.

Claims (6)

1. The microwave hydrothermal carbon decoupling chemical chain gasification method for regulating and controlling the quality of synthesis gas is characterized by comprising the following operation steps of:
A. particle manufacturing: a user selects a biomass raw material in advance, then the user puts the biomass raw material into a reactor, and injects equal-proportion water into the reactor, and then the user uses a booster pump to apply pressure to the reactor, so that the biomass raw material and the water carry out hydrothermal reaction in the reactor to form hydrothermal carbon particles;
B. oxygen carrier gasification reaction domain: then, a user performs a physical experiment on the prefabricated hydrothermal carbon particles, applies physical fields such as a temperature field, a flow field and a concentration field to the hydrothermal carbon particles, observes the change of the hydrothermal carbon particles in different field areas, and researches the surface interface reaction rule of the oxygen carrier particles in the hydrothermal carbon gasification process;
C. reaction kinetics: according to the air flow dynamics principle, a user observes and records the adsorption and elementary reaction dynamics of synthesis gas molecules on the surface interfaces of an oxygen carrier and carbon particles in the hydrothermal carbon gasification process, and reveals the mechanism form of directional reconstruction of oxygen, carbon and hydrogen in the gasification reaction;
D. constructing a reactor: then, the user places the hydrothermal carbon particles into a low-energy-consumption interactive reactor to carry out molecular construction treatment, so that oxygen is transferred in the molecular reaction of the hydrothermal carbon particles, carbon and hydrogen components are directionally recombined, and high-added-value HMF is formed;
E. the interactive influence system comprises: the user further carries out gas interaction pyrolysis reaction on the oxygen, carbon and hydrogen molecules separated out from the hydrothermal carbon particles in the interactive reactor, and the user records interaction data among the oxygen, carbon and hydrogen molecules;
F. the amplification rule is as follows: then establishing a theoretical model according to the influence rule of the hydrothermal carbon chemical chain gasification process; the fluidization reconstruction characteristics of hydrothermal carbon particle molecules in the reactor, the hydrothermal carbon particle molecule concentrated phase particle hydrodynamics in the reactor and the dynamic response mechanism of the reactor under the thermal state operation condition are researched, and the obtained data are tabulated and recorded.
2. The method for microwave hydrothermal carbon decoupling chemical looping gasification for regulating and controlling quality of synthesis gas as claimed in claim 1, wherein in the step A particle production, the reaction time of the reactor ranges from 6 to 24h, the reaction temperature ranges from 150 ℃ to 400 ℃, and the pressure inside the reactor ranges from 150 bar to 300 bar.
3. The method for microwave hydrothermal char-decoupled chemical looping gasification for syngas quality control of claim 1, wherein in step C reaction kinetics, depending on the magnitude of the gas density, hydrogen < carbon < oxygen, hydrogen is located at the top of the reactor cavity, oxygen is located below hydrogen, and carbon dioxide is located below oxygen.
4. The method for regulating and controlling quality of synthesis gas according to claim 1, wherein in the step D reactor construction, high value-added HMF is completely converted into a mixed product of CO and H2, and H in the high value-added product is2The ratio to CO is 2: 1.
5. the method for microwave hydrothermal carbon decoupling chemical looping gasification for regulating and controlling quality of synthesis gas as claimed in claim 1, wherein in the step E, the temperature control range of the interactive reactor is between 600-900 ℃, and the pyrolysis time range of the interactive reactor is between 8-20 h.
6. The microwave hydrothermal carbon decoupling chemical looping gasification method for regulating and controlling quality of synthesis gas according to claim 1, wherein parameter data recorded in the oxygen carrier gasification reaction domain in the step B, the interaction influence system in the step E and the amplification rule in the step F are all recorded in a computer storage hard disk, a self-checking period of the storage hard disk is two weeks, and an automatic updating period of the storage hard disk is 180 days.
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