CN111482997A - Flat mask face body making equipment - Google Patents
Flat mask face body making equipment Download PDFInfo
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- CN111482997A CN111482997A CN202010506148.8A CN202010506148A CN111482997A CN 111482997 A CN111482997 A CN 111482997A CN 202010506148 A CN202010506148 A CN 202010506148A CN 111482997 A CN111482997 A CN 111482997A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/0006—Cutting members therefor
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
- A41D13/05—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part
- A41D13/11—Protective face masks, e.g. for surgical use, or for use in foul atmospheres
- A41D13/1107—Protective face masks, e.g. for surgical use, or for use in foul atmospheres characterised by their shape
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
- A41H42/00—Multi-step production lines for making clothes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
- B26D1/08—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/25—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
- B26D1/26—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut
- B26D1/28—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut and rotating continuously in one direction during cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2614—Means for mounting the cutting member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2628—Means for adjusting the position of the cutting member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D9/00—Cutting apparatus combined with punching or perforating apparatus or with dissimilar cutting apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/74—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/0006—Cutting members therefor
- B26D2001/0053—Cutting members therefor having a special cutting edge section or blade section
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Textile Engineering (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Physical Education & Sports Medicine (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
Description
技术领域technical field
本发明涉及口罩制造机械设备,具体涉及平面口罩面体制作设备。The invention relates to a mask manufacturing machinery and equipment, in particular to a plane mask face body manufacturing device.
背景技术Background technique
口罩,戴在口鼻部位可过滤进入口鼻的空气,达到阻挡有害的气体、气味、飞沫进出佩戴者口鼻的用具,新型冠状病毒爆发后,口罩已成为日常生活必不可少的防护用品之一。Masks, worn on the mouth and nose, can filter the air entering the mouth and nose, and block harmful gases, odors, and droplets from entering and leaving the wearer's mouth and nose. After the outbreak of the new coronavirus, masks have become an indispensable protective item in daily life. one.
现有技术中,比较先进的口罩机多为自动化生产设备,可提高口罩的生产速度。例如中国发明专利公开一种全自动口罩生产线(申请号:CN2018104045156),包括机架、口罩布料封边装置、口罩面折叠装置、口罩横封切装置和耳带焊接装置;口罩布料封边装置包括布料上料装置、布料折边器、布料熔接装置、布料牵引机构和鼻梁条上料装置,通过上述口罩生产线,可实现口罩的自动化生产。中国实用新型专利公开一种口罩生产系统(申请号为CN2018218983222),其包括上料机构、鼻梁条上料装置、第一封裁装置、折叠装置、第二封裁装置、翻转装置、调整装置和耳带焊接装置,通过该口罩生产线,同样实现口罩的自动化生产。In the prior art, more advanced mask machines are mostly automatic production equipment, which can improve the production speed of masks. For example, a Chinese invention patent discloses a fully automatic mask production line (application number: CN2018104045156), including a frame, a mask fabric edge banding device, a mask face folding device, a mask transverse sealing and cutting device, and an earband welding device; the mask fabric edge banding device includes a fabric Feeding device, fabric folding device, fabric welding device, fabric pulling mechanism and nose bridge feeding device, through the above-mentioned mask production line, the automatic production of masks can be realized. The Chinese utility model patent discloses a mask production system (application number CN2018218983222), which includes a feeding mechanism, a nose bridge feeding device, a first sealing device, a folding device, a second sealing device, a turning device, an adjusting device and The ear strap welding device, through the mask production line, also realizes the automatic production of masks.
但是这两款全自动口罩生产线,切片辊旋转一圈只能切割形成一个平面口罩面体,产能较低;鼻梁线与口罩面料对位时,精度较低,使得加工的平面口罩面体良品率较低。However, in these two automatic mask production lines, the slicing roller can only be cut to form a flat mask face after one rotation, and the production capacity is low; when the nose bridge line is aligned with the mask fabric, the precision is low, resulting in a low yield of the processed flat face mask face. .
发明内容SUMMARY OF THE INVENTION
本发明旨在提供一种平面口罩面体制作设备,以提高平面口罩面体生产效率。The present invention aims to provide a plane mask face body manufacturing equipment, so as to improve the production efficiency of the plane face mask face body.
为实现上述目的,本发明所提供的平面口罩面体制作设备,包括第一支撑、第二支撑、面料供应装置、鼻梁线供应装置、面料鼻梁条结合装置、长边熔接装置、褶皱装置、短边熔接装置、切片装置、输送装置和控制装置,所述鼻梁线供应装置和面料供应装置安装在第一支撑上,所述面料鼻梁条结合装置、长边熔接装置、褶皱装置、短边熔接装置及切片装置沿面料输送方向依次安装在第二支撑,所述面料供应装置向面料鼻梁条结合装置输送多层面料,所述鼻梁线供应装置向面料鼻梁条结合装置输送鼻梁线,所述切片装置包括切辊安装侧板、切片辊、配合辊、间隙调节机构和切片动力组件;所述切辊安装侧板为沿口罩输送方向对称设置的两块,所述切片辊通过间隙调节机构固定安装在两个切辊安装侧板之间,所述配合辊固定安装在两个切辊安装侧板之间,且与切片辊上下压合配合;所述切片辊的轴和配合辊的轴均穿过一切辊安装侧板后固定套设有相互啮合的第一齿轮,所述切片辊的轴还与切片动力组件的输出端连接;所述切片辊一直径的两端均沿切片辊的轴向开设有凹槽,每个凹槽内均安装有熔接切刀,所述熔接切刀的刀面伸出凹槽,两个熔接切刀沿切片辊的周向长度与口罩的长度相等。In order to achieve the above-mentioned purpose, the plane mask face body manufacturing equipment provided by the present invention includes a first support, a second support, a fabric supply device, a nose bridge line supply device, a fabric nose bridge strip combination device, a long edge welding device, a wrinkle device, a short edge A welding device, a slicing device, a conveying device and a control device, the nose bridge wire supply device and the fabric supply device are installed on the first support, the fabric nose bridge strip binding device, the long edge welding device, the pleating device, the short edge welding device and the The slicing device is sequentially installed on the second support along the fabric conveying direction, the fabric supply device conveys multi-layer fabrics to the fabric nose bridge strip binding device, the nose bridge wire supply device conveys the nose bridge wire to the fabric nose bridge strip binding device, and the slicing device includes The cutting roller is installed with a side plate, a slicing roller, a matching roller, a gap adjustment mechanism and a slicing power assembly; the cutting roller installation side plate is two symmetrically arranged along the conveying direction of the mask, and the slicing roller is fixedly installed on the two sides by the gap adjustment mechanism. Between the two cutting roller installation side plates, the matching roller is fixedly installed between the two cutting roller installation side plates, and is press-fitted with the slicing roller up and down; the shaft of the slicing roller and the shaft of the matching roller pass through all the After the roller is installed on the side plate, a first gear that meshes with each other is fixedly sleeved, and the shaft of the slicing roller is also connected with the output end of the slicing power assembly; both ends of a diameter of the slicing roller are provided with Grooves, each groove is equipped with a welding cutter, the blade surface of the welding cutter extends out of the groove, and the circumferential length of the two welding cutters along the slicing roller is equal to the length of the mask.
使用本发明提供的平面口罩面体制作设备时,面料供应装置向面料鼻梁条结合装置输送多层面料,鼻梁线供应装置向面料鼻梁条结合装置输送鼻梁线,面料鼻梁条结合装置通过对多层面料进行上下叠加、将鼻梁线供应装置输送的鼻梁线切割形成鼻梁条,将鼻梁条精准叠加在多层面料的预设位置处,之后经过长边熔接装置对长边进行封边,经过褶皱装置后对口罩面部褶皱成型,经过短边熔接装置对短边进行封边,最后经过切片装置将口罩体切割成标准的长度。When using the plane mask face body manufacturing equipment provided by the present invention, the fabric supply device delivers multi-layer fabrics to the fabric nose bridge strip binding device, the nose bridge wire supply device delivers the nose bridge wire to the fabric nose bridge strip binding device, and the fabric nose bridge strip binding device passes through the multi-layer fabric. Perform up and down stacking, cut the nose bridge wire delivered by the nose bridge wire supply device to form a nose bridge strip, superimpose the nose bridge strip on the preset position of the multi-layer fabric, and then seal the long edge through the long edge welding device. The facial folds of the mask are formed, the short sides are sealed by the short side welding device, and finally the mask body is cut into standard lengths by the slicing device.
在本发明中,在切片辊上开设两个凹槽,每个凹槽内均安装有熔接切刀,两个熔接切刀沿切片辊的周向长度与口罩的长度相等,这样使得切片辊每旋转一周可切割形成两个口罩,相对于传统设备的切割技术,其切割效率提高了,进而提高了整体生产效率。In the present invention, two grooves are set on the slicing roller, each groove is equipped with a welding cutter, and the circumferential length of the two welding cutters along the slicing roller is equal to the length of the mask, so that the slicing roller is Two masks can be cut by one rotation. Compared with the cutting technology of traditional equipment, the cutting efficiency is improved, thereby improving the overall production efficiency.
优选地,所述间隙调节机构包括手轮、调节螺杆、螺母板、升降轴承、压簧和轴承滑轨,所述轴承滑轨为相对设置的两个,两个轴承滑轨和螺母板固设在切辊安装侧板的一侧壁并连接形成冂结构,所述调节螺杆的上端与手轮连接,调节螺杆的下端螺穿螺母板后,与轴承滑轨配合的升降轴承固定连接,所述压簧套设于调节螺杆,且夹设于螺母板与轴承之间,所述切片辊的轴内套于升降轴承,调节切片辊与配合辊的间隙时,旋转手轮,带动调节螺杆转动,进而推动升降轴承向上或向下移动,从而改变升降轴承与轴承滑轨配合位置,进而获得切片辊与配合辊合理的间隙,该间隙调节机构结构简单,操作方便,精度高。Preferably, the clearance adjustment mechanism includes a hand wheel, an adjustment screw, a nut plate, a lifting bearing, a compression spring and a bearing slide rail, the bearing slide rails are two oppositely arranged, and the two bearing slide rails and the nut plate are fixed One side wall of the side plate of the cutting roller is installed and connected to form a shank structure, the upper end of the adjusting screw is connected with the hand wheel, the lower end of the adjusting screw is screwed through the nut plate, and is fixedly connected with the lifting bearing matched with the bearing slide rail. The compression spring is sleeved on the adjusting screw and sandwiched between the nut plate and the bearing. The shaft of the slicing roller is sleeved on the lifting bearing. When the gap between the slicing roller and the matching roller is adjusted, the handwheel is rotated to drive the adjusting screw to rotate. Then, the lifting bearing is pushed up or down to change the matching position of the lifting bearing and the bearing slide rail, thereby obtaining a reasonable gap between the slicing roller and the matching roller. The gap adjustment mechanism is simple in structure, convenient in operation and high in precision.
优选地,所述输送组件包括输送侧板、输送动力组件、夹持组件和皮带传输组件;所述输送侧板为对称设置的两块,所述夹持组件和皮带传输组件上下对应安装在两块输送侧板之间,所述输送动力组件固设于一输送侧板的侧壁;所述皮带传输组件包括主动皮带轮、从动皮带轮和与主动皮带轮、从动皮带轮传动配合的输送带,所述主动皮带轮的轴可转动穿过输送侧板后与输送动力组件的动力输出端驱动连接;所述夹持组件包括夹持主动轮、夹持从动轮和与夹持主动轮、夹持从动轮传动配合多根夹持带;所述夹持主动轮的侧端部与主动皮带轮的侧端部摩擦转动配合,所述夹持带与输送带之间的间隙由夹持主动轮处至夹持从动轮后逐渐增大,通过增加夹持组件,可避免口罩体因质量偏轻和静电而脱离预设轨迹,实现精准、快速的将口罩体输入至下个工位安装挂耳带。Preferably, the conveying assembly includes a conveying side plate, a conveying power assembly, a clamping assembly and a belt transmission assembly; the conveying side plate is two symmetrically arranged pieces, and the clamping assembly and the belt transmission assembly are installed on two sides correspondingly up and down. Between the conveying side plates, the conveying power assembly is fixed on the side wall of a conveying side plate; the belt transmission assembly includes a driving pulley, a driven pulley and a conveyor belt that is driven and matched with the driving pulley and the driven pulley, so The shaft of the driving pulley can be rotated through the conveying side plate and is driven to connect with the power output end of the conveying power assembly; the clamping assembly includes a clamping driving wheel, a clamping driven wheel, and a clamping driving wheel and a clamping driven wheel A plurality of clamping belts are driven and matched; the side end of the clamping driving pulley is frictionally rotated with the side end of the driving pulley, and the gap between the clamping belt and the conveyor belt is from the clamping driving pulley to the clamping belt. After the driven wheel gradually increases, by adding clamping components, the mask body can be prevented from deviating from the preset trajectory due to light weight and static electricity, and the mask body can be accurately and quickly input to the next station to install the ear straps.
优选地,所述面料鼻梁条结合装置包括沿鼻梁条输送方向自前至后依次设置的履平机构、牵引机构、切刀组机构和对位贴合机构;所述履平机构包括至少一个过线滚轮和与过线滚轮相互压和的过线辊;所述牵引机构包括上下对齐设置的上牵引轮和下牵引轮,所述上牵引轮和下牵引轮相互压合且相对转动;所述切刀组机构包括固定侧板、转动组件、旋转臂、切刀组件和导向组件,所述固定侧板立设于牵引机构的后方,所述转动组件安装在固定侧板的侧上部,所述旋转臂设于转动组件的外壁,所述切刀组件位于旋转臂的下方且固定在固定侧板上,所述导向组件设于切刀组件的侧前下方,所述转动组件带动旋转臂间歇推动切刀组件切断由导向组件导至切刀组件下方的鼻梁条;所述对位贴合机构将切刀组机构切断的鼻梁条输送给面料的贴鼻梁条处。Preferably, the fabric nose bridge strip combination device includes a leveling mechanism, a traction mechanism, a cutter group mechanism and an alignment mechanism that are sequentially arranged from front to back along the conveying direction of the nose bridge strip; the leveling mechanism includes at least one wire-passing mechanism a roller and a thread-passing roller that is mutually pressed against the thread-passing roller; the traction mechanism includes an upper traction wheel and a lower traction wheel that are aligned up and down, and the upper traction wheel and the lower traction wheel are pressed against each other and rotate relative to each other; the cutting The knife group mechanism includes a fixed side plate, a rotating assembly, a rotating arm, a cutter assembly and a guide assembly, the fixed side plate is erected behind the traction mechanism, the rotating assembly is installed on the upper side of the fixed side plate, and the rotating The arm is arranged on the outer wall of the rotating assembly, the cutter assembly is located below the rotating arm and is fixed on the fixed side plate, and the guide assembly is disposed at the front and lower side of the cutter assembly, and the rotating assembly drives the rotating arm to intermittently push the cutting blade. The knife assembly cuts off the nose bridge strip that is guided by the guide assembly to the lower part of the cutter assembly; the alignment and fitting mechanism delivers the nose bridge strip cut by the cutter assembly mechanism to the nose bridge strip of the fabric.
优选地,所述切刀组件包括切刀连接块、切断固定座、连接轴、内切刀、浮动连接块、内切刀挡片、切刀引导槽、下切刀和弹性机构,所述切刀连接块固设于固定侧板的侧壁,所述切断固定座与切刀连接块通过两根水平平行的连接轴连接,所述切断固定座的底部沿鼻梁线输送方向开设有过线槽,所述切断固定座后端面装设有内切刀挡片,所述内切刀挡片与切断固定座的后端面形成供内切刀上下滑动的刀槽,所述内切刀的上端伸出刀槽并装设有浮动连接块,随着转动组件转动,所述旋转臂间歇推动浮动连接块下移,所述弹性机构设于切断固定座内,且一端与内切刀连接,当内切刀失去旋转臂向下的推动力时,内切刀受弹性机构向上推动复位。Preferably, the cutter assembly includes a cutter connecting block, a cutting fixing seat, a connecting shaft, an inner cutter, a floating connection block, an inner cutter baffle, a cutter guide groove, a lower cutter and an elastic mechanism, and the cutter The connecting block is fixed on the side wall of the fixed side plate, the cutting fixing seat and the cutting knife connecting block are connected by two horizontally parallel connecting shafts, and the bottom of the cutting fixing seat is provided with a wire slot along the conveying direction of the nose bridge line. The rear end surface of the cutting fixing seat is provided with an inner cutting knife blocking piece, the inner cutting knife blocking piece and the rear end surface of the cutting fixing seat form a knife groove for the inner cutting knife to slide up and down, and the upper end of the inner cutting knife protrudes The knife groove is equipped with a floating connecting block. As the rotating assembly rotates, the rotating arm pushes the floating connecting block to move down intermittently. When the knife loses the downward pushing force of the rotating arm, the inner knife is pushed up and reset by the elastic mechanism.
优选地,所述浮动连接块的上端具有倾斜面,所述旋转臂与浮动连接块配合端具有推压轴承。Preferably, the upper end of the floating connecting block has an inclined surface, and the mating end of the rotating arm and the floating connecting block has a thrust bearing.
优选地,所述弹性机构包括刚性弹杆,所述切断固定座内且位于连接轴的上部水平开设有调节槽,所述刚性弹杆一端与内切刀的上部连接,刚性弹杆另一端与调节槽前端的上部连接,所述内切刀受旋转臂向下的作用力时,刚性弹杆靠近内切刀的部分抵压在调节槽后端的底部。Preferably, the elastic mechanism includes a rigid elastic rod, an adjustment slot is horizontally opened in the cutting fixing seat and located on the upper part of the connecting shaft, one end of the rigid elastic rod is connected with the upper part of the inner cutter, and the other end of the rigid elastic rod is connected with The upper part of the front end of the adjustment slot is connected, and when the inner cutter is under the downward force of the rotating arm, the part of the rigid elastic rod close to the inner cutter is pressed against the bottom of the rear end of the adjustment slot.
优选地,所述对位贴合机构包括上压板、下压板、前折边板、后折边板和对位导向槽,所述上压板和下压板上下平行设置,上压板短于下压板,且上压板的后端面与下压板的后端面上下共面,上压板与下压板之间形成夹设面料的夹持槽;Preferably, the alignment and bonding mechanism includes an upper pressing plate, a lower pressing plate, a front hemming plate, a rear hemming plate and an alignment guide groove, the upper pressing plate and the lower pressing plate are arranged in parallel up and down, and the upper pressing plate is shorter than the lower pressing plate, And the rear end surface of the upper pressing plate and the rear end surface of the lower pressing plate are coplanar, and a clamping groove for sandwiching the fabric is formed between the upper pressing plate and the lower pressing plate;
所述下压板前端的两个侧壁分别设有前折边板,所述前折边板与下压板的夹角介于120°至130°之间,所述下压板后端的两个侧壁分别设有与下压板平行的后折边板,所述后折边板与下压板的夹角介于0°至5°之间,所述对位导向槽在上压板的投影成直角梯形结构,对位导向槽的槽口宽度大于对位导向槽的槽尾宽度,所述对位导向槽安装在后折边板的正下方。The two side walls at the front end of the lower pressing plate are respectively provided with front hemming plates, and the included angle between the front hemming plate and the lower pressing plate is between 120° and 130°, and the two side walls at the rear end of the lower pressing plate are respectively provided. There are respectively rear hemming plates parallel to the lower pressing plate, the angle between the rear hemming plate and the lower pressing plate is between 0° and 5°, and the projection of the alignment guide groove on the upper pressing plate forms a right-angled trapezoid structure , the width of the notch of the alignment guide groove is greater than the width of the groove tail of the alignment guide groove, and the alignment guide groove is installed just below the rear hemming plate.
优选地,所述上压板的前端部设有与下压板呈30°至45°的引导板。Preferably, the front end of the upper pressing plate is provided with a guide plate which is 30° to 45° with respect to the lower pressing plate.
优选地,所述上压板的表面装设有压板升降调节机构。Preferably, the surface of the upper pressing plate is provided with a pressing plate lifting and adjusting mechanism.
附图说明Description of drawings
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍。In order to illustrate the specific embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that are required to be used in the description of the specific embodiments or the prior art.
图1是本发明实施例的一种平面口罩面体制作设备的整体示意图。FIG. 1 is an overall schematic diagram of a device for making a plane mask face body according to an embodiment of the present invention.
图2为图1中短边熔接装置和切片装置的结构示意图;Fig. 2 is the structural representation of the short side welding device and the slicing device in Fig. 1;
图3为图2中切片装置的分解示意图;Fig. 3 is an exploded schematic view of the slicing device in Fig. 2;
图4为图3中切片辊的立体示意图;Fig. 4 is the three-dimensional schematic diagram of the slicing roller in Fig. 3;
图5为图1中输送装置的立体示意图;Fig. 5 is the three-dimensional schematic diagram of the conveying device in Fig. 1;
图6为图5中输送装置的局部示意图;Fig. 6 is a partial schematic view of the conveying device in Fig. 5;
图7为图1中面料鼻梁条结合装置的立体示意图;Fig. 7 is the three-dimensional schematic diagram of the fabric nose bridge strip binding device in Fig. 1;
图8为图7中面料鼻梁条结合装置的局部示意图;Fig. 8 is the partial schematic diagram of the fabric nose bridge strip binding device in Fig. 7;
图9为图8中对位贴合机构的立体示意图。FIG. 9 is a three-dimensional schematic diagram of the alignment and bonding mechanism in FIG. 8 .
附图中,标记如下:In the attached drawings, the marks are as follows:
第一支撑1;first support 1;
第二支撑2;second support 2;
面料供应装置3;fabric supply device 3;
鼻梁线供应装置4;nose bridge wire supply device 4;
面料鼻梁条结合装置5;过线滚轮501、过线辊502、上牵引轮503、下牵引轮504、固定侧板505、旋转臂506、切刀连接块507、切断固定座508、连接轴509、内切刀510、浮动连接块511、内切刀挡片512、切刀引导槽513、下切刀514、推压轴承515、调节槽518、上压板520、下压板521、前折边板522、后折边板523、引导板524;压板升降调节机构525、对位导向槽526;Fabric nose bridge combination device 5; thread-
长边熔接装置6;Long
褶皱装置7;Folding device 7;
短边熔接装置8;Short
切片装置9、切辊安装侧板901、切片辊902、熔接切刀902a、配合辊903、第一齿轮904,驱动齿轮905、手轮906、调节螺杆907、螺母板908、升降轴承909、压簧910、轴承滑轨911、安装箱912;Slicing device 9, cutting roller
输送装置10;输送侧板1001、主动皮带轮1002、从动皮带轮1003、输送带1004、夹持主动轮1005、夹持从动轮1006、夹持带1007、张紧轴承1008;Conveying device 10;
控制装置11。Control device 11 .
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, and are intended to explain the present invention and should not be construed as limiting the present invention.
如图1所示,本实施例提供一种平面口罩面体制作设备,其包括第一支撑1、第二支撑2、面料供应装置3、鼻梁线供应装置4、面料鼻梁条结合装置5、长边熔接装置6、褶皱装置7、短边熔接装置8、切片装置9、输送装置10和控制装置11,鼻梁线供应装置4和面料供应装置3安装在第一支撑1上,面料鼻梁条结合装置5、长边熔接装置6、褶皱装置7、短边熔接装置8及切片装置9沿面料输送方向依次安装在第二支撑2,面料供应装置3向面料鼻梁条结合装置5输送多层面料,鼻梁线供应装置4向面料鼻梁条结合装置5输送鼻梁线。As shown in FIG. 1, the present embodiment provides a plane mask face body manufacturing equipment, which includes a first support 1, a second support 2, a fabric supply device 3, a nose bridge line supply device 4, a fabric nose bridge strip combining device 5, a long
在本实施例中,第一支撑1优选优选型材架,第二支撑2优选矩形柜体,面料供应装置3包括多个面料放线辊,当生产一次性医用口罩时,面料放线辊可为三个,最上面的面料放线辊为无纺布放线辊,中部的面料放线辊为熔喷布放线辊,最下面的面料放线辊为无纺布放线辊。当然,口罩的层数发生变化时,面料放线辊的数量也随之发生变化。在本实施例中,面料供应装置3、鼻梁线供应装置4分别与中国发明CN2018206301218中的布料上料装置结构、鼻梁条上料装置类似,故在此不在赘述。In this embodiment, the first support 1 is preferably a profile frame, the second support 2 is preferably a rectangular cabinet, and the fabric supply device 3 includes a plurality of fabric pay-off rollers. When producing disposable medical masks, the fabric pay-off rollers can be Three, the top fabric pay-off roller is a non-woven pay-off roller, the middle fabric pay-off roller is a melt-blown cloth pay-off roller, and the bottom fabric pay-off roller is a non-woven pay-off roller. Of course, when the number of layers of the mask changes, the number of fabric pay-off rollers also changes. In this embodiment, the fabric supplying device 3 and the nose bridge thread supplying device 4 are respectively similar in structure to the fabric feeding device and the nose bridge threading device in the Chinese invention CN2018206301218, so they are not repeated here.
如图2和图3所示,切片装置9包括切辊安装侧板901、切片辊902、配合辊903、间隙调节机构和切片动力组件;As shown in FIG. 2 and FIG. 3 , the slicing device 9 includes a
切辊安装侧板901为沿口罩输送方向对称设置的两块,切片辊902通过间隙调节机构固定安装在两个切辊安装侧板901之间,配合辊903固定安装在两个切辊安装侧板901之间,且与切片辊902上下压合配合;切片辊902的轴和配合辊903的轴均穿过一切辊安装侧板901后固定套设有相互啮合的第一齿轮904,所述切片辊902的轴还与切片动力组件的输出端连接。The cutting roller mounting
在本实施例中,切辊安装侧板901较长,其不限于安装切片辊902和配合辊903,还可以安装短边熔接辊。In this embodiment, the
切片辊902轴上的第一齿轮904与配合辊903轴的第一齿轮904位于切辊安装的外侧部,且两者相互啮合,切片辊902的轴还装设有驱动齿轮905,驱动齿轮905与切片动力组件的输出端传动连接,切片动力组件驱动切片辊902转动,切片辊902转动带动配合辊903相对转动,进而实现切片辊902切割分离口罩。The
在本实施例中,一安装侧板901的侧壁固定安装有安装箱912,安装箱912可用于保护第一齿轮904。In this embodiment, a side wall of an
如图4所示,切片辊902一直径的两端均沿切片辊902的轴向开设有凹槽,每个凹槽内均安装有熔接切刀902a,熔接切刀902a的刀面伸出凹槽,两个熔接切刀902a沿切片辊902的周向长度与口罩的长度相等。As shown in FIG. 4 , two ends of a diameter of the slicing
在本实施例中,熔接切刀902a的刀面为双斜面刀刃,这样切片辊902正向转动和反向转动均可实现切割分离口罩面体。In this embodiment, the blade surface of the
如图3所示,间隙调节机构包括手轮906、调节螺杆907、螺母板908、升降轴承909、压簧910和轴承滑轨911,轴承滑轨911为相对设置的两个,两个轴承滑轨911和螺母板908固设在切辊安装侧板901的一侧壁并连接形成冂结构,所述调节螺杆907的上端与手轮906连接,调节螺杆907的下端螺穿螺母板908后,与轴承滑轨911配合的升降轴承909固定连接,所述压簧910套设于调节螺杆907,且夹设于螺母板908与轴承之间,切片辊902的轴内套于升降轴承909。两个轴承滑轨911相对的内侧壁具有滑槽,升降轴承909外环臂具有与滑槽紧密滑动配合的滑块部,滑块部与滑槽相配合,使滑动时稳定性更高。As shown in FIG. 3 , the clearance adjustment mechanism includes a
调节切片辊902与配合辊903的间隙时,旋转手轮906,带动调节螺杆907转动上升或下降,进而推动升降轴承909向上或向下移动,从而改变升降轴承909与轴承滑轨911配合位置,进而获得切片辊902与配合辊903合理的间隙,该间隙调节机构结构简单,操作方便,精度高。When adjusting the gap between the slicing
如图5所示,输送组件包括输送侧板1001、输送动力组件、夹持组件和皮带传输组件;输送侧板1001为对称设置的两块,夹持组件和皮带传输组件上下对应安装在两块输送侧板1001之间,输送动力组件固设于一输送侧板1001的侧壁;皮带传输组件包括主动皮带轮1002、从动皮带轮1003和与主动皮带轮1002、从动皮带轮1003传动配合的输送带1004,主动皮带轮1002的轴可转动穿过输送侧板1001后与输送动力组件的动力输出端驱动连接;As shown in Fig. 5, the conveying assembly includes conveying
在本实施例中,输送侧板1001上下可调节安装有张紧轴承1008,张紧轴承1008与输送带1004传动配合,张紧轴承1008上下调节时可改变输送带1004的松紧程度。In this embodiment, the conveying
如图6所示,夹持组件包括夹持主动轮1005、夹持从动轮1006和与夹持主动轮1005、夹持从动轮1006传动配合多根夹持带1007,夹持主动轮1005的侧端部与主动皮带轮1002的侧端部摩擦转动配合,夹持带1007与输送带1004之间的间隙由夹持主动轮1005处至夹持从动轮1006后逐渐增大,通过增加夹持组件,可避免口罩体因质量偏轻和静电而脱离预设轨迹,实现精准、快速的将口罩体输入至下个工位安装挂耳带。As shown in FIG. 6 , the clamping assembly includes a
在本实施例中,夹持带1007为平行设置的三根弹性绷带,通过弹性绷带挤压口罩面体,可使口罩面体快速输送至下个工位。In this embodiment, the clamping
如图7所述,面料鼻梁条结合装置5包括沿鼻梁条输送方向自前至后依次设置的履平机构、牵引机构、切刀组机构和对位贴合机构;履平机构包括至少一个过线滚轮501和与过线滚轮501相互压和的过线辊502;牵引机构包括上下对齐设置的上牵引轮503和下牵引轮504,所述上牵引轮503和下牵引轮504相互压合且相对转动;As shown in FIG. 7 , the fabric nose bridge strip combining device 5 includes a leveling mechanism, a traction mechanism, a cutter group mechanism and an alignment mechanism that are sequentially arranged along the conveying direction of the nose bridge strip from front to back; the leveling mechanism includes at least one wire-passing mechanism The
在本实施例中,履平机构和牵引机构的具体结构可参照中国发明专利公开一种全自动口罩生产线(申请号CN2018104045156)。In this embodiment, the specific structure of the leveling mechanism and the traction mechanism can refer to a fully automatic mask production line disclosed in the Chinese invention patent (application number CN2018104045156).
如图7和图8所示,切刀组机构包括固定侧板505、转动组件、旋转臂506、切刀组件和导向组件,固定侧板505立设于牵引机构的后方,转动组件安装在固定侧板505的侧上部,所述旋转臂506设于转动组件的外壁,切刀组件位于旋转臂506的下方且固定在固定侧板505上,所述导向组件设于切刀组件的侧前下方,所述转动组件带动旋转臂506间歇推动切刀组件切断由导向组件导至切刀组件下方的鼻梁条;所述对位贴合机构将切刀组机构切断的鼻梁条输送给面料的贴鼻梁条处。As shown in Figures 7 and 8, the cutter group mechanism includes a fixed
如图8所示,切刀组件包括切刀连接块507、切断固定座508、连接轴509、内切刀510、浮动连接块511、内切刀挡片512、切刀引导槽513、下切刀514和弹性机构,切刀连接块507固设于固定侧板505的侧壁,切断固定座508与切刀连接块507通过两根水平平行的连接轴509连接,切断固定座508的底部沿鼻梁线输送方向开设有过线槽,切断固定座508后端面装设有内切刀挡片512,内切刀挡片512与切断固定座508的后端面形成供内切刀510上下滑动的刀槽,内切刀510的上端伸出刀槽并装设有浮动连接块511,随着转动组件转动,旋转臂506间歇推动浮动连接块511下移,弹性机构设于切断固定座508内,且一端与内切刀510连接,当内切刀510失去旋转臂506向下的推动力时,内切刀510受弹性机构向上推动复位。As shown in FIG. 8 , the cutter assembly includes a
浮动连接块511的上端具有倾斜面,旋转臂506与浮动连接块511配合端具有推压轴承515。The upper end of the floating
弹性机构包括刚性弹杆516,切断固定座508内且位于连接轴509的上部水平开设有调节槽518,刚性弹杆516一端与内切刀510的上部连接,刚性弹杆516另一端与调节槽518前端的上部连接,所述内切刀510受旋转臂506向下的作用力时,刚性弹杆516靠近内切刀510的部分抵压在调节槽518后端的底部。The elastic mechanism includes a rigid elastic rod 516, and an adjustment groove 518 is horizontally opened in the upper part of the connecting
如图9所示,对位贴合机构包括上压板520、下压板521、前折边板522、后折边板523和对位导向槽526,上压板520和下压板521上下平行设置,上压板520短于下压板521,且上压板520的后端面与下压板521的后端面上下共面,上压板520与下压板521之间形成夹设面料的夹持槽;As shown in FIG. 9 , the alignment and bonding mechanism includes an
下压板521前端的两个侧壁分别设有前折边板522,前折边板522与下压板521的夹角介于120°至130°之间,下压板521后端的两个侧壁分别设有与下压板521平行的后折边板523,后折边板523与下压板521的夹角介于0°至5°之间,对位导向槽526在上压板520的投影成直角梯形结构,对位导向槽526的槽口宽度大于对位导向槽526的槽尾宽度,对位导向槽526安装在后折边板523的正下方,上压板520的前端部设有与下压板521呈30°至45°的引导板524。The two side walls at the front end of the lower
多层面料输送至下压板521上时,面料的边缘在前折边板522的引导下倾斜上抬,到后折边板523反压而形成折边,由于对位导向槽526安装在后折边板523的正下方,对位导向槽526输出的鼻梁条恰好定位于面料上,从而实现面料鼻梁条精准结合,在此过程中,无需额外增设动力机构,其结构简单。When the multi-layer fabric is conveyed to the lower
如图9所示,上压板520的表面装设有压板升降调节机构525,通过压板升降调节机构525可带动上压板520升降,进而实现上压板520与下压板之间的间距可调。As shown in FIG. 9 , the surface of the upper
本实施例中,褶皱装置7的结构与中国实用新型公开的口罩机的面布中间褶皱部件(申请号:CN2020102279791)的结构相同。In this embodiment, the structure of the wrinkling device 7 is the same as that of the middle wrinkle part of the face cloth of the mask machine disclosed by the Chinese utility model (application number: CN2020102279791).
在本实施例中,长边熔接装置6、短边熔接装置8分别与现有技术中的长边熔接装置、短边熔接装置结构一致。In this embodiment, the long-
本实施例提供的一种平面口罩面体制作设备,在切片辊上开设两个凹槽,每个凹槽内均安装有熔接切刀,两个熔接切刀沿切片辊的周向长度与口罩的长度相等,这样使得切片辊每旋转一周可切割形成两个口罩,相对于传统设备的切割技术,其切割效率提高了,进而提高了整体生产效率。另外,通过对切刀组件进行改进,选择刚性弹杆516作为弹性机构,可提高弹性机构的性能,进而有助于提高切刀组件的寿命。The present embodiment provides a plane mask surface body manufacturing equipment. Two grooves are opened on the slicing roller, and each groove is installed with a welding cutter. The two welding cutters are along the circumferential length of the slicing roller and the mask The lengths are equal, so that the slicing roller can be cut to form two masks per revolution. Compared with the cutting technology of traditional equipment, the cutting efficiency is improved, thereby improving the overall production efficiency. In addition, by improving the cutter assembly and selecting the rigid elastic rod 516 as the elastic mechanism, the performance of the elastic mechanism can be improved, thereby helping to improve the service life of the cutter assembly.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of the two elements or the interaction relationship between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly specified and limited, a first feature "on" or "under" a second feature may be in direct contact between the first and second features, or the first and second features indirectly through an intermediary touch. Also, the first feature being "above", "over" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, description with reference to the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples", etc., mean specific features described in connection with the embodiment or example , structure, material or feature is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, those skilled in the art may combine and combine the different embodiments or examples described in this specification, as well as the features of the different embodiments or examples, without conflicting each other.
尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在本发明的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present invention have been shown and described above, it should be understood that the above-mentioned embodiments are exemplary and should not be construed as limiting the present invention. Embodiments are subject to variations, modifications, substitutions and variations.
Claims (10)
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