CN111482852A - Layered soft rock standard test block cutting and polishing integrated device and using method - Google Patents
Layered soft rock standard test block cutting and polishing integrated device and using method Download PDFInfo
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- CN111482852A CN111482852A CN202010274146.0A CN202010274146A CN111482852A CN 111482852 A CN111482852 A CN 111482852A CN 202010274146 A CN202010274146 A CN 202010274146A CN 111482852 A CN111482852 A CN 111482852A
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- 239000011435 rock Substances 0.000 title claims abstract description 279
- 238000012360 testing method Methods 0.000 title claims abstract description 262
- 238000005520 cutting process Methods 0.000 title claims abstract description 120
- 238000005498 polishing Methods 0.000 title claims abstract description 90
- 238000000034 method Methods 0.000 title claims abstract description 27
- 230000007246 mechanism Effects 0.000 claims abstract description 64
- 238000002360 preparation method Methods 0.000 claims abstract description 23
- 239000002184 metal Substances 0.000 claims description 12
- 230000001360 synchronised effect Effects 0.000 claims description 7
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 238000007517 polishing process Methods 0.000 claims description 3
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- 238000013461 design Methods 0.000 description 13
- 238000010276 construction Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 6
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- 238000005553 drilling Methods 0.000 description 4
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/20—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground
- B24B7/22—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/36—Single-purpose machines or devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/22—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
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- Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
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Abstract
The invention discloses a layered soft rock standard test block cutting and polishing integrated device and a using method thereof, relating to the technical field of layered soft rock mechanical test devices; the automatic grinding machine comprises a base arranged on a first layer, a movable cutting mechanism and a horizontal grinding mechanism which are arranged on a second layer, and a turntable mechanism arranged on a third layer, wherein an oil pressure device and a support column are arranged on the base and used for supporting a movable platform on the second layer; the movable platform is provided with a baffle and a baffle slot for clamping and fixing the rock test block on the movable platform, the movable platform is provided with a preformed hole for installing a grinding rod, and the rock test block is ground and cut into a cylindrical rock test block by matching with a turntable mechanism; by implementing the technical scheme, the technical problem that the preparation difficulty of the existing layered soft rock mechanical test standard test block is high can be effectively solved, the layered soft rock standard test block can be efficiently prepared, the surface smoothness is guaranteed while the cutting speed is accelerated, and the preparation accuracy and the preparation efficiency are improved.
Description
Technical Field
The invention relates to the technical field of layered soft rock mechanical test devices, in particular to a layered soft rock standard test block cutting and polishing integrated device and a using method thereof.
Background
With the investment of a large amount of funds in China, infrastructure construction such as traffic and the like, particularly railway construction is carried out; however, the development of railways inevitably has the problem of tunnel construction, and due to the characteristics of complex terrain and variable geology in China, the tunnel construction faces a new problem of endless development; for example, many mountains in the southwest area of China inevitably encounter soft rock along with the construction of tunnels. Soft rock generally refers to rock mass with weak rock quality, low bearing capacity, joint crack development and broken structure; if the tunnel cannot be properly treated when passing through weak surrounding rocks, the tunnel is very easy to have large risks of deformation, collapse and the like; once the danger occurs, not only the construction safety is seriously influenced, but also the construction progress is influenced by high cost and high difficulty in treatment, thereby bringing great difficulty to engineering construction.
According to the embodiment of the invention, in the process of implementing the embodiment of the invention, the inventor finds that in the construction design of the soft rock tunnel, the stress mode of the tunnel surrounding rock and the displacement mode of the periphery of the excavated cavity are generally difficult to accurately obtain, and the reason for the difficulty in obtaining the physical and mechanical parameters of the rock test block and the rock mass is mainly difficult to obtain. Therefore, if accurate mechanical parameters of the rock test block and the rock mass can be obtained, the method has important significance for evaluating the surrounding rock grade, determining the engineering stability, evaluating the large deformation grade and corresponding construction methods with pertinence. The compressive strength of the rock test block is an important index for evaluating the rock test block and the rock mass, and a standard test block is generally prepared for an indoor test.
However, the current method for preparing the standard test block mainly has the following technical problems: on one hand, a core drilling machine is adopted to drill core sampling, then grinding is carried out or rock blocks are collected on the face of a rock, then the rock blocks are conveyed to a laboratory to be cut, and standard test blocks are prepared, however, the layered soft rock layer is thin and is extremely easy to break and disturb, so that when the core drilling machine is adopted to sample the rock sample, the core drilling machine is very difficult to fix the uneven and thin layered rock face, and the rock sample with enough thickness and enough length is difficult to obtain; on the other hand, the fixing method is difficult to prepare a rock sample, the disturbance degree of a cutting machine to the rock mass is very large, and the layered soft rock mass is extremely easy to damage and difficult to form, so that the main reason for difficult acquisition of the rock test block and the physical and mechanical parameters of the rock mass is that the standard test block is difficult to prepare; and because the mechanical test of the rock test block usually needs a plurality of groups of test devices, the efficiency is usually extremely low by adopting a common mechanical conventional means, and the standard requirement is difficult to achieve.
Disclosure of Invention
In order to solve the technical problem that the conventional layered soft rock mechanical test standard test block is difficult to prepare, the invention aims to provide the layered soft rock standard test block cutting and polishing integrated device, and aims to efficiently prepare a cubic standard rock test block and a cylindrical standard rock test block of layered soft rock, and adopt two cutting modes and the fusion of two polishing modes, so that the surface smoothness is ensured while the cutting speed is increased, the accuracy of the preparation size of the layered soft rock test block is obviously improved, and the preparation efficiency is also improved.
The technical scheme adopted by the invention is as follows:
a layered soft rock standard test block cutting and polishing integrated device is of a three-layer structure and comprises a base arranged on a first layer, a movable cutting mechanism and a horizontal polishing mechanism which are arranged on a second layer, and a turntable mechanism arranged on a third layer;
a support column is arranged on the base, extends upwards and passes through the second layer and the third layer, and is used for supporting the movable cutting mechanism and the horizontal polishing mechanism which are positioned on the second layer and the turntable mechanism which is positioned on the third layer;
an oil pressure device is arranged on the base and used for supporting a moving platform on the second layer, a baffle and a baffle slot are arranged on the moving platform, and the baffle is fixed on the moving platform through the baffle slot and used for clamping and fixing the rock test block on the moving platform;
the movable cutting mechanism is positioned at the lower end of the second layer and fixed on the supporting column, the horizontal grinding mechanism is positioned at the upper end of the second layer and fixed on the supporting column, and the horizontal grinding mechanism comprises a driving assembly, two longitudinal guide rails arranged on the supporting column and a grinding tool erected between the two longitudinal guide rails, so that the driving assembly drives the grinding tool to move along the longitudinal guide rails to grind the rock test block on the movable platform;
the movable platform is provided with a first reserved hole for installing a polishing rod, so that the polishing rod penetrates through the first reserved hole to be fixed on the movable platform, and the rock test block is polished and cut into a cylindrical rock test block by matching with a turntable mechanism.
Preferably, the mobile cutting device comprises a guide groove arranged at the lower end of the second layer and a trolley type cutting device arranged in the guide groove, the guide groove is fixed on the support columns at two sides, so that the trolley type cutting device can freely slide along the guide groove and cut the rock test block on the mobile platform, and the rock test block is preliminarily cut into a cubic structure.
Preferably, the guide groove is divided into two layers, the cross section of the guide groove is in an H-shaped structure, so that the trolley type cutting device is arranged on the upper layer of the guide groove and freely slides along the guide groove, and second reserved holes penetrating through the front side and the rear side of the guide groove are formed in the lower layer of the guide groove.
Preferably, the trolley type cutting device comprises a mounting seat and a cutting device arranged on the mounting seat, the cutting device comprises a cutter disc and a supporting arm, the supporting arm comprises a first rotating shaft connected with the mounting seat and a second rotating shaft connected with the cutter disc, the first rotating shaft is fixed on the mounting seat through a bolt, the first rotating shaft is connected with the second rotating shaft through a bolt, so that the cutter disc can rotate freely, and the supporting arm is fixedly locked at a cutting position through the bolt; the cutter head with the diameter range of 100-150mm is selected.
Preferably, the baffle includes preceding baffle and backplate, preceding baffle embedding in the baffle slot and fixed backplate is kept away from one side extension of preceding baffle is provided with the ejector pin, the ejector pin passes the second preformed hole and fixes through locking bolt on the guide way, so that pass through preceding baffle with the backplate carries out the centre gripping with the rock test block and fixes. Because the lamellar soft rock is thin, the baffle slot of the structure can be designed to be suitable for fixing rock test blocks with different sizes, and the baffle slot and the inserted baffle are reasonably matched to solve the technical problem of high fixing difficulty in the process of preparing rock samples.
Preferably, the front baffle and the rear baffle are both of a two-layer structure, one side of the front baffle, which is close to the rock test block, is a rubber plate, the other side of the front baffle and the rear baffle is a metal plate, and the metal plate and the rubber plate are fixed together. The metal plate and the rubber plate can be specifically connected by bonding or threads, and are not particularly limited to the metal plate and the rubber plate, and the metal plate and the rubber plate are mainly used for ensuring the minimum damage to the rock test block; the design that preceding baffle and backplate superscript scale degree line can be used to the cutting size of accurate accuse rock test block when cutting to improve the accuracy of rock test block cutting.
Preferably, the driving assembly of the horizontal grinding mechanism comprises a first motor, two transverse shafts and a coupler which are connected with the first motor, longitudinal shafts which are respectively positioned in the two longitudinal guide rails, and longitudinal sliders which are sleeved on the longitudinal shafts, wherein the longitudinal shafts are connected with the transverse shafts through the coupler to realize synchronous rotation, one of the longitudinal sliders is a driving slider, and the other longitudinal slider is a freely movable slider; the grinding cutter is detachably connected to the two longitudinal sliding blocks. The first motor can be a bidirectional motor, so that two longitudinal shaft rods are connected with corresponding transverse shaft rods through the couplers to realize synchronous rotation, a specific driving type sliding block can be in threaded connection with the longitudinal shaft rods, the driving type sliding block moves along the longitudinal guide rail in the rotation process of the longitudinal shaft rods, and the two longitudinal sliding blocks also rotate along the two longitudinal shaft rods to synchronously move.
Preferably, a second motor is installed at a position where the driving type slider is located, and the second motor is used for driving the grinding tool to rotate. In the technical scheme, the polishing cutter can be detachably connected with the output shaft of the second motor, and the specific detachable connection mode can be realized by adopting the prior art, which is not specifically described; the polishing cutter has a selected columnar structure, rotates around the circumferential direction of the polishing cutter under the action of the second motor, and moves along the upper plane of the rock test block under the action of the first motor to polish so as to ensure the polishing quality.
Preferably, the turntable mechanism is erected at the upper ends of the support columns at two sides, and comprises a third motor and a U-shaped turntable connected with an output shaft of the third motor, wherein an opening of the U-shaped turntable faces downwards and is aligned to the movable platform, so that a rock test block is embedded into the U-shaped turntable, and the rock test block positioned in the U-shaped turntable is ground under the driving of the oil pressure device through the grinding rod, so that the rock test block with a cylindrical structure is formed.
Preferably, in order to ensure the cutting quality of the cylindrical rock test block, the grinding rod is preferably made of high-strength metal, and the end part of the grinding rod is preferably designed to be in a blade shape; in order to guarantee the polishing quality of the cylindrical rock test block, the polishing rod preferably adopts a frosted material at the part close to the rock test block.
On the other hand, the invention also provides a method for preparing the standard rock test block, which is characterized in that the layered soft rock standard test block cutting and polishing integrated device is utilized to prepare the standard rock test block, the preparation method comprises two modes of preparing a cubic standard rock test block and a cylindrical standard rock test block, namely, the cubic standard rock test block can be conveniently and efficiently prepared, and the cylindrical standard rock test block can also be conveniently and efficiently prepared:
the first mode is that a cubic standard rock test block is prepared, and the method specifically comprises the following steps:
fixing a rock test block on a movable platform at the upper end of an oil pressure device by using a baffle;
driving the moving platform to move by using an oil pressure device so as to enable the rock test block to reach a preset height position C1, cutting planes on two sides of the rock test block by using a cutter of the movable cutting mechanism, then changing the planes of the rock test block for cutting by moving a baffle, and so on until six surfaces are cut preliminarily;
fixing the preliminarily cut rock test block in the center of a moving platform, driving the moving platform to move upwards by using an oil pressure device so as to enable the rock test block to reach a preset height position C2, and moving and polishing along the upper plane of the rock test block by using a horizontal polishing mechanism; in the plane polishing process, a driving assembly is used for driving a polishing cutter to move back and forth until the overlapped part of the polishing cutter and the rock test block is polished to be flat; then, driving the moving platform to ascend by using the oil pressure device, continuously polishing until the rock test block is polished to be flush with a front baffle plate of the moving platform, stopping lifting the moving platform by using the oil pressure device, keeping the moving platform at the height, finishing polishing the upper plane of the rock test block, and repeating the steps until six surfaces are polished to a preset standard size, thus finishing the preparation of the cubic standard rock test block;
the second mode is as follows: preparing a cylindrical standard rock test block, comprising the steps of I, II and III, and specifically further comprising the following steps of:
step four, selecting a cubic test block turntable capable of clamping the rock test block according to the size of the standard cubic rock test block polished and leveled in the step three, and clamping the rock test block into the turntable; meanwhile, according to the size of a prefabricated cylindrical standard rock test block, a corresponding first preformed hole in the mobile platform is selected to be inserted into the polishing rod, and the polishing rod is fixed on the mobile platform; then, the oil pressure device is used for driving the moving platform to move upwards, so that the grinding rod is gradually close to the rock test block in the turntable until the grinding rod is in contact with the rock test block;
step five, starting the turntable mechanism to drive the turntable to rotate so that the cubic standard rock test block positioned in the turntable synchronously rotates along with the turntable, and simultaneously grinding the cubic standard rock test block in contact with the grinding rod into a circular groove at the contact part; then, gradually lifting the height of the mobile platform by using an oil pressure device to lift the height of the grinding rod, so that the grinding rod gradually penetrates into the cubic standard rock test block until the grinding rod contacts the bottom of the turntable, and cutting out the standard rock test block with a cylindrical structure;
and step six, releasing the pressure of the oil pressure device, and taking out the cylindrical standard rock test block to finish the preparation of the cylindrical standard rock test block.
As a preferred scheme of the standard rock test block preparation method, the baffle is provided with scale marks, the two sides of the oil pressure device are provided with scale rulers, and the scale marks on the baffle are used for controlling the cutting size of the rock test block in the step two; and in the third step, the lifting height of the moving platform is controlled according to the scale scales on the two sides of the oil pressure device, and meanwhile, a front baffle matched with the standard rock test block in size is inserted into the baffle slot.
As a preferred scheme of the preparation method of the standard rock test block, the end part of the grinding rod is in a blade shape, and a ground material is selected at one end close to the rock test block; and in the fifth step, in the process of cutting out the standard rock test block with the cylindrical structure, finishing the grinding of the standard rock test block with the cylindrical structure by using the grinding sand on the inner side of the grinding rod.
As described above, the present invention has at least the following advantages over the prior art:
1. aiming at the characteristics that layered soft rock is extremely easy to disturb and break, the invention provides the layered soft rock standard test block cutting and polishing integrated device and the use method, which can efficiently prepare cubic standard rock test blocks and cylindrical standard rock test blocks of the layered soft rock, and adopt two cutting modes and the fusion of two polishing modes, thereby accelerating the cutting speed, ensuring the surface smoothness, obviously improving the accuracy of the manufacturing size of the layered soft rock test blocks, simultaneously improving the preparation efficiency, and having good application prospect and practical value.
2. The layered soft rock standard test block cutting and polishing integrated device adopts a three-layer structure design, the cutting structure, the polishing mechanism and the turntable mechanism are sequentially fixed, the preparation orderliness of the cubic standard rock test block and the cylindrical standard rock test block can be effectively ensured by combining the preparation method, and the frame type structure design has better structural stability, can be used for conveniently processing standard rock test blocks with different sizes, and is flexible, convenient and easy to operate and maintain.
3. The movable cutting mechanism adopts a linear cutting principle, can effectively avoid changing the physical and mechanical properties of the rock test block, can effectively overcome the technical problem that the traditional drilling and coring method cannot obtain the standard soft rock test block, ensures the loss of the rock test block to be minimized, and ensures the cutting and forming effect and efficiency of the rock test block; and the cutting precision can be effectively guaranteed by combining the design of the baffle dividing ruler, and the cutting device has better practicability.
4. The baffle slot and the plug-in baffle are structurally designed, so that the technical problem that the rock test block is difficult to fix when the rock test block is prepared in the prior art can be effectively solved, the rock test block is clamped and fixed by the front baffle and the rear baffle, the damage to the rock test block can be effectively minimized by the rubber plate, the sliding design of the rear baffle can be suitable for stably clamping the rock test blocks with different sizes, and the operation is convenient and rapid; the front baffle can be inserted into the front baffles with different sizes according to different standard rock test blocks, the polishing precision of the layered soft rock test blocks can be obviously improved by combining the lifting principle of the oil pressure device and the design of lifting scale marks, and the structural design is ingenious and reasonable.
5. The horizontal polishing mechanism adopted by the invention is provided with the longitudinal guide rail with a guiding function, and the polishing cutter realizes the integration of moving polishing and rotating polishing along the upper plane of the rock test block under the action of the driving component, so that the polishing speed and the surface smoothness of the layered soft rock standard test block can be effectively ensured aiming at the property that the layered soft rock stratum is very easy to be disturbed and damaged due to the thin thickness, and the success rate of preparing the layered soft rock standard test block is improved.
6. The invention is provided with the turntable mechanism for preparing the cylindrical standard rock test block, the U-shaped turntable and the first preformed hole on the movable platform are used for installing the polishing rod, the cutting and polishing modes are integrated, the cylindrical standard rock test block is prepared by cutting and polishing at one time, the preparation efficiency for preparing the cylindrical standard rock test block is greatly improved, and the cylindrical standard rock test block can be successfully prepared without additional structural design; simultaneously according to preparing the cylinder standard rock test block of unidimensional not, can dispose the first preformed hole of the pole of polishing and corresponding installation of corresponding cutting range for its surface cutting precision and smoothness nature when cutting speed have better practicality, are fit for popularizing and applying.
Drawings
The invention will be described by way of specific embodiments and with reference to the accompanying drawings, in which
Fig. 1 shows a schematic diagram of a layered soft rock standard test block cutting and grinding integrated device according to an exemplary embodiment of the present invention;
FIG. 2 shows a schematic cross-sectional view of A-A in FIG. 1, according to an exemplary embodiment of the present invention;
FIG. 3 illustrates a schematic view of the guide slot of FIG. 1, according to an exemplary embodiment of the present invention;
FIG. 4 illustrates a schematic cross-sectional view of the guide slot of FIG. 1, according to an exemplary embodiment of the present invention;
FIG. 5 illustrates a schematic view of the securing of the rock test block of FIG. 1 in accordance with an exemplary embodiment of the present invention;
FIG. 6 illustrates a schematic view of the cart-type cutting device of FIG. 1, according to an exemplary embodiment of the present invention;
FIG. 7 illustrates a schematic view of the mounting of the sanding lever of FIG. 1 in accordance with an exemplary embodiment of the present invention.
Description of reference numerals: 1-a base; 11-a support column; 12-a graduated scale; 2-moving the cutting mechanism; 21-a guide groove; 211-second preformed hole; 22-trolley type cutting device; 221-a cutter head; 222-a first shaft; 223-a second rotating shaft; 224-a mount; 3-a horizontal polishing mechanism; 31-a drive assembly; 32-longitudinal guide rails; 33-grinding the cutter; 4-a turntable mechanism; 41-a third motor; 42-U-shaped turntable; 5-an oil pressure device; 6-moving the platform; 61-first preformed hole; 7-a baffle plate; 71-a front baffle; 72-a tailgate; 73-baffle slot; 74-a top rod; 75-a locking bolt; 76-graduation mark; 8-grinding rod.
Detailed Description
All of the features disclosed in this specification, or all of the steps in any method or process so disclosed, may be combined in any combination, except combinations of mutually exclusive features and/or steps.
Any feature disclosed in this specification (including any accompanying claims, abstract) may be replaced by alternative features serving equivalent or similar purposes, unless expressly stated otherwise. That is, unless expressly stated otherwise, each feature is only an example of a generic series of equivalent or similar features.
Example one
An exemplary embodiment of the present invention is generally shown in fig. 1 and 2: the embodiment provides a layered soft rock standard test block cutting and polishing integrated device which is of a three-layer structure and specifically comprises a base 1 arranged on a first layer, a movable cutting mechanism 2 and a horizontal polishing mechanism 3 which are arranged on a second layer, and a turntable mechanism 4 arranged on a third layer; wherein, support columns 11 are fixedly arranged around the base 1 of the first layer to form a frame structure, and the support columns 11 around extend upwards to pass through the second layer to the third layer structure in sequence so as to support the movable cutting mechanism 2 and the horizontal grinding mechanism 3 which are positioned on the second layer and the turntable mechanism 4 which is positioned on the third layer; wherein the turntable mechanism 4 is erected at the middle position of the support columns 11 at the two sides.
An oil pressure device 5 is further installed on the base 1 as a lifting mechanism for supporting the moving platform 6 on the second floor, but not limited thereto, other lifting mechanisms in the prior art may be adopted to drive the moving platform 6 to move up or down; the mobile platform 6 is used as an operation platform for preparing standard rock test blocks, a baffle 7 and a baffle slot 73 are arranged on the mobile platform 6, and the baffle 7 is fixed on the mobile platform 6 through the baffle slot 73 and is used for clamping and fixing the rock test blocks on the mobile platform 6; specifically, as shown in fig. 5, the baffle 7 includes a front baffle 71 and a rear baffle 72, the height of the baffle 7 is customized in advance according to the size of the rock test block to be cut and polished as required, the baffle slot 73 is provided on the baffle 7 according to the size of the rock test block to be cut and polished as required, the baffle slots 73 with various intervals can be designed specifically, the front baffle 71 and the rear baffle 72 can be fixed on the mobile platform 6 by being embedded into the baffle slot 73, the interval between the front baffle 71 and the rear baffle 72 can be adjusted according to the size of the rock test block to be cut and polished as required, the replacement baffle 7 is inserted into the baffle slot 73, and the baffle has good practicability.
In order to ensure that the damage to the rock test block is minimized, the front baffle 71 and the rear baffle 72 provided by the embodiment are both of two-layer structures, one side of the front baffle, which is close to the rock test block, is a rubber plate, the other side of the front baffle and the rear baffle is a metal plate, and the metal plate and the rubber plate are fixed together. The metal plate and the rubber plate can be specifically connected by bonding or threads, but are not limited to the bonding or threads, and other fixing and connecting modes in the prior art can be adopted, which are mainly used for ensuring the minimum damage to the rock test block; scale marks 76 are marked on the prefabricated front baffle 71 and the prefabricated rear baffle 72, and can be used for accurately controlling the cutting size of the rock test block during cutting so as to improve the accuracy of cutting the rock test block.
The movable cutting mechanism 2 provided by the embodiment is positioned at the lower end of the second layer of the device and is fixed on the supporting column 11, and specifically, the movable cutting mechanism 2 comprises a guide groove 21 arranged at the lower end of the second layer and a trolley type cutting device 22 installed in the guide groove 21; the guide groove 21 is fixedly arranged on the support column 11 at the rear side of the device and does not move up and down along with the moving platform 6 at the second layer, so that the trolley type cutting device 22 can freely slide along the guide groove 21 and cut the rock test block on the moving platform 6, and the rock test block is preliminarily cut into a cubic structure; the guide groove 21 provided in the present embodiment as shown in fig. 3 and 4 is divided into two layers, and the cross section thereof has an H-shaped configuration, so that the cart type cutting apparatus 22 is disposed on the upper layer of the guide groove 21 and freely slides along the guide groove 21; as shown in fig. 5, a second preformed hole 211 penetrating through the front and rear sides of the guide groove 21 is provided at the lower layer of the guide groove 21; the side of the rear baffle plate 72 far away from the front baffle plate 71 is provided with a mandril 74 in an extending way, the mandril 74 passes through the second preformed hole 211 and is fixed on the lower half part of the guide groove 21 through a locking bolt 75, the fixed position of the rear baffle plate 72 can be effectively locked by the mandril 74 and the bolt, so that the rock test blocks with different sizes are clamped and fixed through the front baffle 71 and the rear baffle 72, the second preformed hole 211 is mainly designed to tightly push the rear baffle 72 through the ejector rods 74 and the locking bolts 75, when the rock test blocks are fixed, the rock test blocks are firstly placed on the movable platform 6, and then, installing a rear baffle plate 72 on one side of the rock test block close to the guide groove 21, keeping the rock test block upright, penetrating the second preformed hole 211 from outside to inside by using a rear ejector rod 74 until the rock test block is tightly propped against the rear baffle plate 72, and finally screwing the locking bolt 75 until the rock test block is propped against the rear baffle plate 72 to fix the rock test block. Because the thickness of the layered soft rock is thin, the baffle slot 73 of the structure can be specifically designed to be suitable for fixing rock test blocks with different sizes, the baffle slot 73 and the inserted baffle 7 are utilized to carry out reasonable matching design, the technical problem that the fixing difficulty is large when a rock sample is prepared is solved, and the structural design is ingenious and reasonable. Therefore, the H-shaped guide groove 21 can facilitate the trolley type cutting device 22 to be embedded into the inner side of the trolley type cutting device to slide freely, prevent the trolley type cutting device 22 from being separated from the trolley type cutting device, and meanwhile facilitate the guide groove 21 to be fixed on the supporting column 11; the trolley type cutting device 22 may specifically use the prior art, and is different in that, as shown in fig. 6, the trolley type cutting device 22 provided in this embodiment includes a mounting seat 224 and a cutting device mounted on the mounting seat 224, the cutting device includes a cutter disc 221 and a support arm, the support arm includes a first rotating shaft 222 connected to the mounting seat 224 and a second rotating shaft 223 connected to the cutter disc 221, the first rotating shaft 222 is fixed to the mounting seat 224 through a bolt, and the first rotating shaft 222 is connected to the second rotating shaft 223 through a bolt, so that the cutter disc 221 can rotate freely, and the support arm is fixed and locked by a bolt when reaching a cutting position; as the thickness of the layered soft rock is relatively thin, in order to ensure that the damage to the rock test block is minimized, the small-diameter cutter head 221 can be adopted, and the cutter head 221 with the diameter range of 100-150mm is preferably selected through a plurality of tests by the applicant, so that the change of the physical and mechanical properties of the rock test block can be effectively avoided.
The horizontal grinding mechanism 3 provided by this embodiment is located at the upper end of the second layer and is fixedly mounted on the supporting column 11 at the front side of the device, and the horizontal grinding mechanism 3 includes a driving assembly 31, two longitudinal guide rails 32 respectively mounted on the supporting columns 11 at the left and right sides, and a grinding tool 33 erected between the two longitudinal guide rails 32, so that the driving assembly 31 drives the grinding tool 33 to move along the longitudinal guide rails 32 to grind the rock test block located on the moving platform 6; as a preferable scheme of the present embodiment, the graduated scales 12 may be marked on the supporting columns 11 at the left and right sides of the oil pressure device 5, and the graduated scales 12 are not particularly limited thereto, and a structural design for additionally providing the graduated scales 12 may be provided, which aims to control the lifting height of the moving platform 6.
Specifically, the driving assembly 31 of the horizontal grinding mechanism 3 includes a first motor (not shown), two transverse shaft rods and a coupler connected with the first motor (not shown), and longitudinal shaft rods and longitudinal sliding blocks sleeved on the longitudinal shaft rods respectively located in the two longitudinal guide rails 32, wherein the longitudinal shaft rods are connected with the transverse shaft rods through the coupler to realize synchronous rotation, one of the longitudinal sliding blocks is a driving sliding block, and the other longitudinal sliding block is a freely movable sliding block; the grinding tool 33 is detachably connected to the two longitudinal sliding blocks, and the specific detachable connection mode can adopt threaded connection or clamping connection. The driving assembly is a conventional driving assembly, and thus is not described herein again; wherein first motor can be two-way motor to make two longitudinal axis pole pass through the shaft coupling and be connected in order to realize synchronous rotation with the transverse axis pole that corresponds, specific drive slider can adopt threaded connection with the longitudinal axis pole, in order to realize that the drive slider of longitudinal axis pole rotation in-process moves along longitudinal rail 32, also two longitudinal slider rotate synchronous movement along two longitudinal axis poles, concrete structure is not limited to this, its design aim at so that the cutter 33 of polishing who erects on two longitudinal slider moves the rock test block of polishing along longitudinal rail 32 under first motor control.
The turntable mechanism 4 provided by this embodiment is erected at the middle position of the supporting columns 11 on both sides of the top of the third layer of the apparatus through a mounting frame, specifically, the turntable mechanism 4 includes a third motor 41 and a U-shaped turntable 42 connected with an output shaft of the third motor 41, the third motor 41 is mounted on the mounting frame, the output shaft thereof penetrates through the mounting frame and is connected with the U-shaped turntable 42 located in the third layer, an opening of the U-shaped turntable 42 faces downward and is right opposite to the mobile platform 6, and a rock test block is embedded in the U-shaped turntable 42; meanwhile, as shown in fig. 5, a first prepared hole 61 for installing the grinding rod 8 is provided on the moving platform 6, so that the grinding rod 8 passes through the first prepared hole 61 and is fixed on the moving platform 6 by a bolt; as shown in fig. 7, when the cylinder standard rock test block needs to be cut, utilize grinding rod 8 to pass first preformed hole 61 from bottom to top and pass through the fix with screw on moving platform 6 on the second floor, moving platform 6 bottom is connected with oil pressure device 5, thereby make grinding rod 8 can go up and down along with moving platform 6 is synchronous, and cooperation carousel mechanism 4 drives U-shaped carousel 42 and rotates, make grinding rod 8 rise gradually the cutting and polish the rock test block in U-shaped carousel 42, and then polish the cutting with the rock test block and become cylinder standard rock test block.
Aiming at the standard cylindrical rock test blocks with different sizes for grinding and cutting, a grinding rod 8 with a corresponding cutting range and a correspondingly designed installation first preformed hole 61 can be configured on the mobile platform 6; meanwhile, as the soft rock is soft, the U-shaped turntable 42 capable of clamping the corresponding rock test block is specifically selected, and through tests, the size of the rock test block is slightly larger than that of the U-shaped turntable 42, so that the edge angle can be locally damaged when the rock test block is clamped, but the preparation of the cylindrical standard test block cannot be influenced; meanwhile, the U-shaped rotary disc 42 is detachably connected to the output shaft of the third motor 41, and the specific connection method can be selected from the prior art, so that the detailed description thereof is omitted.
In addition, in order to ensure the cutting quality of the cylindrical rock test block, the grinding rod 8 is preferably made of high-strength metal, and the end part of the grinding rod is preferably designed to be in a blade shape; in order to ensure the polishing quality of the cylindrical rock test block, the polishing rod 8 is preferably made of a frosted material at the part close to the rock test block.
Example two
The second embodiment is substantially the same as the first embodiment, except that: as a preferable aspect of the above horizontal grinding mechanism 3, a second motor (not shown) is installed at a position where the driving type slider is located, and the second motor is used for driving the grinding cutter 33 to rotate; in this embodiment, the polishing tool 33 may be detachably connected to the output shaft of the second motor, and the specific detachable connection mode may be implemented by using the prior art, which is not specifically described in detail; the polishing cutter 33 is selected to be of a columnar structure, and the detachable polishing cutter 33 rotates around the circumferential direction of the detachable polishing cutter under the action of the second motor; meanwhile, the polishing tool 33 moves back and forth along the longitudinal guide rails 32 on the left side and the right side under the action of the first motor of the driving assembly 31, so that the upper plane of the rock test block is polished in a moving mode, and the polishing quality is guaranteed.
On the other hand, fig. 1 and fig. 2 show schematic diagrams of the layered soft rock standard test block cutting and polishing integrated device according to an exemplary embodiment of the present invention, and according to this embodiment, there is also provided a method for preparing a standard rock test block by using the layered soft rock standard test block cutting and polishing integrated device, where the preparation method includes two ways of preparing a cubic standard rock test block and a cylindrical standard rock test block, that is, a cubic standard rock test block and a cylindrical standard rock test block can be conveniently and efficiently prepared:
the first mode is that a cubic standard rock test block is prepared, and the method specifically comprises the following steps:
firstly, preparing, namely fixing a rock test block on a movable platform 6 at the upper end of an oil pressure device 5 by using bolts and a baffle 7;
cutting a plane of a cubic rock test block, driving the moving platform 6 to move by using the oil pressure device 5 so as to enable the rock test block to reach a preset height position C1, cutting planes on two sides of the rock test block by using a cutter of the movable cutting mechanism 2, then changing the plane of the rock test block for cutting by moving the baffle 7, continuing cutting according to the step, and so on until six surfaces are cut preliminarily; in the step, the cutting size of the rock test block is controlled by using scale marks 76 on the baffle 7, and the size of the cubic rock block is preliminarily determined; if the trolley type cutting device 22 cannot reach the enough cutting depth in the cutting process, the cutter disc 221 can be closed firstly, the lifting platform of the oil pressure device 5 is adjusted to reach the proper height, and then the cutter disc 221 is used for cutting;
thirdly, polishing the plane of a cubic rock test block, fixing the preliminarily cut rock test block at the center of a movable platform 6, driving the movable platform 6 to move upwards by using an oil pressure device 5, controlling the lifting height of the movable platform 6 according to graduated scales 12 on two sides of the oil pressure device 5 so as to enable the rock test block to reach a preset height position C2, inserting a front baffle plate 71 matched with the size of the standard rock test block into a baffle slot 73, tightly pushing a rear baffle plate 72 by using a bolt to fix the rock test block, starting a horizontal polishing mechanism 3 to drive a component 31 to move and polish along the upper plane of the rock test block, driving a polishing cutter 33 to move back and forth along a longitudinal guide rail 32 in the plane polishing process until the overlapped part of the polishing cutter 33 and the rock test block is polished to be flat, then driving the movable platform 6 to move upwards by using the oil pressure device 5, continuing polishing according to the step until the rock test block is polished to be flush with the front baffle plate 71, lifting the movable platform 6 by using the stopping device 5 to lift the movable platform 6, keeping the movable platform 6 at the height, finishing polishing of the plane of the rock test block until the rock test block is polished to be flush with the standard test block, the size of 100mm, and the cubic test block is prepared according to the size of the standard test block of 3652 mm, wherein the;
in the second mode, the preparation of the standard rock test block with the cylinder with the diameter of 50mm × 100mm comprises the steps of I, II and III, and specifically comprises the following steps:
step four, selecting a cubic test block turntable capable of clamping the rock test block according to the cubic standard rock test block of × 100mm polished and leveled in the step three, clamping the rock test block into the turntable, selecting a corresponding first preformed hole 61 on the movable platform 6 to insert a polishing rod 8 according to the size of the prefabricated cylindrical standard rock test block, fixing the polishing rod 8 on the movable platform 6, and then driving the movable platform 6 to move upwards by using the oil pressure device 5 so that the polishing rod 8 is gradually attached to the rock test block in the turntable until the position of the polishing rod is contacted with the rock test block;
the fifth step, starting the turntable mechanism 4 to drive the turntable to rotate, so that the cubic standard rock test block in the turntable synchronously rotates along with the turntable, and simultaneously, the cubic standard rock test block in contact with the grinding rod 8 is ground into a circular groove at the contact part, then gradually lifting the height of the moving platform 6 by using the oil pressure device 5 to lift the height of the grinding rod 8, so that the grinding rod 8 gradually penetrates into the cubic standard rock test block until the grinding rod contacts the bottom of the turntable, and finishing grinding the standard rock test block with a cylindrical structure by using the grinding on the inner side of the grinding rod 8 in the process of cutting out the standard rock test block with the cylindrical structure so as to cut out the standard rock test block with the cylindrical structure and the size of phi 50mm × 100 mm;
and step six, releasing the pressure of the oil pressure device 5, taking the cylindrical standard rock test block out, and taking out the cylindrical standard rock test block to finish the preparation of the cylindrical standard rock test block.
In conclusion, the invention provides the layered soft rock standard test block cutting and polishing integrated device and the use method aiming at the characteristics that layered soft rock is very easy to disturb and break, the cubic standard rock test block and the cylindrical standard rock test block of the layered soft rock can be efficiently prepared, two cutting modes and the fusion of the two polishing modes are adopted, the cutting speed is accelerated, the surface smoothness is ensured, the accuracy of the preparation size of the layered soft rock test block is obviously improved, the preparation method is orderly, flexible and convenient to operate, the preparation efficiency is also improved, the layered soft rock standard test block cutting and polishing integrated device has good application prospect and practical value, and the layered soft rock standard test block cutting and polishing integrated device is suitable for popularization and application.
The invention is not limited to the foregoing embodiments. The invention extends to any novel feature or any novel combination of features disclosed in this specification and any novel method or process steps or any novel combination of features disclosed.
Claims (10)
1. The utility model provides a lamellar soft rock standard test block cutting integrated device that polishes which characterized in that: the device is of a three-layer structure and comprises a base arranged on a first layer, a movable cutting mechanism and a horizontal grinding mechanism which are arranged on a second layer, and a turntable mechanism arranged on a third layer;
a support column is arranged on the base, extends upwards and passes through the second layer and the third layer, and is used for supporting the movable cutting mechanism and the horizontal polishing mechanism which are positioned on the second layer and the turntable mechanism which is positioned on the third layer;
an oil pressure device is arranged on the base and used for supporting a moving platform on the second layer, a baffle and a baffle slot are arranged on the moving platform, and the baffle is fixed on the moving platform through the baffle slot and used for clamping and fixing the rock test block on the moving platform;
the movable cutting mechanism is positioned at the lower end of the second layer and fixed on the supporting column, the horizontal grinding mechanism is positioned at the upper end of the second layer and fixed on the supporting column, and the horizontal grinding mechanism comprises a driving assembly, two longitudinal guide rails arranged on the supporting column and a grinding cutter erected between the two longitudinal guide rails, so that the grinding cutter is driven by the driving assembly to move along the longitudinal guide rails to grind the rock test block on the movable platform;
the movable platform is provided with a first preformed hole for installing a polishing rod, so that the polishing rod penetrates through the first preformed hole to be fixed on the movable platform, and the rock test block is polished and cut into a cylindrical rock test block by matching with a turntable mechanism.
2. The layered soft rock standard test block cutting and polishing integrated device as claimed in claim 1, wherein: the movable cutting device comprises a guide groove arranged at the lower end of the second layer and a trolley type cutting device arranged in the guide groove, and the guide groove is fixed on the support columns at two sides so that the trolley type cutting device can freely slide along the guide groove and cut the rock test block on the movable platform.
3. The layered soft rock standard test block cutting and polishing integrated device as claimed in claim 2, wherein: the guide groove is divided into two layers, the cross section of the guide groove is in an H-shaped structure, so that the trolley type cutting device is arranged on the upper layer of the guide groove and freely slides along the guide groove, and second preformed holes penetrating through the front side and the rear side of the guide groove are formed in the lower layer of the guide groove.
4. The layered soft rock standard test block cutting and polishing integrated device as claimed in claim 3, wherein: the trolley type cutting device comprises a mounting seat and a cutting device arranged on the mounting seat, the cutting device comprises a cutter head and a supporting arm, the supporting arm comprises a first rotating shaft connected with the mounting seat and a second rotating shaft connected with the cutter head, the first rotating shaft is fixed on the mounting seat through a bolt, the first rotating shaft is connected with the second rotating shaft through a bolt, so that the cutter head can rotate freely, and the supporting arm is fixedly locked at a cutting position through a bolt; the cutter head with the diameter range of 100-150mm is selected.
5. The layered soft rock standard test block cutting and polishing integrated device as claimed in claim 3, wherein: the baffle includes preceding baffle and backplate, preceding baffle embedding in the baffle slot and fixed backplate is kept away from one side extension of preceding baffle is provided with the ejector pin, the ejector pin passes the second preformed hole is fixed through locking bolt on the guide way, so that pass through preceding baffle with the backplate carries out the centre gripping with the rock test block and fixes.
6. The layered soft rock standard test block cutting and polishing integrated device as claimed in claim 5, wherein: the front baffle and the rear baffle are both of two-layer structures, one side of the front baffle, which is close to the rock test block, is a rubber plate, the other side of the front baffle and the rear baffle is a metal plate, the metal plate and the rubber plate are fixed together, and scale marks are arranged on the front baffle and the rear baffle.
7. The layered soft rock standard test block cutting and polishing integrated device as claimed in claim 1, wherein: the driving assembly of the horizontal polishing mechanism comprises a first motor, two transverse shaft levers and a coupler which are connected with the first motor, longitudinal shaft levers which are respectively positioned in two longitudinal guide rails and longitudinal sliding blocks which are sleeved on the longitudinal shaft levers, the longitudinal shaft levers are connected with the transverse shaft levers through the coupler to realize synchronous rotation, one longitudinal sliding block is a driving type sliding block, and the other longitudinal sliding block is a free movable sliding block; the grinding cutter is detachably connected to the two longitudinal sliding blocks.
8. The layered soft rock standard test block cutting and polishing integrated device as claimed in claim 7, wherein: and a second motor is arranged at the position where the driving type sliding block is positioned, and the second motor is used for driving the grinding cutter to rotate.
9. The layered soft rock standard test block cutting and polishing integrated device as claimed in claim 1, wherein: carousel mechanism erects the upper end at both sides support column, carousel mechanism include the third motor and with the U-shaped carousel of third motor output shaft, the opening of U-shaped carousel is down and just right on moving platform to make the rock test block embedding in the U-shaped carousel, and pass through the rock test block that is located the U-shaped carousel is polished to the pole of polishing under oil pressure unit's drive to form the rock test block of cylinder structure.
10. A method of preparing a standard rock test block, comprising: the layered soft rock standard test block cutting and grinding integrated device is used for preparing the layered soft rock standard test block cutting and grinding integrated device, and comprises two modes of preparing a cubic standard rock test block and a cylindrical standard rock test block:
in a first mode, a cubic standard rock test block is prepared, and the method comprises the following steps:
fixing a rock test block on a movable platform at the upper end of an oil pressure device by using a baffle;
driving the moving platform to move by using an oil pressure device so as to enable the rock test block to reach a preset height position C1, cutting planes on two sides of the rock test block by using a cutter of the movable cutting mechanism, then changing the planes of the rock test block for cutting by moving a baffle, and so on until six surfaces are cut preliminarily;
fixing the preliminarily cut rock test block in the center of a moving platform, driving the moving platform to move upwards by using an oil pressure device so as to enable the rock test block to reach a preset height position C2, and moving and polishing along the upper plane of the rock test block by using a horizontal polishing mechanism; in the plane polishing process, a driving assembly is used for driving a polishing cutter to move back and forth until the overlapped part of the polishing cutter and the rock test block is polished to be flat; then, driving the moving platform to ascend by using the oil pressure device, continuously polishing until the rock test block is polished to be flush with a front baffle plate of the moving platform, stopping lifting the moving platform by using the oil pressure device, keeping the moving platform at the height, finishing polishing the upper plane of the rock test block, and repeating the steps until six surfaces are polished to a preset standard size, thus finishing the preparation of the cubic standard rock test block;
the second mode is as follows: preparing a cylindrical standard rock test block, comprising the steps of I, II and III, and specifically further comprising the following steps of:
step four, selecting a cubic test block turntable capable of clamping the rock test block according to the size of the standard cubic rock test block polished and leveled in the step three, and clamping the rock test block into the turntable; meanwhile, according to the size of a prefabricated cylindrical standard rock test block, a corresponding first preformed hole in the movable platform is selected to be inserted into the polishing rod, and the polishing rod is fixed on the movable platform; then, an oil pressure device is used for driving the moving platform to move upwards, so that the grinding rod gradually approaches to the rock test block in the turntable until the grinding rod is contacted with the rock test block;
step five, starting the turntable mechanism to drive the turntable to rotate so that the cubic standard rock test block positioned in the turntable synchronously rotates along with the turntable, and simultaneously grinding the cubic standard rock test block in contact with the grinding rod into a circular groove at the contact part; then, the oil pressure device is utilized to gradually lift the height of the mobile platform so as to lift the height of the grinding rod, so that the grinding rod gradually penetrates into the cubic standard rock test block until the grinding rod contacts the bottom of the turntable, and the standard rock test block with a cylindrical structure is cut;
and step six, releasing the pressure of the oil pressure device, and taking out the cylindrical standard rock test block to finish the preparation of the cylindrical standard rock test block.
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