CN111482027A - Water bath turbulent mixed jet flue gas purification equipment - Google Patents
Water bath turbulent mixed jet flue gas purification equipment Download PDFInfo
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- CN111482027A CN111482027A CN202010302053.4A CN202010302053A CN111482027A CN 111482027 A CN111482027 A CN 111482027A CN 202010302053 A CN202010302053 A CN 202010302053A CN 111482027 A CN111482027 A CN 111482027A
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- B01D47/02—Separating dispersed particles from gases, air or vapours by liquid as separating agent by passing the gas or air or vapour over or through a liquid bath
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Abstract
本发明公开了水浴紊动混合射流烟气净化设备,包括固定底座,所述固定底座上固定连接有净化塔,所述净化塔的上端面设有排气口,所述净化塔内设有用于实习烟气溶液过滤分流的分流机构,所述固定底座的上端面固定连接有液位浮动指示箱,所述液位浮动指示箱上固定连接有注液口。本发明结构合理,通过设置分流机构实现对雾气冲洗过程中冲洗水浴雾气的充分接触,实现除雾的高效性,对于雾气内的PM2.5、PM10以及微细小细颗粒物的去除率显著提升的作用,通过设置冲洗喷头机构实现装置在进行冲洗过程中,净化塔内的冲洗水流成旋转式喷射水流,对于装置内的雾气起到阻挡作用,避免为处理完全的雾气通过排管排出,提升雾气的清除效率。
The invention discloses a water-bath turbulent mixed jet flue gas purification equipment, comprising a fixed base, a purification tower is fixedly connected to the fixed base, an exhaust port is arranged on the upper end face of the purification tower, and an exhaust port is arranged in the purification tower for The shunting mechanism for filtering and shunting the flue gas solution is used for practice. The upper end surface of the fixed base is fixedly connected with a liquid level floating indicating box, and the liquid level floating indicating box is fixedly connected with a liquid injection port. The present invention has a reasonable structure, realizes full contact with the mist of the washing water bath during the mist flushing process, realizes the high efficiency of demisting, and significantly improves the removal rate of PM2.5, PM10 and fine particles in the mist , by setting the flushing nozzle mechanism, the flushing water flow in the purification tower becomes a rotary jet water flow during the flushing process of the device, which blocks the mist in the device and avoids the completely treated mist being discharged through the exhaust pipe and improving the mist. removal efficiency.
Description
技术领域technical field
本发明涉及净化设备技术领域,尤其涉及水浴紊动混合射流烟气净化设备。The invention relates to the technical field of purification equipment, in particular to a water bath turbulent mixed jet flue gas purification equipment.
背景技术Background technique
粉尘是大气污染的主要来源之一,由于目前我国燃料结构依然以煤为主,致使我国大气污染以煤烟型污染为主,其中粉尘和酸雨危害最大,因此控制粉尘和二氧化硫的排放对改善大气污染状况至关重要。目前除尘技术发展的比较完善,主要有袋式除尘、机械式除尘、电除尘及湿法除尘;其中有布袋式、旋风式、静电式、水膜式、喷淋式、水浴式等除尘技术。前三种类型仅有除尘功能,不能消除有害气体,后三类技术属湿法除尘,具有除尘、过滤有害气体的功能,但除尘效率相对较低,很难实现超低排放标准。近年来,这些技术虽有改进,但都未脱开原有技术原理,因此,技术上没有重大突破。从国外 (美、日等国)引进的喷淋、喷雾加布袋等其它技术,在原理上没有新的突破,所用设备造价也很高。除雾、除尘技术的未来发展方向主要是提高效率、减少能耗,而本发明技术符合当前发展趋势,且适应范围广,是目前除雾除尘技术的更新换代产品。Dust is one of the main sources of air pollution. As the fuel structure in my country is still dominated by coal, the air pollution in my country is dominated by soot-type pollution. Among them, dust and acid rain are the most harmful. Therefore, controlling the emission of dust and sulfur dioxide will improve the atmosphere Contamination status is critical. At present, the development of dust removal technology is relatively complete, mainly including bag type dust removal, mechanical dust removal, electrostatic dust removal and wet dust removal; among them, there are bag type, cyclone type, electrostatic type, water film type, spray type, water bath type and other dust removal technologies. The first three types only have the function of dust removal and cannot eliminate harmful gases. The latter three types of technologies belong to wet dust removal, which has the functions of dust removal and filtering harmful gases, but the dust removal efficiency is relatively low, and it is difficult to achieve ultra-low emission standards. In recent years, although these technologies have been improved, they have not been separated from the original technical principles. Therefore, there has been no major breakthrough in technology. Other technologies such as spraying, spraying and adding cloth bags imported from abroad (the United States, Japan and other countries) have no new breakthrough in principle, and the cost of the equipment used is also very high. The future development direction of fog removal and dust removal technology is mainly to improve efficiency and reduce energy consumption, and the technology of the present invention conforms to the current development trend and has a wide range of adaptability, and is an updated product of current fog removal and dust removal technology.
目前的布袋除尘法、干法电除尘法、湿法电除尘技术主要是脱除相对大颗粒粉尘为主,对于导致雾霾形成的PM2.5、PM10及微细小细颗粒物去除效率较低,对于产生二次颗粒物的离子态物质更是没有办法扑捉,所以,除雾、脱水效率极低。The current bag dust removal method, dry electrostatic precipitator method and wet electrostatic precipitator technology mainly remove relatively large particles of dust, and the removal efficiency of PM2.5, PM10 and fine particles that cause haze formation is low. There is no way to capture the ionic substances that produce secondary particulate matter, so the efficiency of mist removal and dehydration is extremely low.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了解决现有技术中存在的缺点,而提出的水浴紊动混合射流烟气净化设备,其通过设置分流机构实现对雾气冲洗过程中冲洗水浴雾气的充分接触,实现除雾的高效性,对于雾气内的 PM2.5、PM10以及微细小细颗粒物的去除率显著提升的作用,通过设置冲洗喷头机构实现装置在进行冲洗过程中,净化塔内的冲洗水流成旋转式喷射水流,对于装置内的雾气起到阻挡作用,避免为处理完全的雾气通过排管排出,提升雾气的清除效率。The purpose of the present invention is to solve the shortcomings existing in the prior art, and the proposed water bath turbulent mixed jet flue gas purification equipment, which realizes the full contact of the flushing water bath mist in the mist flushing process by setting the flow distribution mechanism, and realizes the demisting process. High efficiency, the removal rate of PM2.5, PM10 and fine particles in the mist is significantly improved. By setting the flushing nozzle mechanism, the flushing water flow in the purification tower becomes a rotary jet water flow during the flushing process of the device. It has a blocking effect on the mist in the device, and prevents the completely treated mist from being discharged through the exhaust pipe, and improves the mist removal efficiency.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
水浴紊动混合射流烟气净化设备,包括固定底座,所述固定底座上固定连接有净化塔,所述净化塔的上端面设有排气口,所述净化塔内设有用于实习烟气溶液过滤分流的分流机构,所述固定底座的上端面固定连接有液位浮动指示箱,所述液位浮动指示箱上固定连接有注液口,所述液位浮动指示箱上固定连接有指针罩,所述指针罩内转动连接有转动指针,所述液位浮动指示箱内设有用于实现溶液页面高度指示的浮球机构,所述固定底座的上端面固定连接有高压水泵,所述高压水泵上固定连接有运输管,所述运输管上连通有分流管,所述分流管的末端设有用于实现分流机构供水的冲洗喷头机构,所述净化塔的底部设有储液腔,所述储液腔内设有进气管,所述进气管的末端设有用于控制液体流向的蜂窝式排气机构,所述进气管的上方设有用于实现气体流向控制的高压喷头机构,所述固定底座的上端面固定连接有风机,所述风机上固定连接有固定套管,所述固定套管贯穿连接进气仓,所述进气仓上固定连接有排气管。Water bath turbulent mixed jet flue gas purification equipment, including a fixed base, a purification tower is fixedly connected to the fixed base, the upper end face of the purification tower is provided with an exhaust port, and the purification tower is provided with a flue gas solution for practice The shunt mechanism for filtering and shunting, the upper end surface of the fixed base is fixedly connected with a liquid level floating indicator box, the liquid level floating indicator box is fixedly connected with a liquid injection port, and the liquid level floating indicator box is fixedly connected with a pointer cover , the pointer cover is rotatably connected with a rotating pointer, the liquid level floating indicator box is provided with a floating ball mechanism for realizing the height indication of the solution page, the upper end surface of the fixed base is fixedly connected with a high-pressure water pump, and the high-pressure water pump is A transport pipe is fixedly connected to the top, and the transport pipe is connected with a shunt pipe, the end of the shunt pipe is provided with a flushing nozzle mechanism for realizing the water supply of the shunt mechanism, and the bottom of the purification tower is provided with a liquid storage cavity, the An air inlet pipe is arranged in the liquid cavity, the end of the air inlet pipe is provided with a honeycomb exhaust mechanism for controlling the flow direction of the liquid, and a high-pressure nozzle mechanism for realizing the control of the gas flow direction is arranged above the air inlet pipe. A fan is fixedly connected to the upper end surface, a fixed sleeve is fixedly connected to the fan, and the fixed sleeve penetrates through and is connected to an air intake silo, and an exhaust pipe is fixedly connected to the air intake silo.
优选地,所述分流机构包括固定连接在净化塔侧壁上的固定套管,所述固定套管上卡接固定有固定卡管,所述固定卡管上固定连接有上层鹅卵石过滤层,所述上层鹅卵石过滤层的下端面固定连接有过滤网,所述过滤网的下端面固定连接多个有折流板。Preferably, the diversion mechanism includes a fixed sleeve fixedly connected to the sidewall of the purification tower, a fixed clamp pipe is clamped and fixed on the fixed sleeve, and an upper pebble filter layer is fixedly connected to the fixed clamp pipe. A filter screen is fixedly connected to the lower end surface of the upper pebble filter layer, and a plurality of baffles are fixedly connected to the lower end surface of the filter screen.
优选地,所述浮球机构包括固定连接在净化塔侧壁上的转动轴承,所述转动轴承上转动连接有转动盘,所述转动盘上固定连接有刻度弧板,所述刻度弧板啮合连接有刻度齿轮,所述刻度齿轮上固定连接有连接轴,所述连接轴的末端固定连接在转动指针上,所述转动盘上固定连接有连接板,所述连接板上设有多个降压孔,所述连接板的末端固定连接有悬浮球。Preferably, the floating ball mechanism includes a rotating bearing fixedly connected to the side wall of the purification tower, a rotating disk is rotatably connected to the rotating bearing, and a scale arc plate is fixedly connected to the rotating disk, and the scale arc plate is engaged with A scale gear is connected, a connecting shaft is fixedly connected to the scale gear, the end of the connecting shaft is fixedly connected to the rotating pointer, and a connecting plate is fixedly connected to the rotating disk, and the connecting plate is provided with a plurality of descenders. Press the hole, and the end of the connecting plate is fixedly connected with a suspension ball.
优选地,所述冲洗喷头机构包括固定连接在分流管上的过水管,所述过水管的下端面固定连接有转动管,所述转动管内转动连接有冲洗喷头,所述冲洗喷头的上端固定连接有转动扇叶,所述转动扇叶转动连接在过水管内,所述冲洗喷头上设有多个射流孔。Preferably, the flushing nozzle mechanism includes a water passage pipe fixedly connected to the shunt pipe, the lower end surface of the water passage pipe is fixedly connected with a rotating pipe, the rotating pipe is rotatably connected with a flushing nozzle, and the upper end of the flushing nozzle is fixedly connected There is a rotating fan blade, the rotating fan blade is rotatably connected in the water passage, and the flushing nozzle is provided with a plurality of jet holes.
优选地,所述蜂窝式排气机构包括固定连接在进气管末端的螺纹连接管,所述螺纹连接管上固定连接有转动杆,所述转动杆上转动连接有分压扇叶,所述分压扇叶上设有多个分压孔,所述转动杆的末端固定固定连接有阻隔网,所述螺纹连接管的末端固定连接有蜂窝排管。Preferably, the honeycomb exhaust mechanism includes a threaded connection pipe fixedly connected to the end of the intake pipe, a rotating rod is fixedly connected to the threaded connection pipe, and a partial pressure fan blade is rotatably connected to the rotating rod. The pressure fan blade is provided with a plurality of partial pressure holes, the end of the rotating rod is fixedly connected with a barrier net, and the end of the threaded connection pipe is fixedly connected with a honeycomb tube.
优选地,所述高压喷头机构包括设置在进气管上方的固定罩,所述固定罩内固定连接有固定架,所述固定架上转动连接有升压扇叶,所述升压扇叶上设有多个升压孔。Preferably, the high-pressure nozzle mechanism includes a fixed cover disposed above the air intake pipe, a fixed frame is fixedly connected in the fixed cover, and a booster fan blade is rotatably connected to the fixed frame, and the booster fan blade is provided with There are multiple boost holes.
本发明与现有技术相比,其有益效果为:Compared with the prior art, the present invention has the following beneficial effects:
1、通过设置分流机构实现对雾气冲洗过程中冲洗水浴雾气的充分接触,实现除雾的高效性,对于雾气内的PM2.5、PM10以及微细小细颗粒物的去除率显著提升的作用。1. By setting the shunt mechanism to achieve full contact with the mist of the washing water bath during the mist flushing process, to achieve the high efficiency of mist removal, and to significantly improve the removal rate of PM2.5, PM10 and fine particles in the mist.
2、通过设置冲洗喷头机构实现装置在进行冲洗过程中,净化塔内的冲洗水流成旋转式喷射水流,对于装置内的雾气起到阻挡作用,避免为处理完全的雾气通过排管排出,提升雾气的清除效率。2. By setting the flushing nozzle mechanism, during the flushing process of the device, the flushing water flow in the purification tower becomes a rotary jet water flow, which blocks the mist in the device and avoids exhausting the completely treated mist through the exhaust pipe to improve the mist. removal efficiency.
3、通过设置浮球机构实现对洗涤浆液池内的洗涤液的液位进行监控,防止出现液位较低,造成洗涤效果降低而影响除雾效率的现象。3. The liquid level of the washing liquid in the washing slurry tank is monitored by setting the floating ball mechanism to prevent the phenomenon that the liquid level is low and the washing effect is reduced and the demisting efficiency is affected.
4、通过设置蜂窝式排气机构实现对装置内的洗涤浆液的阻塞作用。4. The blocking effect on the washing slurry in the device is realized by setting the honeycomb exhaust mechanism.
附图说明Description of drawings
图1为本发明提出的水浴紊动混合射流烟气净化设备的主视剖视结构示意图;Fig. 1 is the front sectional structure schematic diagram of the water bath turbulent mixed jet flue gas purification equipment proposed by the present invention;
图2为本发明提出的水浴紊动混合射流烟气净化设备的浮球机构示意图;2 is a schematic diagram of the float mechanism of the water bath turbulent mixed jet flue gas purification equipment proposed by the present invention;
图3为本发明提出的水浴紊动混合射流烟气净化设备的浮球指示箱示意图;3 is a schematic diagram of a floating ball indicator box of the water bath turbulent mixed jet flue gas purification equipment proposed by the present invention;
图4为本发明提出的水浴紊动混合射流烟气净化设备的A处结构放大示意图;Figure 4 is an enlarged schematic view of the structure at position A of the water bath turbulent mixed jet flue gas purification equipment proposed by the present invention;
图5为本发明提出的水浴紊动混合射流烟气净化设备的B处结构放大示意图;5 is an enlarged schematic view of the structure at B of the water bath turbulent mixed jet flue gas purification equipment proposed by the present invention;
图6为本发明提出的水浴紊动混合射流烟气净化设备的蜂窝式排气机构示意图。6 is a schematic diagram of the honeycomb exhaust mechanism of the water bath turbulent mixed jet flue gas purification equipment proposed by the present invention.
图中:1固定底座、2净化塔、3储液腔、4蜂窝排管、5进气管、6排气管、7上层鹅卵石过滤层、8过滤网、9折流板、10分流管、 11固定套管、12风机、13固定卡管、14高压水泵、15运输管、16 分压孔、17分压扇叶、18转动杆、19浮动指示箱、20指针罩、21 转动指针、22连接轴、23悬浮球、24连接板、25转动盘、26转动轴承、27注液口、28降压孔、29刻度弧板、30刻度齿轮、31过水管、32转动扇叶、33转动管、34冲洗喷头、35射流孔、36固定罩、 37固定架、38升压扇叶、39升压孔、40螺纹连接管、41阻隔网。In the picture: 1 fixed base, 2 purification tower, 3 liquid storage chamber, 4 honeycomb row pipe, 5 intake pipe, 6 exhaust pipe, 7 upper pebble filter layer, 8 filter screen, 9 baffle plate, 10 shunt pipe, 11 Fixed casing, 12 fans, 13 fixed clamps, 14 high pressure water pumps, 15 transport pipes, 16 partial pressure holes, 17 partial pressure fan blades, 18 rotating rods, 19 floating indicator boxes, 20 pointer covers, 21 rotating pointers, 22 connections Shaft, 23 suspension ball, 24 connecting plate, 25 rotating plate, 26 rotating bearing, 27 liquid injection port, 28 pressure reducing hole, 29 scale arc plate, 30 scale gear, 31 water pipe, 32 rotating fan blade, 33 rotating pipe, 34 flushing nozzles, 35 jet holes, 36 fixed cover, 37 fixed frame, 38 booster fan blades, 39 booster holes, 40 threaded connection pipes, 41 barrier nets.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施的限制。In order to make the above objects, features and advantages of the present invention more clearly understood, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present invention. Therefore, the present invention is not limited by the specific implementation disclosed below.
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for the purpose of illustration only and do not represent the only embodiment.
参照图1-6,水浴紊动混合射流烟气净化设备,包括固定底座1,固定底座1上固定连接有净化塔2,净化塔2的上端面设有排气口,净化塔2内设有用于实习烟气溶液过滤分流的分流机构,固定底座1 的上端面固定连接有液位浮动指示箱19,液位浮动指示箱19上固定连接有注液口27,液位浮动指示箱19上固定连接有指针罩20,指针罩20内转动连接有转动指针21,液位浮动指示箱19内设有用于实现溶液页面高度指示的浮球机构,固定底座1的上端面固定连接有高压水泵14,高压水泵14上固定连接有运输管15,运输管15上连通有分流管10,分流管的末端设有用于实现分流机构供水的冲洗喷头机构,净化塔2的底部设有储液腔3,储液腔3内设有进气管5,进气管5的末端设有用于控制液体流向的蜂窝式排气机构,进气管5的上方设有用于实现气体流向控制的高压喷头机构,固定底座1的上端面固定连接有风机12,风机12上固定连接有固定套管11,固定套管 11贯穿连接进气仓,进气仓上固定连接有排气管6。1-6, the water bath turbulent mixed jet flue gas purification equipment includes a
本发明中,分流机构包括固定连接在净化塔2侧壁上的固定套管 11,固定套管11上卡接固定有固定卡管13,固定卡管13上固定连接有上层鹅卵石过滤层7,上层鹅卵石过滤层7的下端面固定连接有过滤网8,过滤网8的下端面固定连接多个有折流板9,通过设置分流机构实现对雾气冲洗过程中冲洗水浴雾气的充分接触,实现除雾的高效性,对于雾气内的PM2.5、PM10以及微细小细颗粒物的去除率显著提升的作用。In the present invention, the diversion mechanism includes a fixed
浮球机构包括固定连接在净化塔2侧壁上的转动轴承26,转动轴承26上转动连接有转动盘25,转动盘25上固定连接有刻度弧板 29,刻度弧板29啮合连接有刻度齿轮30,刻度齿轮30上固定连接有连接轴22,连接轴22的末端固定连接在转动指针21上,转动盘 25上固定连接有连接板24,连接板24上设有多个降压孔28,连接板24的末端固定连接有悬浮球23,通过设置浮球机构实现对洗涤浆液池内的洗涤液的液位进行监控,防止出现液位较低,造成洗涤效果降低而影响除雾效率的现象。The floating ball mechanism includes a rotating
冲洗喷头机构包括固定连接在分流管10上的过水管31,过水管的下端面固定连接有转动管33,转动管33内转动连接有冲洗喷头34,冲洗喷头34的上端固定连接有转动扇叶32,转动扇叶转动连接在过水管31内,冲洗喷头34上设有多个射流孔35,通过设置冲洗喷头机构实现装置在进行冲洗过程中,净化塔内的冲洗水流成旋转式喷射水流,对于装置内的雾气起到阻挡作用,避免为处理完全的雾气通过排管排出,提升雾气的清除效率。The flushing nozzle mechanism includes a water-passing
蜂窝式排气机构包括固定连接在进气管5末端的螺纹连接管40,螺纹连接管40上固定连接有转动杆18,转动杆18上转动连接有分压扇叶17,分压扇叶17上设有多个分压孔16,转动杆18的末端固定固定连接有阻隔网41,螺纹连接管40的末端固定连接有蜂窝排管4,通过设置蜂窝式排气机构实现对装置内的洗涤浆液的阻塞作用。The honeycomb exhaust mechanism includes a threaded
高压喷头机构包括设置在进气管5上方的固定罩36,固定罩36 内固定连接有固定架37,固定架37上转动连接有升压扇叶38,升压扇叶38上设有多个升压孔39,通过设置高压喷头机构实现对装置内的雾气的引流作用。The high-pressure nozzle mechanism includes a fixed
本发明使用时,如图1-6所述,首先通过风机12将气体通过固定套管11吸入进气仓内,在高压水泵14的作用下实现高压水流通过运输管15运转至分流管10内,再由固定罩36内的升压孔39、升压扇叶38实现高压水流的降压,后通过进气管5将气体吹入螺纹连接管40内,在转动杆18、蜂窝排管4、分压扇叶17以及分压扇叶17 上的分压孔16的作用下实现气体进入储液腔3内,通过储液腔3内的溶液对雾气进行浆洗,后通过排气管6爬出至净化塔2内,通过分流管10内的高压水流对过水管31内转动扇叶32的冲击实现转动扇叶32的转动并带动冲洗喷头34的转动,水流通过射流孔35形成射流实现对雾气的吹洗,后通过上层鹅卵石过滤层7、过滤网8、折流板9的折柳过滤作用实现对雾气的进一步清理,清理后的雾气最终通过排气口排出,通过转动轴承26上转动连接的转动盘25的转动,通过悬浮球23的浮力实现连接板24的上移带动转动盘25的转动,转动盘25上的刻度弧板29被带动实现与刻度齿轮30的啮合连接,实现刻度齿轮30的转动,通过连接轴22实现转动指针21在指针罩20 内的转动从而实现对于液位高度的指示。When the present invention is used, as shown in FIGS. 1-6 , firstly, the air is sucked into the air intake silo through the fixed
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. The equivalent replacement or change of the inventive concept thereof shall be included within the protection scope of the present invention.
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