CN111476541A - Production resource management method, device and system - Google Patents
Production resource management method, device and system Download PDFInfo
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- CN111476541A CN111476541A CN202010268934.9A CN202010268934A CN111476541A CN 111476541 A CN111476541 A CN 111476541A CN 202010268934 A CN202010268934 A CN 202010268934A CN 111476541 A CN111476541 A CN 111476541A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 151
- 238000007726 management method Methods 0.000 title abstract description 16
- 238000012544 monitoring process Methods 0.000 claims abstract description 99
- 238000004891 communication Methods 0.000 claims description 16
- 238000000034 method Methods 0.000 claims description 16
- 238000012806 monitoring device Methods 0.000 claims description 7
- 238000012423 maintenance Methods 0.000 abstract description 9
- 238000001514 detection method Methods 0.000 description 10
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Abstract
The embodiment of the invention provides a production resource management method, which comprises the following steps: reporting identification information of each production resource to a server, wherein the server is used for issuing corresponding monitoring content according to the identification information; receiving the monitoring content and monitoring; and reporting the monitoring information to the server, wherein the server is also used for counting and displaying the conditions of the production resources in real time according to the monitoring information. By implementing the management method, the running state of the current equipment can be displayed in real time, the service life early warning, the maintenance period early warning, the utilization rate early warning, the equipment position searching and the equipment power utilization state monitoring of the equipment are realized, and a data basis is provided for capacity expansion.
Description
Technical Field
The invention belongs to the technical field of equipment automation management, and particularly relates to a production resource management method, a production resource management device and a production resource management system.
Background
In manufacturing facilities, production resources such as various production tools, equipment, instruments, and meters are often used. Management and maintenance of these production resources is typically performed manually. In actual work, it is difficult to automatically acquire the operating states, the life cycles, the utilization rates and the like of the production resources. Particularly, in the actual production process, the supply and demand relationship is constantly changing, and the actual processing quantity is different from the expected plan, so that the processing plan changes every month. If the actual capacity is designed according to the maximum requirement, the utilization rate of equipment is not high; if the design is based on average capacity, the inventory is necessarily available in a period of time, and certain pressure is brought to capital turnover. The actual capacity of the equipment cannot be accurately determined.
In addition, in order to understand the situation of the production resource, the production resource needs to be checked regularly. On one hand, the regular inventory requires a certain amount of manpower and material resources and may cause production resource shutdown. The situation is similar in the maintenance process, because the real-time use situation of the equipment cannot be known, regular maintenance can be carried out only according to a maintenance plan, and maintenance, maintenance or calibration cannot be carried out according to the actual situation of the production resource.
Disclosure of Invention
In view of the above drawbacks and needs of the prior art, an object of the present invention is to provide a method, apparatus and system for managing production resources. The method comprises the following steps:
reporting identification information of each production resource to a server, wherein the server is used for issuing corresponding monitoring content according to the identification information;
receiving the monitoring content and monitoring; and
and reporting the monitoring information to the server, wherein the server is also used for counting and displaying the conditions of the production resources in real time according to the monitoring information.
Preferably, the reporting the identification information of each production resource to the server includes: and reporting the identification information of the production resources to the server through a processor of the production resources.
Preferably, the receiving and monitoring the monitoring content includes:
searching a corresponding program process in the program process operated by the processor according to the received monitoring content;
monitoring the operation condition of the searched program;
monitoring system resources occupied by the searched program process; and
and judging whether the production resource executing the monitored program is in an idle state or a working state according to a preset resource threshold value.
Preferably, the receiving and monitoring the monitoring content further includes:
a communication port of a production resource is monitored to assist in determining whether the production resource is in an idle state or an active state.
Preferably, the reporting the identification information of each production resource to the server further includes: adding auxiliary equipment to the production resource, the auxiliary equipment being configured to: storing the identification information, monitoring the production resources for current and/or voltage, and reporting the identification information, the monitored current and/or voltage to the server.
In another aspect, the present invention further provides a resource management apparatus, including:
the first reporting module is used for reporting the identification information of each production resource to a server, wherein the server is used for issuing corresponding monitoring content according to the identification information;
the monitoring module is used for receiving the monitoring content and monitoring; and
and the second reporting module is used for reporting the monitoring information to the server, and the server is also used for counting and displaying the conditions of the production resources in real time according to the monitoring information.
Preferably, the first reporting module is a processor of the production resource, and the processor is configured to report the identification information of the production resource to the server.
Preferably, the monitoring module is further configured to:
searching a corresponding program process in the program process operated by the processor according to the received monitoring content;
monitoring the operation condition of the searched program;
monitoring system resources occupied by the searched program process; and
and judging whether the production resource executing the monitored program is in an idle state or a working state according to a preset resource threshold value.
Preferably, the monitoring module is further configured to:
a communication port of a production resource is monitored to assist in determining whether the production resource is in an idle state or an active state.
Preferably, the first reporting module is an auxiliary device additionally added to the production resource, and the auxiliary device is configured to: storing the identification information, monitoring the production resources for current and/or voltage, and reporting the identification information, the monitored current and/or voltage to the server.
In another aspect, the present invention further provides a production resource management system, including: monitoring equipment and a server; the monitoring device and the server communicate with each other to perform the method of any one of the above.
The method of the invention has the following application technical effects:
(1) the invention uniquely identifies various production resources through the identification information, and sends the running state of the current equipment, such as the utilization rate, the state in the life cycle, the processing capacity, the position, whether the equipment is idle and the like, to the server for statistics and display of the server.
(2) The invention can acquire the running state of any production resource through the processor or the additional auxiliary equipment of the production resource.
(3) For the production resource without a processor and a communication function, the invention provides a solution with simple structure and low cost to obtain the running state of the production resource.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a flowchart of a method for managing manufacturing resources according to an embodiment of the present invention;
FIG. 2 is a flowchart of a method for monitoring a working status of a production resource according to an embodiment of the present invention;
FIG. 3 is a block diagram of a production resource management apparatus according to an embodiment of the present invention;
FIG. 4 is a flowchart of a production resource management system according to an embodiment of the present invention;
FIG. 5 is a diagram illustrating connection between auxiliary equipment and production resources according to an embodiment of the present invention;
fig. 6 is a block diagram of an auxiliary device according to an embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention. In addition, the technical features involved in the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
As shown in fig. 1, the present embodiment provides a production resource management method, including the following steps:
s100, reporting the identification information of each production resource to a server, wherein the server is used for issuing corresponding monitoring content according to the identification information.
Specifically, the reporting of the identification information of each production resource to the server includes: reporting the identification information of the production resources to the server through a processor of the production resources; or adding auxiliary equipment on the production resources, and reporting the identification information of the production resources to the server through the auxiliary equipment.
In the embodiment provided by the invention, for the production resources with processors, the processor of the production resource reports the identification information to the server. The identification information includes: the serial number of the device, the IP address, the MAC address, system information of the device operation, the version of the device operation program, etc. For a production resource without a processor, such as a meter, an auxiliary device is added to the production resource, and the identification information of the production resource is reported to the server through the auxiliary device. Each auxiliary device has a unique identifier, and the one-to-one correspondence between the identifier and the meter can be preset in the server in advance. When the server receives the identification information of the auxiliary device, the server can automatically identify the relevant information of the production resource, such as the name, the model, the manufacturer, the life cycle and the like.
For each production resource, the required monitoring content can be preset in the server in advance. For example, the progress of a particular program may be monitored for production resources from the processor. For a production resource without a processor, its current and voltage may be monitored. After the server receives the reported identification information, the corresponding monitoring content can be automatically issued according to the identification information.
And S200, receiving the monitoring content and monitoring.
Specifically, as shown in fig. 2, for a production resource with a processor, the receiving and monitoring the monitoring content may include:
s201, searching a corresponding program process in the program process operated by the processor according to the received monitoring content;
s202, monitoring the searched running state of the program;
s203, monitoring the system resources occupied by the searched program process; and
s204, judging whether the production resource executing the monitored program is in an idle state or a working state according to a preset resource threshold value.
The processor may communicate with the server in a wired manner through a network port of the production resource itself, or may communicate with the server through a built-in or external wireless communication module, which is not limited herein.
By the method, the processor can directly judge whether the production resource is in a processing idle state or a working state. In another embodiment of the present invention, the further auxiliary judgment can be further performed by the following steps:
s205, monitoring the communication port of the production resource to assist in judging whether the production resource is in an idle state or a working state. The working state of the production resource can be further judged through the step, and the judgment accuracy is ensured.
Specifically, as shown in FIG. 5, for a production resource without a processor, an auxiliary device 20 is added to the production resource 10. The auxiliary equipment 20 is connected in series between the production resource 10 and the external power outlet 30. That is, the power inputs of the production resource 10 are connected to an external power source through the auxiliary equipment 20. In this way, the auxiliary equipment 20 can monitor the current and voltage of the production resource 10.
Further, as shown in fig. 6, the auxiliary device 20 may include a wireless communication module 21, a processor module 22, a voltage detection module 23, and a current detection module 24. The wireless communication module 21 may be used to wirelessly communicate with a server. The processor module 22 stores identification information. The voltage detection module 23 and the current detection module 24 are respectively used for monitoring the voltage and the current of the production resource 10. The processor module 22 may report the identification information, the current and voltage detection information to the server through the wireless communication module 21.
And S300, reporting the monitoring information to the server, wherein the server is further used for counting and displaying the conditions of the production resources in real time according to the monitoring information.
After the server receives the monitoring information, the server can realize the early warning of the service life of the production resources, the early warning of the maintenance period, the early warning of the utilization rate, the searching of the positions of the production resources and the monitoring of the power utilization state of the production resources according to various information prestored in the server database, and can also provide data basis for capacity expansion.
As shown in fig. 3, another embodiment of the present invention provides a resource management apparatus 100, including:
a first reporting module 101, configured to report identification information of each production resource to a server 200, where the server 200 is configured to issue corresponding monitoring content according to the identification information;
a monitoring module 102, configured to receive the monitoring content and monitor the monitoring content; and
a second reporting module 103, configured to report the monitoring information to the server 200, where the server 200 is further configured to count and display the status of each production resource in real time according to the monitoring information.
Specifically, the first reporting module 101 may be a processor of the production resource itself or an auxiliary device added to the production resource. The processor or the auxiliary device is configured to report the identification information of the production resource to the server 200.
In the embodiment provided by the invention, for the production resources with processors, the processor of the production resource reports the identification information to the server. The identification information includes: the serial number of the device, the IP address, the MAC address, system information of the device operation, the version of the device operation program, etc. For a production resource without a processor, such as a meter, an auxiliary device is added to the production resource, and the identification information of the production resource is reported to the server 200 through the auxiliary device. Each auxiliary device has a unique identifier, and the one-to-one correspondence between the identifier and the meter can be preset in the server 200 in advance. When the server 200 receives the identification information of the auxiliary device, it can automatically identify the relevant information of the production resource, such as name, model, manufacturer, life cycle, etc.
For each production resource, the required monitoring content may be preset in the server 200 in advance. For example, the progress of a particular program may be monitored for production resources from the processor. For a production resource without a processor, its current and voltage may be monitored. After the server receives the reported identification information, the corresponding monitoring content can be automatically issued according to the identification information.
Further, the monitoring module 102 is further configured to:
searching a corresponding program process in the program process operated by the processor according to the received monitoring content; monitoring the operation condition of the searched program; monitoring system resources occupied by the searched program process; and judging whether the production resource executing the monitored program is in an idle state or a working state according to a preset resource threshold value.
In an embodiment provided by the present invention, the monitoring module 102 is further configured to: a communication port of a production resource is monitored to assist in determining whether the production resource is in an idle state or an active state.
In an embodiment provided by the present invention, the first reporting module 101, the monitoring module 102, and the second reporting module 103 may be implemented in a processor of a production resource. The processor may communicate with the server in a wired manner through a network port of the production resource itself, or may communicate with the server through a built-in or external wireless communication module, which is not limited herein.
Specifically, as shown in FIG. 5, for a production resource without a processor, an auxiliary device 20 is added to the production resource 10. The auxiliary equipment 20 is connected in series between the production resource 10 and the external power outlet 30. That is, the power inputs of the production resource 10 are connected to an external power source through the auxiliary equipment 20. In this way, the auxiliary equipment 20 can monitor the current and voltage of the production resource 10.
Further, as shown in fig. 6, the auxiliary device 20 may include a wireless communication module 21, a processor module 22, a voltage detection module 23, and a current detection module 24. The wireless communication module 21 may be used to wirelessly communicate with a server. The processor module 22 stores identification information. The voltage detection module 23 and the current detection module 24 are respectively used for monitoring the voltage and the current of the production resource 10. The processor module 22 may report the identification information, the current and voltage detection information to the server through the wireless communication module 21.
As shown in fig. 4, an embodiment of the present invention further provides a production resource management system, including: monitoring device 300 and server 400. The communication between the monitoring device 300 and the server may comprise the steps of:
first, the monitoring apparatus 300 reports identification information of each production resource to the server 400.
Then, the server 400 issues the corresponding monitoring content according to the identification information.
Then, the monitoring device 300 receives the monitoring content and monitors the production resource, and reports the monitoring information to the server 400.
Finally, the server 400 counts and displays the status of each production resource in real time according to the monitoring information.
After the server receives the monitoring information, the server can realize the early warning of the service life of the production resources, the early warning of the maintenance period, the early warning of the utilization rate, the searching of the positions of the production resources and the monitoring of the power utilization state of the production resources according to various information prestored in the server database, and can also provide data basis for capacity expansion.
Specifically, for a production resource with a processor, the monitoring device 300 may be the processor of the production resource. For a production resource without a processor, the monitoring device 300 may be an auxiliary device added to the production resource.
In the embodiment provided by the present invention, for a production resource having a processor, the processor of the production resource reports its identification information to the server 400. The identification information includes: the serial number of the device, the IP address, the MAC address, system information of the device operation, the version of the device operation program, etc. For a production resource without a processor, such as a meter, an auxiliary device is added to the production resource, and the identification information of the production resource is reported to the server 400 through the auxiliary device. Each auxiliary device has a unique identifier, and the one-to-one correspondence between the identifier and the meter may be preset in the server 400 in advance. When the server 400 receives the identification information of the auxiliary device, it can automatically identify the relevant information of the production resource, such as name, model, manufacturer, life cycle, etc.
The required monitoring contents may be preset in the server 400 in advance for each production resource. For example, the progress of a particular program may be monitored for production resources from the processor. For a production resource without a processor, its current and voltage may be monitored. After the server receives the reported identification information, the corresponding monitoring content can be automatically issued according to the identification information.
The above embodiments have been described in detail with respect to how the processor and the auxiliary device monitor the operating status of the production resource, and the embodiments will not be described again.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (11)
1. A method for managing production resources, comprising:
reporting identification information of each production resource to a server, wherein the server is used for issuing corresponding monitoring content according to the identification information;
receiving the monitoring content and monitoring; and
and reporting the monitoring information to the server, wherein the server is also used for counting and displaying the conditions of the production resources in real time according to the monitoring information.
2. The method of claim 1, wherein reporting the identification information of each production resource to the server comprises: and reporting the identification information of the production resources to the server through a processor of the production resources.
3. The method of claim 2, wherein receiving and monitoring the monitoring content comprises:
searching a corresponding program process in the program process operated by the processor according to the received monitoring content;
monitoring the operation condition of the searched program;
monitoring system resources occupied by the searched program process; and
and judging whether the production resource executing the monitored program is in an idle state or a working state according to a preset resource threshold value.
4. The method of claim 3, wherein receiving and monitoring the monitoring content further comprises:
a communication port of a production resource is monitored to assist in determining whether the production resource is in an idle state or an active state.
5. The method of claim 1, wherein reporting the identification information of each production resource to the server further comprises: adding auxiliary equipment to the production resource, the auxiliary equipment being configured to: storing the identification information, monitoring the production resources for current and/or voltage, and reporting the identification information, the monitored current and/or voltage to the server.
6. A resource management apparatus, comprising:
the first reporting module is used for reporting the identification information of each production resource to a server, wherein the server is used for issuing corresponding monitoring content according to the identification information;
the monitoring module is used for receiving the monitoring content and monitoring; and
and the second reporting module is used for reporting the monitoring information to the server, and the server is also used for counting and displaying the conditions of the production resources in real time according to the monitoring information.
7. The apparatus of claim 6, wherein the first reporting module is a processor of the production resource, and the processor is configured to report the identification information of the production resource to the server.
8. The apparatus of claim 7, wherein the monitoring module is further configured to:
searching a corresponding program process in the program process operated by the processor according to the received monitoring content;
monitoring the operation condition of the searched program;
monitoring system resources occupied by the searched program process; and
and judging whether the production resource executing the monitored program is in an idle state or a working state according to a preset resource threshold value.
9. The method of claim 8, wherein the monitoring module is further configured to:
a communication port of a production resource is monitored to assist in determining whether the production resource is in an idle state or an active state.
10. The method of claim 6, wherein the first reporting module is an auxiliary device attached to the production resource, the auxiliary device configured to: storing the identification information, monitoring the production resources for current and/or voltage, and reporting the identification information, the monitored current and/or voltage to the server.
11. A production resource management system, comprising: monitoring equipment and a server; the monitoring device and the server communicate with each other to perform the method of any one of claims 1-5.
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| CN202010268934.9A CN111476541A (en) | 2020-04-08 | 2020-04-08 | Production resource management method, device and system |
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| CN202010268934.9A CN111476541A (en) | 2020-04-08 | 2020-04-08 | Production resource management method, device and system |
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