CN111470830A - Oyster powder soil slurry for repairing hollows, cracks and anchoring of murals and preparation method thereof - Google Patents

Oyster powder soil slurry for repairing hollows, cracks and anchoring of murals and preparation method thereof Download PDF

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Publication number
CN111470830A
CN111470830A CN202010336209.0A CN202010336209A CN111470830A CN 111470830 A CN111470830 A CN 111470830A CN 202010336209 A CN202010336209 A CN 202010336209A CN 111470830 A CN111470830 A CN 111470830A
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Prior art keywords
oyster
slurry
anchoring
mural
silt
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Chinese (zh)
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李黎
邵明申
刘建辉
陈卫昌
李志鹏
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CHINESE ACADEMY OF CULTURAL HERITAGE
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CHINESE ACADEMY OF CULTURAL HERITAGE
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/10Lime cements or magnesium oxide cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00956Uses not provided for elsewhere in C04B2111/00 for making sculptures or artistic casts
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/72Repairing or restoring existing buildings or building materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/20Mortars, concrete or artificial stone characterised by specific physical values for the density
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention belongs to the field of cultural relic protection, and particularly relates to oyster powder soil slurry for repairing hollows, cracks and anchoring of murals and a preparation method thereof. Aiming at solving the problem of how to manufacture a reinforcing slurry more suitable for hollow bulging, crack and anchoring in mural repair in the prior art. The invention provides a preparation method of oyster powder soil slurry for hollowing, cracking and anchoring in mural repair, which comprises the following steps: the method comprises the following steps: baking oyster shells at 900-1100 ℃ for 2-3 h, deliquescing, and then finely grinding to obtain oyster ash; mixing the oyster ash and silt according to the proportion of 1: 3-1: 15, adding water and stirring until slurry with the fluidity of 200 mm-240 mm is obtained. The slurry disclosed by the invention is wide in raw material source and simple in formula, has larger porosity, smaller contractibility and better ageing resistance after being solidified, completely meets the reinforcement requirements of hollowing, cracking and anchoring of murals, and provides a novel material for repairing defective mural cultural relics.

Description

Oyster powder soil slurry for repairing hollows, cracks and anchoring of murals and preparation method thereof
Technical Field
The invention belongs to the field of cultural relic protection, and particularly relates to oyster powder soil slurry for hollowing and cracking repair and anchoring of murals and a preparation method thereof.
Background
The mural empty drum is one of the most serious mural damage types, and the empty drum refers to that the adhesion performance between a mural base layer and a support body (a wall body, a rock body or other materials) is lost or weakened, so that the base layer and the support body are separated. Hollowing often develops between the base layer, the base layer and the support. The hollowing generally causes the surface of the mural to crack and bulge, and the serious mural falls off due to the influence of the gravity of the mural. Grouting technology has been widely used in the international cultural relic protection field in the past 20 years, and becomes an important means for treating the diseases of the hollowing mural worldwide, and due to the irreproducibility of the cultural relic and the specificity of the cultural relic protection, the selection of grouting materials has been the key research object of mural protection engineering research. At present, mural grouting materials are continuously explored and practiced, people also know the material performance deeply along with the development of science and technology, and higher requirements are provided for updating and optimizing the materials under the guidance of the concept of 'minimum intervention'. Therefore, how to make a reinforcing slurry more suitable for mural repair hollow drum, crack and anchor is a problem to be solved in the field.
Disclosure of Invention
In order to solve the above problems in the prior art, that is, to solve the problem of how to manufacture a reinforcing slurry more suitable for mural repair hollow drums, cracks and anchors in the prior art, the first aspect of the present invention provides an oyster dust-soil slurry for mural repair hollow drums, cracks and anchors, wherein the oyster dust-soil slurry comprises oyster dust, soil and water, and the mass ratio of the oyster dust to the soil is 1: 3-1: 15, the fluidity of the oyster powder soil slurry is 200 mm-240 mm.
In some preferable technical schemes, the particle size of the silt is 80-100 meshes, and the total content of the soluble salt is less than or equal to 0.5%.
In some preferred technical schemes, the oyster ash is obtained by roasting oyster shells at 900-1100 ℃ for 2-3 h, deliquescing and then finely grinding.
In some preferable technical schemes, the content of water-hardening component β type calcium silicate β -CS in the oyster ash is 0-6.8%, and the content of air-hardening component calcium oxide is 100-93.2%.
In some preferable technical schemes, the diameter of the oyster ash particles is 180-200 meshes.
The second aspect of the invention provides a preparation method of oyster dust soil slurry for hollowing, fissuring and anchoring in mural repair, which comprises the following steps:
step S100, baking the oyster shells at 900-1100 ℃ for 2-3 h, deliquescing, and then finely grinding to obtain oyster ash; the obtained oyster ash is filtered to obtain the oyster ash with the particle diameter of 180 meshes to 200 meshes.
Step S200, mixing the oyster ash and the silt according to the ratio of 1: 3-1: 15 to obtain a mixture;
and step S300, adding water into the mixture and stirring until slurry with the fluidity of 200-240 mm is obtained.
In some preferred embodiments, the step S300 of "adding water to the mixture and stirring until a slurry with a fluidity of 200mm to 240mm is obtained" further comprises the following steps:
step S310, adding water into a stirrer, and then adding the mixture;
step S320, starting a stirrer, stirring for 1 minute at a first speed, and stirring for 1 minute at a second speed after the materials are fully mixed; the first speed is greater than the second speed;
and step S330, manually stirring and uniformly stirring the water-added mixture stirred by the stirrer to obtain slurry with the fluidity of 200-240 mm.
The invention has the beneficial effects that:
the slurry of the invention solves the problems of strength, durability, fracture resistance and pressure resistance of the mural after hollowing, cracking and anchoring repair and reinforcement, and provides a novel material for repairing the damaged mural cultural relics. The slurry has wide raw material sources and simple formula, and can be directly used for grouting after all the components are mixed according to the corresponding proportion, so that the slurry is convenient to use; the initial setting time is long, enough time can be provided for grouting operation, the fault tolerance is high, the final setting time is short, the strength of grout is guaranteed to be exerted in a short time, mechanical support is provided, and the reinforcing effect is guaranteed. The slurry prepared by the preparation method has good fluidity, the slurry solidified body has larger porosity, smaller contractibility and better ageing resistance, the reinforcement requirements of hollowing, cracking and anchoring of the mural are completely met, and the repair effect of the mural is obvious.
Drawings
Other features, objects and advantages of the present application will become more apparent upon reading of the following detailed description of non-limiting embodiments thereof, made with reference to the accompanying drawings in which:
FIG. 1 is a flow chart of a method for preparing oyster powder soil slurry for hollowing, fissuring and anchoring in mural repair according to the present invention.
Detailed Description
In order to make the embodiments, technical solutions and advantages of the present invention more obvious, the technical solutions of the present invention will be clearly and completely described below with reference to the embodiments. It should be understood by those skilled in the art that these embodiments are only for explaining the technical principle of the present invention and are not intended to limit the scope of the present invention.
The invention provides oyster powder soil slurry for hollowing, cracking and anchoring in mural repair, which comprises oyster ash, powder soil and water, wherein the mass ratio of the oyster ash to the powder soil is 1: 3-1: 15, the mass ratio of the water is added according to the mixing ratio of the oyster ash and the silt, and the fluidity of the water can be between 200mm and 240 mm.
The present invention is further illustrated by the following examples.
Example 1
The oyster powder soil slurry for hollowing, cracking and anchoring in mural repair comprises the following raw materials in proportion according to the requirements:
1) oyster ash: 1 part by mass
2) Silt: 3 parts by mass
3) Water: 2.08 parts by mass
The fluidity of the slurry obtained by the proportioning is 200mm, the oyster ash is roasted for 2 hours by oyster shells at 1000 ℃, and then deliquescence and fine grinding are carried out by a dry method to obtain ash, wherein the content of a water-hardening component β type calcium silicate β -CS is 6.2%, the content of an air-hardening component calcium oxide CaO is 92.8% (mass percentage), the content of the other components is 1.0%, and the particle diameter of the ash is 180-200 meshes;
the particle size of the silt is 80-100 meshes, and the total content of the soluble salt is less than or equal to 0.5 percent;
example 2
The oyster powder soil slurry for hollowing, cracking and anchoring in mural repair comprises the following raw materials in proportion according to the requirements:
1) oyster ash: 1 part by mass
2) Silt: 9 parts by mass
3) Water: 4.7 parts by mass
The fluidity of the slurry obtained by the proportioning is 206mm, the oyster ash is roasted for 2 hours by oyster shells at 1000 ℃, and then deliquescence and fine grinding are carried out by a dry method to obtain ash, wherein the content of a water-hardening component β type calcium silicate β -CS is 6.2%, the content of an air-hardening component calcium oxide CaO is 92.8% (mass percentage), the content of the other components is 1.0%, and the particle diameter of the ash is 180-200 meshes;
the particle size of the silt is 80-100 meshes, and the total content of the soluble salt is less than or equal to 0.5 percent;
example 3
The oyster powder soil slurry for hollowing, cracking and anchoring in mural repair comprises the following raw materials in proportion according to the requirements:
1) oyster ash: 1 part by mass
2) Silt: 15 parts by mass
3) Water: 7.04 parts by mass
The fluidity of the slurry obtained by the proportioning is 220mm, the oyster ash is roasted for 2 hours by oyster shells at 1000 ℃, and then deliquescence and fine grinding are carried out by a dry method to obtain ash, wherein the content of a water-hardening component β type calcium silicate β -CS is 6.2%, the content of an air-hardening component calcium oxide CaO is 92.8% (mass percentage), the content of the other components is 1.0%, and the particle diameter of the ash is 180-200 meshes;
the particle size of the silt is 80-100 meshes, and the total content of the soluble salt is less than or equal to 0.5 percent;
control group 1
The oyster powder soil slurry for hollowing, cracking and anchoring in mural repair comprises the following raw materials in proportion according to the requirements:
1) oyster ash: 1 part by mass
2) Silt: 15 parts by mass
3) Water: 5.76 parts by mass
The fluidity of the slurry obtained by the proportioning is 185mm, the oyster ash is roasted for 2 hours by oyster shells at 1000 ℃, and then deliquescence and fine grinding are carried out by a dry method to obtain ash, wherein the content of a water-hardening component β type calcium silicate β -CS is 6.2%, the content of an air-hardening component calcium oxide CaO is 92.8% (mass percentage), the content of the other components is 1.0%, and the particle diameter of the ash is 180-200 meshes;
the particle size of the silt is 80-100 meshes, and the total content of the soluble salt is less than or equal to 0.5 percent.
The oyster powder soil provided by the invention is a traditional lime material, belongs to the research, development and re-application of traditional materials, and has better compatibility and durability compared with the existing materials; on the other hand, the porosity of the material of the invention can ensure the water permeability and the air permeability of the strengthened mural, and simultaneously, the cost of the slurry raw material of the invention is lower, and the slurry is prepared by sintering and modifying oyster shells and is easy to obtain.
The invention also provides a preparation method of the oyster gray soil slurry for hollowing, cracking and anchoring in mural repair. In particular, the amount of the solvent to be used,
step S100, baking the oyster shells at 900-1100 ℃ for 2-3 h, deliquescing, and then finely grinding to obtain oyster ash;
step S200, mixing the oyster ash and the silt according to the ratio of 1: 3-1: 15 to obtain a mixture;
and step S300, adding water into the mixture and stirring until slurry with the fluidity of 200-240 mm is obtained.
And injecting the slurry into the to-be-repaired part of the mural in a pourable period, wherein the initial setting time is 1-2 h, the final setting time is about 11-16 h, and the time for forming a solidified body is 2-4 d.
And respectively weighing lime, silt and water according to the mass fractions in the above examples 1-3 and the reference group 1 for later use. Pouring water, lime and silt into a stirrer in sequence, starting the stirrer, stirring for 1 minute in a first speed mode, and stirring for 1 minute in a second speed mode after the materials are fully mixed; and finally, manually stirring the mixture evenly to prepare slurry for later use. It should be noted that the first speed is a high speed mode, the second speed is a low speed mode, and the first speed is greater than the second speed; the reason that water is added firstly and then oyster ash and silt are added is that calcium oxide in the oyster ash fully reacts and slowly emits heat, and if the oyster ash is added firstly and then the water easily causes the phenomena of insufficient reaction and overheating, the materials are not favorably mixed and reacted. Meanwhile, the speed of the stirrer can be flexibly adjusted by a person skilled in the art, the high-speed stirring is firstly carried out to ensure that all components of the material are fully mixed and contacted, and the low-speed stirring is carried out to prevent the material from being too hot, because the oyster ash contains a large amount of calcium oxide, the heat release is too large when meeting water.
The determination of the fluidity of the slurry refers to GB/T2419-2005 'determination method of fluidity of cement mortar'; the measurement of the setting time refers to the test results of GB/T1346-2001 'method for detecting the water consumption, setting time and stability of standard consistency of cement' which is shown in Table 1.
The slurries prepared in examples 1, 2, 3 and control 1 were divided into two groups, the first group of examples 1, 2, 3 and control 1 was prepared by using a steel test mold with a gauge of 40mm × 40mm × 160mm to prepare samples, and the second group of examples was prepared by using a steel test mold with a gauge of 40mm × mm × mm
Samples were prepared from test specimens made of steel having a gauge of 70.7mm × 70.7, 70.7mm × 70.7.7 mm in each of example 1, example 2, example 3 and control 1.
The test method of wave velocity and shrinkage rate is carried out by referring to JGJ/T70-2009 Standard for basic Performance test of building mortar, the test method of water content, density and porosity is carried out by referring to GB/T50123-1999 Standard for geotechnical test method, the test result is shown in Table 1, the test method of fracture resistance, compression resistance and freeze-thaw in age period of slurry solidified body is carried out by referring to GB/T17671-1999 method for testing the strength of cement mortar (ISO method), and the test result is shown in tables 2-5.
TABLE 1 basic physical Properties of slurries and slurry coagulates
Figure BDA0002463004040000071
Figure BDA0002463004040000081
TABLE 2 age flexural strength (/ MPa) of slurry solidified body
Figure BDA0002463004040000082
TABLE 3 age compressive strength (/ MPa) of slurry solidified body
Figure BDA0002463004040000083
TABLE 4 Freeze-thaw of the slurry solidified body, flexural strength (/ MPa) before and after the humiture test
Figure BDA0002463004040000084
TABLE 5 compressive strength (/ MPa) before and after freeze thawing, temperature and humidity test of the slurry solidified body
Figure BDA0002463004040000085
Figure BDA0002463004040000091
As can be seen from tables 1 to 5: after the lime and the silt are mixed according to different mass fractions, the porosity of the slurry solidified body is about 40%, and the compressive strength of the slurry solidified for 28 days is between 1.328MPa and 0.978 MPa. The fluidity of the slurry of control 1 was 185mm, which was not favorable for grouting operation.
The slurries of examples 1, 2 and 3 all had a fluidity of 200mm to 240 mm. The samples of the three groups of examples described above all satisfy the pourability, suitable strength and small shrinkage as reinforcing grout for hollowing, fissuring and anchoring. When the fluidity of the slurry is less than 200mm, the solid body shrinks less, but the slurry cannot be filled into the crack. When the fluidity of the slurry is more than 240mm, the shrinkage of the slurry solidified body is larger (more than or equal to 2.15 percent), and secondary cracks are easy to form. The tests prove that the fluidity of the slurry is good when the fluidity of the slurry is between 200mm and 240mm after the oyster ash and the silt are uniformly mixed by adding water according to the mass ratio of 1 (3-15). The initial setting time of the grout is about 100 minutes, so that the sufficient time is increased for grouting operation, and the final setting time is 11.2-16.4 hours, so that the grout can exert strength in a short time, and mechanical support and reinforcement effect are provided. Compared with other mural repair slurries, the slurry solidified body provided by the invention has smaller shrinkage, has larger porosity, better environmental resistance and better aging resistance, and can completely meet the reinforcement requirements of hollowing, cracking and anchoring of murals.
The technical scheme in the embodiment of the application at least has the following technical effects and advantages:
the slurry of the invention solves the problems of strength, durability, fracture resistance and pressure resistance of the mural after hollowing, cracking and anchoring repair and reinforcement, and provides a novel material for repairing the damaged mural cultural relics. The slurry has wide raw material sources and simple formula, and can be directly used for grouting after all the components are mixed according to the corresponding proportion, so that the slurry is convenient to use; the initial setting time is long, enough time can be provided for grouting operation, the fault tolerance is high, the final setting time is short, the strength of grout is guaranteed to be exerted in a short time, mechanical support is provided, and the reinforcing effect is guaranteed. The slurry prepared by the preparation method has good fluidity, the slurry solidified body has larger porosity, smaller contractibility and better ageing resistance, the reinforcement requirements of hollowing, cracking and anchoring of the mural are completely met, and the repair effect of the mural is obvious.
It should be noted that in the description of the present invention, the term "comprises/comprising" or any other similar terms is intended to cover a non-exclusive inclusion, so that a process, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, article, or apparatus.
So far, the technical solutions of the present invention have been described in connection with the preferred embodiments of the examples, but it is easily understood by those skilled in the art that the scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principle of the invention, one skilled in the art can make equivalent changes or substitutions on the related technical features, and the technical solutions after the changes or substitutions will fall within the protection scope of the invention.

Claims (7)

1. The oyster dust-silt slurry for hollowing, cracking and anchoring in mural repair is characterized by comprising oyster dust, silt and water, wherein the mass ratio of the oyster dust to the silt is 1: 3-1: 15, the fluidity of the oyster powder soil slurry is 200 mm-240 mm.
2. The oyster powder soil slurry for hollowing, fissuring and anchoring in mural repair of claim 1, wherein the particle size of the powder soil is 80-100 meshes, and the total content of soluble salt is less than or equal to 0.5%.
3. The mural repair hollow drum, crack and anchor oyster gray silt slurry as claimed in claim 1, wherein the oyster gray is obtained by baking oyster shell at 900-1100 ℃ for 2-3 h, deliquescing first and then finely grinding.
4. The mural repair hollow drum, crack and anchor oyster dust silt slurry of claim 3, wherein the content of water hard component β type calcium silicate β -CS in the oyster dust is 0% to 6.8%, and the content of air hard component calcium oxide is 100% to 93.2%.
5. The mural repair hollow drum, crack and anchor oyster gray silt slurry of claim 4, wherein the diameter of the oyster gray particles is 180-200 mesh.
6. A preparation method of oyster dust soil slurry for hollowing, cracking and anchoring in mural repair is characterized by comprising the following steps:
step S100, baking the oyster shells at 900-1100 ℃ for 2-3 h, deliquescing, and then finely grinding to obtain oyster ash;
step S200, mixing the oyster ash and the silt according to the ratio of 1: 3-1: 15 to obtain a mixture;
and step S300, adding water into the mixture and stirring until slurry with the fluidity of 200-240 mm is obtained.
7. The method for preparing oyster powder soil slurry for hollowing, fissuring and anchoring in mural repair according to claim 6, wherein said step S300 of adding water to said mixture and stirring until obtaining slurry having fluidity of 200mm to 240mm further comprises the steps of:
step S310, adding water into a stirrer, and then adding the mixture;
step S320, starting a stirrer, stirring for 1 minute at a first speed, and stirring for 1 minute at a second speed after the materials are fully mixed, wherein the first speed is higher than the second speed;
step S330, the water-added mixture stirred by the stirrer is stirred evenly by hand to obtain slurry with the fluidity of 200 mm-240 mm.
CN202010336209.0A 2020-04-23 2020-04-23 Oyster powder soil slurry for repairing hollows, cracks and anchoring of murals and preparation method thereof Pending CN111470830A (en)

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CN114920499A (en) * 2022-06-09 2022-08-19 浙江科技学院 Method for repairing ancient city wall by using traditional lime sticky rice mortar pointing material
CN114933460A (en) * 2022-05-17 2022-08-23 浙江科技学院 Method for repairing city wall by using three-in-one soil

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CN107935531A (en) * 2017-11-21 2018-04-20 中国文化遗产研究院 A kind of injecting paste material for Grotto rock crack and preparation method thereof

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KR20160020906A (en) * 2014-08-14 2016-02-24 김도균 Plastering Composition for architecture using oyster shell powder
CN107935531A (en) * 2017-11-21 2018-04-20 中国文化遗产研究院 A kind of injecting paste material for Grotto rock crack and preparation method thereof

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114933460A (en) * 2022-05-17 2022-08-23 浙江科技学院 Method for repairing city wall by using three-in-one soil
CN114920499A (en) * 2022-06-09 2022-08-19 浙江科技学院 Method for repairing ancient city wall by using traditional lime sticky rice mortar pointing material

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Application publication date: 20200731