CN111461473A - APS (active safety System) clothing scheduling method and system - Google Patents

APS (active safety System) clothing scheduling method and system Download PDF

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CN111461473A
CN111461473A CN201910058622.2A CN201910058622A CN111461473A CN 111461473 A CN111461473 A CN 111461473A CN 201910058622 A CN201910058622 A CN 201910058622A CN 111461473 A CN111461473 A CN 111461473A
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sewing
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CN111461473B (en
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叶汇元
胡剑雄
程丽林
邱海
史锦明
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Shenzhen Ifashion Cloud Technology Co ltd
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Abstract

The invention relates to an APS clothing scheduling method and a system thereof, wherein the method comprises the following steps: s1, creating a planned order and calculating the delivery period of the order according to the listing time of the order; s2, judging whether the order information is complete; s3, the order does not execute scheduling and displays the missing information in the remarks; s4, ordering the orders; s5, judging whether the order is a turnover order; s6, returning to the production group which originally produced the order product; s7, according to the analysis model of the decision matrix, the attributes of the production groups are associated with the structural attributes of the order in a scoring mode, and the scoring condition of each production group is counted according to the structural attributes of the order and is arranged to the corresponding production group; s8, performing secondary scheduling pairing according to the complementary matching of the front and the back working hours, and generating a new order production sequence; and S9, performing order clothing production. The invention reduces the requirement on the capacity of the labor scheduling personnel, is not easy to make mistakes and also improves the production efficiency of the clothes.

Description

APS (active safety System) clothing scheduling method and system
Technical Field
The invention relates to the technical field of clothing production scheduling, in particular to an APS clothing production scheduling method and system.
Background
With the change of market environment and the aggravation of market competition, the production mode tends to be various and small in batch, the customization and the flexibility of customers, and the delivery period of the customers tends to be strict; how to promote the balance of the whole supply chain of the clothing enterprise becomes the key point of enterprise consideration, especially the production scheduling work plays a vital role in the whole supply chain, and the scientificity, the efficiency, the flexibility and the shareability of the production scheduling work become increasingly prominent problems.
At present, the prior art has no system intelligent production scheduling system for clothing enterprises, and most of the production scheduling systems are based on artificial excel, so that the requirements on production scheduling personnel are high, and the production scheduling personnel are easy to go on business; and the method can not quickly respond to small-batch multi-variety market turnover, production scheduling results need manual communication, communication is not timely, and communication cost is high.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides an APS garment production scheduling method and system.
In order to achieve the purpose, the invention adopts the following technical scheme:
an APS clothing scheduling method comprises the following steps:
s1, creating a planned order and calculating the delivery period of the order according to the listing time of the order;
s2, judging whether the order information is complete; if yes, go to S4; if not, go to S3;
s3, the order does not execute scheduling and displays the missing information in the remarks;
s4, ordering the orders;
s5, judging whether the order is a turnover order; if yes, go to S6; if not, go to S7;
s6, returning to the production group which originally produced the order product;
s7, arranging the order to a production group, associating the production group attributes with the structural attributes of the order in a scoring mode according to an analysis model of a decision matrix, counting the scoring condition of each production group according to the structural attributes of the order, and arranging the production group if the production group with the highest score has only one item; if the highest production group has a plurality of production groups, arranging the production group which is the earliest to get on the production line, and calculating the planned getting on the production line and the planned getting off the production line time of the order according to the number of the orders, the GST sewing standard working hour, the number of the production groups, the efficiency and the working time; arranging the order to a corresponding cutting group according to the order type and the order type;
s8, performing secondary scheduling pairing according to the complementary matching of the front and the back working hours, and generating a new order production sequence;
and S9, performing order clothing production.
The further technical scheme is as follows: the S1, further comprising: calculating the cycle according to the sewing standard working hours of the order, calculating the working hours for producing the front and the back panels, and calculating the time cycle of the outsourcing working procedure.
The further technical scheme is as follows: in S2, the order information includes: time to market, delivery date, first turn over, material alignment marking, sewing time, front and back parts time, number, size, and process.
The further technical scheme is as follows: in S4, the principle of ordering orders includes: the order of the uniform materials is arranged in front of the non-uniform materials and is sorted according to the order delivery period, the same delivery period is used for priority of order turning, the same delivery period and the same first order turning are used for priority of small amount of orders.
The further technical scheme is as follows: the S6, further comprising: if there are more than one production group, then the production group on the earliest line is returned.
The further technical scheme is as follows: the S8, further comprising: and generating a cutting order according to the sewing order, binding the cutting order with a cutting work center, the quantity of sewing plans and the time for sewing plans to thread up and down, and sending the cutting order to the sewing thread.
The further technical scheme is as follows: after S8, the method further includes: the cutting bed arranges cutting, and the sewing line cuts the upper frame of the piece on the cutting station corresponding to the cutting command stored in the cutting center according to the delivery date, the balance of the part area and the customized insertion sheet.
The further technical scheme is as follows: after S8, the method further includes: and receiving the number of sewing workers after the thread is hung, and correcting the unscheduled sewing production scheduling plan according to the cutting and sewing progress of the follow-up order of the workers and the number of sewing workers who sew the thread every day.
An APS clothing scheduling system comprises a creating unit, a first judging unit, a display unit, a sequencing unit, a second judging unit, a returning unit, an arranging unit, a generating unit and a producing unit;
the creation unit is used for creating a planned order and calculating the delivery period of the order according to the listing time of the order;
the judging unit is used for judging whether order information is complete or not;
the display unit is used for not executing scheduling of the order and displaying the missing information in the remarks;
the ordering unit is used for ordering the orders;
the second judging unit is used for judging whether the order is a turnover order;
the return unit is used for returning to the production group which originally produces the order product;
the arrangement unit is used for arranging the orders to the production groups, associating the attributes of the production groups with the structural attributes of the orders in a scoring mode according to an analysis model of a decision matrix, counting the scoring condition of each production group according to the structural attributes of the orders, and arranging the production group if only one production group with the highest score exists; if the highest production group has a plurality of production groups, arranging the production group which is the earliest to get on the production line, and calculating the planned getting on the production line and the planned getting off the production line time of the order according to the number of the orders, the GST sewing standard working hour, the number of the production groups, the efficiency and the working time; arranging the order to a corresponding cutting group according to the order type and the order type;
the generating unit is used for performing secondary scheduling pairing according to the complementary matching of the front frame and the rear frame in working hours and generating a new order production sequence;
and the production unit is used for producing the order clothing.
The further technical scheme is as follows: the creating unit is further configured to: calculating the cycle according to the sewing standard working hours of the order, calculating the working hours for producing the front and the back panels and calculating the time cycle of the outsourcing working procedure; the order information includes: time to market, delivery period, first turn over, neat material marking, sewing time, front and back parts time, number, size and working procedure; the principle of ordering the orders comprises the following steps: the order of the uniform materials is arranged in front of the non-uniform materials and is sorted according to the order delivery period, the same delivery period is used for priority of order turning, the same delivery period and the same first order turning are used for priority of small amount of orders.
Compared with the prior art, the invention has the beneficial effects that: the requirement on the capacity of labor scheduling personnel is reduced, mistakes are not easy to occur, the capacity occupation condition is controlled in advance, so that the market turnover can be dealt with quickly, the labor scheduling and production execution conditions are visually displayed, the problem of untimely or invalid communication is solved, the production efficiency of the clothes is improved, and the requirement is better met.
The invention is further described below with reference to the accompanying drawings and specific embodiments.
Drawings
FIG. 1 is a flow chart of an APS garment scheduling method according to the present invention;
fig. 2 is a block diagram of an APS garment scheduling system of the present invention.
10 creating unit 20 first judging unit
30 presentation unit 40 sequencing unit
50 second judging unit 60 returning unit
70 arranging unit 80 generating unit
90 production unit
Detailed Description
In order to more fully understand the technical content of the present invention, the technical solution of the present invention will be further described and illustrated with reference to the following specific embodiments, but not limited thereto.
As shown in fig. 1 to fig. 2, in the embodiment, the currently marketed intelligent production scheduling system is a systematic production scheduling for supply chain and production execution, but there is no targeted intelligent production scheduling system based on the clothing enterprise, many enterprises make production scheduling reports in excel manually, and there is no professional system to do so, which has the following disadvantages: and (3) a management layer: the difference between the forecast of the capacity demand and the actual capacity, the matching rationality of the demand and the supply, the coordination in the planning and executing processes and the lack of an integral system for analysis, monitoring and tracing at present need to be mastered in real time; a product planning unit: the commodity planner system can know the capacity condition of a production plant, the plan condition of a demand order and the production progress condition in real time through a system, a unified system platform is lacked at present, a commodity planner is difficult to evaluate whether a turnover order can be produced at a proper time, and the cross-department cooperation, information transmission and interface management with a material planner, a buyer and the like are not accurate and timely; a production dispatcher: manual excel production scheduling has high planning work intensity, low efficiency, untimely and accurate planning task and execution result, communication and coordination outside the system are needed in many times, the efficiency is not high, and unreasonable planning and communication are easy to cause by human reasons; on the other hand, the dependence of manual scheduling on the skill of a planner, the familiarity of the manual scheduling on the business and the individual working attitude of personnel is very large, and the planner cannot check the capacity load condition, the production balance condition, the actual production completion condition and the like through a system; materials planner & procurement: the connection between the demand and the plan is not tight enough, and the planning and purchasing execution of the material demand can not be accurately calculated through the system.
Specifically, as shown in fig. 1 to 2, the invention discloses an APS clothing scheduling method, which comprises the following steps:
s1, creating a planned order and calculating the delivery period of the order according to the listing time of the order;
s2, judging whether the order information is complete; if yes, go to S4; if not, go to S3;
s3, the order does not execute scheduling, and missing information is displayed in the remarks;
s4, ordering the orders;
s5, judging whether the order is a turnover order; if yes, go to S6; if not, go to S7;
s6, returning to the production group which originally produced the order product;
s7, arranging the order to a production group capable of making the order product, firstly, according to the analysis model of the decision matrix, associating the production group attribute with each structure attribute of the order in a scoring mode, counting the scoring condition of each production group according to the structure attribute of the order, and if only one production group with the highest score is available, arranging the production group; if the production group with the highest score has a plurality of production groups, arranging the production groups in the production group capable of being on-line at the earliest time, and calculating the planned on-line time and the planned off-line time of the order according to the number of the orders, the GST sewing standard working hours, the number of the production groups, the efficiency and the working time; arranging the order to a corresponding cutting group according to the order type and the order type (customization, large goods);
s8, performing secondary scheduling pairing according to the complementary matching of the front and the back working hours, and generating a new order production sequence;
and S9, performing order clothing production.
Wherein, the S1 further includes: calculating the cycle according to the sewing standard working hours of the order, calculating the working hours for producing the front and the back panels, and calculating the time cycle of the outsourcing working procedure.
Further, the outsource process includes major, middle, minor and fine classes (defined as the off-line process is the outsource).
Wherein, the order delivery period is the time when the order is on the market, the sewing post-advanced period, the semi-finished product outside cooperation period and the finished product outside cooperation period.
In S2, the order information includes: time to market, delivery date, first turn over, material alignment marking, sewing time, front and back parts time, number, size, and process.
Further, in S3, the method further includes: if the necessary information for scheduling is lacked, the order does not execute scheduling, but the order with complete information is not influenced.
In S4, the principle of ordering orders includes: the order of the uniform materials is arranged in front of the non-uniform materials and is sorted according to the order delivery period, the same delivery period is used for priority of order turning, the same delivery period and the same first order turning are used for priority of small amount of orders.
Wherein, the S6 further includes: if there are more than one production group, then the production group on the earliest line is returned.
Further, in S7, the method further includes: if the configuration is 0, this indicates that the production line cannot be used for production.
Wherein, the S8 further includes: and generating a cutting order according to the sewing order, binding the cutting order with a cutting work center, the quantity of sewing plans and the time for sewing plans to thread up and down, and sending the cutting order to the sewing thread.
In this embodiment, secondary production matching is performed according to the balance of the previous to the next working hours, the target is a production order with type 04 and type 06 and filled, if there are other filled orders in the middle, the matching logic is as follows before the production order with type 04 and type 06 and filled:
1. the difference value between the front frame working hour and the rear frame working hour is graded according to the difference of 4 minutes,
for example: a is less than-8, -8 is less than-4, -4 is less than C0, 0 is less than D4, 4 is less than E8, 8 is less than F, thus A is complementary with F, B is complementary with E, C is complementary with D;
2. when in production, the last order (which is on line, scheduled and issued) of the work center is selected, and a single (X) arranged at the top according to the sequencing rule is selected from the working hour complementary files among the first X orders;
description of the drawings: A. if the last order is in the interval A, preferentially selecting an order in the interval F; if not, selecting one order in the interval E; if not, selecting one order from the region D; if not, selecting one order in the work center;
B. if the last order is in the interval B, one order is preferentially selected in the interval E; if not, selecting an order from the interval D and the interval F; if not, selecting one order in the work center;
C. if the last order is in the interval C, one order is preferentially selected in the interval D; if not, selecting one order in the interval E; if not, selecting one order in the F interval; if not, selecting one order in the work center;
the D \ E \ F interval value taking method is exchanged with the CBA interval, and the working hours of the front order and the back order are preferably ensured to be complementary.
3. And ordering the orders with different materials according to an order ordering rule.
Wherein, after S8, the method further comprises: the cutting bed arranges cutting, and the sewing line cuts the upper frame of the piece on the cutting station corresponding to the cutting command stored in the cutting center according to the delivery date, the balance of the part area and the customized insertion sheet.
Further, in the present embodiment, the cutting bed arranges the cutting according to the following principle:
1. the cutting bed must prepare the total required quantity of the sewing centers for two days in advance, and assuming that X is 4 and Y is 540, the total required quantity of the cutting for two days is X, Y, 2, 4, 540, 2, 4320, and the variable X, Y can be manually set according to the actual situation;
2. the APS sends the scheduling plan to the FMS, the FMS sends the scheduling plan to the CAD, the CAD makes a bed-based cutting scheme according to the total number of orders and the number of fine codes, the CAD sends the relevant bed-based cutting scheme to the ME, and bed-based cutting personnel make cards according to the bed-based cutting scheme;
3. the method comprises the steps that (1) money is prepared, more than three money are prepared for each conch line by a cutting bed every day, and the money required to be prepared by the cutting bed is 3 x 4 x 2-24 money;
4. the recommended single cutting is finished within 300 pieces at one time, and more than 300 pieces can be carried out in separate beds for each day.
Wherein, after S8, the method further comprises: and receiving the number of sewing workers after the thread is hung, and correcting the unscheduled sewing production scheduling plan according to the cutting and sewing progress of the follow-up order of the workers and the number of sewing workers who sew the thread every day.
Further, in this embodiment, the sewing line directs the corresponding cutting stations to cut the upper frame on the cutting pieces (30 pieces are one bag) already stored in the cutting center according to the delivery date, the balance of the component area, and the customized insertion sheet, and when directing the upper frame, the number matching under the premise of balancing the man-hour is considered, and the upper frame balance formula of two styles is: the work time difference of the first single piece is 30 pieces, the number of the upper frame bags is approximately equal to 0, the number of the cutting workers is received, the number of the ME sewing workers is received after the thread is hung, the cutting and sewing progress of the order is followed by the two workers, and the unscheduled sewing production scheduling plan is corrected according to the number of the daily sewing workers.
The production execution scheduling of the production line is that a production execution plan is scheduled based on a process layer, automatic or manual scheduling is executed according to scheduling logic and constraint conditions, a matching mode similar to a GA algorithm is adopted according to the attribute rule of a product, a score is given according to the parameter value of order attribute, the corresponding production line is matched according to the score, and scheduling of order sequence is carried out according to the delivery date of the order, as shown in the following figure:
Figure BDA0001953393640000101
as shown in fig. 2, the present invention further discloses an APS clothing scheduling system, which includes a creating unit 10, a first determining unit 20, a displaying unit 30, a sorting unit 40, a second determining unit 50, a returning unit 60, a scheduling unit 70, a generating unit 80, and a producing unit 90;
the creating unit 10 is configured to create a planned order, and calculate a delivery period of the order according to a time of the order appearing;
the judging unit 20 is configured to judge whether order information is complete;
the display unit 30 is configured to not execute scheduling of the order, and display missing information in the remarks;
the sorting unit 40 is configured to sort orders;
the second judging unit 50 is configured to judge whether the order is a turnover order;
the return unit 60 is configured to return to the production group that produced the ordered product;
the arrangement unit 70 is configured to arrange the order to a production group capable of making a product of the order, associate the attributes of the production group with the structural attributes of the order in a scoring manner according to an analysis model of a decision matrix, count the score of each production group according to the structural attributes of the order, and arrange the production group if the highest-score production group has only one item; if the production group with the highest score has a plurality of production groups, arranging the production groups in the production group capable of being on-line at the earliest time, and calculating the planned on-line time and the planned off-line time of the order according to the number of the orders, the GST sewing standard working hours, the number of the production groups, the efficiency and the working time; arranging the order to a corresponding cutting group according to the order type and the order type (customization, large goods);
the generating unit 80 is configured to perform secondary scheduling pairing according to the complementary matching of the front-to-back labor hours and generate a new order production sequence;
the production unit 90 is used for producing order clothing.
Wherein the creating unit 10 is further configured to: calculating the cycle according to the sewing standard working hours of the order, calculating the working hours for producing the front and the back panels and calculating the time cycle of the outsourcing working procedure; the order information includes: time to market, delivery period, first turn over, neat material marking, sewing time, front and back parts time, number, size and working procedure; the principle of ordering the orders comprises the following steps: the order of the uniform materials is arranged in front of the non-uniform materials and is sorted according to the order delivery period, the same delivery period is used for priority of order turning, the same delivery period and the same first order turning are used for priority of small amount of orders.
The invention is based on the supply chain management and constraint theory of the clothing industry, aims at pursuing lean production and quick response, covers a large number of mathematical models, optimization and simulation technologies, and provides an optimization solution for complex production plans and supply problems; for APS intelligent scheduling, one of the main performances of the APS intelligent scheduling is to cope with the management complexity, multiple targets, multiple constraints and multiple dynamic changes of the production field of the clothing enterprise, and to have a very strong and flexible modeling mode, so that whether scheduling can be executed or not is solved, whether the APS intelligent scheduling can be adapted to the enterprise or not is solved, and the supply and demand are balanced, visualized and flexibly adjusted.
Aiming at the supply chain and production execution scheduling of a garment enterprise, the invention combines the characteristics of the garment, the special process structure of the garment and the like, and puts some logic summary of manual scheduling into a system; according to the characteristics of clothing types, the distribution of productivity is distinguished based on the concept of a type group, so that the purposes of adapting to a small-batch multi-type quick response market and quickly changing orders are achieved; the plan of the order is compared with the actual condition to display and realize information sharing, visual supply management is realized, a plurality of problems needing to be solved by manpower and experience are replaced, the whole supply process is visually displayed, and support is provided for quickly and reasonably realizing supply and demand balance.
The technical contents of the present invention are further illustrated by the examples only for the convenience of the reader, but the embodiments of the present invention are not limited thereto, and any technical extension or re-creation based on the present invention is protected by the present invention. The protection scope of the invention is subject to the claims.

Claims (10)

1. An APS clothing scheduling method is characterized by comprising the following steps:
s1, creating a planned order and calculating the delivery period of the order according to the listing time of the order;
s2, judging whether the order information is complete; if yes, go to S4; if not, go to S3;
s3, the order does not execute scheduling and displays the missing information in the remarks;
s4, ordering the orders;
s5, judging whether the order is a turnover order; if yes, go to S6; if not, go to S7;
s6, returning to the production group which originally produced the order product;
s7, arranging the order to a production group, associating the production group attributes with the structural attributes of the order in a scoring mode according to an analysis model of a decision matrix, counting the scoring condition of each production group according to the structural attributes of the order, and arranging the production group if the production group with the highest score has only one item; if the highest production group has a plurality of production groups, arranging the production group which is the earliest to get on the production line, and calculating the planned getting on the production line and the planned getting off the production line time of the order according to the number of the orders, the GST sewing standard working hour, the number of the production groups, the efficiency and the working time; arranging the order to a corresponding cutting group according to the order type and the order type;
s8, performing secondary scheduling pairing according to the complementary matching of the front and the back working hours, and generating a new order production sequence;
and S9, performing order clothing production.
2. The APS clothing scheduling method according to claim 1, wherein the S1 further comprises: calculating the cycle according to the sewing standard working hours of the order, calculating the working hours for producing the front and the back panels, and calculating the time cycle of the outsourcing working procedure.
3. The APS clothing scheduling method according to claim 1, wherein in S2, the order information includes: time to market, delivery date, first turn over, material alignment marking, sewing time, front and back parts time, number, size, and process.
4. The APS clothing scheduling method of claim 1, wherein in S4, the ordering principle comprises: the order of the uniform materials is arranged in front of the non-uniform materials and is sorted according to the order delivery period, the same delivery period is used for priority of order turning, the same delivery period and the same first order turning are used for priority of small amount of orders.
5. The APS clothing scheduling method according to claim 1, wherein the S6 further comprises: if there are more than one production group, then the production group on the earliest line is returned.
6. The APS clothing scheduling method according to claim 1, wherein the S8 further comprises: and generating a cutting order according to the sewing order, binding the cutting order with a cutting work center, the quantity of sewing plans and the time for sewing plans to thread up and down, and sending the cutting order to the sewing thread.
7. The APS clothing scheduling method according to claim 1, further comprising, after S8: the cutting bed arranges cutting, and the sewing line cuts the upper frame of the piece on the cutting station corresponding to the cutting command stored in the cutting center according to the delivery date, the balance of the part area and the customized insertion sheet.
8. The APS clothing scheduling method according to claim 7, further comprising, after S8: and receiving the number of sewing workers after the thread is hung, and correcting the unscheduled sewing production scheduling plan according to the cutting and sewing progress of the follow-up order of the workers and the number of sewing workers who sew the thread every day.
9. An APS clothing scheduling system is characterized by comprising a creating unit, a first judging unit, a display unit, a sequencing unit, a second judging unit, a returning unit, a scheduling unit, a generating unit and a producing unit;
the creation unit is used for creating a planned order and calculating the delivery period of the order according to the listing time of the order;
the judging unit is used for judging whether order information is complete or not;
the display unit is used for not executing scheduling of the order and displaying the missing information in the remarks;
the ordering unit is used for ordering the orders;
the second judging unit is used for judging whether the order is a turnover order;
the return unit is used for returning to the production group which originally produces the order product;
the arrangement unit is used for arranging the orders to the production groups, associating the attributes of the production groups with the structural attributes of the orders in a scoring mode according to an analysis model of a decision matrix, counting the scoring condition of each production group according to the structural attributes of the orders, and arranging the production group if only one production group with the highest score exists; if the highest production group has a plurality of production groups, arranging the production group which is the earliest to get on the production line, and calculating the planned getting on the production line and the planned getting off the production line time of the order according to the number of the orders, the GST sewing standard working hour, the number of the production groups, the efficiency and the working time; arranging the order to a corresponding cutting group according to the order type and the order type;
the generating unit is used for performing secondary scheduling pairing according to the complementary matching of the front frame and the rear frame in working hours and generating a new order production sequence;
and the production unit is used for producing the order clothing.
10. The APS garment scheduling system according to claim 9, wherein the creating unit is further configured to: calculating the cycle according to the sewing standard working hours of the order, calculating the working hours for producing the front and the back panels and calculating the time cycle of the outsourcing working procedure; the order information includes: time to market, delivery period, first turn over, neat material marking, sewing time, front and back parts time, number, size and working procedure; the principle of ordering the orders comprises the following steps: the order of the uniform materials is arranged in front of the non-uniform materials and is sorted according to the order delivery period, the same delivery period is used for priority of order turning, the same delivery period and the same first order turning are used for priority of small amount of orders.
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