CN111457725A - Aluminum material melting furnace - Google Patents
Aluminum material melting furnace Download PDFInfo
- Publication number
- CN111457725A CN111457725A CN202010282542.8A CN202010282542A CN111457725A CN 111457725 A CN111457725 A CN 111457725A CN 202010282542 A CN202010282542 A CN 202010282542A CN 111457725 A CN111457725 A CN 111457725A
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- Prior art keywords
- furnace body
- furnace
- processing
- aluminum material
- material melting
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details peculiar to crucible or pot furnaces
- F27B14/0806—Charging or discharging devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details peculiar to crucible or pot furnaces
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/008—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases cleaning gases
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D21/00—Arrangements of monitoring devices; Arrangements of safety devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details peculiar to crucible or pot furnaces
- F27B14/0806—Charging or discharging devices
- F27B2014/0818—Discharging
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D21/00—Arrangements of monitoring devices; Arrangements of safety devices
- F27D2021/0057—Security or safety devices, e.g. for protection against heat, noise, pollution or too much duress; Ergonomic aspects
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
Abstract
The invention discloses an aluminum material melting furnace, which comprises a processing furnace body, wherein one end of the processing furnace body is movably provided with a heat insulation furnace door, the upper end of the processing furnace body is fixedly provided with a mounting bracket, the upper end of the mounting bracket is movably provided with a lifting motor, a connecting lifting rope is movably arranged between the lifting motor and the heat insulation furnace door, the other end of the processing furnace body is fixedly provided with a discharge hole, the inner side of the processing furnace body is fixedly provided with a heating furnace chamber, one end of the heating furnace chamber is movably provided with a connecting pipe, the outer side of the connecting pipe is fixedly provided with a combustion furnace, the other end of the heating furnace chamber is fixedly provided with a connecting flue, the upper end of the connecting flue is movably provided with an. This aluminum product melting furnace, the work of carrying out processing production that can be better improves the speed and the efficiency of work, reduces outside discharge harmful gas, and the inside pressure of better control is better carries out processing production.
Description
Technical Field
The invention relates to the technical field of aluminum product processing, in particular to an aluminum product melting furnace.
Background
The aluminum is the most abundant metal element in the earth crust, the content of the aluminum element in the earth crust is second to oxygen and silicon, the third place is, the most abundant metal element in the earth crust, the storage amount of the aluminum element in the metal is the second place, the aluminum silicate ore exists mainly, bauxite and cryolite exist, the development of three important industries of aviation, building and automobile requires the material characteristics to have the unique properties of aluminum and the alloy thereof, thus being greatly beneficial to the production and application of the new metal aluminum, the melting furnace in the aluminum alloy is a novel high-efficiency energy-saving aluminum melting furnace developed according to the aluminum melting process, is mainly used for melting and heat preservation of aluminum ingots, and can well meet the aluminum melting process, the melting furnace has direct relation with energy consumption and metallurgical quality, and according to different production conditions, different melting furnaces can be adopted to melt the aluminum alloy, such as a dry bed type continuous melting furnace, a coal gas furnace and the like, Reverberatory furnaces, and the like.
However, the melting furnace on the existing market is when carrying out aluminium melting work, the aluminium ingot is after processing, can discharge from the discharge gate, but there may be the incomplete small size aluminium ingot of processing to remain after the aluminium liquid of processing, the speed and the efficiency of work have been reduced, and when carrying out exhaust work to the flue gas that internal processing produced, the work of simply exhausting carries out, the harmful gas that gas inside exists can cause the pollution to the environment, when carrying out work simultaneously, inside pressure can continuous rising, if the work of exhausting is carried out to the manual work, too high temperature can cause the threat to staff's personal safety.
Disclosure of Invention
The invention aims to provide an aluminum material melting furnace, which aims to solve the problems that when the melting furnace in the existing market carries out aluminum melting work, an aluminum ingot is discharged from a discharge hole after being processed, but a small-volume aluminum ingot which is not processed possibly remains behind the processed aluminum liquid, the working speed and efficiency are reduced, and when the smoke generated by internal processing is exhausted, the exhaust work is simply carried out, harmful gas existing in the gas can pollute the environment, meanwhile, when the melting furnace is operated, the internal pressure can be continuously increased, and if the exhaust work is carried out manually, the personal safety of workers can be threatened due to overhigh temperature.
In order to achieve the purpose, the invention provides the following technical scheme: an aluminum material melting furnace comprises a processing furnace body, wherein a heat insulation furnace door is movably mounted at one end of the processing furnace body, a mounting support is fixedly mounted at the upper end of the processing furnace body, a lifting motor is movably mounted at the upper end of the mounting support, a connecting lifting rope is movably mounted between the lifting motor and the heat insulation furnace door, a discharge port is fixedly mounted at the other end of the processing furnace body, a heating furnace chamber is fixedly mounted at the inner side of the processing furnace body, a connecting pipe is movably mounted at one end of the heating furnace chamber, a combustion furnace is fixedly mounted at the outer side of the connecting pipe, a connecting flue is fixedly mounted at the other end of the heating furnace chamber, an exhaust fan is movably mounted at the upper end of the connecting.
Preferably, the size of the processing furnace body is matched with that of the heat insulation furnace door, two connecting lifting cables are symmetrically arranged on the heat insulation furnace door, and the connecting lifting cables are movably connected with the lifting motor.
Preferably, a cooling ring pipe is fixedly installed between the heating hearth and the processing furnace body, a water inlet is fixedly installed at one end of the cooling ring pipe, a water outlet is fixedly installed at the lower end of the water inlet, and at least four groups of cooling ring pipes are symmetrically arranged on the outer side of the heating hearth.
Preferably, the combustion furnace and the connecting pipe are symmetrically arranged on the outer side of the processing furnace body, and two groups of filter screens are symmetrically arranged in the connecting flue on the processing furnace body.
Preferably, two groups of heat-resisting screens are fixedly installed in the discharge port, and the sizes of the heat-resisting screens and the size of the discharge port are matched with each other.
Preferably, the upper end movable mounting of processing furnace body has the relief valve, and the inboard movable mounting of relief valve has the connection end cap to the outside fixed mounting who connects the end cap has the installation even board, the lower extreme symmetry of installation even board is provided with two pressure release springs, and the upper end fixed mounting who installs even board has the pressure release mouth.
Preferably, two symmetrical connecting slide rails are fixedly mounted on the processing furnace body, and connecting clamping grooves of a concave structure are formed in the connecting slide rails.
Preferably, the outer side of the heat insulation furnace door is fixedly provided with two connecting clamping blocks in a convex structure, a sealing groove is reserved on the inner side of the heat insulation furnace door, and an electrified magnetic pole is fixedly arranged on the outer side of the sealing groove.
Preferably, the surface of the processing furnace body is fixedly provided with an airtight column, the lower end of the airtight column is fixedly provided with a magnetic connecting plate, and a connecting spring is movably arranged between the magnetic connecting plate and the processing furnace body.
Preferably, the outer side of the discharge port is movably provided with a heat preservation box, the inner side of the heat preservation box is fixedly provided with a heat preservation resistor, and the lower end of the heat preservation box is movably provided with a control valve.
Compared with the prior art, the invention has the beneficial effects that:
1. the aluminum material melting furnace is additionally provided with the heat-resistant screen capable of filtering the aluminum liquid, so that the discharging work can be better carried out when the discharging work is carried out, the condition of incomplete processing is prevented, the processing and production work can be better carried out, and the working speed and efficiency are increased;
2. the aluminum material melting furnace is additionally provided with the filtering device capable of filtering waste gas, the filtering device is arranged in an exhaust flue to reduce the discharge of harmful substances, and the pressure relief valve capable of performing pressure relief work is additionally arranged, so that the pressure relief and exhaust work can be automatically performed when the internal pressure is overlarge;
3. this aluminum product melting furnace, whole device structure is fairly simple, conveniently carries out the work of using, and the work of carrying out processing production that simultaneously can be better improves the speed and the efficiency of work, reduces outside discharge harmful gas, and the inside pressure of better control is better the processing production that carries on.
Drawings
FIG. 1 is a first schematic diagram of the internal structure of the present invention;
FIG. 2 is a second schematic view of the internal structure of the present invention;
FIG. 3 is a schematic view of a cooling tube configuration according to the present invention;
FIG. 4 is a schematic top view of the present invention;
FIG. 5 is an enlarged schematic view of the structure at A of the present invention;
FIG. 6 is a schematic view of a pressure relief valve according to the present invention;
FIG. 7 is a schematic front view of the present invention;
FIG. 8 is a schematic view of the connecting structure of the oven door according to the present invention;
FIG. 9 is a schematic view of a sealing structure of the present invention;
fig. 10 is a schematic view of the structure of the incubator of the present invention.
In the figure: 1. processing the furnace body; 2. a heat-insulating furnace door; 3. mounting a bracket; 4. a lifting motor; 5. connecting a lifting rope; 6. a discharge port; 7. heating the hearth; 8. a connecting pipe; 9. a combustion furnace; 10. connecting the flue; 11. an exhaust fan; 12. a filter screen; 13. a cooling loop; 14. a water inlet; 15. a water outlet; 16. a heat-resistant screen; 17. a pressure relief valve; 18. connecting a plug; 19. mounting a connecting plate; 20. a pressure relief spring; 21. a pressure relief port; 22. connecting a slide rail; 23. a connecting clamping groove; 24. connecting a clamping block; 25. a sealing groove; 26. energizing the magnetic pole; 27. a gas-tight column; 28. a magnetic connecting plate; 29. a connecting spring; 30. a heat preservation box; 31. a heat preservation resistor; 32. and (4) controlling the valve.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-10, the present invention provides a technical solution: an aluminum material melting furnace comprises a processing furnace body 1, wherein a heat insulation furnace door 2 is movably mounted at one end of the processing furnace body 1, a mounting support 3 is fixedly mounted at the upper end of the processing furnace body 1, a lifting motor 4 is movably mounted at the upper end of the mounting support 3, a connecting lifting rope 5 is movably mounted between the lifting motor 4 and the heat insulation furnace door 2, a discharge port 6 is fixedly mounted at the other end of the processing furnace body 1, a heating furnace hearth 7 is fixedly mounted at the inner side of the processing furnace body 1, a connecting pipe 8 is movably mounted at one end of the heating furnace hearth 7, a combustion furnace 9 is fixedly mounted at the outer side of the connecting pipe 8, a connecting flue 10 is fixedly mounted at the other end of the heating furnace hearth 7, an exhaust fan 11 is;
furthermore, the size of the processing furnace body 1 is matched with that of the heat insulation furnace door 2, two connecting lifting cables 5 are symmetrically arranged on the heat insulation furnace door 2, and the connecting lifting cables 5 are movably connected with the lifting motor 4, so that automatic control operation can be better carried out;
furthermore, a cooling ring pipe 13 is fixedly arranged between the heating hearth 7 and the processing furnace body 1, a water inlet 14 is fixedly arranged at one end of the cooling ring pipe 13, a water outlet 15 is fixedly arranged at the lower end of the water inlet 14, and at least four groups of cooling ring pipes 13 are symmetrically arranged at the outer side of the heating hearth 7, so that the cooling work of the internal working environment can be better facilitated;
furthermore, the two combustion furnaces 9 and the two connecting pipes 8 are symmetrically arranged on the outer side of the processing furnace body 1, and two groups of filter screens 12 are symmetrically arranged in a connecting flue 10 on the processing furnace body 1, so that the exhaust work can be better carried out, and the leakage of harmful substances is reduced;
furthermore, two groups of heat-resistant screens 16 are fixedly arranged in the discharge port 6, and the sizes of the heat-resistant screens 16 and the discharge port 6 are mutually matched, so that the processing and production work can be better assisted;
further, a pressure release valve 17 is movably mounted at the upper end of the processing furnace body 1, a connecting plug 18 is movably mounted on the inner side of the pressure release valve 17, a mounting connecting plate 19 is fixedly mounted on the outer side of the connecting plug 18, two pressure release springs 20 are symmetrically arranged at the lower end of the mounting connecting plate 19, and a pressure release opening 21 is fixedly mounted at the upper end of the mounting connecting plate 19, so that pressure release can be better performed, and the working difficulty is reduced;
furthermore, two symmetrical connecting slide rails 22 are fixedly installed on the processing furnace body 1, and connecting clamping grooves 23 with a concave structure are formed in the connecting slide rails 22, so that the mutual connection work can be better carried out;
furthermore, two connecting fixture blocks 24 in a convex structure are fixedly mounted on the outer side of the heat insulation furnace door 2, a sealing groove 25 is reserved on the inner side of the heat insulation furnace door 2, and an electrified magnetic pole 26 is fixedly mounted on the outer side of the sealing groove 25, so that the sealing operation can be better performed;
further, an airtight column 27 is fixedly arranged on the surface of the processing furnace body 1, a magnetic connecting plate 28 is fixedly arranged at the lower end of the airtight column 27, and a connecting spring 29 is movably arranged between the magnetic connecting plate 28 and the processing furnace body 1, so that the stability of the connection between the magnetic connecting plate 28 and the processing furnace body 1 can be ensured;
furthermore, an insulation box 30 is movably mounted on the outer side of the discharge port 6, an insulation resistor 31 is fixedly mounted on the inner side of the insulation box 30, and a control valve 32 is movably mounted at the lower end of the insulation box 30, so that the discharging work can be better performed.
The working principle is as follows: firstly, the fixing and mounting work is carried out on the owner device, after the mounting work is finished, materials which need to be given to your are added into a heating hearth 7 in a processing furnace body 1 through a heat insulation furnace door 2, the heat insulation furnace door 2 is driven to carry out the sealing work on the processing furnace body 1 through a lifting motor 4 and a connecting lifting rope 5, the heat insulation furnace door 2 moves on a connecting slide rail 22 and moves through the matching of a connecting clamping groove 23 and a connecting clamping block 24, when the positions of a sealing groove 25 and an airtight column 27 are superposed, a magnetic connecting plate 28 can be attracted after the electrification of an electrified magnetic pole 26, the sealing work is carried out through matching of the airtight column 27 and the sealing groove 25, then the heating work is carried out through a combustion furnace 9, the materials in the heating hearth 7 are processed through matching of a connecting pipe 8, and when the internal temperature is increased, the sealing work can be carried out through a connecting plug 18, when the internal pressure is too large, the connecting plug 18 can be jacked up to perform the work of pressure relief, and after the internal materials are melted, the work of discharging can be performed through the heat-resistant screen 16 in the discharging port 6, the processed products are put into the heat insulation box 30, the discharging work can be better performed with the help of the heat insulation resistor 31, during the processing, the gas generated by the internal processing can be discharged through the exhaust fan 11, the residue of harmful substances is reduced through the filter screen 12, after the processing is completed, the whole heating furnace 7 can be cooled through the cooling ring pipe 13 in cooperation with the water inlet 14 and the water outlet 15, the cleaning is convenient, the whole device has a simpler structure, the work of use is convenient, the work of processing and production can be better performed, the speed and the efficiency of the work are improved, and the harmful gas discharged outwards is reduced, the internal pressure is better controlled, and the processing production is better carried out.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. An aluminum material melting furnace, includes the processing furnace body, its characterized in that: the heating furnace comprises a processing furnace body, and is characterized in that a heat insulation furnace door is movably mounted at one end of the processing furnace body, a mounting bracket is fixedly mounted at the upper end of the processing furnace body, a lifting motor is movably mounted at the upper end of the mounting bracket, a connecting lifting rope is movably mounted between the lifting motor and the heat insulation furnace door, a discharge port is fixedly mounted at the other end of the processing furnace body, a heating furnace chamber is fixedly mounted at the inner side of the processing furnace body, a connecting pipe is movably mounted at one end of the heating furnace chamber, a combustion furnace is fixedly mounted at the outer side of the connecting pipe, a connecting flue is fixedly mounted at the other end of the heating furnace chamber, an.
2. An aluminum material melting furnace according to claim 1, wherein: the size of the processing furnace body is matched with that of the heat insulation furnace door, two connecting lifting cables are symmetrically arranged on the heat insulation furnace door, and the connecting lifting cables are movably connected with the lifting motor.
3. An aluminum material melting furnace according to claim 1, wherein: and at least four groups of cooling ring pipes are symmetrically arranged on the outer side of the heating hearth.
4. An aluminum material melting furnace according to claim 1, wherein: the combustion furnace and the connecting pipe are symmetrically arranged on the outer side of the processing furnace body, and two groups of filter screens are symmetrically arranged in the connecting flue on the processing furnace body.
5. An aluminum material melting furnace according to claim 1, wherein: and two groups of heat-resistant screens are fixedly arranged in the discharge port, and the sizes of the heat-resistant screens and the size of the discharge port are mutually matched.
6. An aluminum material melting furnace according to claim 1, wherein: the upper end movable mounting of processing furnace body has the relief valve, and the inboard movable mounting of relief valve has the connection end cap to the outside fixed mounting who connects the end cap has the installation even board, the lower extreme symmetry of installation even board is provided with two pressure release springs, and the upper end fixed mounting who installs even board has the pressure release mouth.
7. An aluminum material melting furnace according to claim 1, wherein: two symmetrical connecting slide rails are fixedly mounted on the processing furnace body, and connecting clamping grooves of a concave structure are formed in the connecting slide rails.
8. An aluminum material melting furnace according to claim 1, wherein: the outer side of the heat insulation furnace door is fixedly provided with two connecting clamping blocks in a convex structure, a sealing groove is reserved on the inner side of the heat insulation furnace door, and an electrified magnetic pole is fixedly arranged on the outer side of the sealing groove.
9. An aluminum material melting furnace according to claim 1, wherein: the surface of the processing furnace body is fixedly provided with an airtight column, the lower end of the airtight column is fixedly provided with a magnetic connecting plate, and a connecting spring is movably arranged between the magnetic connecting plate and the processing furnace body.
10. An aluminum material melting furnace according to claim 1, wherein: the outer side of the discharge port is movably provided with an insulation can, the inner side of the insulation can is fixedly provided with an insulation resistor, and the lower end of the insulation can is movably provided with a control valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010282542.8A CN111457725A (en) | 2020-04-12 | 2020-04-12 | Aluminum material melting furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010282542.8A CN111457725A (en) | 2020-04-12 | 2020-04-12 | Aluminum material melting furnace |
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| Publication Number | Publication Date |
|---|---|
| CN111457725A true CN111457725A (en) | 2020-07-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010282542.8A Pending CN111457725A (en) | 2020-04-12 | 2020-04-12 | Aluminum material melting furnace |
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| CN (1) | CN111457725A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201787812U (en) * | 2010-09-03 | 2011-04-06 | 游述怀 | Hydraulic tilting type circular aluminum liquid smelting thermal insulation furnace |
| CN202304392U (en) * | 2011-11-01 | 2012-07-04 | 游述怀 | Vertical centralized energy-saving aluminum melting furnace |
| CN203550638U (en) * | 2013-11-27 | 2014-04-16 | 湖南金昊铝业有限公司 | Energy-saving chimney melting furnace |
| CN207472055U (en) * | 2017-10-30 | 2018-06-08 | 浙江方泰铝业有限公司 | A kind of high-efficient aluminium alloy smelting-casting equipment |
| CN208832987U (en) * | 2018-09-12 | 2019-05-07 | 帅翼驰(河南)新材料科技有限公司 | High frequency melting furnace pressure relief device |
-
2020
- 2020-04-12 CN CN202010282542.8A patent/CN111457725A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201787812U (en) * | 2010-09-03 | 2011-04-06 | 游述怀 | Hydraulic tilting type circular aluminum liquid smelting thermal insulation furnace |
| CN202304392U (en) * | 2011-11-01 | 2012-07-04 | 游述怀 | Vertical centralized energy-saving aluminum melting furnace |
| CN203550638U (en) * | 2013-11-27 | 2014-04-16 | 湖南金昊铝业有限公司 | Energy-saving chimney melting furnace |
| CN207472055U (en) * | 2017-10-30 | 2018-06-08 | 浙江方泰铝业有限公司 | A kind of high-efficient aluminium alloy smelting-casting equipment |
| CN208832987U (en) * | 2018-09-12 | 2019-05-07 | 帅翼驰(河南)新材料科技有限公司 | High frequency melting furnace pressure relief device |
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Application publication date: 20200728 |