CN111455602B

CN111455602B - A mix steam ager and fabrics fixation production line for fabrics fixation

Info

Publication number: CN111455602B
Application number: CN202010352065.8A
Authority: CN
Inventors: 杨海斌; 杨宋嘉; 何小平
Original assignee: Zhongshan Pulos Intelligent Equipment Technology Co ltd
Current assignee: Zhongshan Pulos Intelligent Equipment Technology Co ltd
Priority date: 2020-04-28
Filing date: 2020-04-28
Publication date: 2023-01-06
Anticipated expiration: 2040-04-28
Also published as: CN111455602A

Abstract

The invention provides a mixing steam box for color fixation of textiles and a textile color fixation production line, wherein the mixing steam box comprises a rack, a color fixation drying box and a color fixation drying box, wherein a feeding hole is formed in one side of the color fixation drying box; the microwave assembly comprises a microwave generator and a microwave reflecting plate, the microwave generator is arranged on one side of the color fixing baking box, and the microwave reflecting plate is arranged in the color fixing baking box and is used for reflecting the microwave emitted by the microwave generator; the humidifying component comprises a steam water tank and a heating component, the steam water tank is arranged on the rack, the heating component is connected with the steam water tank and is used for heating water in the steam water tank to generate steam, and the steam water tank is communicated with the color fixing baking box; the steam pipeline is arranged in the color fixing baking box and used for accommodating steam and heating the textiles by utilizing heat generated by the steam; and the carrying component is arranged on the frame and is used for carrying textiles to enter the color fixing baking box from the feed inlet. The steam box utilizes microwaves to heat and fix colors to fabrics, and is energy-saving and efficient.

Description

A mix steam ager and fabrics fixation production line for fabrics fixation

Technical Field

The invention relates to the technical field of textiles, in particular to a mixing steam box for textile color fixation and a textile color fixation production line.

Background

In the textile industry, it is often desirable to dye textiles. The dyeing process generally comprises two procedures of dip dyeing and fixation, namely, a textile is immersed into a dyeing solution, and then the textile is subjected to heating fixation. At present, in the color fixing procedure of textiles, the textiles are usually wound on a high-temperature roller to be heated. The method for heating and fixing the color of the textile by adopting the high-temperature roller has lower efficiency and larger energy loss, and is not suitable for mass production.

Therefore, there is also a need to provide a new mixing steam box for textile fixation to solve the above problems.

Disclosure of Invention

Aiming at the defects in the prior art, the invention provides the mixing steam box for heating and fixing the color of the textile by using the microwave and the textile color fixing production line, and the mixing steam box has the characteristics of energy conservation and high efficiency.

The technical scheme adopted by the invention for solving the technical problem is as follows:

a mixed steam box for color fixation of textiles is characterized by comprising a rack, a color fixation baking box and a steam box, wherein a feeding hole is formed in one side of the color fixation baking box; the microwave assembly comprises a microwave generator and a microwave reflecting plate, the microwave generator is arranged on one side of the fixation baking box, and the microwave reflecting plate is arranged in the fixation baking box and used for reflecting microwaves emitted by the microwave generator; the humidifying assembly comprises a steam water tank and a heating assembly, the steam water tank is mounted on the rack, the heating assembly is connected with the steam water tank and is used for heating water in the steam water tank to generate steam, and the steam water tank is communicated with the fixation baking box so that the steam can enter the fixation baking box; the steam pipeline is arranged in the color fixing baking box and used for containing steam and heating the textiles by utilizing heat generated by the steam; and the carrying assembly is arranged on the rack and is used for carrying textiles to enter the color fixing baking box from the feeding hole.

Preferably, the case is baked in the fixation still is equipped with the discharge gate, the feed inlet with the discharge gate is located respectively the case is baked in the fixation two relative sides, the delivery subassembly is used for carrying the fabrics to follow the feed inlet gets into the case is baked in the fixation then follows the discharge gate leaves the case is baked in the fixation.

Preferably, the delivery subassembly includes conveyor motor and a plurality of roller, conveyor motor passes through chain drive the roller is rotatory, and is a plurality of the roller divide into about two sets of install respectively in the upper portion and the lower part of the case are baked in the fixation, the periphery of roller is used for twining the fabrics and utilizes frictional force to drive the fabrics and is in make a round trip to turn back and move many times between the upper portion and the lower part of case are baked in the fixation.

Preferably, discharge gate department is equipped with the export water tank that is used for holding water, the export water tank has opening up, just partly be located in the case is baked in the fixation, another part is located outside the case is baked in the fixation.

Preferably, the frame is equipped with and is used for opening or closing the door of the case is baked in the fixation, the case is baked in the fixation is enclosed by the metal sheet and is established and form, the door is made by the metal sheet.

Preferably, still include the moisturizing water tank, the moisturizing water tank install in the frame and with the steam water tank intercommunication, the volume of moisturizing water tank is less than the volume of steam water tank.

Preferably, the heating assembly includes a conduit for containing steam and heats water in the steam tank with the steam to produce steam.

Preferably, the steam conduit includes first pipeline, second pipeline and the third pipeline that communicates each other, first pipeline with the second pipeline is parallel to each other and is located respectively the fixation toasts being equipped with of case the fabrics entry with the both sides of fabrics export, the quantity of third pipeline is a plurality of and is located first pipeline with between the second pipeline, the both ends of third pipeline respectively with first pipeline with the second pipeline vertical connection.

Preferably, a steam outlet end of the steam pipeline is provided with a steam trap, and an output port of the steam trap is communicated with the steam water tank.

The utility model provides a textile fixation production line which characterized in that includes: the mixing steam box; a liquid storage container for containing liquid for cleaning textiles; the drying device is used for drying the textile; and the mesh belt conveying device is used for sequentially conveying the textiles discharged from the mixing steam box to the liquid storage container and the drying device.

Compared with the prior art, the invention mainly has the following beneficial effects:

the mixed steam box heats and fixes the color of the textile by using microwaves, the polarity orientation of the dye liquor on the textile changes along with the change of an external magnetic field under the action of a microwave field, and the dye liquor permeates, shuttles and diffuses in the textile and fiber to be colored in the process of ultrahigh-speed friction, collision and vibration, so that the mixed steam box has the characteristics of energy conservation and high efficiency.

Drawings

In order to illustrate the solution of the present application more clearly, the drawings that are needed in the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present application, and that other drawings can be obtained by those skilled in the art without inventive effort.

FIG. 1 is a schematic diagram of a hybrid steam box according to the present invention;

fig. 2 is a schematic structural diagram of a hybrid steam box according to the present invention.

Reference numerals:

100-mixing steam box, 10-frame, 11-fixation baking box, 12-feeding port, 13-discharging port, 14-door, 15-centrifugal fan, 20-microwave component, 21-microwave generator, 22-microwave reflecting plate, 23-first mounting plate, 30-carrying component, 31-conveying motor, 32-roller shaft, 41-steam water tank, 42-heating component, 51-first pipeline, 52-second pipeline, 53-third pipeline, 54-drain valve, 60-water replenishing water tank, 70-outlet water tank, 80-inlet water tank and 90-woven tape.

Detailed Description

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used in the description of the application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "including" and "having," and any variations thereof in the description and claims of this application and the description of the figures above, are intended to cover non-exclusive inclusions. The terms "first," "second," and the like in the description and claims of this application or in the above-described drawings are used for distinguishing between different objects and not for describing a particular order.

Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is explicitly and implicitly understood by one skilled in the art that the embodiments described herein may be combined with other embodiments.

FIG. 1 is a schematic diagram of a hybrid steamer 100 in accordance with the present invention; fig. 2 is a schematic diagram of the structure of the hybrid steam box 100 according to the present invention.

Referring to fig. 1 and 2, a hybrid steam box 100 according to a preferred embodiment of the present invention includes a housing 10, a microwave assembly 20, a carrier assembly 30, a humidifying assembly, a vapor pipe, and a refill water tank 60. The hybrid steam box 100 can be used for heat fixation of textiles. The textile may be a cloth or a webbing. The hybrid steam box 100 shown in fig. 1 and 2 is mainly used for heating and fixing woven belts.

In this embodiment, the main body of the frame 10 may be constructed by a profile or welded by a steel pipe to provide support for other components. The frame 10 may also include panels or mounts for mounting other components. In addition, the housing 10 may further include a sheet metal door provided at the periphery of the main body and casters or a foot cup provided at the bottom of the main body. Specifically, the rack 10 is provided with a fixation baking box 11, a feed inlet 12 communicated with the fixation baking box 11, a discharge outlet 13 and a door 14. The feed inlet 12 and the discharge outlet 13 are located on two opposite sides of the fixation oven 11. In other examples, the feeding port 12 and the discharging port 13 may be located on other sides of the fixing oven 11, and may even be located on the same side. The door 14 is used to open or close the fixation oven 11. The fixation baking box 11 is formed by enclosing a metal plate, and the door 14 is made of a metal plate for shielding microwaves to prevent the microwaves from leaking. The metal plate may be a steel plate, an aluminum plate, or a copper plate. Preferably, the metal plate is a steel plate. The fixation oven 11 can be divided by a microwave baffle 22 into a microwave cavity and an oven cavity, both of which are used to heat the woven tape for fixation.

In some examples, the hybrid steam box 100 may have a similar mechanical structure as a steamed rice roll box. The color fixing baking oven 11 can be provided with a discharge port for the entering and exiting of textiles; the carrying assembly 30 may be a drawer-like tray on which the textiles are placed, said tray entering or leaving the fixation baking oven 11 from said discharge opening. The textile can be a fabric with higher requirements on color, and the color fixing process needs special treatment.

In the present embodiment, the microwave assembly 20 includes a microwave generator 21 and a microwave reflection plate 22. The microwave generator 21 is mounted to the housing 10. The microwave reflection plate 22 is installed on the housing 10, the microwave reflection plate 22 has a reflection surface for reflecting the microwave, and the reflection surface faces the microwave generator 21, and the microwave reflection plate 22 and the microwave generator 21 cooperate to form a microwave cavity. The microwave cavity and the fixation baking box 11 have an overlapping area in space. From the feed opening 12 to the discharge opening 13, a main movement direction of the web is formed, and the microwave emission direction may be parallel or perpendicular to the main movement direction of the web. Preferably, the microwave reflection plate 22 is located in the fixation baking oven 11 and between the feeding port 12 and the discharging port 13, and the microwave generator 21 is installed at one side of the fixation baking oven 11 where the feeding port 12 is located, that is, the microwave emitting direction is parallel to the main moving direction of the woven belt. The number of the microwave generators 21 may be multiple and is uniformly distributed on one side of the fixation baking oven 11 where the feeding port 12 is arranged. The microwave reflection plate 22 is installed on the first installation plate 23, the first installation plate 23 is installed on the rack 10 and located on one side of the fixation baking box 11 where the webbing inlet 12 is located, and the microwave generator 21 is installed on one side of the first installation plate 23, which faces away from the microwave reflection plate 22. The microwave generator 21 may be selected from toshiba model 2M248 (XB) microwave generators.

In this embodiment, a carrier assembly 30 is mounted to the chassis 10, the carrier assembly 30 being used to transport the web 90 through the microwave cavity. Specifically, the carrier assembly 30 is used to convey the web 90 from the feed port 12 into the fixation oven 11 and then from the discharge port 13 out of the fixation oven 11. The carrier assembly 30 may include a conveyor motor 31 and a plurality of rollers 32, the conveyor motor 31 driving the rollers 32 to rotate via a chain drive. The webbing 90 is wound around the outer periphery of the roller shaft 32. The roller shaft 32 moves the webbing 90 by rotating with a frictional force. A plurality of roller 32 can fall into about two sets of installing respectively in the upper portion and the lower part of case 11 are baked in the fixation, meshbelt 90 can make a round trip to turn back and forth between the upper portion and the lower part of case 11 are baked in the fixation and remove many times to increase the length that heats the fixation in case 11 is baked in the fixation, be favorable to improving the utilization to the heating energy, energy-concerving and environment-protective.

In this embodiment, the humidification assembly includes a vapor water tank 41 and a heating assembly 42. A steam tank 41 is mounted to the housing 11, and a heating assembly 42 is connected to the steam tank 41 and is adapted to heat water in the steam tank 41 to generate steam, the steam tank 41 communicating with the microwave cavity to facilitate entry of steam into the microwave cavity. Specifically, the steam tank 41 is installed below the fixation baking oven 11, and is communicated with the fixation baking oven 11 through a partition structure that can shield microwaves and is permeable to air. Alternatively, the heating assembly 42 may be a pipe containing steam by which water within the steam tank 41 is heated to generate steam. Under some circumstances, when the meshbelt is heated by microwave, the dye liquor on the meshbelt gradually becomes less, and the humidification subassembly can in time humidify the meshbelt, avoids the meshbelt to be baked dry impaired.

In this embodiment, the hybrid steam box 100 may be provided with a roasting assembly. The steam line may be mounted to the frame 10 and located in the dye-fixing oven 11 as an alternative to the baking assembly for heating the web. The vapor conduit is located within the toasting chamber and passes over microwave baffle 22 into the microwave chamber. Preferably, the steam pipeline includes a first pipeline 51, a second pipeline 52 and a third pipeline 53 which are communicated with each other, the first pipeline 51 and the second pipeline 52 are parallel to each other and are respectively located at two sides of the fixation baking box 11 where the feeding port 12 and the discharging port 13 are located, the number of the third pipeline 53 is multiple and is located between the first pipeline 51 and the second pipeline 52, and two ends of the third pipeline 53 are respectively vertically connected with the first pipeline 51 and the second pipeline 52. The third duct 53 may be folded back and forth between the first duct 51 and the second duct 52, and may be curved to enhance the heating effect. The steam pipeline and the microwave component 20 can form a mixed heating device to heat and fix the color of the woven tape, so that the color fixing efficiency can be further improved. Preferably, a steam outlet end of the steam pipeline is provided with a steam trap 54, and an output port of the steam trap 54 is communicated with the steam water tank 41, that is, energy of the steam pipeline can be recovered to the steam water tank 41, which is beneficial to energy conservation and environmental protection.

In the present embodiment, the refill water tank 60 is mounted to the frame 11 and communicates with the steam water tank 41, and the volume of the refill water tank 60 is smaller than the volume of the steam water tank 41. The water replenishing tank 60 is communicated with the steam tank 41, and the water levels of the water replenishing tank and the steam tank are consistent. A water level sensor may be provided on the water supplement tank 60 to detect the water level thereof, and when the water level is lower than a preset standard, a buzzer or an indicator lamp may be triggered to notify an operator of timely water supplement. Generally, the water temperature in the steam tank 41 is high, the water replenishing tank 60 is communicated with the steam tank 41 through a pipeline, the water temperature of the water replenishing tank 60 is low, and water is replenished through the water replenishing tank 60, so that the situation that an operator is scalded is favorably avoided. The volume of the water replenishing tank 60 is smaller than that of the steam tank 41, which is beneficial to reducing energy loss.

In the present embodiment, an outlet water tank 70 is provided at the discharge port 13. The outlet tank 70 contains water. The opening of outlet water tank 70 is up and partly lies in fixation toast incasement 11, and another part lies in fixation toast outside the case 11. As the webbing exits the dye fixing oven 11 at the exit port 13, it is immersed in the water contained in the exit water tank 70. The moisture is supplemented in time after the mesh belt is baked, which is beneficial to ensuring the quality of the mesh belt. In addition, the water in the outlet tank 70 may also be shielded from microwaves to prevent microwave leakage.

In this embodiment, an inlet water tank 80 is provided at the webbing inlet 12. The inlet water tank 80 is installed in the frame 10 and is provided with an upward opening. The web passes through the inlet water box 80 into the dye fixing oven 11. The inlet water tank 80 contains water, which can filter microwaves and prevent the microwaves from leaking. The webbing may be located above the water level of the inlet tank 80 or may be submerged in water.

In the present embodiment, the circuit components of the webbing fixing machine 100 are installed on one side of the frame 10 close to the webbing inlet 12, and a centrifugal fan 15 is provided on the top of the frame 10 for ventilating and radiating heat to the circuit components.

In this embodiment, the mixing steam box 100 heats and fixes the woven tape by using microwaves, the polarity orientation of the dye solution on the woven tape changes with the change of an external magnetic field under the action of a microwave field, and the dye solution permeates, shuttles and diffuses in the fabric and fiber to color in the processes of ultra-high speed friction, collision and vibration, so that the mixing steam box has the characteristics of energy conservation and high efficiency. In addition, compared with the traditional color fixing process, due to the characteristics of permeability of microwave heating, selective heating of microwaves and the like, the microwave heating color fixing process has the characteristics of firm dyeing, uniform and bright color and the like. Moreover, the defects of thick fabric tie-dyed by the traditional process, low efficiency of vat dyeing, large water pollution and pollution discharge and the like are overcome by microwave heating color fixation, the environment pollution is greatly improved, and the labor intensity is reduced.

The invention also provides a textile color fixing production line. The textile color fixation production line can be used for baking and fixing the woven belt. The textile color fixing production line comprises a mixing steam box 100, a liquid storage container, a drying device and a mesh belt conveying device. Typically, after the webbing exits the mixing steamer 100, there is a dye residue that needs to be washed away. The reservoir is intended to contain a liquid for washing the fabric strip, for example tap water or water with detergent added. The webbing conveyor conveys webbing exiting the mixing steamer 100 into the reservoir to wash away residual dye. The drying device is used for drying the woven belt. The drying device can be a hot air blower, and the woven belt is dried by utilizing hot air. The drying device may also be a heated drum around which the webbing is wound to dry the webbing. The drying device can also be a steam pipeline, and the woven belt is dried by using the heat of the steam. The woven tape conveying device is used for conveying woven tapes from the mixing steam box 100 to the liquid storage container and the drying device in sequence. The mesh belt conveying device can be a plurality of rollers driven to rotate by a motor, mesh belts are wound on the peripheries of the rollers, and the rollers rotate to drive the mesh belts to move by utilizing friction force. The web transfer device and the carrier assembly 30 may have the same or similar mechanical construction. With the stock solution container complex is a plurality of the roller can be divided into about two sets ofly, goes up the group and is located stock solution container's top, lower group is located in the stock solution container just is located under the liquid level, and the meshbelt makes a round trip to turn back many times between last group and lower group to can increase the meshbelt and be in the number of times and the time of soaking in the stock solution container are favorable to improving the cleaning performance.

It is to be understood that the above-described embodiments are merely illustrative of some, but not restrictive, of the broad invention, and that the appended drawings illustrate preferred embodiments of the invention and do not limit the scope of the invention. This application is capable of embodiments in many different forms and is provided for the purpose of enabling a thorough understanding of the disclosure of the application. Although the present application has been described in detail with reference to the foregoing embodiments, it will be apparent to one skilled in the art that the present application may be practiced without modification or with equivalents of some of the features described in the foregoing embodiments. All equivalent structures made by using the contents of the specification and the drawings of the present application are directly or indirectly applied to other related technical fields and are within the protection scope of the present application.

Claims

1. A mix steam ager for textile fixation which characterized in that includes:

the color fixing device comprises a rack, a color fixing baking box and a color fixing device, wherein a feeding hole is formed in one side of the color fixing baking box;

the microwave assembly comprises a microwave generator and a microwave reflecting plate, the microwave generator is arranged on one side of the fixation baking box, and the microwave reflecting plate is arranged in the fixation baking box and used for reflecting microwaves emitted by the microwave generator;

the humidifying assembly comprises a steam water tank and a heating assembly, the steam water tank is mounted on the rack, the heating assembly is connected with the steam water tank and is used for heating water in the steam water tank to generate steam, and the steam water tank is communicated with the fixation baking box so that the steam can enter the fixation baking box;

the steam pipeline is arranged in the color fixing baking box and is used for accommodating steam and heating the textiles by utilizing heat generated by the steam;

the carrying assembly is arranged on the rack and is used for carrying textiles to enter the color fixing baking box from the feeding hole;

the color fixing baking box is further provided with a discharge port, the feed port and the discharge port are respectively positioned on two opposite side surfaces of the color fixing baking box, and the carrying assembly is used for conveying textiles to enter the color fixing baking box from the feed port and then leave the color fixing baking box from the discharge port;

an outlet water tank for containing water is arranged at the discharge port, the outlet water tank is provided with an upward opening, one part of the opening is positioned in the fixation baking box, the other part of the opening is positioned outside the fixation baking box, and when the textile leaves the fixation baking box from the discharge port, the textile is immersed in the water contained in the outlet water tank;

and, the heating assembly includes a conduit for containing steam and heats water in the steam tank with the steam to produce steam;

the steam conduit includes first pipeline, second pipeline and the third pipeline of intercommunication each other, first pipeline with the second pipeline is parallel to each other and is located respectively the fixation toasts being equipped with of case the fabrics entry with the both sides of fabrics export, the quantity of third pipeline is a plurality of and is located first pipeline with between the second pipeline, the both ends of third pipeline respectively with first pipeline with the second pipeline vertical connection.

2. The hybrid steam box of claim 1,

the delivery subassembly includes conveyor motor and a plurality of roller, conveyor motor passes through chain drive the roller is rotatory, and is a plurality of the roller divide into about two sets of install respectively in the upper portion and the lower part of the case are toasted in the fixation, the periphery of roller is used for winding the fabrics and utilizes frictional force to drive the fabrics and is in make a round trip to turn back the removal many times between the upper portion and the lower part of case are toasted in the fixation.

3. The hybrid steam box of claim 1,

the frame is equipped with and is used for opening or closing the door of the case is toasted in the fixation, the fixation toasts the case and encloses by the metal sheet and establish and form, the door is made by the metal sheet.

4. The hybrid steam box of claim 1,

still include the moisturizing water tank, the moisturizing water tank install in the frame and with steam water tank intercommunication, the volume of moisturizing water tank is less than steam water tank's volume.

5. The hybrid steam box of claim 1,

and a steam outlet end of the steam pipeline is provided with a drain valve, and an output port of the drain valve is communicated with the steam water tank.

6. The utility model provides a textile fixation production line which characterized in that includes:

the hybrid steam box of any one of claims 1 to 5;

a liquid storage container for containing liquid for cleaning textiles;

the drying device is used for drying the textile;

and the mesh belt conveying device is used for sequentially conveying the textiles discharged from the mixing steam box to the liquid storage container and the drying device.