CN111350043B

CN111350043B - Ribbon color fixing machine and ribbon color fixing production line

Info

Publication number: CN111350043B
Application number: CN202010352071.3A
Authority: CN
Inventors: 杨海斌; 杨宋嘉; 何小平
Original assignee: Zhongshan Pulos Intelligent Equipment Technology Co ltd
Current assignee: Zhongshan Pulos Intelligent Equipment Technology Co ltd
Priority date: 2020-04-28
Filing date: 2020-04-28
Publication date: 2023-01-06
Anticipated expiration: 2040-04-28
Also published as: CN111350043A

Abstract

The invention provides a mesh belt color fixing machine and a mesh belt color fixing production line, wherein the mesh belt color fixing machine comprises a rack, a color fixing baking box, a mesh belt inlet and a mesh belt outlet, wherein the color fixing baking box is provided with two opposite sides; the microwave assembly comprises a microwave generator and a microwave reflecting plate, the microwave generator is arranged on one side of the fixation baking box, which is provided with a braid inlet, the microwave reflecting plate is arranged in the fixation baking box, the microwave reflecting plate and one side of the fixation baking box, which is provided with the microwave generator, form a microwave cavity, and the microwave reflecting plate and the other side of the fixation baking box form a baking cavity; the baking assembly is arranged on the rack and positioned in the baking cavity, and is used for baking the woven belt; meshbelt conveying assembly installs in the frame, and meshbelt conveying assembly is used for carrying the meshbelt to get into the fixation from the meshbelt entry and toasts the case and then leaves the fixation from the meshbelt export and toast the case. The mesh belt color fixing machine utilizes microwaves to heat and fix the color of the mesh belt, and has the characteristics of energy conservation and high efficiency.

Description

Ribbon fixation machine and ribbon fixation production line

Technical Field

The invention relates to the technical field of spinning, in particular to a woven belt color fixing machine and a woven belt color fixing production line.

Background

In the textile industry, it is often desirable to dye a fabric. The dyeing process generally comprises two procedures of dip dyeing and fixation, namely, a fabric piece is firstly immersed into a dyeing solution, and then the fabric piece is subjected to heating fixation. At present, in the color fixing process of the woven belt, the woven belt is usually wound on a high-temperature roller to heat the woven belt. The method for heating and fixing color of the woven belt by adopting the high-temperature roller has lower efficiency and larger energy loss, and is not suitable for mass production.

Therefore, there is also a need to provide a new web fixing machine to solve the above problems.

Disclosure of Invention

Aiming at the defects in the prior art, the invention provides the mesh belt color fixing machine for heating and fixing the mesh belt by using the microwave and the mesh belt color fixing production line, and the mesh belt color fixing machine and the mesh belt color fixing production line have the characteristics of energy conservation and high efficiency.

The technical scheme adopted by the invention for solving the technical problem is as follows:

the woven belt color fixing machine is characterized by comprising a rack, a color fixing baking box, a color fixing device and a color fixing device, wherein two opposite sides of the color fixing baking box are respectively provided with a woven belt inlet and a woven belt outlet; the microwave assembly comprises a microwave generator and a microwave reflecting plate, the microwave generator is arranged on one side of the fixation baking box, which is provided with the braid inlet, the microwave reflecting plate is arranged in the fixation baking box, the microwave reflecting plate and one side of the fixation baking box, which is provided with the microwave generator, form a microwave cavity, and the microwave reflecting plate and the other side of the fixation baking box form a baking cavity; the baking assembly is arranged on the rack and positioned in the baking cavity, and the baking assembly is used for baking the woven belt; meshbelt conveyor components, install in the frame, meshbelt conveyor components is used for carrying the meshbelt to follow the meshbelt entry gets into the fixation is toasted the case and is followed then the meshbelt export is left the fixation is toasted the case.

Preferably, the frame is equipped with and is used for opening or closing the door of the case is baked in the fixation, the case is baked in the fixation is enclosed by the metal sheet and is established and form, the door is made by the metal sheet.

Preferably, the mesh belt fixation machine further comprises a steam water tank and a heating assembly, the steam water tank is mounted on the rack, the heating assembly is connected with the steam water tank and used for heating water in the steam water tank to generate steam, and the steam water tank is communicated with the microwave cavity so that the steam can enter the microwave cavity.

Preferably, the meshbelt fixation machine still includes the moisturizing water tank, the moisturizing water tank install in the frame and with the vapour water tank intercommunication, the volume of moisturizing water tank is less than the volume of vapour water tank.

Preferably, the heating assembly includes a conduit for containing steam and heats water in the steam tank with the steam to produce steam.

Preferably, the toasting assembly includes a steam duct for containing steam, said steam duct being located within the toasting cavity and passing over the microwave reflecting plate into the microwave cavity.

Preferably, the steam conduit includes first pipeline, second pipeline and the third pipeline that communicates each other, first pipeline with the second pipeline is parallel to each other and is located respectively the fixation toasts being equipped with of case the meshbelt entry with the both sides that the meshbelt exported, the quantity of third pipeline is a plurality of and is located first pipeline with between the second pipeline, the both ends of third pipeline respectively with first pipeline with the second pipeline is connected perpendicularly.

Preferably, a steam outlet end of the steam pipeline is provided with a steam trap, and an output port of the steam trap is communicated with the steam water tank.

Preferably, meshbelt conveyor components includes conveyor motor and a plurality of roller, conveyor motor passes through chain drive the roller is rotatory, and is a plurality of the roller divide into about two sets of install respectively in the upper portion and the lower part of case are toasted in the fixation, the periphery of roller is used for winding the meshbelt and utilizes frictional force to drive the meshbelt and is in make a round trip to turn back the removal many times between the upper portion and the lower part of case are toasted in the fixation.

The utility model provides a meshbelt fixation production line which characterized in that includes: the woven belt color fixing machine; the liquid storage container is used for containing liquid for cleaning the woven belt; the drying device is used for drying the woven belt; and the mesh belt conveying device is used for conveying mesh belts coming out of the mesh belt color fixing machine to the liquid storage container and the drying device in sequence.

Compared with the prior art, the invention mainly has the following beneficial effects:

the woven belt color fixing machine heats and fixes woven belts by microwaves, the polarity orientation of dye liquor on the woven belts is changed along with the change of an external magnetic field under the action of a microwave field, and the dye liquor permeates, shuttles and diffuses in fabrics and fibers to be colored in ultrahigh-speed friction, collision and vibration, so that the woven belt color fixing machine has the characteristics of energy conservation and high efficiency.

Drawings

In order to illustrate the solution of the present application more clearly, the drawings that are needed in the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present application, and that other drawings can be obtained by those skilled in the art without inventive effort.

Fig. 1 is a schematic structural diagram of a ribbon fixer according to the present invention;

fig. 2 is a structural schematic diagram of a mesh belt fixing machine related to the invention.

Reference numerals:

100-mesh belt color fixing machine, 10-frame, 11-color fixing baking box, 12-mesh belt inlet, 13-mesh belt outlet, 14-door, 15-centrifugal fan, 20-microwave component, 21-microwave generator, 22-microwave reflecting plate, 23-first mounting plate, 30-mesh belt conveying component, 31-conveying motor, 32-roller shaft, 41-steam water tank, 42-heating component, 51-first pipeline, 52-second pipeline, 53-third pipeline, 54-drain valve, 60-water replenishing water tank, 70-outlet water tank, 80-inlet water tank and 90-mesh belt.

Detailed Description

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used in the description of the application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "including" and "having," and any variations thereof, in the description and claims of this application and the description of the above figures are intended to cover non-exclusive inclusions. The terms "first," "second," and the like in the description and claims of this application or in the above-described drawings are used for distinguishing between different objects and not for describing a particular order.

Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is explicitly and implicitly understood by one skilled in the art that the embodiments described herein can be combined with other embodiments.

Fig. 1 is a schematic structural diagram of a web fixing machine 100 according to the present invention; fig. 2 is a schematic structural diagram of the webbing fixing machine 100 according to the present invention.

As shown in fig. 1 and 2, a webbing fixing machine 100 according to a preferred embodiment of the present invention includes a frame 10, a microwave assembly 20, a webbing conveying assembly 30, a humidifying assembly, a steam pipeline, and a water replenishing tank 60.

In this embodiment, the main body of the frame 10 may be constructed by sectional materials or welded by steel pipes to provide support for other components. The frame 10 may also include panels or mounts for mounting other components. In addition, the frame 10 may further include a sheet metal door provided at the periphery of the main body and casters or a foot cup provided at the bottom of the main body. Specifically, the housing 10 is provided with a fixation oven 11, a webbing inlet 12 communicating with the fixation oven 11, a webbing outlet 13, and a door 14. The web inlet 12 and the web outlet 13 are located on two opposite sides of the fixation oven 11. In other examples, the web inlet 12 and the web outlet 13 may also be located on other sides of the fixation oven 11, or even on the same side. The door 14 is used to open or close the fixation oven 11. The fixation baking box 11 is formed by enclosing a metal plate, and the door 14 is made of a metal plate for shielding microwaves to prevent the microwaves from leaking. The metal plate may be a steel plate, an aluminum plate, or a copper plate. Preferably, the metal plate is a steel plate. The fixation oven 11 can be divided by a microwave baffle 22 into a microwave cavity and an oven cavity, both of which are used to heat the woven tape for fixation.

In the present embodiment, the microwave assembly 20 includes a microwave generator 21 and a microwave reflection plate 22. The microwave generator 21 is mounted to the housing 10. The microwave reflection plate 22 is installed on the housing 10, the microwave reflection plate 22 has a reflection surface for reflecting the microwave, and the reflection surface faces the microwave generator 21, and the microwave reflection plate 22 and the microwave generator 21 cooperate to form a microwave cavity. The microwave cavity and the fixation oven 11 have overlapping areas in space. From the webbing entrance 12 to the webbing exit 13, a main movement direction of the webbing is constituted, and the microwave emission direction may be parallel or perpendicular to the main movement direction of the webbing. Preferably, the microwave reflection plate 22 is located in the fixation baking box 11 and between the braid inlet 12 and the braid outlet 13, and the microwave generator 21 is installed at one side of the fixation baking box 11 where the braid inlet 12 is located, that is, the microwave emission direction is parallel to the main movement direction of the braid. The number of the microwave generators 21 may be multiple, and the microwave generators are uniformly distributed on one side of the fixing baking oven 11 where the woven tape inlet 12 is arranged. The microwave reflection plate 22 is installed on the first installation plate 23, the first installation plate 23 is installed on the rack 10 and located on one side of the fixation baking box 11 where the webbing inlet 12 is located, and the microwave generator 21 is installed on one side of the first installation plate 23, which faces away from the microwave reflection plate 22. The microwave generator 21 may be selected from toshiba model 2M248 (XB) microwave generators.

In this embodiment, the webbing feed assembly 30 is mounted to the chassis 10, the webbing feed assembly 30 being arranged to feed the webbing 90 through the microwave cavity. Specifically, the webbing transport assembly 30 is used to transport the webbing 90 from the webbing inlet 12 into the dye fixing oven 11 and then out of the dye fixing oven 11 from the webbing outlet 13. The webbing conveyor assembly 30 may include a conveyor motor 31 and a plurality of rollers 32, with the conveyor motor 31 driving the rollers 32 to rotate via a chain drive mechanism. The webbing 90 is wound around the outer periphery of the roller shaft 32. The roller shaft 32 moves the webbing 90 by rotating with a frictional force. A plurality of roller 32 can fall into about two sets of installing respectively in the upper portion and the lower part of the case 11 are toasted in the fixation, and meshbelt 90 can make a round trip to turn back and move many times between the upper portion and the lower part of case 11 are toasted in the fixation to increase the length of heating the fixation in the case 11 is toasted in the fixation, be favorable to improving the utilization to heating energy, energy-concerving and environment-protective.

In this embodiment, the humidification assembly includes a vapor water tank 41 and a heating assembly 42. A steam tank 41 is mounted to the housing 11, and a heating assembly 42 is connected to the steam tank 41 for heating water in the steam tank 41 to produce steam, the steam tank 41 communicating with the microwave cavity to facilitate entry of steam into the microwave cavity. Specifically, steam water tank 41 is installed in fixation baking oven 11 below, through can shielding microwave and ventilative baffle structure with fixation baking oven 11 intercommunication. Alternatively, the heating assembly 42 may be a pipe containing steam by which water in the steam tank 41 is heated to generate steam. Under some circumstances, when the meshbelt is heated by microwave, the dye liquor on the meshbelt gradually becomes less, and the humidification subassembly can in time humidify the meshbelt, avoids the meshbelt to be baked dry impaired.

In this embodiment, the web fixing machine 100 may be provided with a baking assembly. The steam line may be mounted to the frame 10 and located in the dye-fixing oven 11 as an alternative to the baking assembly for heating the web. The vapor conduit is located within the toasting chamber and passes over microwave baffle 22 into the microwave chamber. Preferably, the steam pipeline comprises a first pipeline 51, a second pipeline 52 and a third pipeline 53 which are communicated with each other, the first pipeline 51 and the second pipeline 52 are parallel to each other and are respectively positioned at two sides of the fixation baking box 11, which are provided with the braid inlet 12 and the braid outlet 13, the number of the third pipeline 53 is multiple and is positioned between the first pipeline 51 and the second pipeline 52, and two ends of the third pipeline 53 are respectively and vertically connected with the first pipeline 51 and the second pipeline 52. The third duct 53 may be folded back and forth between the first duct 51 and the second duct 52, and may be curved to enhance the heating effect. The steam pipeline and the microwave component 20 can form a mixed heating device to heat and fix the color of the woven belt, so that the color fixing efficiency can be further improved. Preferably, the air outlet end of the steam pipeline is provided with a drain valve 54, and the output port of the drain valve 54 is communicated with the steam water tank 41, that is, the energy of the steam pipeline can be recovered to the steam water tank 41, which is beneficial to energy conservation and environmental protection.

In the present embodiment, the refill water tank 60 is mounted to the frame 11 and communicates with the steam water tank 41, and the volume of the refill water tank 60 is smaller than the volume of the steam water tank 41. The water replenishing tank 60 is communicated with the steam tank 41, and the water levels of the water replenishing tank and the steam tank are consistent. A water level sensor may be provided on the water supplement tank 60 to detect the water level thereof, and when the water level is lower than a preset standard, a buzzer or an indicator lamp may be triggered to notify an operator of timely water supplement. Generally, the temperature of water in the steam water tank 41 is higher, and the moisturizing water tank 60 communicates with the steam water tank 41 through the pipeline, and the temperature of moisturizing water tank 60 is lower, mends water through the moisturizing water tank 60, is favorable to avoiding the operator to be scalded. The volume of the water replenishing tank 60 is smaller than that of the steam tank 41, which is beneficial to reducing energy loss.

In this embodiment, an outlet water tank 70 is provided at the webbing outlet 13. The outlet tank 70 is filled with water. The opening of outlet water tank 70 is up and partly lies in fixation toast incasement 11, and another part lies in fixation toast outside the case 11. As the webbing exits the dye fixing oven 11 from the webbing outlet 13, it is immersed in the water contained in the outlet water tank 70. The moisture is supplemented in time after the braid is baked, which is beneficial to ensuring the quality of the braid. In addition, the water in the outlet tank 70 may also be shielded from microwaves to prevent microwave leakage.

In this embodiment, an inlet water tank 80 is provided at the webbing inlet 12. The inlet water tank 80 is installed in the frame 10 and has an upward opening. The web passes through an inlet water box 80 into the dye fixing oven 11. The inlet water tank 80 contains water, which can filter microwaves and prevent the microwaves from leaking. The webbing may be located above the water level of the inlet tank 80 or may be submerged in water.

In the present embodiment, the circuit components of the webbing fixing machine 100 are installed on one side of the frame 10 close to the webbing inlet 12, and a centrifugal fan 15 is provided on the top of the frame 10 for ventilating and radiating heat to the circuit components.

In this embodiment, the woven tape color fixing machine 100 heats and fixes the woven tape by using microwaves, the polarity orientation of the dye solution on the woven tape changes along with the change of an external magnetic field under the action of a microwave field, and the dye solution permeates, shuttles and diffuses in the fabric and the fiber to color in the processes of ultra-high-speed friction, collision and vibration, so that the woven tape color fixing machine has the characteristics of energy conservation and high efficiency. In addition, compared with the traditional color fixing process, due to the characteristics of permeability of microwave heating, selective heating of microwaves and the like, the microwave heating color fixing process has the characteristics of firm dyeing, uniform and bright color and the like. Moreover, the defects of thick fabric tie-dyed by the traditional process, low efficiency of vat dyeing, large water pollution and pollution discharge and the like are overcome by microwave heating color fixation, the environment pollution is greatly improved, and the labor intensity is reduced.

The invention also provides a woven belt color fixing production line. The woven belt color fixing production line comprises a woven belt color fixing machine 100, a liquid storage container, a drying device and a woven belt conveying device. Typically, after the web exits the web fixing machine 100, there is a dye residue that needs to be washed away. The reservoir is intended to contain a liquid for washing the fabric strip, for example tap water or water with detergent added. The woven belt conveying device conveys the woven belt coming out of the woven belt color fixing machine 100 into the liquid storage container so as to wash away residual dye. The drying device is used for drying the woven belt. The drying device can be a hot air blower, and the woven belt is dried by utilizing hot air. The drying device may also be a heated drum around which the webbing is wound to dry the webbing. The drying device can also be a steam pipeline, and the woven belt is dried by using the heat of the steam. The mesh belt conveying device is used for conveying mesh belts coming out of the mesh belt color fixing machine 100 to the liquid storage container and the drying device in sequence. The mesh belt conveying device can be a plurality of rollers driven by a motor to rotate, mesh belts are wound on the peripheries of the rollers, and the rollers rotate to drive the mesh belts to move by using friction force. The webbing transfer device and the webbing transport assembly 30 may have the same or similar mechanical construction. With the stock solution container complex is a plurality of the roller can be divided into upper and lower two sets of, and the upper group is located stock solution container's top, lower group is located in the stock solution container and be located under the liquid level, the meshbelt makes a round trip to turn back many times between the upper group and the lower group to can increase the meshbelt and be in number of times and the time of soaking in the stock solution container are favorable to improving the cleaning performance.

It is to be understood that the above-described embodiments are merely illustrative of some, but not restrictive, of the broad invention, and that the appended drawings illustrate preferred embodiments of the invention and do not limit the scope of the invention. This application is capable of embodiments in many different forms and is provided for the purpose of enabling a thorough understanding of the disclosure of the application. Although the present application has been described in detail with reference to the foregoing embodiments, it will be apparent to one skilled in the art that the present application may be practiced without modification or with equivalents of some of the features described in the foregoing embodiments. All equivalent structures made by using the contents of the specification and the drawings of the present application are directly or indirectly applied to other related technical fields and are within the protection scope of the present application.

Claims

1. The utility model provides a meshbelt fixation machine which characterized in that includes:

the device comprises a rack, a color fixing baking box and a color fixing device, wherein two opposite sides of the color fixing baking box are respectively provided with a woven belt inlet and a woven belt outlet;

the microwave assembly comprises a microwave generator and a microwave reflecting plate, the microwave generator is arranged on one side of the fixation baking box, which is provided with the braid inlet, the microwave reflecting plate is arranged in the fixation baking box, the microwave reflecting plate and one side of the fixation baking box, which is provided with the microwave generator, form a microwave cavity, and the microwave reflecting plate and the other side of the fixation baking box form a baking cavity;

the baking assembly is arranged on the rack and positioned in the baking cavity, and the baking assembly is used for baking the woven belt;

the woven belt conveying assembly is mounted on the rack and used for conveying a woven belt to enter the color fixing baking box from the woven belt inlet and then to leave the color fixing baking box from the woven belt outlet;

a steam tank mounted to the housing and a heating assembly connected to the steam tank for heating water in the steam tank to produce steam, the steam tank communicating with the microwave cavity for steam to enter the microwave cavity;

the heating assembly comprises a pipeline for containing steam and heats water in the steam water tank through the steam to generate steam;

the toasting assembly includes a vapor conduit for containing vapor, the vapor conduit being located within the toasting cavity and passing over the microwave baffle into the microwave cavity.

2. The web fixing machine according to claim 1,

the frame is equipped with and is used for opening or closing the door of the case is toasted in the fixation, the fixation toasts the case and encloses by the metal sheet and establish and form, the door is made by the metal sheet.

3. The web fixing machine according to claim 1,

still include the moisturizing water tank, the moisturizing water tank install in the frame and with steam water tank intercommunication, the volume of moisturizing water tank is less than steam water tank's volume.

4. The web fixing machine according to claim 1,

the steam conduit includes first pipeline, second pipeline and the third pipeline that communicates each other, first pipeline with the second pipeline is parallel to each other and is located respectively the fixation toasts being equipped with of case the meshbelt entry with the both sides that the meshbelt exported, the quantity of third pipeline is a plurality of and is located first pipeline with between the second pipeline, the both ends of third pipeline respectively with first pipeline with second pipeline vertical connection.

5. The textile tape fixing machine according to claim 4,

and a steam outlet end of the steam pipeline is provided with a drain valve, and an output port of the drain valve is communicated with the steam water tank.

6. The web fixing machine according to claim 1,

meshbelt conveyor components is including conveyor motor and a plurality of roller, conveyor motor passes through chain drive the roller is rotatory, and is a plurality of the roller divide into about two sets of install respectively in the upper portion and the lower part of case are toasted in the fixation, the periphery of roller is used for winding the meshbelt and utilizes frictional force to drive the meshbelt and is in make a round trip to turn back the removal many times between the upper portion and the lower part of case are toasted in the fixation.

7. The utility model provides a meshbelt fixation production line which characterized in that includes:

the web fixer according to any one of claims 1 to 6;

the liquid storage container is used for containing liquid for cleaning the woven belt;

the drying device is used for drying the woven belt;

and the mesh belt conveying device is used for conveying mesh belts coming out of the mesh belt color fixing machine to the liquid storage container and the drying device in sequence.