CN111451946A - Cylinder cover blind hole rotary sand blasting equipment and sand blasting method thereof - Google Patents
Cylinder cover blind hole rotary sand blasting equipment and sand blasting method thereof Download PDFInfo
- Publication number
- CN111451946A CN111451946A CN202010283609.XA CN202010283609A CN111451946A CN 111451946 A CN111451946 A CN 111451946A CN 202010283609 A CN202010283609 A CN 202010283609A CN 111451946 A CN111451946 A CN 111451946A
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- sand blasting
- rotary
- sand
- cylinder
- cylinder cover
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/02—Abrasive blasting machines or devices; Plants characterised by the arrangement of the component assemblies with respect to each other
- B24C3/04—Abrasive blasting machines or devices; Plants characterised by the arrangement of the component assemblies with respect to each other stationary
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
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- Mechanical Engineering (AREA)
- Spray Control Apparatus (AREA)
Abstract
The invention relates to a cylinder cover blind hole rotary sand blasting device and a sand blasting method thereof, wherein the cylinder cover blind hole rotary sand blasting device comprises a support, a rotary sand pouring mechanism borne by the support, a sand blasting mechanism fixed inside the rotary sand pouring mechanism and a control assembly, a cylinder cover is fixed on a positioning support plate and enters the sand blasting mechanism, when the positioning support plate moves to a set position in the sand blasting mechanism, the sand blasting mechanism works, meanwhile, the rotary sand pouring mechanism works, and a sand pouring process is completed while sand blasting is performed. The sand blasting method of the rotary sand blasting equipment realizes the procedure of automatically blasting and pouring sand. The sand-blasting and sand-pouring integrated machine has multiple purposes, saves space and time, saves labor cost and can improve production efficiency.
Description
Technical Field
The invention relates to the field of automatic sand blasting of automobile cylinder covers, in particular to rotary sand blasting equipment for blind holes of cylinder covers and a sand blasting method thereof.
Background
At present, in the processing process of the automobile cylinder cover, various surface treatments need to be carried out on the blind hole of the cylinder cover, wherein sand blasting is a common object surface treatment mode, but the sand blasting of the blind hole of the cylinder cover belongs to a process with frequent production change. At present, most of the sand blasting of the blind holes of the cylinder is manually operated, the working procedures are dispersed, the working procedure of sand pouring needs an additional sand pouring mechanism or manual operation, and practical verification proves that the currently used method cannot achieve the final sand pouring effect on the blind holes of the cylinder cover and needs to add additional working procedures.
In addition, the workpiece positioning accuracy of the current sand pouring mechanism is difficult to guarantee, the universality of sand blasting equipment is not high, and the single sand pouring position is difficult to achieve the final sand pouring effect due to the zigzag blind hole sand pouring.
Disclosure of Invention
The purpose of the invention is: the cylinder cover blind hole rotary sand blasting equipment solves the problems that sand blasting equipment is not universal and sand pouring equipment cannot fully achieve the final effect in the prior art. Another purpose of the invention is to provide a sand blasting method for a rotary sand blasting device, which solves the problems of inaccurate positioning and incapability of simultaneously carrying out sand blasting and pouring processes
The technical scheme is that the rotary sand blasting equipment for the blind hole of the cylinder cover is characterized by comprising a support, a rotary sand pouring mechanism borne by the support, a sand blasting mechanism fixed inside the rotary sand pouring mechanism and a control assembly, wherein the cylinder cover is fixed on a positioning support plate and enters the sand blasting mechanism, when the positioning support plate moves to a set position in the sand blasting mechanism, the sand blasting mechanism works, meanwhile, the rotary sand pouring mechanism works, and a sand pouring process is completed while sand blasting is performed.
Preferably, the method comprises the following steps: the support includes the accepting frame that four angles of bottom plate, bottom plate are upwards protruding to be established, the concave recess that is equipped with in top of accepting the frame, it has the gyro wheel to connect through the axle pivot in the recess, the gyro wheel outer lane is equipped with the boss, the boss prevents that axial displacement from appearing in rotatory sand pouring mechanism, the support bears rotatory sand pouring mechanism and when rotatory sand pouring mechanism is rotatory the gyro wheel rotates thereupon, reduces frictional resistance.
Preferably, the method comprises the following steps: the rotary sand pouring mechanism comprises a front rotary frame and a rear rotary frame which are connected through a plate and a servo motor which is installed on the support, wherein a through hole penetrates through the rotary frame along the axis direction, the sand blasting mechanism is installed inside the through hole, two traction device installation frames which are circular surfaces are arranged on the outer cylindrical surface of the front rotary frame and are respectively a starting end and a terminal end, the major arc radian formed between the starting end and the terminal end of each traction device installation frame is larger than 270 degrees, one end of each traction device is fixedly arranged at the starting end of each traction device installation frame, the other end of each traction device installation frame is fixedly arranged at the terminal end of each traction device installation frame after a transmission gear connected with a servo motor output shaft is matched with the transmission gear, the servo motor drives the rotary sand pouring mechanism to rotate integrally by controlling the movement of the traction devices, the rotary sand pouring mechanism further comprises a tensioning device, the traction device is ensured to be tightly connected with the outer circular surface of the rotating frame.
Preferably, the method comprises the following steps: the traction device is one of a belt or a chain.
Preferably, the method comprises the following steps: the sand blasting mechanism comprises a support plate, a conveying and positioning structure and a pressing sand blasting structure, wherein the conveying and positioning structure and the pressing sand blasting structure are installed on the support plate, a plurality of guide pillar fixing frames are respectively arranged on two sides of the support plate in a protruding mode, one end of each guide pillar is fixed to each guide pillar fixing frame, and the other end of each guide pillar is fixed to the lower portion of a plate of the.
Preferably, the method comprises the following steps: the conveying and positioning structure comprises roller fixing frames which are arranged on the support plate in an opposite mode, a plurality of rollers which are pivoted between the roller fixing frames, a first correlation sensor and a second correlation sensor which are arranged above the roller fixing frames in rows at two sides, and a blocking cylinder which is arranged on the support plate and located at one end of the discharge material.
Preferably, the method comprises the following steps: the compaction and sand blasting structure comprises compaction air cylinder supports fixed on two sides of the support plate, compaction air cylinders arranged on the compaction air cylinder supports, and a spray gun fixing plate connected with the end parts of piston rods of the compaction air cylinders on two sides through fixing elements, wherein a plurality of pulleys are movably connected to two sides of the spray gun fixing plate, the pulleys are matched with the guide pillars and used for balancing the spray gun fixing plate, when the compaction air cylinders are pulled downwards, the spray gun fixing plate compresses a cylinder cover on the positioning support plate, and a spray gun head is arranged in a spray gun hole formed in the spray gun fixing plate and is in one-to-one correspondence with blind holes in the.
Preferably, the method comprises the following steps: the first correlation sensor and the second correlation sensor are electrically connected with the control assembly, and the control assembly is electrically connected with the blocking cylinder, the pressing cylinder, the servo motor and the roller driving motor.
Preferably, the control assembly is a P L C control assembly.
The invention also provides a sand blasting method of the rotary sand blasting equipment, which is characterized by comprising the following steps:
⑴ fixing the cylinder cover on the positioning carrier plate and conveying to the rotary sand blasting equipment;
⑵ the positioning carrier plate enters the sand blasting mechanism, the first correlation sensor senses the positioning carrier plate and stops the cylinder from rising;
⑶, the positioning carrier plate continues to advance, the second correlation sensor senses the positioning carrier plate, the roller stops rotating, and the conveying of the positioning carrier plate is stopped;
⑷ the air cylinder is pressed downwards, the spray gun fixing plate presses the cylinder cover on the positioning support plate, and the spray gun holes on the spray gun fixing plate are in one-to-one correspondence with the blind holes on the cylinder cover.
⑸ P L C controls a motor to control a servo motor to rotate in the positive direction, a spray gun works simultaneously, a rotary sand pouring mechanism rotates 180 degrees, and sand blasting and sand pouring work is simultaneously carried out on a cylinder cover on a positioning support plate;
⑹ P L C controls a motor to control a servo motor to rotate reversely, and controls the rotary sand pouring mechanism to reset;
⑺ stopping the cylinder from descending, the roller rotates, and the positioning carrier plate is conveyed continuously to enter the next equipment.
Compared with the prior art, the invention has the beneficial effects that:
⑴ the sand blasting mechanism is installed in the rotary sand pouring mechanism, the rotary sand pouring mechanism starts to rotate when the sand is blasted, the sand blasting at different angles can be realized, the final sand pouring effect can be realized, and the space and the time are saved.
⑵ the sand blasting mechanism is provided with two pairs of correlation sensors, improves the positioning accuracy of the cylinder cover from two modes of controlling the drum and blocking the cylinder from lifting.
⑶ location support plate reachs the set position after, utilizes the spray gun fixed plate to press from both sides tight pending cylinder cap through the cylinder decline, prevents that equipment during operation, the not hard up equipment of destroying that drops of cylinder cap from causing personnel's damage.
⑷ the spray gun fixing plate is connected with the end of the piston rod of the compression cylinder through a fixing element, so that the corresponding spray gun fixing plate can be replaced according to the cylinder cover actually taken out, and the universality of the sand blasting equipment is improved.
⑸ the P L C control component is used for controlling, so that the labor cost is saved while the production efficiency is improved.
Drawings
FIG. 1 is a perspective view of the cylinder head blind hole rotary sand blasting apparatus of the present invention;
FIG. 2 is a perspective view of the rotary sand blasting equipment for blind holes of a cylinder head in another direction, which is disclosed by the invention;
FIG. 3 is a front view of the rotary sand blasting equipment for blind holes of a cylinder head of the invention;
fig. 4 is a right side view of the cylinder head blind hole rotary blasting apparatus of the present invention.
Description of the main component symbols:
Detailed Description
The invention will be described in more detail below with reference to the accompanying drawings:
referring to fig. 1-3, a cylinder head blind hole rotary sand blasting apparatus includes a bracket 1, a rotary sand pouring mechanism 2 carried by the bracket 1, a sand blasting mechanism 3 fixed inside the rotary sand pouring mechanism 2, and a P L C control component, wherein a cylinder head is fixed on a positioning support plate and enters the sand blasting mechanism 3, when the positioning support plate moves to a set position inside the sand blasting mechanism 3, the sand blasting mechanism 3 operates, and the rotary sand pouring mechanism 2 operates to complete a sand pouring process while performing sand blasting.
Support 1 includes that bottom plate 11, 11 four angles of bottom plate are upwards protruding accepting frame 12 of establishing, the concave recess in top of accepting frame 12 is equipped with the recess, it has gyro wheel 14 to connect through the axle pivot in the recess, the 14 outer lanes of gyro wheel are equipped with the boss, the boss prevents that rotatory sand pouring mechanism 2 from axial displacement appearing, support 1 bears rotatory sand pouring mechanism 2 and when rotatory sand pouring mechanism 2 is rotatory gyro wheel 14 rotates thereupon, reduces frictional resistance.
The rotary sand pouring mechanism 2 comprises a front rotary frame 21 and a rear rotary frame 22 which are connected through a plate 23, and a servo motor 24 which is installed on the supports, wherein a through hole penetrates through the rotary frames 21 and 22 along the axis direction, the sand blasting mechanism 3 is installed inside the through hole, two chain installation frames which are provided with a common circular surface and are respectively a starting end 25 and a terminal end 26 are arranged on the outer cylindrical surface of the front rotary frame 21, a major arc radian formed between the starting end 25 and the terminal end 26 of each chain installation frame is 270 degrees, the servo motor 24 is ensured to control the rotary sand pouring mechanism 2 to rotate at least 180 degrees, one end of a chain 27 is pivoted at the starting end 25 of each chain installation frame, the other end of the chain 27 is pivoted at the terminal end 26 of each chain installation frame after being meshed with a transmission chain wheel 241 connected with a servo motor output shaft, the servo motor 24 drives the rotary sand pouring mechanism 2 to rotate at, the rotary sand pouring mechanism 2 further comprises a tensioning device 28 fixedly arranged on the support, a chain wheel 281 on the tensioning device is meshed with the chain 27, and the tightness of the chain 27 is adjusted to ensure that the chain 27 is tightly connected with the outer circular surface of the front rotary frame 21.
The chain 27 can be a belt according to actual conditions, and the belt can be replaced if the weight of the rotary sand pouring mechanism 2 is light, and the chain wheels on the servo motor 24 and the tensioning device 28 can be meshed for use by changing into gears.
The sand blasting mechanism 3 comprises a support plate 31, a conveying and positioning structure 4 and a pressing sand blasting structure 5 which are arranged on the support plate 31, wherein a plurality of guide pillar fixing frames 32 are respectively arranged on two sides of the support plate 31 in a protruding mode, one end of each guide pillar 33 is fixed on each guide pillar fixing frame 32, and the other end of each guide pillar 33 is fixed below a plate 23 of the rotary sand pouring mechanism.
The conveying and positioning structure 4 comprises opposite roller fixing frames 41 arranged on the support plate 31, a plurality of rollers 42 pivoted between the roller fixing frames 41, a first correlation sensor 43 and a second correlation sensor 44 arranged above the roller fixing frames at two sides in a row, and a blocking cylinder 45 arranged on the support plate 31 and located at one end of the discharge.
The pressing and sand blasting structure 5 comprises pressing air cylinder supports 51 fixed on two sides of the carrier plate 31, pressing air cylinders 52 installed on the pressing air cylinder supports 51, and a spray gun fixing plate 53 connected with the end portions of piston rods 521 of the pressing air cylinders on the two sides through bolts, wherein a plurality of pulleys 54 are movably connected to two sides of the spray gun fixing plate 53, the pulleys 54 are matched with the guide pillars 33 and used for balancing the spray gun fixing plate 53, when the pressing air cylinders 52 are drawn downwards, the spray gun fixing plate 53 presses a cylinder cover on the positioning carrier plate, and a spray gun head is installed in a spray gun hole 531 formed in the spray gun fixing plate 53 and corresponds to blind holes in the cylinder cover one to one.
The first correlation sensor 43 and the second correlation sensor 44 are electrically connected with the P L C control component, and the P L C control component is electrically connected with the blocking cylinder 45, the pressing cylinder 52, the servo motor 24 and the roller rotating motor.
The P L C control assembly is internally provided with a set control program.
The invention relates to a cylinder cover blind hole rotary sand blasting device, which comprises the following concrete sand blasting methods:
⑴ fixing the cylinder cover on the positioning carrier plate, and transporting to the rotary sand blasting equipment by a feeding roller line;
⑵, the positioning carrier plate enters the sand blasting mechanism, the roller rotates, the positioning carrier plate is conveyed forwards until the first correlation sensor senses the positioning carrier plate, and the air cylinder is prevented from rising;
⑶, the positioning carrier plate is conveyed forwards continuously until the second correlation sensor senses the positioning carrier plate, the roller stops rotating, and the positioning carrier plate is stopped being conveyed;
⑷ the air cylinder is pressed downwards, the spray gun fixing plate presses the cylinder cover on the positioning support plate, and the spray gun holes on the spray gun fixing plate are in one-to-one correspondence with the blind holes on the cylinder cover.
The ⑸ P L C control assembly controls the servo motor to rotate in the positive direction, the spray guns work simultaneously, the rotary sand pouring mechanism rotates 180 degrees, and sand blasting and sand pouring work are simultaneously carried out on the cylinder cover on the positioning support plate;
the ⑹ P L C control assembly controls the servo motor to rotate reversely and controls the rotary sand pouring mechanism to reset;
⑺ stop the cylinder from descending, the roller rotates, and the positioning carrier plate is conveyed forwards and enters the feeding roller line.
The above-mentioned embodiments are only preferred embodiments of the present invention, and all equivalent changes and modifications made within the scope of the claims of the present invention should be covered by the claims of the present invention.
Claims (10)
1. The utility model provides a cylinder cap blind hole rotation sand blasting equipment, its characterized in that, including the support, by the rotatory sand mechanism of falling that the support bore, fix at the inside sandblast mechanism and the control assembly of rotatory sand mechanism of falling, the cylinder cap is fixed and is got into sandblast mechanism on the support plate of fixing a position, when the support plate of fixing a position removed the settlement position in the sandblast mechanism, sandblast mechanism work, rotatory sand mechanism work of falling simultaneously accomplishes the sand process of falling in the sandblast.
2. The cylinder cover blind hole rotary sand blasting equipment as claimed in claim 1, wherein the support comprises a bottom plate and a bearing frame which is arranged at four corners of the bottom plate in an upward protruding mode, a groove is formed in the top of the bearing frame in a concave mode, a roller is pivoted in the groove through a shaft, a boss is arranged on the outer ring of the roller, the boss prevents the rotary sand pouring mechanism from axial displacement, the support bears the rotary sand pouring mechanism, and when the rotary sand pouring mechanism rotates, the roller rotates along with the rotary sand pouring mechanism, and friction resistance is reduced.
3. The cylinder cover blind hole rotary sand blasting device as claimed in claim 1, wherein the rotary sand blasting mechanism comprises a front rotary frame and a rear rotary frame connected by a plate and a servo motor installed on the support, the rotary frame is provided with a through hole along the axis direction, the sand blasting mechanism is installed inside the through hole, two traction device installation frames with a common circular surface are arranged on the outer cylindrical surface of the front rotary frame, the two traction device installation frames are respectively a starting end and a terminal end, the major arc radian formed between the starting end and the terminal end of the traction device installation frame is larger than 270 degrees, one end of a traction device is fixedly arranged at the starting end of the traction device installation frame, the other end of the traction device installation frame is fixedly arranged at the terminal end of the traction device installation frame after being matched with a transmission gear connected with an output shaft of the servo motor, the servo motor drives the rotary sand blasting mechanism to integrally rotate by controlling the movement of the traction device, the tightness degree of the traction device is adjusted, and the traction device is tightly connected with the outer circular surface of the rotating frame.
4. The rotary sand blasting equipment for the blind holes in the cylinder cover according to claim 3, wherein the traction device is one of a belt or a chain.
5. The cylinder cover blind hole rotary sand blasting device according to claim 1, wherein the sand blasting mechanism comprises a support plate, a conveying and positioning structure and a pressing sand blasting structure, the conveying and positioning structure and the pressing sand blasting structure are mounted on the support plate, a plurality of guide pillar fixing frames are respectively arranged on two sides of the support plate in a protruding mode, one end of each guide pillar is fixed on each guide pillar fixing frame, and the other end of each guide pillar is fixed below a plate of the rotary sand pouring mechanism.
6. The rotary sand blasting equipment for the blind holes in the cylinder cover according to claim 5, wherein the conveying and positioning structure comprises opposite roller fixing frames arranged on a support plate, a plurality of rollers pivoted between the roller fixing frames, a first opposite-jet sensor and a second opposite-jet sensor which are arranged above the roller fixing frames in rows at two sides, and a blocking cylinder arranged on the support plate and positioned at one end of a discharge port.
7. The cylinder cover blind hole rotary sand blasting device as claimed in claim 5, wherein the compression sand blasting structure comprises compression cylinder supports fixed on two sides of the carrier plate, compression cylinders mounted on the compression cylinder supports, and a spray gun fixing plate connected with the end portions of the piston rods of the compression cylinders on two sides through fixing elements, wherein a plurality of pulleys are movably connected on two sides of the spray gun fixing plate, the pulleys are matched with the guide pillars to balance the spray gun fixing plate, when the compression cylinders are drawn downwards, the spray gun fixing plate compresses and positions the cylinder cover on the carrier plate, and spray gun heads are mounted in spray gun holes formed in the spray gun fixing plate and correspond to blind holes in the cylinder cover one by one.
8. The rotary sand blasting equipment for the blind holes in the cylinder cover according to claim 1, wherein the first correlation sensor and the second correlation sensor are electrically connected with the control assembly, and the control assembly is electrically connected with the blocking cylinder, the pressing cylinder, the servo motor and the roller driving motor.
9. The rotary cylinder head blind hole blasting apparatus according to claim 1 or 8, wherein said control assembly is a P L C control assembly.
10. A blasting method of a rotary blasting apparatus, characterized by comprising the steps of:
⑴ fixing the cylinder cover on the positioning carrier plate and conveying to the rotary sand blasting equipment;
⑵ the positioning carrier plate enters the sand blasting mechanism, the first correlation sensor senses the positioning carrier plate and stops the cylinder from rising;
⑶, the positioning carrier plate continues to advance, the second correlation sensor senses the positioning carrier plate, the roller stops rotating, and the conveying of the positioning carrier plate is stopped;
⑷ the air cylinder is pressed downwards, the spray gun fixing plate presses the cylinder cover on the positioning support plate, and the spray gun holes on the spray gun fixing plate are in one-to-one correspondence with the blind holes on the cylinder cover.
The ⑸ P L C control assembly controls the servo motor to rotate in the positive direction, the spray guns work simultaneously, the rotary sand pouring mechanism rotates 180 degrees, and sand blasting and sand pouring work are simultaneously carried out on the cylinder cover on the positioning support plate;
the ⑹ P L C control assembly controls the servo motor to rotate reversely and controls the rotary sand pouring mechanism to reset;
⑺ stopping the cylinder from descending, the roller rotates, and the positioning carrier plate is conveyed continuously to enter the next equipment.
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CN202010283609.XA CN111451946B (en) | 2020-04-13 | 2020-04-13 | Cylinder cover blind hole rotary sand blasting equipment and sand blasting method thereof |
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CN202010283609.XA CN111451946B (en) | 2020-04-13 | 2020-04-13 | Cylinder cover blind hole rotary sand blasting equipment and sand blasting method thereof |
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CN111451946B CN111451946B (en) | 2022-06-28 |
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CN116922277A (en) * | 2023-09-18 | 2023-10-24 | 新程汽车工业有限公司 | Auto-parts surface treatment device |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN116922277B (en) * | 2023-09-18 | 2024-01-16 | 新程汽车工业有限公司 | Auto-parts surface treatment device |
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Effective date of registration: 20220818 Address after: Building 1, No. 999, Xingguang Avenue, Zhongshan Road Street, Yongchuan District, Chongqing 402100 (self-promised) Patentee after: Chongqing Xinghuan Intelligent Equipment Co., Ltd. Address before: 402160 Building 1, electronic No.5 community, Fenghuang Lake Industrial Park, Yongchuan District, Chongqing Patentee before: CHONGQING GOOGOL CHANGJIANG RESEARCH INSTITUTE Co.,Ltd. |