CN111449148A - Edge-selling tea raw material integrated efficient pile fermentation processing method - Google Patents
Edge-selling tea raw material integrated efficient pile fermentation processing method Download PDFInfo
- Publication number
- CN111449148A CN111449148A CN202010427011.3A CN202010427011A CN111449148A CN 111449148 A CN111449148 A CN 111449148A CN 202010427011 A CN202010427011 A CN 202010427011A CN 111449148 A CN111449148 A CN 111449148A
- Authority
- CN
- China
- Prior art keywords
- pile fermentation
- tea
- pile
- vertical
- automatic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000855 fermentation Methods 0.000 title claims abstract description 50
- 230000004151 fermentation Effects 0.000 title claims abstract description 47
- 239000002994 raw material Substances 0.000 title claims abstract description 31
- 238000003672 processing method Methods 0.000 title claims abstract description 14
- 241001122767 Theaceae Species 0.000 title abstract 3
- 238000005303 weighing Methods 0.000 claims abstract description 18
- 238000012545 processing Methods 0.000 claims abstract description 7
- 244000269722 Thea sinensis Species 0.000 claims description 48
- 235000013616 tea Nutrition 0.000 claims description 37
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 16
- 239000000428 dust Substances 0.000 claims description 15
- 238000002156 mixing Methods 0.000 claims description 11
- 235000009569 green tea Nutrition 0.000 claims description 10
- 238000012544 monitoring process Methods 0.000 claims description 9
- 229910052742 iron Inorganic materials 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 238000007670 refining Methods 0.000 claims description 6
- 238000005507 spraying Methods 0.000 claims description 5
- 238000007639 printing Methods 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- 235000006468 Thea sinensis Nutrition 0.000 claims description 2
- 235000020279 black tea Nutrition 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000012827 research and development Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 235000019225 fermented tea Nutrition 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 230000001953 sensory effect Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Tea And Coffee (AREA)
Abstract
The invention discloses an integrated efficient pile fermentation processing method for raw materials of edge-selling tea, which comprises five processing steps of deironing, dedusting, weighing, automatic uniform stacking and humidifying pile fermentation system after the black raw tea with different screen sizes is conveyed by a feeding system.
Description
Technical Field
The invention relates to the field of tea raw material processing, in particular to an edge-selling tea raw material integrated efficient pile fermentation processing method.
Background
The raw material of the sideline tea is generally pruned tea in summer and autumn, and is processed by a series of processes such as primary processing, refining, pile fermentation and the like. Piling of the tea raw material sold at the side is usually done: selecting a clean ground, piling several tons of tea leaves, and manually adding water and stirring. After the moisture is uniform, covering wet cloth to keep warm and moisturize, and turning the piles at least twice in the pile fermentation process to facilitate the pile fermentation uniformity.
The main defects are as follows:
1. the traditional ground pile fermentation has long time, low production efficiency and high labor cost;
2. the labor intensity of manual assembly is high in the traditional pile fermentation, and tea dust flies unhygienic;
3. the traditional pile fermentation is easily influenced by seasons and weather factors, and the tea quality control is difficult to be standardized.
Disclosure of Invention
The invention aims to solve the technical problem of an edge-selling tea raw material integrated efficient pile fermentation processing method, which is used for improving the structural function of large-scale uniform pile equipment through research and development of an edge-selling tea raw material integrated efficient pile fermentation process, realizing automatic conveying, blending and humidifying and uniform pile formation of various screen size teas discharged from a refining line and solving the defects in the prior art.
The invention is realized by the following technical scheme: the integrated efficient pile fermentation processing method for the edge-selling tea raw materials comprises five processing steps of black raw tea with different screen sizes, conveying by a feeding system, removing iron, weighing, automatically uniformly stacking and humidifying a pile fermentation system, and specifically comprises the following steps:
step one, raw material blending
10% of special raw dark green tea, 80% of first-level raw dark green tea and 10% of second-level raw dark green tea;
step two, automatically conveying, uniformly piling, automatically weighing and humidifying pile fermentation
The tea with each screen size coming out of the refining line is conveyed by a horizontal conveyor and a vertical conveyor according to a pre-designed blending proportion, enters an automatic weighing device through a conveying device, is uniformly piled by a uniform piling machine set, is uniformly piled, is calculated to obtain the weight of added water, and then enters an automatic humidifying pile-piling device.
As an optimal technical scheme, in the second step, a box-type dust removal device is additionally arranged, the pile fermentation temperature range is selected to be 40-45 ℃, the pile fermentation time is 3 hours, automatic blending of the black tea raw materials is realized, and automatic water adding pile fermentation is realized.
As a preferred technical scheme, in the third step, the used equipment comprises a first vertical conveying machine, a movable reciprocating horizontal conveying machine, a single-row box body for storing tea piles, a first vertical conveying machine, a second horizontal conveying machine, a third vertical conveying machine, a fourth horizontal conveying machine, a box type dust remover, a pipeline system and an electric control cabinet;
the single-row box bodies are arranged on two sides of the movable reciprocating flat conveyer, the first vertical conveyer is provided with a feed port, the second vertical conveyer is connected with the third vertical conveyer, the third vertical conveyer is connected with the third vertical conveyer and the fourth vertical conveyer, the third vertical conveyer is connected with the first pile-piling raw material platform, the fourth vertical conveyer is connected with the second pile-piling raw material platform, and the first vertical conveyer is connected with the second vertical conveyer.
As a preferred technical scheme, the box-type dust remover is connected with each conveying line through a pipeline system.
As an optimal technical scheme, each horizontal conveyor, each vertical conveyor and each box type dust remover are automatically controlled by an electric control cabinet.
As the preferred technical scheme, the equipment further comprises an automatic weighing device and a humidifying pile-fermentation device, the humidifying pile-fermentation device is provided with an automatic spraying system, tea is sprayed and humidified, a signal output end of the automatic weighing device is connected with the electric control cabinet, weighing information is transmitted to the electric control cabinet, and the humidifying pile-fermentation device is also controlled by the electric control cabinet.
As an optimal technical scheme, the whole set of system further comprises a monitoring system, an alarm system and a computer management system, the monitoring system is used for monitoring the wires, the alarm system gives an alarm when a fault occurs, and the computer management system is used for achieving parameter storage and downloading, data statistics, report forms, historical record functions and printing.
The invention has the beneficial effects that: the automatic piling device can realize automation and cleanness of the piling process of the raw materials of the edge-selling tea, improves the working efficiency, reduces the labor intensity, reduces the production cost, improves the product quality and achieves standardized production.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a process flow diagram of the present invention;
FIG. 2 is a block diagram of the apparatus of the present invention;
fig. 3 is a top view of the transport section of the present invention.
Detailed Description
All of the features disclosed in this specification, or all of the steps in any method or process so disclosed, may be combined in any combination, except combinations of features and/or steps that are mutually exclusive.
Any feature disclosed in this specification (including any accompanying claims, abstract and drawings), may be replaced by alternative features serving equivalent or similar purposes, unless expressly stated otherwise. That is, unless expressly stated otherwise, each feature is only an example of a generic series of equivalent or similar features.
In the description of the present invention, it is to be understood that the terms "one end", "the other end", "outside", "upper", "inside", "horizontal", "coaxial", "central", "end", "length", "outer end", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, should not be construed as limiting the present invention.
Further, in the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
The use of terms such as "upper," "above," "lower," "below," and the like in describing relative spatial positions herein is for the purpose of facilitating description to describe one element or feature's relationship to another element or feature as illustrated in the figures. The spatially relative positional terms may be intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "below" or "beneath" other elements or features would then be oriented "above" the other elements or features. Thus, the exemplary term "below" can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly
In the present invention, unless otherwise explicitly specified or limited, the terms "disposed," "sleeved," "connected," "penetrating," "plugged," and the like are to be construed broadly, e.g., as a fixed connection, a detachable connection, or an integral part; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
As shown in fig. 1 and 3, the integrated efficient pile fermentation processing method for the raw materials of the edge-sold tea comprises five processing steps of black raw tea with different screen sizes, feeding system conveying, stone removal, iron and impurity removal, refining flow line and automatic pile formation, weighing and humidification pile fermentation system, and specifically comprises the following steps:
step one, raw material blending
10% of special raw dark green tea, 80% of first-level raw dark green tea and 10% of second-level raw dark green tea;
step two, automatically conveying, uniformly piling, automatically weighing and humidifying pile fermentation
The tea with each screen size coming out of the refining line is conveyed by a horizontal conveyor and a vertical conveyor according to a pre-designed blending proportion, enters an automatic weighing device through a conveying device, is uniformly piled by a uniform piling machine set, is uniformly piled, is calculated to obtain the weight of added water, and then enters an automatic humidifying pile-piling device.
In the second step of the embodiment, as shown in fig. 2, a box-type dust removing device is further added, the pile fermentation temperature range is selected to be 40-45 ℃, the pile fermentation time is 3 hours, the automatic blending of the dark tea raw materials is realized, and the pile fermentation by adding water is automatically performed.
In the second step, the used equipment comprises a first vertical conveyor 1, a movable reciprocating horizontal conveyor 2, a single-row box body 3 for storing tea piles, a first vertical conveyor 4, a second vertical conveyor 5, a second horizontal conveyor 6, a third vertical conveyor 7, a third vertical conveyor 8, a fourth horizontal conveyor 9, a box type dust remover 10, a pipeline system 11 and an electric control cabinet 12;
the single-row box bodies 3 are arranged on two sides of the movable reciprocating flat conveyer 2, the first vertical conveyer 4 is provided with a feed inlet, the second vertical conveyer 6 is connected with the third vertical conveyer 7, the third vertical conveyer 7 is connected with the third vertical conveyer 8 and the fourth vertical conveyer 9, the third vertical conveyer 8 is connected with the first pile-piling raw material platform, the fourth vertical conveyer is connected with the second pile-piling raw material platform, and the first vertical conveyer is connected with the second vertical conveyer.
Wherein, the box-type dust remover is connected with each conveying line through a pipeline system, and each horizontal conveyor, vertical conveyor and box-type dust remover are automatically controlled through an electric control cabinet.
In this embodiment, equipment still includes automatic weighing device and the pile device is worthed in the humidification, and the pile device is worthed in the humidification is provided with automatic spraying system, carries out the spraying humidification to tealeaves, and automatic weighing device signal output part connects automatically controlled cabinet, will weigh information transmission to automatically controlled cabinet, and the pile device is also controlled through automatically controlled cabinet in the humidification.
The whole set of system also comprises a monitoring system, an alarm system and a computer management system, wherein the monitoring system is used for monitoring the wire rods, the alarm system gives an alarm when a fault occurs, and the computer management system is used for realizing parameter storage and downloading, data statistics, report forms, historical record functions and printing. Through the research and development of an integrated efficient pile fermentation process, tea leaves are stacked in a large-capacity container, then the tea leaves are conveyed by a rail, an automatic pile fermentation processing mode is centralized, automatic and clean pile fermentation operation rules for tea sales at the edge are established, the production cost is reduced, and the production efficiency of the tea sales at the edge and the product quality safety level are improved.
The invention has the beneficial effects that: electronic joint control equipment is additionally arranged on conventional large-scale uniform stacking equipment, so that the automation of the production process is realized;
2. the external horizontal conveyor and the vertical conveyor realize the automatic conveying and blending of the refined tea with various screen sizes.
3. Installing an automatic steam spraying system to realize automatic humidification of pile fermentation;
4. and (3) research and development of an integrated efficient pile fermentation process, namely, continuously optimizing and combining key parameters by referring to a traditional manual humidifying pile fermentation process, determining optimal process parameters through sensory evaluation, testing stability, and establishing an integrated efficient pile fermentation process standard and an operation technical rule.
The above description is only an embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that are not thought of through the inventive work should be included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope defined by the claims.
Claims (7)
1. An edge-selling tea raw material integrated efficient pile fermentation processing method is characterized by comprising the following steps: the method comprises five processing steps of conveying dark green tea with different screen sizes, feeding by a feeding system, removing iron and dust, weighing, automatically uniformly piling and humidifying by a pile fermentation system, and specifically comprises the following steps:
step one, raw material blending
10% of special raw dark green tea, 80% of first-level raw dark green tea and 10% of second-level raw dark green tea;
step two,
Automatic weighing, automatic conveying, uniform piling and humidifying pile fermentation
The tea with each screen size coming out of the refining line is conveyed by a horizontal conveyor and a vertical conveyor according to a pre-designed blending proportion, enters an automatic weighing device through a conveying device, is uniformly piled by a uniform piling machine set, is calculated after being uniformly piled to obtain the weight of added water, and then enters an automatic humidifying pile-piling device.
2. The integrated efficient pile fermentation processing method of the edge-selling tea raw materials according to claim 1, characterized in that: and step two, additionally arranging a box-type iron and dust removing device, selecting the pile fermentation temperature range to be 40-45 ℃, and the pile fermentation time to be 3h, so as to realize automatic blending of the black tea raw materials and automatic water adding pile fermentation.
3. The integrated efficient pile fermentation processing method of the edge-selling tea raw materials according to claim 1, characterized in that: in the second step, the used equipment comprises a first vertical conveyor, a movable reciprocating horizontal conveyor, a single-row box body for storing the tea pile, a first vertical conveyor, a second horizontal conveyor, a third vertical conveyor, a third horizontal conveyor, a fourth horizontal conveyor, a box-type iron removal device, a dust remover, a pipeline system and an electric control cabinet;
the single-row box bodies are arranged on two sides of the movable reciprocating flat conveyer, the first vertical conveyer is provided with a feed port, the second vertical conveyer is connected with the third vertical conveyer, the third vertical conveyer is connected with the third vertical conveyer and the fourth vertical conveyer, the third vertical conveyer is connected with the first pile-piling raw material platform, the fourth vertical conveyer is connected with the second pile-piling raw material platform, and the first vertical conveyer is connected with the second vertical conveyer.
4. The integrated efficient pile fermentation processing method of the edge-sold tea raw materials according to claim 3, characterized in that: the box-type iron and dust remover is connected with each conveying line through a pipeline system.
5. The integrated efficient pile fermentation processing method of the edge-selling tea raw materials according to claim 1, characterized in that: the horizontal conveying machine, the vertical conveying machine, the box type iron removing and dust removing device are automatically controlled by the electric control cabinet.
6. The integrated efficient pile fermentation processing method of the edge-sold tea raw materials according to claim 3, characterized in that: the equipment further comprises an automatic iron removal and dust removal device, an automatic weighing and metering device and a humidifying and pile fermentation device, the humidifying and pile fermentation device is provided with an automatic spraying system, tea leaves are sprayed and humidified, a signal output end of the automatic weighing device is connected with an electric control cabinet, weighing information is transmitted to the electric control cabinet, and the humidifying and pile fermentation device is also controlled by the electric control cabinet.
7. The integrated efficient pile fermentation processing method of the edge-sold tea raw materials according to claim 3, characterized in that: the whole set of system also comprises a monitoring system, an alarm system and a computer management system, wherein the monitoring system is used for monitoring the wire rods, the alarm system gives an alarm when a fault occurs, and the computer management system is used for realizing parameter storage and downloading, data statistics, report forms, historical record functions and printing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010427011.3A CN111449148A (en) | 2020-05-19 | 2020-05-19 | Edge-selling tea raw material integrated efficient pile fermentation processing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010427011.3A CN111449148A (en) | 2020-05-19 | 2020-05-19 | Edge-selling tea raw material integrated efficient pile fermentation processing method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111449148A true CN111449148A (en) | 2020-07-28 |
Family
ID=71671209
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010427011.3A Pending CN111449148A (en) | 2020-05-19 | 2020-05-19 | Edge-selling tea raw material integrated efficient pile fermentation processing method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111449148A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102350413A (en) * | 2011-08-01 | 2012-02-15 | 浙江工业大学 | Tea refining material balance control system |
| CN102354176A (en) * | 2011-08-01 | 2012-02-15 | 浙江工业大学 | Distributed control system for tea sorting production lines |
| CN105379865A (en) * | 2015-11-21 | 2016-03-09 | 益阳胜希机械设备制造有限公司 | Green tea and black tea rough production line applicable to double-layered workshop |
| CN205695426U (en) * | 2016-03-18 | 2016-11-23 | 中茶湖南安化第一茶厂有限公司 | Folium Camelliae sinensis even heap fermenting and producing line |
| CN107518109A (en) * | 2017-07-27 | 2017-12-29 | 浙江绿峰机械有限公司 | A kind of dark tea piling automatic production line |
| CN109122958A (en) * | 2018-11-09 | 2019-01-04 | 长沙湘丰智能装备股份有限公司 | A kind of Dark Green Tea automates just production line processed and production technology |
-
2020
- 2020-05-19 CN CN202010427011.3A patent/CN111449148A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102350413A (en) * | 2011-08-01 | 2012-02-15 | 浙江工业大学 | Tea refining material balance control system |
| CN102354176A (en) * | 2011-08-01 | 2012-02-15 | 浙江工业大学 | Distributed control system for tea sorting production lines |
| CN105379865A (en) * | 2015-11-21 | 2016-03-09 | 益阳胜希机械设备制造有限公司 | Green tea and black tea rough production line applicable to double-layered workshop |
| CN205695426U (en) * | 2016-03-18 | 2016-11-23 | 中茶湖南安化第一茶厂有限公司 | Folium Camelliae sinensis even heap fermenting and producing line |
| CN107518109A (en) * | 2017-07-27 | 2017-12-29 | 浙江绿峰机械有限公司 | A kind of dark tea piling automatic production line |
| CN109122958A (en) * | 2018-11-09 | 2019-01-04 | 长沙湘丰智能装备股份有限公司 | A kind of Dark Green Tea automates just production line processed and production technology |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| WO2017092649A1 (en) | Multifunctional tea leaf production system, multifunctional tea leaf production process, and control system | |
| CN105691761B (en) | The method and its device of a kind of small-sized agricultural product automatic sorting vanning | |
| CN205570802U (en) | Tertiary corn sorting unit | |
| CN106133238B (en) | The method that preparation green grass is used to manufacture paper and cardboard | |
| CN111449148A (en) | Edge-selling tea raw material integrated efficient pile fermentation processing method | |
| CN212184988U (en) | Integrated high-efficient pile fermentation device of edge selling tea raw materials | |
| CN107517668A (en) | Forage cuts briquetting dryer | |
| CN205988778U (en) | Grade complete set of equipment for processing flour | |
| CN207897442U (en) | A kind of continous way plant pulverizer | |
| CN212702976U (en) | Environment-friendly vibrating screen | |
| CN108580315A (en) | A kind of efficient sorting device of machine tea picking leaf | |
| CN203353557U (en) | Tea stalk-sorting and color-sorting all-in-one machine | |
| CN207185299U (en) | Mobyneb mow-drying crushes dual-purpose machine | |
| CN210545373U (en) | Device for screening fermented organic raw materials | |
| CN205132576U (en) | Feed ingredient receiving system | |
| CN104222327B (en) | Tealeaves stalk-sorting look selects all-in-one | |
| CN206527043U (en) | A kind of soil conditioner novel environment friendly screening installation and production system | |
| CN217509817U (en) | Spina date seed candy tablet press | |
| CN219785630U (en) | Air-screen type seed cleaning machine convenient to clean | |
| CN206763397U (en) | A kind of grains separating machine for feed manufacturing | |
| CN215844037U (en) | New rural high-efficient wheat edulcoration equipment of using | |
| CN106111555B (en) | peanut processor | |
| CN204957848U (en) | Making wine unprocessed food grains spiral unloader | |
| CN203999541U (en) | Concentrate oven dry, fume exhaust integrated many system rod associating units | |
| CN207147137U (en) | A kind of Multifunctional pasture drying machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |