CN111448845A - 具有尾部的压接电连接器 - Google Patents
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Abstract
本发明涉及一种嵌装玻璃面板，其包括具有尾部的电连接器以避免芯吸效应。更具体地，本发明涉及一种车辆嵌装玻璃，其包括连接至导电结构(例如，可加热涂层或天线)的导电连接器。
Description
技术领域
本发明涉及一种嵌装玻璃面板，其包括电连接器。更具体地，本发明涉及一种车辆嵌装玻璃，其包括连接至导电结构(例如，可加热涂层或天线)的导电连接器。
背景技术
如今，越来越多的嵌装玻璃面板是功能组件，比如照明功能、隐私功能、视频功能、声音功能、加热功能、天线功能、以及多得多的其他功能。
这些功能元件作为导电结构沉积在嵌装玻璃面板上。以这种方式，为了进行工作、通信、供电等，这些导电结构需要经由用钎焊在导电结构上的压接电连接器压接的电缆来链接至嵌装玻璃面板的外部。
电缆通常由被塑料薄膜包围的金属制成。为了正确且高效地压接，仅在压接区域去除电缆的塑料薄膜。塑料薄膜可以保护电缆并使其绝缘。金属部件由至少一根金属纤维制成。取决于流过电缆的电流和电缆的质量，金属部件可以由多根纤维制成。该多根纤维可以被加捻。电缆的塑料部分可以将纤维保持在一起。
压接电连接器是至少能够压接电缆的元件。压接电连接器可以被实施为开放式或封闭式压接。在开放式压接的情况下，压接电连接器被设置为具有预先弯曲或不弯曲的翼片的小板。这些翼片经由压接爪在电缆周围折叠或弯曲。在封闭式压接的情况下，压接电连接器被配置为管或套管。压接电连接器在先前引入的内部电缆周围被压接。对于这两种情况，压接电连接器会在电缆周围变形以确保牢固。
可以将导电结构在仅面板的一部分或整个表面上沉积在基板上，并且可以通过涂覆方法(诸如磁控溅射)、印刷、胶合或适合于将导电结构沉积到嵌装玻璃面板的任何其他方法。导电结构可以是用于TV、DTV、FM、AM等的天线，并且可以被设计为例如基板上的导线或板。导电结构可以是具有导电层和隔离层的涂层的堆叠，或者是Ag、Cu或能够导电并印刷、胶合等在基板上的任何其他合适的金属材料或混合物。
为了将压接电连接器钎焊在导电结构上，需要特定量的钎焊材料。如果钎焊材料的量不足，则压接电连接器的固定不充分并且可能被去除。即使使用正确的量，在将压接电连接器钎焊在导电结构上的过程中，钎焊材料也可能由于毛细作用(也称为芯吸效应)而在电缆上上升。由于这种效应，电缆直接钎焊在导电结构上。在处理嵌装玻璃面板时，在钎焊步骤之后，操作员必须将电缆折叠在嵌装玻璃面板上，使得能够在不会损坏电缆和整个系统的情况下处理该面板。
在电缆的折叠步骤中，操作员会操纵电缆，并且在将电缆直接钎焊至导电结构上时，应力会施加在导电结构和基板上，从而导致断裂、损坏、切屑清除等风险。电缆的塑料部分或电缆本身也可能会因钎焊材料和钎焊时施加的热量而损坏。
钎焊材料是任何已知的钎焊材料，并且可以是无铅钎焊材料，以遵守车辆报废指令2000/53/EC(End of live Vehicles Directives 2000/53/EC)。钎焊方法可以是用于该钎焊的任何已知的钎焊方法，这取决于用于基板和任何被钎焊的部件的材料。
以下说明涉及汽车嵌装玻璃面板，但是应当理解，本发明可以应用于其他领域，比如可以提供电功能部件或电功能层的建筑窗嵌装玻璃。
本发明提供了克服这些问题的解决方案。
发明内容
本发明涉及一种改进的嵌装玻璃面板，该嵌装玻璃面板至少包括：具有导电结构的基板；通过钎焊材料钎焊至所述导电结构的压接电连接器；以及用所述压接电连接器压接的电缆。本发明还涉及尾部的用途，所述尾部用于避免包括在钎焊材料与用压接电连接器压接的电缆之间的芯吸效应。本发明还涉及一种压接电连接器，所述压接电连接器用于避免包括在钎焊材料与用包括尾部的压接电连接器压接的电缆之间的芯吸效应。
本发明还涉及压接电连接器的用途，所述压接电连接器用于避免布置在钎焊材料与用压接电连接器压接的电缆之间的芯吸效应。
所述压接电连接器的尾部至少在所述电缆从所述压接电连接器输出的区域处从所述压接电连接器突出，以避免所述钎焊材料与所述电缆之间的芯吸效应。
基板可以是能够在其上接纳导电结构的任何基板。优选地，基板是玻璃基板。可以对玻璃基板进行处理，即，退火、回火等。
该导电结构被施加在基板的一个表面的至少一部分上。
导电结构可以是可加热结构、天线、或需要用电缆供电或链接的任何其他导电结构。嵌装玻璃面板可以包括一个以上的导电结构。
电缆的性质(即，截面)允许所接收的功率。压接电连接器的尺寸可以取决于电缆的尺寸。
可以通过例如针对涂层进行溅射、CVD、PECVD或者针对天线结构进行印刷来沉积导电结构。材料可以是能够沉积在玻璃表面上的任何导电材料；例如，银、铜或铝的印刷元件，金属涂层结构，银箔、铜箔或铝箔等。
压接电连接器是将电缆连接至导电结构的元件。压接电连接器可以由铜或黄铜、铝、钢和不锈钢合金、铁镍合金、钛或任何种类的导电金属制成。假设是由不锈钢、钢、钛或FeNi合金制成。优选地，该表面可以镀有可钎焊材料(如镍或铜或银或它们的组合)。
压接电连接器钎焊在导电结构上。
电缆通常是具有塑料保护层的金属芯。金属芯可以是单根线或多根线，并且通常由铜或铝制成。
压接电连接器的尾部防止了钎焊材料在电缆上升高。
在另一实施例中，压接电连接器的尾部可以被制造成单个元件，以便于操纵、降低成本等。
钎焊材料将压接电连接器钎焊至导电结构。钎焊材料可以由铅合金或无铅合金制成，这取决于法规和/或屏蔽元件与导电结构之间所需的热膨胀。在另一实施例中，钎焊材料可以用导电粘合剂或胶代替。
根据本发明，尾部至少在电缆的输出区域处从压接电连接器的压接翼片的相交的端部突出至少电缆的直径。
电缆的输出是未用压接翼片压接电缆的区域。
压接翼片是压接电连接器的在电缆上弯曲的这两个部分。主体是电缆被压接的部分。
优选地，尾部突出压接电连接器的压接翼片的相交长度的至少10％。
在特定实施例中，尾部的形状像板。尾部的边缘可以是倒圆的。压接电连接器的尾部与主体之间的链接部分可以是倒圆的。
附图说明
现在将参照附图和示例性实施例来更加具体地描述本发明，这些附图和示例性实施例是以说明而非限制的方式提供的。这些附图是示意图，并不是真实的比例。这些附图不以任何方式限制本发明。将通过示例来说明更多优点。
图1是根据本发明的嵌装玻璃面板的一个实施例的侧视图。
图2是根据本发明的嵌装玻璃面板的一个实施例的平面图。
图3是根据本发明的压接电连接器的平面图。
图4是根据本发明的另一压接电连接器的平面图。
参照图1和图2，根据本发明的一个实施例，嵌装玻璃面板(1)包括：具有导电结构(3)的玻璃基板(2)；固定在导电结构(3)上的压接电连接器(4)。
压接电连接器(4)通过钎焊材料(5)钎焊在导电结构(3)上。电缆(6)用压接电连接器(4)压接。
在该实施例中，导电结构(3)是天线结构。天线是印刷在玻璃基板表面上的银层。在隐藏天线的情况下，天线印刷在嵌装玻璃面板(1)的边框中，并被黑带隐藏。黑带可以沉积在嵌装玻璃面板的另一表面上或沉积在玻璃基板(2)与导电结构(3)之间。黑带可以是通过丝印沉积的瓷釉玻璃料。
在该实施例中，压接电连接器(4)是压接由铜制成的电缆的金属部分的连接器。压接电连接器(4)包括主体(4a)和尾部(4b)。尾部(4b)突出至少电缆(6)的直径。并且优选地，尾部(4b)突出压接电连接器(4)的压接翼片的相交长度的至少10％。
在嵌装玻璃面板(1)的制造和处理期间，操作员在嵌装玻璃面板(1)的中心方向上操纵和折叠电缆(6)。由于尾部(4b)，没有钎焊材料与电缆(6)接触，因此可以在没有断裂风险的情况下操纵电缆(6)。因此，由于尾部的缘故，在玻璃与导线之间没有直接连接，因此可能不存在芯吸效应或减少了芯吸效应。
参考图3，根据本发明，压接电连接器(4)包括主体(4a)和尾部(4b)。主体(4a)和尾部(4b)被制成单件。尾部(4b)突出压接电连接器(4)的长度的至少10％。在一个中，尾部(4b)约为1.8mm，压接翼片或主体(4a)约为4.5mm。导电压接的尺寸取决于电缆并且因此取决于流过电缆的电流。在一个实施例中，对于低电流应用(即，低于8A)，电缆的截面约为0.5mm2。
参考图4，根据本发明，压接电连接器(4)包括主体(4a)和尾部(4b)。主体(4a)和尾部(4b)被制成单件。为了最小化压接电连接器(4)的大小，主体(4a)由两部分组成：具有压接翼片的压接部分(4c)和切口部分(4d)。该切口部分(4d)在压接电连接器(4)的长度有限的情况下允许电缆(6)折叠。尾部(4b)突出压接电连接器(4)的主体的压接部分(4c)的相交长度的至少10％。切口部分(4d)在电缆(6)上以角度(A)打开。角度(A)为至少80°且不大于150°，并且优选地在95°至120°之间。180°角对应于图3的实施例。
在参考图4的一个实施例中，压接电连接器(4)约为5mm。压接部分(4c)约为3.2mm。切口部分(4d)和尾部(4b)约为1.8mm。角度(A)约为105°。压接电连接器(4)由铜制成。
Claims (6)
1.一种嵌装玻璃面板(1)，至少包括：
-基板(2)，所述基板具有导电结构(3)；
-压接电连接器(4)，所述压接电连接器通过钎焊材料(5)钎焊至所述导电结构；
-电缆(6)，
其特征在于，所述压接电连接器包括具有压接翼片(4a)的主体、和尾部(4b)；所述电缆用所述压接电连接器的所述主体的压接翼片压接；所述压接电连接器的所述尾部至少在所述电缆的输出区域处突出，以避免所述钎焊材料与所述电缆之间的芯吸效应。
2.根据任一前述权利要求所述的嵌装玻璃面板(1)，其特征在于，所述尾部(4b)从所述压接电连接器(4)的所述主体(4a)突出至少所述电缆(6)的直径。
3.根据任一前述权利要求所述的嵌装玻璃面板(1)，其特征在于，所述尾部(4b)从所述压接电连接器(4)的所述主体(4a)突出所述压接电连接器(4)的所述压接翼片(4a)的相交长度的至少10％。
4.根据任一前述权利要求所述的嵌装玻璃面板(1)，其特征在于，所述基板是玻璃基板。
5.压接电连接器的用途，其特征在于，所述压接电连接器包括主体和尾部；所述主体允许将电缆压接在所述压接电连接器的所述主体上，并且所述压接电连接器的所述尾部至少在所述电缆的输出区域处突出。
6.一种压接电连接器，其特征在于，所述压接电连接器包括主体和尾部；所述主体允许用所述压接电连接器的所述主体压接电缆，并且所述压接电连接器的所述尾部至少在所述电缆的输出区域处突出。
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| EP17205210.2 | 2017-12-04 | ||
| EP17205210 | 2017-12-04 | ||
| PCT/EP2018/083441 WO2019110564A1 (en) | 2017-12-04 | 2018-12-04 | Electrical crimp connector with a tail |
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| CN111448845A true CN111448845A (zh) | 2020-07-24 |
| CN111448845B CN111448845B (zh) | 2024-03-29 |
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| EP (1) | EP3721680B1 (zh) |
| JP (1) | JP7281463B2 (zh) |
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| CN103270809A (zh) * | 2011-05-10 | 2013-08-28 | 法国圣戈班玻璃厂 | 具有电连接元件的窗玻璃 |
| DE202013006780U1 (de) * | 2012-09-14 | 2013-08-27 | Saint-Gobain Glass France | Scheibe mit einem elektrischen Anschlusselement |
| CN104620673A (zh) * | 2012-09-14 | 2015-05-13 | 法国圣戈班玻璃厂 | 具有电连接元件的窗玻璃 |
| WO2014079595A1 (de) * | 2012-11-21 | 2014-05-30 | Saint-Gobain Glass France | Scheibe mit elektrischem anschlusselement und kompensatorplatten |
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| Publication number | Publication date |
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| WO2019110564A1 (en) | 2019-06-13 |
| CN111448845B (zh) | 2024-03-29 |
| MA50987A (fr) | 2020-10-14 |
| JP7281463B2 (ja) | 2023-05-25 |
| US11417966B2 (en) | 2022-08-16 |
| EA202091300A1 (ru) | 2020-08-27 |
| EP3721680A1 (en) | 2020-10-14 |
| JP2021506065A (ja) | 2021-02-18 |
| US20210184374A1 (en) | 2021-06-17 |
| EP3721680B1 (en) | 2024-05-08 |
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