CN111440665A - Method for weak-base esterification of fatty acid and one-step ester exchange of high-acid-value oil - Google Patents

Method for weak-base esterification of fatty acid and one-step ester exchange of high-acid-value oil Download PDF

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Publication number
CN111440665A
CN111440665A CN202010263566.9A CN202010263566A CN111440665A CN 111440665 A CN111440665 A CN 111440665A CN 202010263566 A CN202010263566 A CN 202010263566A CN 111440665 A CN111440665 A CN 111440665A
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Prior art keywords
acid
esterification
fatty acid
oil
weak base
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周备
杜官本
陶云凤
和宇娟
李克琼
杨盈盈
谢格格
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Southwest Forestry University
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Southwest Forestry University
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    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11CFATTY ACIDS FROM FATS, OILS OR WAXES; CANDLES; FATS, OILS OR FATTY ACIDS BY CHEMICAL MODIFICATION OF FATS, OILS, OR FATTY ACIDS OBTAINED THEREFROM
    • C11C3/00Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom
    • C11C3/04Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom by esterification of fats or fatty oils
    • C11C3/10Ester interchange

Abstract

The invention discloses a method for one-step ester exchange of fatty acid weak base esterification and high acid value grease, which comprises the following steps: taking small molecular ester as an esterification medium, carrying out esterification or one-step ester exchange reaction at a lower temperature under the action of weak base, and filtering and purifying to obtain a small molecular fatty acid ester product, wherein the specific reaction formula is as follows:

Description

Method for weak-base esterification of fatty acid and one-step ester exchange of high-acid-value oil
Technical Field
The invention belongs to the field of esterification reaction, and particularly relates to a method for one-step ester exchange of fatty acid weak base esterification and high acid value grease.
Background
The fatty acid ester synthesized by taking the grease and the derivatives thereof as raw materials is taken as a novel renewable resource and widely applied to the fields of medicines, cosmetics, high polymer materials, energy sources and the like, and the research and development of the preparation technology have important academic value and far-reaching social benefits.
In the prior art, two methods, namely esterification and ester exchange, are mainly adopted for synthesizing fatty acid ester, wherein the esterification method is characterized in that fatty acid obtained by hydrolyzing oil is reacted with methanol under the catalysis of strong acid, the ester exchange method directly takes the oil as a raw material to be reacted with the methanol under the catalysis of strong acid or strong base, the two-step method of acid catalysis esterification and ester exchange is usually adopted for the oil with high acid value, the pre-esterification is carried out by taking strong acid as a catalyst to reduce the acid value, and then the ester exchange reaction is carried out under the catalysis of strong acid or strong base. The acid catalysis process requires corrosion resistance to equipment, the alkali catalysis process is easy to saponify, and the problems of long reaction time, complex treatment after reaction, difficult removal of catalyst, easy generation of a large amount of wastewater and the like exist.
Meanwhile, in the prior art, a large amount of glycerol byproducts are generated in the alkali-catalyzed esterification reaction process taking oil as a raw material, and although pure glycerol is widely applied, crude glycerol obtained in the esterification reaction process is high in refining cost and is not economical.
When the fatty acid is used for esterification to produce the biodiesel, sulfuric acid, organic acid or solid acid is usually used as a catalyst, so that the catalyst is corrosive, has high requirements on equipment, is sensitive and volatile, is complicated to treat after reaction, is easy to generate a large amount of waste water, causes environmental pollution, and inevitably increases the production cost of the biodiesel.
Disclosure of Invention
Aiming at the defects of the prior art, the method for esterifying the fatty acid and high-acid-value oil mixture under the mild condition has the advantages of low raw material cost, mild condition, simple operation and good yield.
In order to achieve the above purpose, the invention provides the following technical scheme: a method for weak-base esterification of fatty acid and one-step ester exchange of high-acid-value grease comprises the following steps: taking small molecular ester as an esterification medium, carrying out esterification or ester exchange reaction at a lower temperature under the action of weak base, and filtering and purifying to obtain a small molecular fatty acid ester product, wherein the specific reaction formula is as follows:
Figure BDA0002440345190000021
wherein the long-chain aliphatic group is selected from an alkyl chain of C1-C25, and comprises an aliphatic alkyl chain containing double bonds: long chain structure of oleic acid, linoleic acid and linolenic acid.
R1Is H, a glyceride group;
R2is a small molecule group, comprising: methyl, ethyl, propyl, butyl, isopropyl, isobutyl, tert-butyl.
The invention provides a method for one-step ester exchange of fatty acid weak base esterification and high acid value grease, which comprises the following steps:
(1) small molecules are addedEstersMixing with dimethyl carbonate according to the molar ratio of 1:10-30, adding weak base with the molar mass ratio of 5-20% into a reaction kettle,
(2) stirring at a rotation speed of 500-1400 rpm, rapidly heating to a constant temperature for 30 minutes, reacting for 4-12 hours,
(3) through a suction filtration and reduced pressure distillation device,
(4) thus obtaining the product of the micromolecular fatty acid ester.
Preferably, the substituent is an alkyl chain containing C1-C25, and has an unsaturated group containing a double bond.
Preferably, R1When the group is H, the molecular structure of the raw material is fatty acid.
Preferably, R1When the group is glyceride group, the molecular structure of the raw material is fatty acid glyceride of grease.
Preferably, the small molecule ester is selected from one or a mixture of any of the following: dimethyl carbonate, diethyl carbonate, dipropyl carbonate, dibutyl carbonate, diisopropyl carbonate, diisobutyl carbonate and di-tert-butyl carbonate.
Preferably, the weak base is a combination of one or more of sodium bicarbonate, sodium carbonate and potassium carbonate.
Preferably, the fatty acid is one or more of palmitic acid, stearic acid, oleic acid, linoleic acid, linolenic acid, eleostearic acid, arachidic acid, arachidonic acid, and erucic acid.
Preferably, the natural oil is a mixture of low-acid-value oil and high-acid-value oil, and is selected from one or a mixture of any of the following: soybean oil, rapeseed oil, rubber seed oil, jatropha curcas oil, cornus wilsoniana seed oil, shinyleaf yellowhorn oil, palm oil, pistacia chinensis seed oil, Chinese tallow tree seed oil, tung oil, waste cooking oil, acidified oil and waste kitchen grease.
Preferably, the reaction temperature is one of 80 ℃, 100 ℃ or 120 ℃.
The invention has the beneficial effects that: the fatty acid and grease mixture from natural sources is used as raw materials, and the raw materials are wide.
(2) The weak base catalysis condition replaces the fatty acid strong acid catalysis esterification condition, and the one-step weak base catalysis replaces the two-step strong acid esterification-ester exchange high acid value grease ester exchange condition; meanwhile, the method is also suitable for common low-acid-value grease, and has wide applicability.
(3) Triglyceride is converted into small molecular ester by an ester exchange method, and the molecular weight of the grease is reduced; the method has mild reaction conditions, avoids the use of strong acids such as concentrated sulfuric acid and the like and strong bases such as sodium hydroxide, potassium hydroxide and the like in the traditional method, and has simple operation and good yield.
Detailed Description
Example 1
The embodiment provides a method for one-step ester exchange of fatty acid weak base esterification and high acid value grease, which comprises the following steps: taking small molecular ester as an esterification medium, carrying out esterification or ester exchange reaction at a lower temperature under the action of weak base, and filtering and purifying to obtain a small molecular ester fatty acid ester product, wherein the specific reaction formula is as follows:
Figure BDA0002440345190000041
wherein the long-chain aliphatic group is selected from an alkyl chain of C1-C25, and comprises an aliphatic alkyl chain containing double bonds: long chain structure of oleic acid, linoleic acid and linolenic acid.
R1Is H;
R2is a small molecule group, including methyl.
The embodiment provides a method for weak-base esterification of fatty acid and one-step ester exchange of high-acid-value grease, which comprises the following steps:
(1) mixing the micromolecule ester and the dimethyl carbonate according to the molar ratio of 1:10, adding weak base with the molar mass ratio of 5% into a reaction kettle,
(2) stirring at 500 rpm for 30 min, heating to constant temperature for 4-12 hr,
(3) through a suction filtration and reduced pressure distillation device,
(4) thus obtaining the product of the micromolecular fatty acid ester.
The substituent is an alkyl chain containing C1-C25, and has an unsaturated group containing double bonds.
R1When the group is H, the molecular structure of the raw material is fatty acid.
R1When the group is glyceride group, the molecular structure of the raw material is the fatty glyceride structure of the grease.
The small molecular ester is selected from dimethyl carbonate and diethyl carbonate.
The weak base is sodium bicarbonate.
The fatty acid is oleic acid.
The reaction temperature was 80 ℃.
Example 2
The embodiment provides a method for weak-base esterification of fatty acid and one-step ester exchange of high-acid-value grease, which comprises the following steps: taking small molecular ester as an esterification medium, carrying out esterification or ester exchange reaction at a lower temperature under the action of weak base, and filtering and purifying to obtain a small molecular fatty acid ester product, wherein the specific reaction formula is as follows:
Figure BDA0002440345190000061
wherein the long-chain aliphatic group is selected from an alkyl chain of C1-C25, and comprises an aliphatic alkyl chain containing double bonds: long chain structure of oleic acid, linoleic acid and linolenic acid.
R1Is H, a glyceride group;
R2is a small molecule group, comprising: methyl, ethyl, propyl, butyl, isopropyl, isobutyl, tert-butyl.
Specifically, the embodiment provides a method for weak base esterification of fatty acid and one-step ester exchange of high-acid-value grease, which specifically comprises the following steps:
(1) small molecules are addedEstersMixing with dimethyl carbonate according to the molar ratio of 1:30, adding weak base with the molar mass ratio of 20% into a reaction kettle,
(2) stirring at 1400 rpm for 30 min, heating to constant temperature for 4-12 hr,
(3) through a suction filtration and reduced pressure distillation device,
(4) thus obtaining the product of the micromolecular fatty acid ester.
The substituent is an alkyl chain containing C1-C25, and has an unsaturated group containing double bonds.
R1When the group is H, the molecular structure of the raw material is fatty acid.
R1When the group is glyceride group, the molecular structure of the raw material is fatty acid ester of grease.
The small molecular ester is selected from dibutyl carbonate, diisopropyl carbonate, diisobutyl carbonate and di-tert-butyl carbonate.
The weak base is sodium carbonate.
The natural oil is a mixture of low-acid-value oil and high-acid-value oil, and is selected from rubber seed oil.
The reaction temperature was 100 ℃.
Example 3
The embodiment provides a method for esterification of fatty acid with weak base and one-step ester exchange of high-acid-value grease, which comprises the following steps of taking small molecular ester as an esterification medium, carrying out esterification or ester exchange reaction at a lower temperature under the action of weak base, filtering and purifying to obtain a small molecular fatty acid ester product, wherein the specific reaction formula is as follows:
Figure BDA0002440345190000071
wherein the long-chain aliphatic group is selected from an alkyl chain of C1-C25, and comprises an aliphatic alkyl chain containing double bonds: long chain structures in oleate, linoleate and linolenate.
R2Is a small molecule group, including butyl, isopropyl, isobutyl and tert-butyl.
The embodiment provides a method for mild esterification of a mixture of high-acid-value fatty acid and grease, which comprises the following specific steps:
(1) mixing the micromolecule ester and the dimethyl carbonate according to the molar ratio of 1:20, adding weak base with the molar mass ratio of 10% into a reaction kettle,
(2) stirring at 1000 rpm for 30 min, heating to constant temperature for 4-12 hr,
(3) through a suction filtration, decompression and distillation device,
(4) thus obtaining the product of the micromolecular fatty acid ester.
The substituent is an aliphatic group of the grease containing an alkyl chain structure of C1-C25, and the aliphatic group has an unsaturated group of a double bond.
R1When the group is H, the molecular structure of the raw material is fatty acid.
R1When the group is alkyl, the molecular structure of the raw material is fatty acid alkyl ester.
The small molecular ester is selected from diisopropyl carbonate, diisobutyl carbonate and di-tert-butyl carbonate.
The weak base is sodium carbonate and potassium carbonate.
The natural oil is a mixture of oleic acid, fatty acid ester and fatty acid glyceride, and is selected from jatropha oil.
The reaction temperature was 120 ℃.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention are equivalent to or changed within the technical scope of the present invention.

Claims (10)

1. A method for esterification of fatty acid with weak base and one-step ester exchange of high-acid-value grease is characterized in that small molecular ester is used as an esterification medium, esterification or one-step ester exchange reaction is carried out at a lower temperature under the action of weak base, and a small molecular fatty acid ester product is obtained by filtering and purifying, wherein the specific reaction formula is as follows:
Figure FDA0002440345180000011
wherein the long-chain fatty group is selected from alkyl chains of C1-C25, and comprises a double-bond-containing fatty alkyl chain: long chain structure of oleic acid, linoleic acid and linolenic acid.
R1Is H, a glyceride group;
R2is a small molecule group, comprising: methyl, ethyl, propyl, butyl, isopropyl, isobutyl, tert-butyl.
2. The method for the one-step ester exchange of the fatty acid weak base esterification and the high acid value grease according to claim 1, which is characterized by comprising the following steps:
(1) mixing the micromolecule ester and the dimethyl carbonate according to the molar ratio of 1:10-30, adding weak base with the molar mass ratio of 5-20% into a reaction kettle,
(2) stirring at a rotation speed of 500-1400 rpm, rapidly heating to a constant temperature for 30 minutes, reacting for 4-12 hours,
(3) through a suction filtration and reduced pressure distillation device,
(4) thus obtaining the product of the micromolecular fatty acid ester.
3. The method for the one-step ester interchange of fatty acid weak base esterification and high acid value grease as claimed in claim 1, wherein the substituent is an alkyl chain containing C1-C25, and has an unsaturated group containing double bond.
4. The method for the one-step ester exchange of fatty acid weak base esterification and high acid value grease as claimed in claim 1, wherein: r1When the group is H, the molecular structure of the raw material is fatty acid.
5. The method for the one-step ester exchange of fatty acid weak base esterification and high acid value grease as claimed in claim 1, wherein: r1When the group is glyceride group, the molecular structure of the raw material is fatty glyceride structure of the grease.
6. The method for the one-step ester exchange of fatty acid weak base esterification and high acid value grease as claimed in claim 1, wherein: the small molecular ester is selected from one or a mixture of any of the following: dimethyl carbonate, diethyl carbonate, dipropyl carbonate, dibutyl carbonate, diisopropyl carbonate, diisobutyl carbonate and di-tert-butyl carbonate.
7. The method for the one-step ester exchange of fatty acid weak base esterification and high acid value grease as claimed in claim 1, wherein: the weak base is one or the combination of sodium bicarbonate, sodium carbonate and potassium carbonate.
8. The method for the one-step ester exchange of fatty acid weak base esterification and high acid value grease as claimed in claim 1, wherein: the fatty acid is one or more of palmitic acid, stearic acid, oleic acid, linoleic acid, linolenic acid, eleostearic acid, arachidic acid, arachidonic acid, and erucic acid ester.
9. The method for the one-step ester exchange of fatty acid weak base esterification and high acid value grease as claimed in claim 1, wherein: the natural oil is a mixture of low-acid-value oil and high-acid-value oil, and is selected from one or a mixture of any of the following: soybean oil, rapeseed oil, rubber seed oil, jatropha curcas oil, cornus wilsoniana seed oil, shinyleaf yellowhorn oil, palm oil, pistacia chinensis seed oil, Chinese tallow tree seed oil, tung oil, waste cooking oil, acidified oil and waste kitchen grease.
10. The method for the one-step ester exchange of fatty acid weak base esterification and high acid value grease as claimed in claim 1, wherein: the reaction temperature is one of 80 ℃, 100 ℃ or 120 ℃.
CN202010263566.9A 2020-04-07 2020-04-07 Method for weak-base esterification of fatty acid and one-step ester exchange of high-acid-value oil Pending CN111440665A (en)

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Publication number Priority date Publication date Assignee Title
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CN102199494A (en) * 2010-03-23 2011-09-28 华东理工大学 Method for producing biodiesel with no by-product of glycerin, under catalysis of immobilized enzyme
CN103275814A (en) * 2013-06-07 2013-09-04 华东理工大学 Method for preparing biodiesel without by-product of glycerin by utilization of high acid value waste oil

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1931962A (en) * 2006-09-22 2007-03-21 华东理工大学 Biologically catalytic irreversible esterification process of preparing biological diesel oil
CN101608131A (en) * 2008-06-20 2009-12-23 华东理工大学 A kind of biodiesel oil preparing process of no byproduct glycerol
CN101619329A (en) * 2009-07-29 2010-01-06 华东理工大学 Technical method for preparing biodiesel by biocatalysis one-pot method
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Application publication date: 20200724