Preparation method of high-activity nano calcium hydroxide
Technical Field
The invention belongs to the technical field of calcium hydroxide production, and particularly relates to a preparation method of high-activity nano calcium hydroxide.
Background
Calcium hydroxide is a strong base, has bactericidal and preservative capabilities, and is widely applied in industry. It is a common building material and also used as a bactericide, a chemical raw material and the like. The conventional preparation method of calcium hydroxide comprises a lime slaking method, namely, after limestone is calcined into calcium oxide, the limestone is selected and is slaked with water in proportion to generate calcium hydroxide feed liquid, the calcium hydroxide feed liquid is purified, separated and deslagged, and then is centrifugally dehydrated, dried and screened to obtain a finished product of calcium hydroxide; or dissolving calcium chloride in water, heating, adding filtered sodium hydroxide solution, reacting to obtain calcium hydroxide, suction filtering the obtained slurry mixture, washing, and washing with sodium hydroxide solution to remove a large amount of chloride ions to obtain the final product of calcium hydroxide. However, the calcium hydroxide powder obtained by the above method has irregular shape and larger particle size, and sometimes further optimization is performed to obtain nano calcium hydroxide with high specific surface area, for example, a method for preparing nano calcium hydroxide powder is disclosed in chinese patent application No. CN201510931831.5, which includes the following steps: a) mixing a dispersing agent and a surfactant in a liquid medium according to a proportion to form a dissolved solution; b) reacting the dissolved solution, the high-purity calcium oxide and the defoaming agent in a ball mill to form suspension slurry; c) and drying the slurry by using a sprayer, and ball-milling and scattering to obtain the nano-scale calcium hydroxide powder. The nano calcium hydroxide powder prepared by the method has the advantages of high product yield, stable quality, narrow particle size distribution, easily controlled reaction conditions and suitability for industrial production. However, the existing preparation methods of nano calcium hydroxide focus on controlling the particle size of nano calcium hydroxide, neglect the control of the crystal form of nano calcium hydroxide, nano calcium hydroxide prepared by different methods can present different structures and crystal forms, different structures and crystal forms can influence the application of nano calcium hydroxide, and some structures can limit the application of nano calcium hydroxide.
Disclosure of Invention
Aiming at the defects, the invention discloses a preparation method of high-activity nano calcium hydroxide, which is convenient for controlling the crystal form and the structure of the nano calcium hydroxide in the production process and obtaining a high-activity nano calcium hydroxide product.
The invention is realized by adopting the following technical scheme:
a preparation method of high-activity nano calcium hydroxide comprises the following steps:
(1) dissolving hydroxyl-terminated polybutadiene in toluene, adding an organic titanium catalyst, adding triethylamine, reacting for 12-24 hours under a stirring condition to obtain a mixed solution, and performing centrifugal separation on the mixed solution to remove precipitates to obtain a solution A; the mass ratio of the hydroxyl-terminated polybutadiene to the toluene is (0.12-0.15) g:1ml, the mass ratio of the organic titanium catalyst to the hydroxyl-terminated polybutadiene is (3-4) 1, and the mass ratio of the hydroxyl-terminated polybutadiene to the triethylamine is (5-6) g:1 ml;
(2) adding n-hexyl isocyanate into the solution A to react for 24-32 h, then adding methanol with the same volume, filtering to obtain a precipitate B, then adding water into the precipitate B, heating to 70 ℃ under stirring, keeping the temperature constant, after the precipitate B is completely dissolved, rapidly cooling to room temperature to obtain a mixture C, wherein the mass ratio of water to the precipitate B in the mixture C is 1 (0.05-0.1), then adding high-purity calcium oxide into the mixture C to react, after 15-20 min, respectively adding stearate and urea, after the addition of the high-purity calcium oxide, the stearate and the urea is completed, continuing to react for 50-90 min to obtain a mixture D; the molar ratio of the n-hexyl isocyanate to the hydroxyl-terminated polybutadiene is (80-100): 1, the addition amount of the high-purity calcium oxide is 20-30% of the mass of water, and the mass ratio of the high-purity calcium oxide, the stearate and the urea is 1 (0.01-0.02): 0.01-0.02);
(3) and slowly heating the mixture D to 60-70 ℃, filtering to obtain a precipitate E and a filtrate, and drying the precipitate E in vacuum to obtain the nano calcium hydroxide.
Further, the organic titanium catalyst in the step (1) is any one of cyclopentadienyl titanium trichloride, pentamethylcyclopentadienyl titanium trichloride and pentamethylcyclopentadienyl tribenzyloxy titanium trichloride.
Further, the stirring speed in the step (1) is 100-200 r/min.
Further, after the precipitate B is completely dissolved in the step (2), rapidly cooling to room temperature at a cooling speed of 5-10 ℃/min to obtain a mixture C. The polymer chains can move freely by controlling the cooling speed and gradually form a network structure with the lowest free energy through physical action, if the cooling speed is too low, the polymer chains can ensure the lowest energy state at the current temperature by continuously adjusting the spatial distribution and the connection length, and finally the polymer chains cannot reach the equilibrium state and cannot form a gel state.
Further, the purity of the high-purity calcium oxide in the step (2) is more than 95%.
Further, in the step (2), the stearate is any one of sodium stearate, zinc stearate and calcium stearate.
Further, in the step (3), the mixture B is slowly heated to 60-70 ℃ according to a temperature rise speed of 2-3 ℃/min. The free movement of macromolecules in the gel can be ensured to break the original structure by controlling the temperature rise, and meanwhile, the agglomeration phenomenon of nano calcium hydroxide particles can not occur due to the temperature rise of the nano calcium hydroxide crystals.
Further, the filtrate obtained in the step (3) is recovered, then cooled to room temperature, and the filtrate is mixed with water to dissolve the precipitate B in the step (2).
Compared with the prior art, the technical scheme has the following beneficial effects:
1. according to the invention, hydroxyl-terminated polybutadiene and n-hexyl isocyanate are used and made into thermoreversible gel under the action of an organic titanium catalyst to serve as a crystallization medium of calcium hydroxide, calcium hydroxide molecules are continuously transmitted to a growth surface by utilizing a network structure of the gel, so that the crystal growth of the calcium hydroxide molecules is more regular, the crystal morphology can be maintained, the interaction between the crystal and the wall of a crystallizer or between the crystal and other crystals can be reduced, the crystallization speed of nano calcium hydroxide is improved, and the calcium hydroxide can be crystallized in a mild and non-pressurized environment; meanwhile, the stearic salt and the urea are added, so that under the combined action of the stearic salt and the urea, the crystal form of the calcium hydroxide crystal is improved, the generation of a calcium hydroxide product into a vaterite crystal with a smaller crystal form is promoted, the surface property of the nano calcium hydroxide is improved, the dispersity is improved, and the particle agglomeration phenomenon is prevented.
2. The invention uses the thermal reversible gel to form the gel with a stable grid structure at normal temperature by means of chemical crosslinking among molecular chains, physical action formed by macromolecule entanglement or self-assembly of a supermolecule structure and the like, when the gel is heated to a higher temperature, macromolecules in the solution move freely to aggravate and destroy the original structure and recover to a solution state.
3. The method has the advantages of simple process, convenient operation and strong controllability, and is suitable for the automatic and industrial production of nano calcium hydroxide products.
Detailed Description
The invention is further illustrated by the following examples, which are not to be construed as limiting the invention thereto. The specific experimental conditions and methods not indicated in the following examples are generally conventional means well known to those skilled in the art.
Example 1:
a preparation method of high-activity nano calcium hydroxide comprises the following steps:
(1) dissolving hydroxyl-terminated polybutadiene in toluene, adding an organic titanium catalyst, adding triethylamine, reacting for 18 hours under the stirring condition at the speed of 100r/min to obtain a mixed solution, and performing centrifugal separation on the mixed solution to remove precipitates to obtain a solution A; the mass ratio of the hydroxyl-terminated polybutadiene to the toluene is 0.12g:1ml, the mass ratio of the organic titanium catalyst to the hydroxyl-terminated polybutadiene is 3:1, and the mass ratio of the hydroxyl-terminated polybutadiene to the triethylamine is 5g:1 ml; the organic titanium catalyst is cyclopentadienyl titanium trichloride;
(2) adding n-hexyl isocyanate into the solution A for reaction for 30 hours, then adding methanol with the same volume, filtering to obtain a precipitate B, then adding water into the precipitate B, heating to 70 ℃ under stirring, keeping the temperature constant, after the precipitate B is completely dissolved, rapidly cooling to room temperature according to the cooling speed of 8 ℃/min to obtain a mixture C, adding high-purity calcium oxide into the mixture C according to the mass ratio of the water to the precipitate B of 1:0.05, then adding the high-purity calcium oxide into the mixture C for reaction, respectively adding zinc stearate and urea after the high-purity calcium oxide is added for 15min, and continuing to react for 65min after the high-purity calcium oxide, the zinc stearate and the urea are added to obtain a mixture D; the molar ratio of the n-hexyl isocyanate to the hydroxyl-terminated polybutadiene is 100:1, the addition amount of the high-purity calcium oxide is 20% of the mass of water, and the mass ratio of the high-purity calcium oxide to the zinc stearate to the urea is 1:0.01: 0.01; the purity of the high-purity calcium oxide is more than 95 percent;
(3) and slowly heating the mixture D to 65 ℃ according to the heating rate of 2 ℃/min, then filtering to obtain a precipitate E and a filtrate, and drying the precipitate E in vacuum to obtain the nano calcium hydroxide.
The purity of the nano calcium hydroxide obtained by the method of the embodiment is 99.7%, the particle size is 30-40 nm, and the specific surface area of the nano calcium hydroxide is 86m2/g。
Example 2:
a preparation method of high-activity nano calcium hydroxide comprises the following steps:
(1) dissolving hydroxyl-terminated polybutadiene in toluene, adding an organic titanium catalyst, adding triethylamine, reacting for 24 hours under the stirring condition of the speed of 150r/min to obtain a mixed solution, and performing centrifugal separation on the mixed solution to remove precipitates to obtain a solution A; the mass ratio of the hydroxyl-terminated polybutadiene to the toluene is 0.15g:1ml, the mass ratio of the organic titanium catalyst to the hydroxyl-terminated polybutadiene is 4:1, and the mass ratio of the hydroxyl-terminated polybutadiene to the triethylamine is 6g:1 ml; the organic titanium catalyst is pentamethyl cyclopentadienyl titanium trichloride;
(2) adding n-hexyl isocyanate into the solution A for reaction for 32 hours, then adding methanol with the same volume, filtering to obtain a precipitate B, then adding water into the precipitate B, heating to 70 ℃ under stirring, keeping the temperature constant, after the precipitate B is completely dissolved, rapidly cooling to room temperature according to the cooling speed of 10 ℃/min to obtain a mixture C, adding high-purity calcium oxide into the mixture C according to the mass ratio of the water to the precipitate B of 1:0.075, then adding the high-purity calcium oxide into the mixture C for reaction, respectively adding calcium stearate and urea after 18min of starting adding the high-purity calcium oxide, and continuing to react for 90min after the addition of the high-purity calcium oxide, the calcium stearate and the urea is completed to obtain a mixture D; the molar ratio of the n-hexyl isocyanate to the hydroxyl-terminated polybutadiene is 90:1, the addition amount of the high-purity calcium oxide is 25% of the mass of water, and the mass ratio of the high-purity calcium oxide to the calcium stearate to the urea is 1:0.02: 0.02; the purity of the high-purity calcium oxide is more than 95 percent;
(3) and slowly heating the mixture D to 70 ℃ according to the heating rate of 3 ℃/min, then filtering to obtain a precipitate E and a filtrate, and drying the precipitate E in vacuum to obtain the nano calcium hydroxide.
The purity of the nano calcium hydroxide obtained by the method of the embodiment is 99.7%, the particle size is 10-15 nm, and the specific surface area of the nano calcium hydroxide is 95m2/g。
Example 3:
a preparation method of high-activity nano calcium hydroxide comprises the following steps:
(1) dissolving hydroxyl-terminated polybutadiene in toluene, adding an organic titanium catalyst, adding triethylamine, reacting for 12 hours under the stirring condition at the speed of 200r/min to obtain a mixed solution, and performing centrifugal separation on the mixed solution to remove precipitates to obtain a solution A; the mass ratio of the hydroxyl-terminated polybutadiene to the toluene is 0.135g:1ml, the mass ratio of the organic titanium catalyst to the hydroxyl-terminated polybutadiene is 3.6:1, and the mass ratio of the hydroxyl-terminated polybutadiene to the triethylamine is 5.5g:1 ml; the organic titanium catalyst is pentamethyl cyclopentadienyl tribenzyloxy titanium;
(2) adding n-hexyl isocyanate into the solution A for reacting for 24 hours, then adding methanol with the same volume, filtering to obtain a precipitate B, then adding water into the precipitate B, heating to 70 ℃ under stirring, keeping the temperature constant, after the precipitate B is completely dissolved, rapidly cooling to room temperature according to the cooling speed of 5 ℃/min to obtain a mixture C, adding high-purity calcium oxide into the mixture C according to the mass ratio of the water to the precipitate B of 1:0.1, reacting, adding sodium stearate and urea after the high-purity calcium oxide is added for 20min, and continuing to react for 50min after the high-purity calcium oxide, the sodium stearate and the urea are added to obtain a mixture D; the molar ratio of the n-hexyl isocyanate to the hydroxyl-terminated polybutadiene is 80:1, the addition amount of the high-purity calcium oxide is 30% of the mass of water, and the mass ratio of the high-purity calcium oxide to the sodium stearate to the urea is 1:0.0125: 0.015; the purity of the high-purity calcium oxide is more than 95 percent;
(3) and slowly heating the mixture D to 60 ℃ according to the heating rate of 3 ℃/min, then filtering to obtain a precipitate E and a filtrate, and drying the precipitate E in vacuum to obtain the nano calcium hydroxide.
The purity of the nano calcium hydroxide obtained by the method of the embodiment is 99.5%, the particle size is 45-60 nm, and the specific surface area of the nano calcium hydroxide is 82m2/g。
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.